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Data Book On Hydrocarbons. Application To Process Engineering (Maxwell, J. B.)
Data Book On Hydrocarbons. Application To Process Engineering (Maxwell, J. B.)
HYDROCARBONS
APPLICA TION TO PROCESS ENGINEERING
by
J. B. MAXWELL
NINTH PRINTING
Copyright 1950 by
Maxwell, J
B
1902Data book on hydrocarbons.
Reprint of the 9th printing published in 1968 by Van
Nostrand, Princeton, N. J., in The Esso series.
Includes bibliographies.
1. Hydrocarbons. I. Title.
TP690.M35 1975
661'.81
74-30163
ISBN 0-88275-257-X
PREFACE
The primary purpose of this book is to provide (1) basic data on hydrocarbons and petroleum fractions, (2) methods of applying these data to process
engineering, including illustrative examples and some fundamental theory, and
(3) applications of a few of the unit operations of chemical engineering uscd
extensively in the petroleum industry.
Earlier editions of the present volume have been used in the Standard Oil
Development Company and other affiliates of the Standard Oil Company (New
.Jersey). Because this book has proved to be quite valuable to technical personnel,
the Standard Oil Development Company has decided to make it available for
practicing engineers and students of petroleum technology.
The author is very much indebted to many associates in the preparation of
thi s book and, in particular, to W. H. Hatch for invaluable assistance in editing
the text and preparing the charts for publication, to C. O. Rbys, Sr., for the
derivation of the .Mollier diagrams and other charts, to C. J. Robrecht (or
constructive criticism and advice during the preparation of the manuscript. Furthermore, any list of acknowledgments would be incomplete without mentioning
R. S. Piroomov who was responsible for the early development of a company
data book.
J. B. MAXWELL
Standard Oil Development Company
Linden, New Jersey
CONTENTS
PHYSICAL DATA
SElCTIOl\
PAGE
1. PHYSICAL CONSTANTS.......................................
10
19
24
45
Fugacity Function of Individual Hydrocarbons, 49-Fugacity Function of Hydrogen, Ol-Fugacity of Hydrocarbon Vapors, 62-Relative
Volatility of LigM Hydrocarbons, 6~-Fugacity Correction Factor for
Light Hydrocarbons in Absorber Oib, 67
6. CRITICAL PROPERTIES.......................................
68
Specific Heats of Gases and Vapors, 88-Enlhalpy-Presoure Relationship for Hydrocarbon Vapors, 92-Bpecifjr Heats of Liquid Hydrocarbons and Petroleum Fractions, 93-Latenl Ileat of Vaporization of
Light Hydrocarbons and Normal Paraffins, 94-Enthalpy of Individual
Hydrocarbons, 98-Enthalpy of Petroleum Fractions, 114-Mollier
Diagrams for Light Hydrocarbons, 128
VII
75
viii
CONTENTS
PAGE
SECTION
8. DENSITy........................... . . . . . . . . . . . . . . . . . . . . . . . . . . .
136
Conversion Charts for 0 API Gravity, 138-Specific Gravity of Saturated Hydrocarbon Liquids, 14o-Thermal Expamlion of Liquid
Petroleum Fractions, 143-P-V-T Relations of Hydrocarbon Vapors,
148
9. VISCOSITY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
155
Conversion Charts, 158-Viscosity of Hydrocarbons and Crude Fractions, 161-Viscosity-Temperature Charts, 166--Viscosity Index of
Lubricating Oils, 168-Viscosity Blending Index, 173-Viscosity of
Hydrocarbon Vapors and Miscellaneous Gases, 174
10. COMBUSTION. . .
178
193
.. .
207
222
230
249
INDEX............................................................
253
Section I
PHYSICAL CONSTANTS
In the following tables the more common physical constants are given for
hydrocarbons, certain other organic series, and miscellaneous gases. While these
constants, in general, are based upon reliable data, estimated "alues were included
in a few instances where available data were considered questionable. Where no
reasonably good basis was available for either estimating or calculating the constants, they are omitted.
The density, boiling point, melting point, and heat of eo'mbustion for most
of the hydrocarbons are those given in the Burea1t of Standards Circular C461. 1
GENERAL REFERENCES
Annual Tables of Physical Constants, Nat. Research Council (19-11, 1942).
Beattie, Poffenberger and Hadlock, J. Chem. Phys. 3, 96 (1935).
Beattie, Simard and Su, J. Alii. Chem. Soc. 61, 24 (1939); 61,924 (1939).
Cole and Cole, J. Chem. Phys. 9, 341 (1941).
Doss, "Physical ~nstants of the Principal Hydrocarbons," 4th Edition, The Texas Co.,
New York, N.Y. (1943).
Ginnings, J. Am. Cltell/. Soc. 62, 1923 (1940).
Ginnings and Baum, J. Am. Chem. Soc. 59, 1111 (1937).
Ingersoll, Thesis, ~Iass. Inst. Tech. (1930).
International Critical Tables, Vols. I and III.
Kay, Ind. Eng. Chem. 30, 459 (1938).
Kharasch, J. Research Nat. Bur. Standards 2,359 (1929).
Krase and Goodman, Ind. Eng. Chelll. 22, 13 (1930).
Meyers, Scott, Brickwede and RAnds, Unpublished Data, Nat. Bur. Standards.
Pickering, Bur. Standards Sci. Paper 511 (1926).
Rintelen, Gross and Saylor, J. Am. Chelll. Soc. 62, 1923 (19-10).
Tables anntlelles de wnstantes et dunnee nUllteriqlte, Vols. VII to XIII (1925-1939).
I'
(947).
~lalldards
Circular Cl,61
.
FOR~tULA
MOLEC.
WT.
BOILING
POINT
of
:.fELTING
POINT
of
NORMAL PARAFFINS
Methane ...................
Ethane ....................
Propane ...................
Bu~no ....................
CH,
C,H.
C,H,
C,H,o
Pentane ...................
Hexane ....................
Heptane ...................
Octane ...... '" ...........
C,H 12
C,H"
C,H 16
C,H,s
72.1
86.2
100.2
114.2
96.9 -201. 5
155.7 -139.5
209.2 -131. 1
258.2 - 70.3
Nonane ....................
Decane ....................
Undecane ..................
Dodecane .... , .............
C,H,o
C1oH"
C"H,.
C12 H "
128.2
142.3
156.3
170.3
ISO-PARAFFINS
Isobutane ..................
C,H 1o
58.1
10.9 -255.0
C,H 12
72.1
82.2 -255.5
C,H"
72.1
49.0
2-Methylpentanc (Isohexane) ,
3-Methylpcnt,ane, ........
2,2-Dimethylbutane ();eohexane) . ' .. , ......... , ...
2,3-Dimethylbutane (Diisopropyl) ...............
C,H"
C,H"
86.2
86.2
140.5 -245
145.9 -180
C,H"
86.2
C.H"
86.2
2-Met,hylhexane (Isoheptane) .
3-Methylhexanc ............
3-Ethylpentane ....
......
2,2-Dimethylpentane ....... '
C,H I6
C,H"
(',H"
(',H"
2,3Dimethylpentane ........
2,4-Dimethylpentane ........
3,3-Dimethylpentane ....... ,
C,H"
C,H"
C,H"
2-Methylbutane (Isopentane),
2,2-Dimeth:dpropane (~eopentane). . ..............
DENSITY
API
Sp Gr
60/60 Lb/gal
P
Atm
G/ml
206.3
306
45.8
48.2
42.0
37.4
32.6
29.4
26.8
24.6
of
HEAT OF COMBUSTION
60F-BTU /Ib
Gross
Net
0.162
.203
.226
.225
23,860"
22,300"
21,650"
21,290'
21,500"
20,42019,930"
19,670"
.232
.234
.234
.233
21,070"
20,780
20,670
20,590
19,500"
19,240
19,160
19,100
20,530
20,480
20,450
20,420
19,050
19,020
19,000
18,980
0.30
.374
.508
.584
2.50
3.11
4.23
4.86
92.7
81.6
74.2
6ti,{j
.631
.664
.688
.707
5.25
5.53
5.73
5.89
386.5
455.0
512.5
565
64.5
61.3
58.7
56.4
. -.).)
,- ...
.734
.744
, 753
6.01
6.11
6.19
6.27
612'
654'
695'
731"
.563
4.69
275
36
.234
21,240'
19,610"
.625
5.20
369.5
32.4
.234
21,030"
19,450"
.597
4.97
329"
35'
20,960'
19,330"
o;.:-
83.5
80.0
.658
, 669
5.48
5.57
437'
443'
31'
30"
20,750
20,760
19,210
19,220
tp
121.5 -147 6
84.9
.654
5.44
415'
31'
20,700
19,160
136.4 -198.8
81.0
.666
5.54
441
31
20,740
19,200
100.2
100.2
100.2
100.2
194.1
197.5
200.2
174.6
-180.8
-182.9
-181.5
-190.8
75.i
73.0
69.ti
77.'2
. 68:l
.692
.703
.678
5.68
5.76
5.85
5.64
496
504
508'
475'
28"
28.5"
28.5
28.5
20,650
20,660
20.670
20,600
19,140
19,150
19,160
19,090
100.2
100.2
100.2
193.6
176.9 -183.1
186.9 -211.0
-')
, I ._
70.6
.700
.678
.698
5.83
5.54
5.81
498'
477
487'
29
28.5'
28'
20,540
20,620
20,620
19,130
19,110
19,110
64.5
21.5
14.1
14.7
340
247
147
111
CRITICAL CONSTANTS
-116.3
+ 90.1
23"
22"
20"
lb'
;.:>-3
;.:tp
o
o
o
Z
:I:
2.1
120
94.9
105
71.2
..
. 241
><
S
~
z00
20,620
19,110
25~
25"
20,570
20,570
19,080
19,080
25
0.237
20,550
19,060
515'
27"
20,540
19.050
50
51
.22
21,640"
20,290Q
196.5
45.4
.2:~3
21,040Q
19,690Q
5.00
5.22
5.08
4.99
293'
316'
310'
292.5
39"
37"
37"
39.5
20,840"
20,780"
20,750"
20,720"
19,490Q
19,430Q
19,400"
19,370"
.647
.661
.654
5.38
5.50
5.44
385"
398'
396'
36"
35"
20,710Q
20 ,660Q
19,360"
19,310"
35~
~O,640Q
19,290Q
84.5
.655
5.45
387"
36"
20,610 Q
19,260"
-292.0
-207.0
92.0
80.6
. 6:~3
.667
5.27
5.55
363'
401"
37"
35"
20,660Q
20,570"
19,310"
19,220"
146.4
155.4
154.2
153.7
154.6
-218.0
-231.0
-207.0
-211.0
-171
77.2
73.9
75.7
75.4
76.0
.678
.689
.683
.684
.682
5.64
5.73
5.68
5.69
5.68
463'
473'
472'
4i2'
473'
34"
34"
34"
34"
34"
20,450
20,420
20,400
20,420
20,400
19,100
19,070
19,050
19,070
19,050
30.1
-213.0
.595
4.95
249
70
20,880 Q
19,930"
50.5
24.1
83.5
94.2
.658
.627
5.48
5.22
343'
308
71.5
71.8
76.0
.697
.696
.682
5.80
5.79
5.68
420C
78.9
104
-234.0
-184.0
81. 3
82.9
.665
.685
5.53
5.70
350C
93.3
-231.0
74.8
.686
5.71
13.0
72.1
0.695
5.78
480~
243.8
245.4
-165.1
70.1
65.6
.702
.718
5.84
5.98
549<
551 c
114.2
228.4
-130
71.2
.698
5.81
530
C S H 18
114.2
210.6 -161. 2
71.8
.69u
5.79
OLEFINS
Ethylene .................
C 2H.
28.0
-154.7
-272.5
2n
. ;J;j
2.91
Propylene .................
C 3H s
42.1
-301.4
140
.522
4.35
Butene-I .............
Cis-Butene-2 ............
Trans-Butene-2 .............
Isobutene ........ , ......
C,Hs
C.Hs
C.H s
C.H s
56.1
56.1
56.1
56.1
20.7
38.6 -218.0
33.6 -157.7
19.6 -220.5
104
94.2
100
104
.601
.627
.610
.600
Pentene-1 (Amylene).
Cis-Pentene-2 ............
Trans-Pentene-2 ............
CbH lO
C;H1o
CbH lO
70.1
70.1
70.1
86.2
98.6
96.8
-216.4
-290.2
-211.0
87.2
82.6
84.9
2-Methylbutene-1 ...........
3-Methylbutene-1 (lsoamylene) .......... " .....
2-Methylbutene-2 ...........
C;H 1o
70.1
88.0
C;H lO
C;H lO
70.1 ,
70.1
68.4
101.2
Hexene-1 .............
Cis-Hexene-2 .............
Trans-Hexene-2 .............
Cis-Hexene-3 .............
Trans-Hexene-3 ............
C 6H 12
C 6 H 12
C 6H 12
C SH l2
C aH 12
84.2
84.2
84.2
84.2
84.2
C 3H.
40.1
Butadiene-l ,2 ..............
Butad.iene-1,3 ..............
C.H s
C.H s
54.1
54.1
Pentadiene-1.2 ..... : ..
Cis-Pentadiene- L3 ........
Trans-Pentadiene-l,3 ........
C;H s
C;H s
C;Hs
68.1
68.1
68.1
112.8
111.6
108.1
Pentadiene-I,4 .......
3-Methylbutadiene-l,2 .......
2-Methylbutadiene-l,3 (Isoprene) ...................
CsH s
CsH s
68.1
68.1
C6 H S
68.1
2-Methylheptane (lsooctane) .
3-Ethylhexane ..............
2,5-Dimethylhexane (Diisobutyl) .................
2,2,4-Trimethylpentane ("lsooctane") .................
DIOLEFINS
Propadiene ................
C 7 H 1S
100.2
177.6 -
C SH 18
C sH 18
114.2
114.2
CSHl~
53.9
-1.64.0
85.0
106
45
.234
410"
395'
420"
415'
29.5
(1
o
Z
lfJ
~
;>
~
lfJ
20,150 Q
20,320Q
-
19,210Q
20,060"
18,950Q
...
;>
t"'i
19,180Q
19,040"
19,04QQ
-<
....
(1
lfJ
20,230"
20,150"
=:r:
(J,j
trans-isomers.
FORMULA
BOILING MELTING
MOLEC.
POINT
POINT
WT.
OF
OF
DIOLEFINS (Cont.)
Hexadiene-1,2 .... : .......
Hexadiene-1,3* ..........
Hexadiene-l,4* ...........
CSH lO
CsH lO
CaRlO
82.1
82.1
82.1
172
163
149
Hexadiene-l.5 ..........
Hexadiene-2,3 ..... : .......
Hexadiene-2,4* .............
CSH lO
CSH lO
CsH lo
82.1
82.1
82.1
139.3 -221.4
154.4
176
-
3-Methylpentadiene-1,2 ......
4-Methylpentadiene-l,2 ......
2-Methylpentadie:le-1,3* .....
3-Methylpentadiene-l.3* .....
CSH lO
CSH lO
CSH lO
CSH 10
82.1
82.1
82.1
82.1
158
158.0
169
171
4-Methylpentadiene-1,3 ......
2-Methylpentadiene-1.4 ......
2-Methylpentadiene-2,3 ......
2,3-Diroethylbutadiene-1,3 ...
2-Ethylbutadiene-1,3 ........
CsH lo
CSH IO
CSH lO
CaRlO
82.1
82.1
82.1
82.1
82.1
169.3 - 94.0
133
162.0
155.7 -105
167
-
ACETYLENES
Acetylene ..................
CzH z
26.0 -119**
Methylacetylene ............
CaH.
40.1
C.H s
C.H s
54.1
54.1
~HIO
DENSITY
API
Sp Gr
60 0 /60 0
CRITICAL CONSTANTS
Lb Igal
OF
P
Atm
64.5
67.8
70.6
0.722
.710
.700
6.01
5.91
5.83
495"
485"
470"
71.8
75.1
63.7
.696
.685
.725
5.79
5.70
6.03
454
475'
500"
65.0
67.0
63.9
59.7
.720
.713
.724
.740
5.99
5.93
6.03
6.16
4W'
480"
490"
495'
63.9
70.9
66.1
62.1
61.0
.724
.699
.716
.731
.735
6.03
5.82
5.96
6.08
6.12
490"
445'
485'
475'
490'
.416
3.46
94.9
.625
86.2
71.2
Gross
Net
--
103.5
62.0
0.231
21,47(}l1
5.20
275'
65~
20.810"
19.8W
.650
.698
5.41
5.81
375
420
65~
20.65QQ
20.51QQ
19,6oog
71.8
66.1
.696
.716
5.79
5.96
429
460"
20,45QQ
19,440g
19,340g
20.5W
19,390"
20,130
18,980
--
19,880
18.730
tj
>
~
c;
o
o
~
Z
::t:
~
-114
9.8 -153
47.7 -188.5
80.4 - 26.0
104.4 -159
132.8 -148
209
60~
Pentyne-1 (Propylacetylene).
Pentyne-2 ..................
3-Methylbutyne-1 (Isopropylacetylene) ................
CsH s
CsH s
68.1
68.1
CsHs
68.1
79.7
.670
5.58
410"
CsH lo
CSH lO
CsH lO
82.1
82.1
82.1
160.9 -205.6
184.1 -126.4
179.2 -149.8
65.0
60.8
63.1
.720
.736
.727
5.99
6.13
6.05
4-Methylpentyne-1 ..........
4-Methylpentyne-2 ..........
3,3-Diroethylbutyne-1 .......
CSH lO
CSH lO
CaRlO
82.1
82.1
82.1
142.1 -157.1
162
100.0 -114.2
67.5
65.3
78.7
.711
.719
.673
5.92
5.98
5.60
C.H.
52.1
73.9
.689
5.73
365"
OLEFINS-ACETYLENES
Buten-3-yne-1 (VinylAcetylene) ...................
D
G/rol
HEAT OF COMBUSTION
@ 60F-BTU lib
82
42
20,550
20,74~
19,46()Q
75.;
tj
o
o
>
~
c;
en
58.7
0.744
6.19
49.4
.782
6.51
56.4
32.8
.753
.861
6,27
7.17
176.2
41.9
28.6
.884
7.36
231.1
-139.0
30.8
.872
7.26
106.2
106.2
106.2
106.2
292.0 - 13.3
282,4 - 54.2
281.0
55.9
277 .1 -138.9
28.4
31.3
31.9
30.8
.885
.869
.866
.872
C,Hu
120.2
349.0 -
13.8
25.7
C,Hu
120.2
336.5 -
47.3
C,H"
120.2
C9H l2
C9Hn
C,H"
C,H"
C,R"
120.2
120.2
120.2
120.2
120.2
318.6
306.3
329.2
322.7
324.5
CYCLOPARAFFINS
Cyclopropane ... ............
C,H.
42.1
Cyclobutane . ...............
C.H.
56.1
+ 54.7
Cyclopentane . .............
Methylcyc1opentane . ........
1, I-Dimethylcyclopentane ....
CeHlo
CtHn
C,H u
l,2)imethylcyc1opentane-cis.
1,2-Dimethylcyclopentanetrans . ...................
1,3-Dimethylcyclopentanetrans . ...................
Ethylcyclopentane ..........
Cyclohexane ................
Methylcyclohexane . .........
Penten-l-yne-3 . ............
(AllylacetyPenten-l-yne-4
lene) . ...................
2-Methylbutenl-yne3 . .....
C.He
66.1
138.6
C,H e
CoHo
66.1
66.1
107
90
Hexen-l-yne-3 . .............
Hexen-l-yne-5 .. ............
2-Methylpenten-l-yne-3 .....
3--Methylpenten-3-yne-l* .....
C.H.
CoHo
CoHo
CoHo
80.1
80.1
80.1
80.1
185
158
169
156
AROMATICS
Benzene ... .................
CoHo
78,1
C,H.
92.1
C.H IO
CaHlo
CaHlo
CaH lo
1,2,3-Trimethylbenzene . .....
1,2,4-Trimethylbenzene (Pseu
documene) . ..............
1,3,5Trimethyl benzene (Mesitylene) . ................
Propylbenzene . .............
lsopropylbenzene (Cumene) ..
I-Methyl-2-Ethylbenzene ....
I-Methyl-3-Ethylbenzene ....
I-Methyl-4-Ethylbenzene ....
---
--
551.3
47.9
0.304
17,990
17.270
609.1
41.6
.292
18,270
17,450
7,37
7.24
7.21
7.26
675
655
652
655
37
36'
35'
38
.288
.288
.270'
18.500
18,500
18,430
18,490
17,610
17,610
17,540
17.600
.900
7.49
72C/'
32'
29.1
.881
7.34
708'
33
18,570
17.620
328.3 - 48.6
31.1
.870
7.24
700'
18,620
17,670
-147,1
-140.8
-126,6
.866
.866
.883
.870
.868
7,21
7.21
7.35
7.24
7.23
690
68C/'
702<
695'
696'
18,660
18.670
17,710
17,720
34'
34'
82.7
31.9
31.9
28.7
31.1
31.5
33
/'
34'
35'
27.0 -196.6
98.6
.615
5.12
256
54
58.0
74.8
.686
5.71
385'
50'
cB
70.1
84.2
98.2
120,7 -136.7
161.3 -224.4
189.5 -105
56,9
56.2
54.7
.751
.754
.760
6.25
6.28
6.33
470'
520'
550'
46'
C7H u
98.2
210.7 -
62
50.4
.778
6.48
570'
40'
C,H u
98.2
197.4 -182
65.4
.757
6.30
560'
41'
C 7H 14
C 7H u
98.2
98.2
195.4 -213
218.2 -217
57.2
52.0
.750
.771
6.24
6.42
555'
580'
41'
40'
20,110
18.760
CeRn
C 7H 14
84.2
98.2
177.3
44
213.6 -195.6
49.0
61.3
.784
.774
6,53
6.44
538
575
40.4
40'
.273
20.030
20.000
18.680
18.650
34'
42'
42'
--
20,350'
20,110
18.760
20,020
18,670
20.020
18,670
"'d
~
~
......
19.OO
o:n
FORMULA
MOLEC.
WT.
BOILING
POINT
of
MELTING
POINT
of
CRITICAL
CONSTANTS
DENSITY
Sp Gr
of
HEAT OF COMBUSTION
HEAT OF
VAPORIZ.
@B.P.
P
D
Atm Gjml BTU lib
@ 60F-BTU /lb
Gross
Net
-- -ALCOHOLS
Methanol (Methyl Alcohol) .. CHaOH
Ethanol (Ethyl Alcohol) ..... CH aCH20H
Propanol-1 (Normal Propyl
Alcohol) ................. CH aCH2CH20H
Propanol-2 (Isopropyl Alcohoi) ........ , ............ (CHa),CHOH
Butanol-1 (Normal Butyl
Alcohol) .................
Butanol-2 (Sec. Butyl Alcohol)
2-Methylpropanol-l (Isobutyl
Alcohol) .................
2-Methylpropanol-2 (Tert.
Butyl Alcohol) ...........
Pentanol-1 (Normal Amyl
Alcohol) .................
Pentanol-2 (Sec. Amyl Alcohoi) .....................
Pentanol-3 (Diethyl Carbinol)
2-Methylbutanol-l (Sec. Butyl
Carbinol) ................
2-Methylbutanol-2 (Tert.
Amyl Alcohol) ...........
3-Methylbutanol-1 (Isoamyl
Alcohol) ........ , ........
3-Methylbutanol-2 (Methyl
Isopropyl Carbinol) .......
2.2-Dimethylpropanol-l (Tert.
Butyl Carbinol) ..........
474
9760
8580
.794
.275
361
12,780
11,550
207.0 -195
.808
296
14,450
13,190
180.2 -129
.789
6.57
289
14.350
13.090
>
~
46.1
173.0 -174
60.1
60.1
tj
254
242
15.500
14,220
249
15.450
14.170
(6.60)
235
15,290
14,010
.819
6.82
223*
16,220
14,930
.814
.826
6.78
6.88
213*
211*
...
.820
6.83
- .825 -6.87
218*
77.9
(.793)
280.4 -109.8
74.1
226.4 -162
(CHa)aCOH
74.1
180.7
88.1
CH a(CH2hCH(OH)CH a
(CH.CH 2hCHOH
88.1
88.1
247.1
240
CH aCH2CH(CH a)CHIOH
88.1
264
to
6.71
-129.6
.806
243.9
211.1
o
o
6.78 549
6.75
74.1
74.1
,
.814
.811
CH a(CH 2hCH2OH
CH aCH 2CH(OH)CH a
48
:I:
~
~
o
Z
00
203*
16,030
14,740
216
16.150
14,860
209*
210*
9.31
344
8250
7340
88.1
215.8
15
.815
6.79
(CHahCHCH2CH t OH
88.1
269.2 -179
.814
6.78
(CHahCHCH(OmCH.
88.1
233
.825
6.87
(CH a)aCCH20H
88.1
236
62.1
387.5
32.0
120-125
1.118
..
Propanediol-1,2 (Propylene
Glycol) ................. CH3CH(OH)CH 2OH
Propanediol-1,3 (Trimethy- CH 2 (OH)CH2CH 2(OH)
lene Glycol)
76.1
76.1
371
850
(appr .)
92.1
554
ETHERS
Methyl Ether .............. CH,OCH 3
Ethyl Ether ............... CH,CH 2OCH 2CH,
46.1
94.1
273*
266*
260
52
5.99 381
35
8.68
65.0 1.265
10.53
-11.5 -217
74.1
1.042
-
-177 .3 0.719
10,350
10,450
9350
9450
7760
6940
0.271
187
13,570u
12,340u
.262
151
15,840
14,560
129
120
16,930
16,870
15,630
15,570
17,560
16,250
102.2
102.2
194.2 -188
155.3 -122
.752
.729
6.26
6.07
130.2
130.2
288.0 -144
250
-
.773
.760
6.44
6.33
115*
109*
320*
.786
6.54
257*
11,400
10,540
ALDEHYDES
Methanal (Formaldehyde) ... HCHO
30.0 -
-180
8050U
7420U
P::
~
00
......
(1
>
~
44.0
Propanal lPropionaldehyde)
58.1
120
-114
.812
6.76
215*'
13,400
12,420
72.1
167.2 -144
.809
6.74
189*
14,640
13,590
00
72.1
142
.799
6.65
180*
14,600
13,550
58.1
133.0 -138.8
.795
6.62
220
13,260
12,280
>
Z
;1
72.1
175.5 -123.5
.810
6.74
190
14,540
13,490
86.1
86.1
216.1 -108.0
215.2 - 40
.812
.820
6.76
6.83
15,430
15,380
14,330
14,280
200.7 -134
.820
6.83
168*
168*
86.1
165*
15,350
14,250
100.2
240.6 -119
.806
6.71
152*
15,980
14,840
CH,CH2CHO
CH,COCH~H(CH,h
68.5 -190.3
87
(1
"'-J
..
FOn~ULA
MOLEC.
WT.
BOILING
POINT
MELTING
POINT
of
of
CRITICAL CONSTANTS
HEAT OF COMBUSTION
60F-BTU j1b
,~~
P
Atm
D
G /ml
Gross
270.3
111.5
0.235
9670
8000
88.0
73.0
.460
-220.4
34.5
.301
4345
4345
291
76
.57
7.51
369
51.6
.33
-400
12.8
.031
61,100
51,600
124.5
81.6
.42
API
Sp Gr
Lb/gal
60/60
97.5
0.617
5.15
'42.0
.815
6.78
t
of
NH 3
17.0
COz
44.0
-109.3*
CO
28.0
-312.7
-::137.0
Chlorine .............
Ch
70.9
30
-151
CzH~CI
64.5
54.1
-214
Hydrogen ...........
Hz
2.0
-423.0
-434.5
HCl
36.5
-121.0
-173.6
H 2S
34.1
76.5
-122.0
46.0
.797
6.64
212.7
88.9
7100
6550
CH 3Cl
50.5
11.6
-143.8
20.3
.931
7.76
289.6
65.8
.37
Nitrogen ............
N2
28.0
-320.5
-346.0
-232.8
33.5
.31
Oxygen .............
Oz
32.0
-297.4
-362.0
-181. 9
49.7
.43
S02
64.1
14.0
315.0
77.7
.52
Ammonia ............
28.1
-107.9
DENSITY
69.9
98.9
25.5
.901
1.394 11.62
"'tl
~
~
~
o
>
~
o
o
U1
"-3
>
"-3
U1
*.Sublimes.
..
Section 2
CHARACTERISTICS OF PETROLEUM
FRACTIONS
Average Boiling Point of Petroleum Fractions
,.
1
2
Physical Property
Volume average
Viscosity
Liquid specific heat
Weight average
Molal average
Pseudo-critical temperature
Thermal expansion of liquids
Mean average
Molecular weight
Characterization factor
Specific gravity
Pseudo-critical pressure
Heat of combustion
11
12
average molecular weight of 80, the molecular weight-boiling point relation for
normal paraffins (page 20) may be used for this purpose, but for higher molecular
weights the generalized chart on page 21 should be employed.
Characterization Factor
Watson and Nelson 1 introduced characterization factor as an index of the
chemical character of pure hydrocarbons and petroleum fractions. The characterization factor of a hydrocarbon is defined as the cube root of its absolute
boiling point in oR divided by its specific gravity (60F/60F), or
Characterization Factor
yt T B/Sp Gr
Group
I
II
III
IV
Characterization
Factor
. 12.1-12.6
. 11.9-12.2
. 11.7-12.0
. 11.5-11.8
. 11.3-11. 6
Viscosity Index of
Lube Fraclions6
80-100
60-80
40-60
20-40
0-20
Fractions from some of the more common crudes are cla5sifil'd in the following
table:
lS
13
TYP.lCAL GROUP
White
Products
Pennsylvania
I
Rodessa. . . . . . . . . . . . . . . . . . . . . . . . . . . .. I
Panhandle . . . . . . . . . . . . . . . . . . . . . . . . . . . II
Mid-Continent . . . . . . . . . . . . . . . . . . . . . .. II
Kuwait
I-II
CRUDE
Gas Oils
and Heavier
I
I
I
II
II-III
Iraq
Iranian
East Texas
South Louisiana. . . . . . . . . . . . . . . . . . . . ..
Jusepin
II
II
III
III
III
II-III
II-III
II
II
III
West Texas . . . . . . . . . . . . . . . . . . . . . . . . ..
Tia Juana (Med. and 102)
Colombian
Lagunillas . . . . . . . . . . . . . . . . . . . . . . . . . ..
III
III
IV
V
III
IV
IV
V
Since, in the case of some crudes, the lower boiling fractions belonged in a
different group than the higher boiling fractions, they were classified separatelythat is, into white prorlucts having an average boiling point less than 500F, and
gas oils and heavier having an average boiling point greater than 500F.
+40
+ 30
WEIGHT AVERAGE
+20
+'0
0
- 10
10
Ii
iJ
- 20
MEAN AVERAGE
-30
-40
-50
-60
-70
-40 -
_ t7O-t10
S 60
ty = to+4t.50+tIOO
6
-60
In
..
cr....
('~
10
MOLAL AVERAGE
-20
V>
-80
t y = ho
-'00
-120
-'40
14
10
t,50+ teo
t40
WEIGHT AVERAGE
+20
,.L
-20
,~
4
t . t
8
i:J...~t-L_; of
MEAN AVERAGE
i....... .ly.......H-t~.
+20
,.
OF PETROLEUM FRACTIONS
0
10 % (A.5.tM.) DISTILLATION
-20
IF AVAILABLE, THE CRUDE ASSAY
DISTILLATION SHOULD BE USED FOR
DETERMINING AVERAGE BOILING POINTS.
-40
r
r-
l/}
<
-60
-eo
cr
(.f-
MOLAL AVERAGE
+-20
60
.,
-20
tv =
-40
-60
-80
tv:
-100
-120
-140
tlo+2t50 +t 9O
15
'.
t30+t.50+t70
CHARACTERIZATION FACTOR
VS
14.0
13.0
13.0
12.0
12.0
_ 11.0
11.0
10.0
10.0
90
9.0
100
200
300
400
500
600
800
700
..
900
1000
I
100
..
200
CRUDE
13.6
13.2EEHHl
1 m:aE
3.0
12.1:)
a:m:a
400
.
TYPICAL GROUP
WHITE
PRODUCTS
134HHH1
300
I
I
II
II
I-II
II
II-III
IRAO
IRANIAN
EAST TEXAS
S.LOUISIANA
.lUSEPIN
II
II
II-III
II- III
III
III
WEST TEXAS
TIA .lUANA (NED.
COLOMBIAN
LAGUNILLAS
liI
III
III
III
102)
III
IV
600
700
900
1000
;.t~ 1 I:n __
CHARACTERIZATION FACTOR
~ BOILING
I
I
. .-!{ ~~ili
~ r .1%1+I.l-++J.1=:+I::t1+
POINT
TVPICAL CRUDE
~m
FRACTIONS
13.6
13.4
13.2
II
II
>-
IV
IV
-...
13.0
12.6
800
.,
GAS OILS
HEAVIER
PENNSYLVANIA
RODESSA
PANHANDLf
MID' CONTINENT
KUWAIT
500
:i '.
12.8
12.6
>-
I' .
12.4
12.4
,
.of:
12.2
12.2
.~
12.0
12.0
11.8
11.8
r
11.6
II ~
tt
11.4
TIT
"
d~
..,.+1.t
/00
200
300
400
500
600
., .
800
.
i. _
' 1->-
I~ -I.
700
1/.4
r i
11.2
"
r.
11.6
,J;
900
1000
I
200
100
300
400
500
600
700
800
1300
JOOO
70
60
60
....
00
40
40
CRUDE
TYPICAL GROUP
WHITE
PRODUCTS
30 I:fI::i::l:!:1I
20~
10
PENNSYLVANIA
RODESSA
PANHANDLE
MID CONTINENT
KUWAIT
WEST TEXAS
TIA JUANA (MED.
COLOMBIAN
LAGUNILLAS
10J
I
I
II
II
%
II tlllllllllI11tllltul1tlJIlItn1'W"~1i\IM1t1n&J~IIIIIIIIIIIIIIIIIIITI't'l+l>lilJ
II
II III
II
102)
200
GAS OILS
HEAVIER
I
I.
III
IRAO
IRANIAN
EAST TEXAS
S. LOUISIANA
.IUSEPIN
FEIBHtlilMIllllllllllll130
IIIII
II
III
III
III
II-U.I
II
III
III.
IV
V
nI
IV
II
In
I1I'
300
400
500
600
700 ..
800
900
1000
Section 3
MOLECULAR WEIGHT
The molecular weight chart for pet.roleum fractions on page 21 was derived
from an empirical correlation of molecular weight and the function, T,,Jso.4o,
where T m i" the mean avcrage boiling point of the fraction in oR, and s, the specific
gravity at 60F/60F. The ayerage deviation for about one hundred petroleum
fractions from 75 to 500 molecular weight is +20/0.
Up to a molecular weight. of about 300 this correlation applies equally well
to pure hydrocarbons, with the exception of normal paraffins, which have lower
molecular \\'eights than predicted by the chart. Above 300 molecular weight most
pure hydrocarbons for which data are available deviate from the correlation in
the same direction as the normal paraffins. An explanation of this incongruity
may be that these particular high molecular weight compounds have relatively
long chains and consequently should fall somewhere between the normal paraffins
and the multibranched and multicyclic hydrocarbons in petroleum fractions.
The molecular weight of crude fractions is given as an independent function
of mean average boiling point, page 22, and also of gravity, page 23, for approximate use when only one of these variables is known. Examination of these charts
shows that the boiling point chart is much less susceptible to variations with type
of crude than the gravity chart and, consequently, will usually give a better
approximation than the latter. However, in general, gravity rather than the
boiling point will be available.
GENERAL REFERENCES
API Research Project 42.
Bridgeman, Proc. API 10, No.2, p. 124 (1929).
Doss, "Physical Properties of the Principal Hydrocarbons," 4th Edition, The Texas Co.,
New York, N.Y. (1943).
Fitz imons and Thiele, Ind. Eng. Chem. (Anal. Ed.) 7, 11 (1935).
Francis and Wood, J. Chem. Soc. 48, 1420 (1926).
Kay, Ind. Eng. Chem. 28, 1014 (1936).
Mail' and Schicktanz, J. Research Nat. Bur. Standards 17, 909 (1936).
Mail' and Willingham, .T. Research Nat. Bur. Standards 21, 535, 565, 581 (1938).
Rosenbaum, J. Chern. Phys. 9, 295 (1941).
Shepard, J. Am. Chern. Soc. 53, 1948 (1931).
19
400
600
500
600
700
800
900
1000
1100
600
500
500
400
400
200
200
180
160
I - AVERAGE OF ISOMERS CONTAINING
A SINGLE METHYL OR ETHYL BRANCH
2 - AVERAGE OF ALL OTHER ISOMERS
140
120
120
100
100
80
80
60
60
40
40
20
20
-100
100
20
200
300
400
700
800
1000
900
1100
1200
MOLECULAR WEIGHT
Yo! BOILING POINT AND GRAVITY
600
PETROLEUM' FRACTIONS
500
400
300
300
280
260
200
240
220
200
200
180
180
160
160
140
140
120
120
100
100
80
eo
100
200
300
400
500
21
600
700
aoo
200
400
300
500
700
600
800
900
460
460
440
420
420
400
400
CRUDE
TYPICAL GROUP
WHITE
'RODUCTS
380
360
340
320
300
PENNSYLVANIA
RODESSA
PANHANDLE
MID - CONTINENT
KUWAIT
GAS 01LS
HEAV lEA
I
I
I
I.
II
360
II
II-III
I I -III
II-III
III
II
II
UI
In
IY
Y
IV
I-II
IRAQ
IRANIAN
UST TEXAS
S. LOUISIANA
JUSEPIN
II
WEST TEXAS
TIA JUANA (NED.
COLOMBIAN
LAGliNILLAS
nI
340
In
III
102)
.,
II
II
380
III
320
IV
300
280
280
260
260
240
240
220
220
CHARACTERIZATION
VISCOSITY
INDEX
200
GROUP
12.1 -12.6
SO-IOO
,eo
II
11.9 -12.2
60-S0
III
11.7-12.0
40-60
IV
11.5 - II.S
20-40
11.3-11.6
0-20
160
FACTOR
* DEWAXEO
OF LUBE FRACTIONS
200
180
160
TO +20 o F POUR
140
140
120
120
100
100
200
300
400
600
500
22
700
800
900
10
20
30
40
50
70
60
MOLECULAR WEIGHT
460
BO
GRAVITY
460
440
440
CRUDE
TYPICAL GROUP
'WHITE
PRODUCTS
420
360
. WEST TEXAS
TIA .lUANA (NEO.
COLOM81AN
LAGUNILLAS
340
320
GROUP
IX
I-U
II
11
III
IV
280
260
400
II-%II
380
lI-nI
II-XII
II
II
Dr
III
102)
%
:II
:III
II
III
UI
XII
DI
IV
IV
IV
y
360
340
CHARACTERIZATION
VISCOSITY INDEX
FACTOR
OF LU8E FRACTIONS
300
II
420
IRAO
IRANIAN
EAST TEXAS
S. LOUISIANA
.lUSEPIN
380
GAS OILS
HEAVIER
PENNSYLVANIA
RODESSA
PANHANDLE
MID' CONTINENT
KUWAIT
400
320
80-100
12.1 -'2.6
11.9 -12.2
60-80
11.7 - 12.0
1/.5-11.8
1/.3-11.6
40-60
20-40
0-20
300
2BO
260
240
240
220
220
200
200
180
180
160
160
140
140
120
120
100
100
110
20
30
40
50
60
23
PIA
PABLO
70
80
o-;n'i L
,
If"
\)
_,_
f.J
. .JJ
t. I.,.
1VI0T'l'A
Section 4
VAPOR PRESSURE
In developing the vapor pressure curves for most of the individual hydrocarbons, the reciprocals of the absolute temperatures were plotted against those of a
reference compound (ethane, butane, or hexane) at the same vapor pressures. 1 With
one or two exceptions, this relation was linear over the entire range of the data,
but if a slight curvature was indicated, as in the case of benzene vs. hexane, a
straight line was not imposed upon the data. The vapor pressure curves for
methane and the reference compounds were developed directly from the data by
plotting vapor pressures against reciprocal temperatures. Most of the reliable
data fell within -I- 1OF of the correlations, and this may be considered as about
the accuracy of solid portions of the vapor pressure curves. Normal boiling points
in all cases were taken from "Selected Values of Properties of Hydrocarbons."2
While vapor pressure is meaningless above the critical temperature, the
curves were extrapolated beyond this point so that other properties in the liquid
phase could be calculated in the absence of any other data. For example, these
extrapolated curves may be used to make rough approximations of the fugacity,
density, and enthalpy of hydrocarbon vapors in solutions at temperatures above
the critical.
The generalized vapor pressure charts for hydrocarbons were also derived
from the linear reciprocal temperature relation with hexane used as the reference
compound. The pressure scales correspond to the vapor pressure of hexane as a
function of reciprocal temperature. The temperature scales were based on the
reciprocal relation up to 700F, but above 700F it was necessary to modify the
scale to secure better agreement with data on high boiling hydrocarbons and
petroleum fractions. 3
The slopes of the normal boiling point lines on the rectilinear chart and the
corresponding points on the alignment charts were based on normal paraffins.
However, with the exception of some of the lowest boiling members of the various
series, there is a good indication that these charts apply to hydrocarbons in
general. In API Research Project 42, the boiling points of a large number of
1 This is the most nearly linear of the simple vapor pressure relations, with the exception
of a similar one where the reciprocal temperatures are plott.ed at the same reduced vapor
pressures.
2Nat. Bur. Standards Circular C461 (1947).
3 Beale and Docksey, J. lnst. Petro Tech. 21, 860 (1935).
24
VAPOR PRESSURE
25
different high boiling hydrocarbons were determined at 0.5 mm, 1.0 mm, and 760
mm, and these were checked against the low-pressure alignment chart. The
average deviation was about 2F over an average extrapolation of around 400F,
and there was no trend between the paraffins and other hydrocarbons.
Thc cxtrapolation of the vapor pressure scale below the hexane data has been
checked indirectly by the Clapeyron equation using thermal data on hexane at
low tempcratures. Also, low-prcssure data (below 0.001 atm) on petroleum fractions are in good agrecment with this correlation.
GENERAL REFERENCES
Aston, Kennedy and Schumann, J. Am. Chem. Soc. 62, 2059 (1940).
Aston and Messerly, J. Am. Chem. Soc. 62,1917 (1940).
Beale, J. Inst. Petro Tech. 22, 311 (1937).
Beattie, Hadlock and Poffenberger, J. Chem. Phys. 3, 93 (1935).
Beattie, Poffenberger and Hadlock, J. Chem. Phys. 3, 96 (1935).
Bea.ttie, Simard and Su, J. Am. Chem. Soc. 61, 24 (1939).
Bea.ttie. Su and Simard, J. Am. Chem. Soc. 61, 924 (1939).
Bekhedahl, Wood and Wojciechowski, J. Research Nat. Bur. Standards 17, 883 (1936).
Benoliel, Thesis, Pelillsylvania State College (1941).
Benson, Ind. Eng. Chern., Anal. Ed. 13, 502 (1941).
Brown and Coa.ts, Univ. of Mich. Res. Circ. Series 2 (1928).
Comrp.unication from The ::\1. W. Kellogg Co., New York, N.Y.
Dana., Jenkins, Burdick and Timm, Refrig. Eng. 12, 387 (1926).
Doss, "Physical Constants of the Principal Hydrocarbons," 4th Edition, The Texas Co.,
New York, N.Y. (1913).
Ega.n and Kemp, J. Am. Chem. Soc. 59, 1264 (1937).
Francis and Robbins, J. Am. Chem. Soc. 55, 4339 (1933).
Frolich and Copson, Ind. Eng. Chern. 21, 111G (1929).
Garner, Adams anu Stuchell, Refiner 21, 321 (1942).
Hei ig, J. Am. Chern. Soc. 55, 230-:1: (1933).
Heisig anu Davis, J. Am. Chem. Soc. 57, 339 (1935).
Heisig and Hurd, J. Am. Chem. Soc. 55,3485 (1933).
Ingersoll, Thesis, Mass. Inst. Tech. (1930).
Intel'l1ationa.l Critical T:1bles, Vol. III.
Kassel, J. Am. Chem. Soc. 58, 670 (193G).
Kay, Ind. Eng. Chem. 30, 459 (1938).
Kisti:1kowsky and Ricc, J. Chem. Phys. 8, 610 (1940).
Kistiakowsky, Ruhoff, Smith and Vaughan, J. Am. Chem. Soc. 57,876 (1935); 58,146 (1936).
Krase and Goodman, Ind. Eng. Chem. 22, 13 (1930).
Lamb and Roper, J. Am. Chern. Soc. 62, 806 (1940).
Kinuer, J. Phys. Chem. 35, 531 (1931).
Livingston and Heisig, J. Am. Chem. Soc. 52,2409 (1930).
Loomis and Walters, J. Am. Chem. Soc. 48, 2051 (1926).
Maxwell, Ind. Eng. Chem. 24, 502 (1932).
Morehouse and Maass, Can. J. Research 5, 307 (1931); .11, G37 (1934).
26
Nieuwland, Calcott, Downing and Carter, J. Am. Chem. Soc. 53,4197 (1931).
Pitzer and Scott, J. Am. Chem. Soc. 65, 803 (1943).
Rintelen, Saylor and Gross, J. Am. Chem. Soc. 59, 1129 (1937).
Sage, Lacey and Schaafsma, Ind. Eng. Chem. 26, 214, 1218 (1934).
Sage, Webster and Lacey, Ind. Eng. Chem. 29, 658 (1937).
Schmidt, Thesis, Paris (1934:).
Stuckey ll,nd Saylor, J. Am. Chem. So:;. G2, 2J~ (1940).
Vaughan, J. Am. Chem. Soc. M, 3863 (1::>2).
Vaughan and Graves, Ind. Eng. Chem. 32, 12.;>2 (1940).
Wiebe and Brcevoort, J. Am. Chem. Soc. 52, 622 (1930).
Wiebe, Hubbard and Breevoort, J. Am. Chem. Soc. 52, 611 (1930) .
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'---'-', ,
Jc.l"
U-tdc
+,#tT
14-' ' ". 7frtr"fo
,"i:1'
, ,vII
l'l I
' I
144 """
"
:frh+l>H+-be
........
'
'
._c-'-
'
>!'H+f!-if :, ',l1'tzj-;
'
__ "
'
--H-A'
I"
'.,<.I.
,-i--;..:,t-,--
'
l!=J'
_'
' ,'
"
,TT -
_,- ...
T 7'
- T
,-of+!-'
"
" ,
""
,47!'
'
",-
,
+
,
'
LtA--- ,
_,
_ '='
'
""'
'
'
,L
_,.'YO
,-L'
_,_
rCoL
1/,
I I
"
'"
".A'
~~
~ -+-~.,
.'7'<~
~" ~ ' , , ,~W ~
::!",~_,-:::
~<-~_
I-l- ~ jJ
~
~ ,t+
;,
.4~-::
~rTTTTT~
_ ~
'+-<.
=i=rc
~~~.gH-t+I-IIdjctti+b~"
_~. .LL, x'-<~,'
' . ' , m I4+t=1;~J
::E+-
"
I I
~'
.1
1"-:
2.0
'
IW
0::
p,'"
-,''''
4..
, ---" '
" .. .. =
'
-"o.c
~ ..I~,!-r~r.-t
'.L~'--+++-_. _-;,7,E-"',.,."
I'm,
::->f-----,
...
<1
' n>,
' ;:;
.
""OB
L:...:..CJ
.06
.008
.006
.004
.003
.002
TE~PERATURE -OF
v
50
100
150
200
250
300
350
400
'/
450
500
tt1
-"
i I I "
800
t. ,
,I
Y! BOILING POINT AT 10 MM
."i,
.1.-
"!
1100
1000
900
800
700
600
500
400
100
200
300
400
500
600
43
oPI
700
PABLO MOTTA
900
VAPOR
PRESSURE OF GASOLINES
180
.7
.8
.9
1.0
170
2.0
70
80
90
100
3.0
150
4.0
200 ci
J:
* CURVE
SLOPE OF DISTILLATION + LOSS
(A.S.T.M.). F@ 15'>'. - of 54
150
1.5
10
IN THE ABSENCE OF DISTILLATION
DATA THE FOLLOWING AVERAGE
SLOPES MAY 8E USED:
140
130
F/'>'.
2.5
4
2
01234
~
0 2
en
"(Ij 3
Q)
110
:::>
0:
L&J
12
14
Q:"
0 16
Q.
18
20
::E
...
l&.I
70
a:
60
l&J
6
7
8
9
10
UJ II
0..
-J
I
....
u.
0:
6.0
0:
0..
8.0
:::>
...
.4.0 0 F/'Y.
0
COORDINATING RESEARCH
44
Q.
~
L&J
Q.
0..
0:
It
It
0:
10
REFERENCE:
400
10
It
(/)
l&J
SLOPEc 160-120
20
300 w
;:)
(/)
30
:::>
12
14
16
18
20
40
(J)
(J)
II
50
~
en 5.0
CD
;;: 4.
0 5
2 6
UJ 7
Q:" 8
:>
en 9
en 10
L&J
0:
80
~
d
...J
l&.
SLOPE
120
90
50
60
160
100
40
II
12
13
14
15
16
17
18
19
20
30
500 ~
us
;:)
600 It
I-
700
800
900
1000
Section 5
FUGACITY
Raoult's Law
If two or more compounds form an ideal solution in the liquid phase, and if
the saturated vapors of the individual components are perfect gases, the system has
been termed an ideal system.! For such a system the partial vapor pressure of
any component may be calculated from the composition of the liquid phase by
Raoult's Law and from the composition of the vapor phase by Dalton's Law. An
equation of these two expressions gives the liquid-vapor equilibrium relation for
any component, i where i = 1, 2, ... , n:
or
Pi = PiXi = 7rYi
(1 )
== P i /7r = Ki
(2)
yi/Xi
where Pi
partial pressure of i
Yi
= mole fraction
7r =
Ki
The above equation, usually referred to as the Raoult's Law relation, is true
only for ideal systems, ,as defined above. However, it is usually a good approximation for mixtures of homologues and, in general, for mixtures of chemically similar
compounds, if none of the saturated 'vapors at the equilibrium temperature deviate
too greatly from a perfect gas.
Up to moderate pressures (several atmospheres) hydrocarbon mixtures frequently fall within the scope of the Raoult's Law relation. However, its application to these mixtures is rather limited because of the wide differences usually
encountered between the boiling points of the most volatile and least volatile
components. This results in equilibrium temperatures at which the saturated
vapors of the lowest boiling components deviate considerably from a perfect gas,
even though the equilibrium pressure of the system may be relatively low.
I
Gamson and Watson, Nat. Petroleum News} Technical Section 36, R-258 (1944).
45
46
Fugacity Functions
In order to improve the accuracy in predicting vapor-liquid cquilibrium constants for hydrocarbons at higher pressures, Lewis and Luke 2 and other investigators replaced the pressures in equations (1) and (2) by -analogous fugacities for
any component, i, whereby:
or
Ii = fpiXi = fnYi
(3)
Ki
(4)
Yi/Xi
where fi
fpdf.Tri
fpi = fugacity of i as a pure saturated liquid (or vapor) at its vapor pressure
a This method was actually used only up to the critical temperature of each compound.
Beyond this point values were calculated from more general fugacity correlations developed
by The M. W. Kellogg Co. to avoid using extrapolated vapor pressure curves.
4"Liquid-Vapor Equilibria in Mixtures of Light Hydrocarbons," The M. W. Kellogg
Co., New York, N. Y. (1950).
FUGA CITY
47
Vapor.
Mole Fract.
1l'
0.040
.220
.280
.175
.160
.125
1.000
CH 4
C2H6
C3Hs
C 4H 1O
= 25 atm
Air
H2
2nd Trial
*
*
180
38.0
13.5
4.9
0.039
.115
.296
.637
1.087
Interpo lation
11" = 20 I1tm
1I"e = 17.2 atm
F, atm
11"
*
*
180
36.0
12.7
4.4
0.031
.097
.252
.[;68
0.948
= 21.8 atm
x
0.034
.104
.269
.593
1.000
x
~
= 7rY/ F
Benedict, Webb and Rubin, J. Chem. Phys. 8, 334 (1940); 10, 7474
(1942).
48
inay also be used in conjunction with the normal butane fugacity chart to predict
fugacity functions for these compounds.
Except for butadiene and the normal butenes, these relative volatility curves
were derived from the Kellogg fugacity correlation. Composition was indirectly
taken into account to some extent since the fugacities for each pair of compounds
were read at the same liquid and vapor molal average boiling points as well as
at the same temperatures and pressures.
In general, the relative volatility charts may be considered to have a somewhat greater range of applicability than the simple fugacity charts. They may be
used up to 25 atm, irrespective of the composition of the liquid and vapor phases
of the mixture; beyond this pressure their application is limited to systems in
which there is a difference of at least 75F between the molal average boiling
points of the two phases, but under no circumstancel? should the curves be extrapolated. While all of the curves may be considered to be accurate within 25% for
the relative volatility minus one (0; - 1), deviations from the solid curves rarely
exceed 15% for this difference.
Chemical Structure and Liquid Activity Coefficients
When components in a hydrocarbon mixture are quite dissimilar chemically,
the liquid phase may deviate appreciably from an ideal solution. This effect of
chemical structure is not taken into account in any of the fugacity correlations
heretofore considered. It has been mentioned that in correlations of the Kellogg
type, fugacity is a function of the liquid and vapor compositions, but only with
respect to components of similar chemical structure.
To correct for chemical dissimilarity in solutions of light hydrocarbons in
absorber oils, liquid activity coefficients are given for these light hydrocarbons on
page 67. Within the range of the data these activity coefficients were practically
independent of temperature (100F and 220F) and pressure (500 psia and 1000
psia) .
GENERAL REFERENCES
Brown, Souders and Smith, Ind. Eng. Chem. 24, 513 (1932).
Dean and Tooke, Ind. Eng. Chem. 38, 389 (1946).
Hadden, Chem. Eng. Progress 44, 37 (1948).
Kay, Chem. Revs. 29, 501 (1941).
Lewis, Ind. Eng. Chem. 28, 257 (1936).
Lewis and Kay, Oil and Gas J. 32, 40 (1934).
.
Lewis and Randall, "Thermodynamics," pp. 190-198, McGraw-Hill Book Co. (1923).
Nelson and Bonnell, Ind. Eng. Chem. 36, 204 (1943).
Sage and Lacey, Ind. Eng. Chem. 30, 1296 (1938).
..
~-t-toj-or
~T:~
FUGACITY FUNCTION
1m
OF METHANE
_. t
-l- .
200
r
v.
'I i
. ':.;=
~:-:.:F-~:-~-
-;':~i:
-.
J:-
10
-::-
. -~
100
90
I::f.;=+
80
70
60
50
40
30
20
: :.-;;!
~:.,~
=~~~
-'- :.=;-
j. p-L~-t.: :~- .
~/J::.1~_-,2? ~E=
-
.j...
=:=.
10
9
8
7
5
,
..::~
-300
-200
-100
49
100
200
300
&I
.
..
F~~~CITY FUN~TI~N
OF ETHYLENE
r
+-
..
I-- ~
1 00
90
80
70
60
50
40
30
20
_I~
8
7
6
5
4
-200
-100
50
100
200
300
-~=
--- --
---
=
=
=
=
=
-
FUGACITY FUNCTION
OF ETHANE
--
00
--
--
--
- - --
--
- ~t a -
--
I 00
-- -
90
---
80
70
60
--
50
40
30
20
/
-
--
- -rl=Fl
10
-'
- -
8
7
6
5
4
-zoo
-100
51
100
zoo
300
1.0
0.9
0.8
0.7
0.6
--200
-100
.=a=::-
/M
0.5
-c
FUGACITY FUNCTION
OF PROPYLENE
0.4
0.3
0.2
I~
/1
AI
If I
II
0.1
I 00
90
80
70
60
...
50
40
30
20
I-
-,
I I
IJ
iii
II
10
9
8
7
6
5
4
3
-100
100
52
200
300
400
-200
1.0
0.9
0.8
0.7
0.6
-100
,
0:;
FUGACITY FUNCTION.
OF PROPANE
::
0.5
- . -.
0.4
-+-+-l
0.3
0.2
..
0.1
I 00
90
80
70
60
50
40
30
20
11
-(
If
V
I
iW
II
'.
7
6
l.
-+-
-l-
10
"'T
i,""'"
I
-ir-
!..ll
-j(jO
__.x.
~
If
.-L~
c.:.'_ _,-
100
53
I
I
200
300
400
__
:T"-~
,- FUGACITY FUNCTIO:lI
"OF ISOBUTANE
::
,
0.2
"1J;:,f-;t--l+++H Ifl+I-I-/HI-H+-I--+
,
'I
ElIOO
~l--
=3...J .
~l='-
90
80
70
60
,-
50
40
___ t:::t:::t:=t=J:
30
20
I.-
t;o
r+- -H-lH+I--t+H+t++-H+-H+-l-H-++++H+H-I-+-1-++I-I4-IA+:I4-jll--W-+-I-l--!-l-l--+-W-!-W~-I--l
1
I
~:-:.!-
3:,-'=i-- -i-:-(=F"
-...t.~ ~-- .~~.l
'7
--
""--
It
=-
-~Ig
..;
--t.-
8
7
6
5
4
3
-I- -
1/111
1/
-tOO
tOO
54
200
300
400
100
-!!III
~---.-.
--r=..t=
:.
-~
8+
-,
I-
-f-
r:
i=-I
OF BUTANE
_,.-,_-r-F
--=+:~-
--'-+-
'--4-=1=
0.2
1111
--.
100
90
80
70
60
j:-t-;'
:'--;
-I--l.-r~
.. -f~- 3f~
,.J~ 51~
=t--+=!'I !_-l ~~:
- ..:
->-.-
t-
50
,~
f---
...::;C :-I.,
40
i7
30
.-
20
1/
j
=.
-.
-,..
---:::-:~-_.
1=I
j:::f
...
, .-1'\)
10
9
8
7
6
-f-
5
..
. ..
~E:::
r-
:;=. :7t;- ~
3
I
I
-100
100
55
200
300
400
-100
100
0.9
0.6
0.7
0.6
0.5
~.
FUGACITY FUNCTION
OF ISOPENTANE
~
:
0.4
0.3
0.2
t I I
40
30
20
I
I
4
3
IjjjT-;1-ttttjjjttt::t:t:tttttlltJzt~~:tt:t1tttt:!i!~~~~:t;;'tr~t'ttt:r~;r~11!!!t:!=1
100
200
56
300
400
500
1
H-++++ -H-++-- H-t-f-+- t--H
't+t-i-:+t+'
., -"1f-f-+I H--H-+ t-H-t-f- +-H-+t +t-H-t- f-+-H-+ t+t-Hf- f-t-I-t-t --H-H- Hf-f-t
--:
50
40
...
.
17'
I~
:T 1
17'
20
If
11
It
30
,
.+-H-H-H-H-i+H-H-H-H-H-H-H-H-H-+++++
. I
+++++-hI"'H-T+-H'-H'<H-++++Tt-++++--
H~t-H
!/
II
,"
I -
::E-
,-:=
o-
_~c:~~'%
.)e;d _.
~ ~~
~~.
.~' ~--
/~ :-='/--::- r:t=-1='
E'
r-+-'
'~.:i=d-. ~ ,.-.
.,;-
:~~ 10
9
8
7
6
, 1=
4
H-
-:!=.::l~::r!.::
.e.;-::!::C
-+- ~~.~!-:. -.
--
:::c.J'
1""- -
1-1-
100
200
57
300
400
500
100
....
0.9
0.8
200
.
::E;'?:::f ~i=ft.
.~ E
-I/~~
I....:_!c~
E'-=H'
0.7
0.6
.CE1.
FF'
.::t::;::
,::
:t
0.5
FUGACITY FUNCTION
OF HEXANE
~/~ ...
0.4
= ......
:~ :4'; i'c
::::
=
....
t-
0.3
,--'
0.2
I
I
c..,
..
. -:- ......
-
~IOO
~90
'. .
80
70
60
~-."'_
~t--
"-
-=..-_"-
--4-
'-!-
''-
"""T
50
-!--,I
o
40
-"'-r--
._
30
20
Ii
I I
.I
-
:t:-.t=:
.:
=r-
.I~
'-i-:;:-_
"
~~
=j---:-'
7
6
5
4
3
,
t:b::
...
!
I I
1/-
,
I
100
200
58
300
400
500
200
300
O.9~
0.8
0.7
;::.
0.6
~
~
0.5
I=l=I
FUGACITY
FUNCTION
OF HEPTANE
=
-
0.4
~.
-->-,-
0.3
-'f
-8
0.2
ClhHH-+-++++-++-H-Il--JI+-H--H--I-HH-+-++-
'T
II
0.09
0.08
'
0.07
0.06
0.05
0.04
100
I.O~
0.03
20
0.02
!/
..
1I
200
100
59
300
400
500
100
200
300
0.8
0.7
0.6
0.5
0.4
0.3
FUGACITY FUNCTION
0.2
OF OCTANE
1~
:
0.08
0.07
0.06
0.05
0.04
0.03
30
0.02
20
++++H-Ht-H-+-++ I-f--H-H-+'++++++-++I-I-f--H-+--J----I--++++++-hj.j-I-I-hjoq~
-+--I--t-+-t-+++-+-+-+4 '
-t'i-"'Fff J.
-1:. t=
.-'-=
I.
+ie,'}l
t=: =Lfi
f-L - F.'r
.f-
::-~
&
...
I-~
~
- f:::j:. - -'
,-, .
+-t-
- ~~rj'
~ -l-I' -
II
100
200
GO
II
300
400
500
FUGACITY FUNCTION
OF HYDROGEN
p
::;
e.
tHw
I I I
o
.
--
_..
- __-_-0
. I
-r
==._.
~.
2000
--
K:l
50
100
150
200
250
300
3
1.0
0.9
0.8
0.7
0.6
40
61
....
60
80
100
120
140
IGO
.2
.3
.4
.5
.6
.8
.1
10
11
12
13
1 ~.O
.9
.8
.8
.7
.6
.6
..
.5
T-
=
A
fLr
II-
f p IP
"':~-:.
=-
~~
.5
.S
i'
lJ
.2
-,
It
.1
+.-!
LEWIS AND KAY. OIL AND GAS J. 32. NO. 45, 40 (MARCH 29, 1934)
RE~ERENCE:
.1
.2
.~
.5
.6
.7
62
.8
.9
1.0
J.2
1.3
1.4
',4
4
I. 0
1.6
1.8
2.0
2.2
l.4
2.6
2.8
3.0
32
3.4
3.6
3.8
..
.9
.8
.7
.7
.7
.6
.6
.6
.5
.5
.4
.2
ot.4
1.6
1.8
2.0
2.2
2.4
2.6
2.8
63
3.0
3.2
3.4
16
18
4.0
<-
RELATIVE VOLATILITY
OF LIGHT HYDROCARBONS
2.00
1.80
1.70
.-++-
.~
1.60
ETHYLENE (ETHANE
1.50
1.40
-::1:; .
-_l
::l"-
~+
1.30
1.20
1.10
:r
1.00
-100
100
200
300
400
:h
1.40
1,30
PROPYLENE/PROPANE
Ir.
1.20
1,10
1.00
-100
100
200
4C0
RELATIVE VOLATILITY
;OF LIGHT HYDROCARBONS
1.30
I J
ISOSUTENE/SUTANE
FOR BUTENE l/BUTANE
MULTIPLY BY 0,980
1,20
ct'
I-
1I0
1.00
100
200
300
400
TRANS-SUTENE-2/SUTANE
.90
1+=
1...
J..~
100
200
300
400
1.00
.90
.eo
100
200
300
400
1.3-SUTADIENE/SUTANE
tOO
LIO
tOO
.90
100
200
300
65
400
."
, :'-' -!:-i1-
RELATIVE VOLATILITY
+
,.
80
1111
I.IO.
o
66
~
~O
1111
400
~~
~~'I:
=
FUGACITY CORRECTION FACTOR
LIGHT HYDROCARBONS IN ABSORBER OILS
_ t- .
2.5
2.0
- ~ L
:9..
1.5
REFERENCE: COMMUNICATION
,-..
10
"
12
67
13
Section 6
CRITICAL PROPERTIES
Analogous to PUl'C substanccs, thc true critical point of a milltUl'c is a uni'lUC
point on thc phase cnvelope where thc dcnsitJy and composition of the vapor
phase arc identical with those of the liquid phase. Sincc the compositions of the
two phascs arc the samc, fractionation of a mixturc is impossible at the critical
point. Conscqucntly, the dcgrec of approach to thc critical point of a mixtuTe sometimes serves as a rough guide to thc fcasibility of separating thc components by
fractionation.
For PUl'C hydrocarbons, it has been found that a number of physical propcrties
may bc correlated by reduced tcmperature, TIT e, and reduccd prcssure, PIPe.
Various data have shown conclusively that none of these correlations apply to
mixtures if the truc critical temperature and pressure of the mixture are uscd to
determine the "edueed conditions. This difficulty has bccn overcomc by thc introduction by Kayl of thc concept of pseudo-critical tcmpcrature and pressure. By
using thc pseudo-critical tempcrature and pressure to predict the reduccd conditiuns, Kay found that compressibility data on pure hydrocarbons could be applied
to mixtures. Although Kay determined the pseudo-critical point by averaging the
critical properties directly for known mixtures and from the averagc molecular
weight for pctrolcum fractions, it has been found that much bcttcr results can be
obtained by using the average boiling point method proposed by Smith and
Watson. 2
As Smith and Watson pointed out, the true and pseudo-critical points must
approach each other as thc boiling rangc of a fraction approaches zero and must
coincidc for purc compounds. These conditions arc fulfilled by the charts in this
section applying to petroleum fractions. Smith and Watson's relation between
t11C true and pseudo-critical pressurcs on page 74 has been checkcd by the true
critical data of Kay on ethane-hcptanc 3 and cthane-butane systems. These data
confirm Smith and Watson's eurvc well into thc region of their recommended
extrapolation.
GENERAL REFERENCES
Doss, "Phyaical Properties of the Principal Hydrocarbons," 4th Edition, The Texas Co.,
Nel\' York, N.Y. (1943).
Internationnl Critical Tables, Vol. III.
Roess, J. Insl. Pelr. Tech. 22, 665 (1936).
'l{ay, Ind. Eng. Chem. 20, 1014 (1936).
2 Smith and Watson, Ind. Enu. Chern. 29,1408 (1937) .
Kay, hId. Eng. Chern. 3D, 459 (1938) .
Kay, Ind. Eng. Chern. 32, 353 (1940).
68
800
._ m Il
~JI '
900
1000
1200
'I
illii
"
600
..
I
i
500
In 1m
r:.
iI!lt-f :-!,
.-. T'
r ",
ljl'
,
100
f!
"
"
, I "
:r
'J
r; I ' J
, I,
I
11
,,
;.
j ,
j'
,j i
rnu:
Ill~
mm
,,'
I
I
it
I.11
"
, ,
I 1
'i
!WJ
I"
.1.:
. I
j'"
1-1' I . . ' t
1t
.
It
,I
.,
I'
!II
!l
I
!
f
J!
IIIl
..
I,
, I
200
Iii
'lil!1
I ' Hli' ,: !
HI' , I
300
,j"
'II!, IllliQ,HHlii!!:
400
500
69
600
.1
I II i"
::'
J!
r
I
! II
I II
j
f, I t ,! i' ill dlj!1! liid!! tl!
: .. :-1"'
.
I,
~.1. ;~:
I r,I! tl
HI ':: IJ I 'I. ,I',
i'l:1 II i'
!I
'l f ~ ,..
~:;
." rr"l
,
ill
,'f
''I
'1
'
~.,.., :-1';
;,
!
,
1.
' .. I " ,
. . , ! ' 1.I
1111["1
It!; I
fH.
t
"
. i jiPi
'
:.
f 1 ,,'
! ' r_1 :. L 1!
,I
'. I
,!
t:tll. . t: fl lill
Ijl ill lit!, . iu,1 liP
1f
:
t . Iil" !. ,'I"t. :1::
11
,.
1tI
I
,
IIU11
inl
Iim1
mrr
"
,.
I I
r, (1
,
tlftfi,
, ,
.
i- t1 '.
<i1
:i'
IIWJ
r ~; 111'
mitIHI
I
I~
Hm1
11m!
70
j~
lOOl
iMj
l1m1
800
900
11
1000
II
CRITICA L TEMPERATURE
OF PURE HYDROCARBONS
1100
I~
ffim
I!PI :
I
III li1
700
Jfi1,
.'II
1'0 1
tub
800
80
-160 -140
.,
60
440
CRITICAL TEMPERATURE
40
OF LIGHT HYDROCARBONS
q,
PURE
420
20 -
-.
.f!:[
,-
400
'l*
... ' .-
t"
i ,
390
...L
-20
360
-40
340
-60
320
-80
300
100
290
-120
260
240
j.
220
[
,
.. I
1r
I ..
In
I
"
I"
I i:
_I
I J I
200
I ,
190
160
I
I
140
.,
I .,
:_iill
-140
t;
If
I~
,I
120
.fiT
1h .
..
100
,
I
j -,
80
-120 -100
-80
-60
-40
-20
70
20
40
60
80
100
120
140
!mI
CRITICAL PRESSURE
OF NORMAL PARAFFINS
20
'~
60
40
80
100
120
i50
Ii
40
40
30
--.-:
20
.-:-
..
20
I
15
10
140
t+:
Iii L
r-
i~- ~i
160
180
200
220
71
240
260
280
900
800
1300
t ....
"
.....,....,
1000
..=r::
-1
.... ,
",.
>:.
~".
..
ct=
.. -
...
1100 ;.~r:$
...
:$. t
,-
"
...
800
'1'=:
,-
700
.
.::r; ":-1.ir
800
,-
.... ..
--
.~
100
200
300
400
500
72
600
700
800
100
200
400
WO
500
100
7('.
100
600
500
400
II
300
300
250
200
2 00
-- ~~
tqJ~. .-
IIIII11
t-..l
,.
100
IMmiI
800
900
'.
ahr,f-h----
-- Ffttl
--
1000
73
,
I00
..
1.18
!l.0
1.20
4.0
1.2.4
1.2.2.
1.2.6
4.0
3.0
2.5
2.5
DETERMINED BY MULTIPLYING ITS PSEUDO-CRITICAL
2.0
PRESSURE BY THE RATIO OF TRUE TO PSEUDO, CRITICAL PRESSURE, PTC/Ppc. THIS RATIO IS
GIVEH BY THE CURVE AS A FUNCTIOH OF THE RATIO
OF TRUE TO PSEUDO CRITICAL TEMPERATURE. TTCl1l'l;.l
""1l1i"
t:J+l
'.5 H-t-t+t-H-t++t-H-t+'
mI.5
~
REFERENCE:
1.02
2.0
1.08
1.04
74
IND.
ENG.
CHEM,
29.
140B (1937)
Section 7
THERMAL PROPERTIES
Specific Heat
Since hydrocarbon vapors deviate considerably from a perfect gas, except at
low pressures, their specific heats arc a function of pressure as well as tempera-
ture. However, vapor specific heats at higher pressures have limited application as
enthalpy correlations may be more readily used for thermal calculations. For this
reason, the specific heat chart~ for gases and vapors (pages 88 to 91) arc given
only for low pressuros (0-1 atm) where deviations from a perfect gas are so
small that specific heat may be considered to be a function of temperature alone.
The specific heat of a mixture of two or more gases at low pressures may be
heat~
or
Two charts are given for the specific heat of. petroleum vapors, one on page 90
for crude fractions and another on page 91 of more general application to both
pure hydrocarbons and petroleum fractions.' The chart for crude fractions is a
modification of the Bahlke and Kay eorrelation 2 and the other the same type as
a chart developed by Fallon and Watson. 3 Both ehart~ are believed to be somewhat morc accurate than the previous correlations and arc also representative
of additional data.
The change in enUlalpy of hydrocarbon vapors with pressure at constant
temperature may be calculated from the chart on page 92. While the ordinate
refers to the difference in enthalpy from the vapor at infinite dilution, this may be
construed as any low pressure (0-1 atm). This chart was used to compute the
enthalpy of hydroearbon 4 and petroleum vapors at elevated pressures in the
development of the enthalpy charts. Since the change in enthalpy at constant
1 These correlations {or petroleum fmctions nrc not quite consistent with the additive
rule for mixtures. Since these curves apply directly to mixtures, the additive rule would hold
only if the specific heals eit,1).cr were independent. of the liquid specific gravity or \'aricd
lillcnrly with its reciprocal (directly with API). With neither of these conditions fulfilled, the
petroleum vapor correlations have a fundamental inconsistency but the resulting errors are
imperceptible as far as the data are concerned.
2 Bahlke and Kay, Ind. Eng. Chem. 21, 042 (1929).
3 Fallon and Watson, Nat. Petroleum News, 'l'echnical Section, R-372 (1944).
4. For the light hydrocarbons below hexane, there was a slight trend with molecular weight
in the change of enthalpy with pressure at constant. temperature. This was taken into account
by the use of other unpublished correlations by Gilliland (sce reference on the chart OD
page 92) for these low-boiling hydrocarbons.
0
75
tottlGl"N"
A.L.)
CO?l A \1i'1B.::1 \. .)
PABLO M01.'"l'A
76
temperature can be read directly from the latter charts, this generalized chart has
little direct application but is included as one of the fundamental correlations.
The chart for the specific heat of hyd!"Ocarbon liquids was developed" directly
from liquid specific heat data on pure hydrocarbons and petroleum fractions.
Since liquid specific heats were not used in the development of the enthalpy charts,
this chart is independent of and not necessarily consistent with the latter correlations." For the sake of consistency, thc enthalpy charts usually will be used in
preferencc to this spccific heat chart but, at the samc time, it is desirable to include
an independent correlation of such a fundamental thermal property.
Latent Heat of Vaporization
The latent heat of vaporization of any compound is the din'erence in enthalpy
between its saturated vapor and its saturated liquid at constant temperature and
may be expressed either as a function of temperature or as a function of vapor
pressure. The latent heats of low-boiling hydrocarbons and, also, higher-boiling
normal paraffins of even boiling point arc plotted again t vapor pressure on pages
94 to 97. While the use of temperature instead of vapor pressure as the correlating
variable would have advantages, it would also result in the curves crossing each
other, thus making the plots difficult to reae!.
The latent heat charts were derived by using a direct proportionality between
the molal heats of vaporization of any two hydrocarbons at the same reduced
pressures.' For the lower boiling hydrocarbons, the latent heat data were smoothed
out and extrapolated by the use of a reference compound (ethane, butane, or
hexane). Where no data were available, as in the case of a few of the light hydrocarbons and all of the higher-boiling normal paraffins, the latent heats were calculated directly from this reduced pressure relationship. The slope or proportionality constant was predicted from the normal boiling point of the hydrocarbon.
The latent heat of vaporization of other hydrocarbons may be calculated
from the normal paraffin cun'es by the usc of this same relation. That is, the
unknown compound will have the same molal heat of vaporization as a paraffin
of the same normal boiling point at the same reduced pressure. In the case of
petroleulll fractions, the mean average boiling point is used for the normal boiling
point and the reduced pres ure i computed f!"Om the pseudo-critical pressure of
the mixture. The "vapor pressure" of thc fraction corresponds to that of a pure
A modificatIOn ot a correlatIOn oy Tne M. W. Kellogg Co., New York, N.Y.
The enthalpy eharls were derived from: (J) the vapor specific heaL eo",elnlions (0-1
aIm); (2) lhe generalized chart for change of enthalpy with pressure; and (3) the latent heat
relations. Inasmuch as the inaccuracies of all three correlations accumulate in Lhe jjqu;:!
enthalpics 01' specific heals, the agreement wit.h the liquid specific heat chart may be ~nnsidcrcd
quite good as average deviations between the two are around 3% wlt.h a maxImum of
about 6%.
7 Maxwell, Ind. Eng. Chem. 24, 502 (1932).
THERMAL PROPERTIES
77
hydrocarbon of the same normal boiling point at tbe temperature of the fraction
and ""ver relers to the bubble point, dew pofnt, or operating pressure 01 the system.
Since the difference in enthalpy between the liquid and the saturated vapor of
a pctroleum fraction always involves change of enthalpy of the vapor at constant
temperature in addition to latent heat, except at low pressures, the enthalpy correlations are much more convenient to use than these individual therm,.l properties.
Thc following examples illustrate the usc of the latent heat charts:
Example 1. Compute the latent heat of benzene at 1 atm.
The boiling point of benzene is 176.2F and its critical pressure is 47.9 atm.
The molceular weight of a normal paraffin boiling at 176.2F is 91.5 and its critical
pressure 28.3 atm. The vapor pressure of the normal paraffin corresponding to a
reduccd pressure of 1/47.9 ( - 0.0209) is 0.0209 X 28,3 - 0.59 atm.
The molal heat of vaporization of the normal paraffin at 0.59 atm is 91." X
(146 BTU/lb) - 13,360 BTU/mole.
The latent heat of benzene at 1 atm is then equal to 13,360 BTU/malo or
171 BTU/lb. The Bureau 01 Standards Circular C461 gives 169.3 BTU/Ii> '.s the
latent heat of vaporization of benzene at 1 atm.
Example 2. Determine the latent heat of vaporization of the following ga9
oil at 500F.
10% Distillatioll
10% @ 430F
50% @ 540F
70% @ 605F
90% @ 680F
Gravity
35API
78
01,
-200"F.
THERMAL PROPERTIES
Component
Mole Fraclioll
C,H.
CsH.
C,H lO
C,H,
CsH.
0.100
.500
.100
.050
.250
1.000
79
The enthalpy of the mixture as a liquid at 100F and as a vapor at 500F and
0-1 atm is computed from the individual components as tabulated below:
Com-
Mole
poncnt
Fract.
CzH s
0.100
.500
.\00
.050
.250
CaH s
C 4 H 1O
C2H 4
C3 H,
Enthalpy of Liquid
lOOF
l\lolcr, Wt.
Enthalpy of Vapor
5OQF and 0-1 elm
Lb/Mole
of Mixture
BTU 1~lole
BTU lIb
3.0
22.0
5.8
1.4
10.5
42.7
of Mixture
239
171
159
223
169
BTU lIb
720
3760
920
310
1770
7480
BTU ll\lolc
of J\'lixture
553
530
525
506
508
1660
11660
3040
710
5330
22400
The change of enthalpy of the vapor at 500F betwecn 0-1 atm. and 20 atm.
is computed by interpolating between C,H. and CsH.:
C,H.:
1f,,(500F, 20 atm) - li y (500F, 0-1 atm) = 30(546 - 553) = -210 BTU/mole
CsH.:
H y (5OOF, 20 atm) - li y (500F, 0-1 atm)
44(522 - 530)
-350 BTU/mole
Mixture:
li y (500F, 20 atm) - li y (500F, 0-1 atm) = -210
=
- 30
+ 42.7
H _ 30 {-350 -
(-21O)J
-340 BTU/mole
Therefore,
or
14,580
42.7
= 849
+ 14,920 =
14,580 BTU/mole
BTU/Ib
The foregoing procedure can hc simplificd, with a loss of accuracy which does
not usually exceed 5%, by interpolating on a basis of molecular wcight and total
so
CaH s:
H v (500F, 20 atm) - Ih(IOOF) = 44(522 - 171) = 15,440 BTU/mole
C ZH 4 :
H v (500F, 20 atm) - Ih(lOOF) = 28(500 - 223) = 7750 BTU/mole
CaHe:
Since the average molecular weight of the paraffin portion of the mixture is 44, the
propane values can be used directly, making interpolation unnecessary.
The average molecular weight of the olefin portion is 39.7; hence the enthalpy
difference between the initial and final states will be:
7750
or
= 0.70
14,670
42.7 = 344 BTU/lb vs, 342 BTU /lb by the longer method.
THERMAL PROPERTIES
I
81
point with the pure compound line about 50F above the pseudo-critical tempera_ ture. This is more representative of a mixture and should be used in preference
to the pure compound line.
These charts may be interpolated and extrapolated linearly with both
characterization factor and mean average boiling point. Occasionally, in inter
polating between two adjacent boiling point chart~ the pressure and temperature
of the vapor will be such that they fall inside of the "dome" of the higher boiling
point chart.. Since it is impossible to use the charts in this region, it is recommended that the two adjacent lower boiling point char'" be extrapolated upward.
Following are two examples illustrating the use of these charts:
Exan,ple 4. Determine the ditTcrence in enthalpy between the liquid at 500F
and the vapor at 775F and 25 psig for the following refined oil fraetion:
Grauity
40 0 API
'11 .
81 ope 0 f t}Ie dIstl
atlOn eurve
580 - 300
100
2.8 0 F/%
Mean
Ch.
Ch.
Ch.
+ 1.'.. (282
If the char'" for 300F and 400F Mean Av. B.P.'s had been extrapolated, the
result would have been essentially the same, 281 BTU/lb.
82
Distillation
@ 455F
@ 560F
@ 620F
@ 695F
Gravity
15.5API
.
SI ope 0 f di Bt I'II ation
curve
- 455
= 620 69
= 2.8F/%
5 = 562F
MollieI' Diagrams
The MollieI' diagrams for the individual light hydrocarbons are of essentially
the same type as the familiar one for steam. To minimize confusion and to make
the charts as easily usable as possible, lines of constant volume are omitted and
lines of constant temperature replace lines of constant superheat in the superheated vapor region. These charts will be used principally for adiabatic compressions and expansions.
In applying the MollieI' diagrams to hydrocarbon mixtures, the mixture
should be treated as a single compound of the average molecular weight. An
empirical study of the diagrams indicates that successive charts of the same
series (paraffin or olefin) may be interpolated (or extrapolated) by assuming a
linear relation exists between melecular weight and (1) isentropic change of
molal enthalpy with pressure and (2) the product of the square root of the
molecular weight and the isentropic ehange of temperature with pressure.
If both paraffins and olefins are present in the mixture, the charts of each
THERMAL PROPERTIES
83
series are interpolated (or extrapolated) to the average molecular weight of t.he
total mixture. These values corresponding, respectively, to a 100% paraffin mixture
and a 100% olefin mixture are used for linear interpolation to the actual olefin
content of !lie mixture.
The following example illustrates the application of the MollieI' diagrams to a
hydrocarbon mixture:
Exmnple 6. Determine the work of compression 1 0 and final temperature when
M ok Fraction
Component
CH, . ....... .
C,H, ........
C2 H ....... .
C3 H.
C3 H s ..... - ..
C,H s
C.H, 0
C.H, .......
0.050
.100
.150
.100
.200
.100
.200
.100
-1000
0.8
2.8
4.5
4.2
8.8
5.6
11.6
7.2
-45.5
C,B,
C~HIO
C2H..
C3H e
0.763
.680
.935
.780
By interpolation,
lif{ =
6fl
M(h, - h,)
I,
S
h,
112
301.5
295
300.5
303
338
321
363.5
3!2
'F
1M
135
1610
1510
1760
16iO
221
164
61VM
BTU/mole
625
570
850
675
84
:. The theoretical work of compression is 35.2 BTU/lb and the final tempera.ture
is 152F.
If other gases (H 2 , O2 , H 2 0, etc.) are present in a mixture, it is recommended
that effective IJressures equal to 7rVYlfC be used to determine the total work of
compression and final temperature of the hydrocarbon portion of the mixture.
The inert g&ses usually may be assumed to be ideal and the w'ork of comprestlion
and final temperature for this portion of the mixture calculated by the adiabatic
compression formulas for perfect gases. The work of compression for the mixture
is then evaluated by combining the change of heat content for the hydrocarbon
portion with that for the inert gases on the basis of their mole fractions. In determining the final temperature of the mixture, it is assumed that the ch.ange in
enthalpy of each portion from its final temperature to that of the mixture is
equal and opposite in sign to the other. This method is illustrated by the following
example:
Example 7. Determine the work of compression and final temperature when
the following mixture is compressed adiabatically from 25 psig and 01" to 150 psig:
Hydrocarbon Portion
Average Molec.
Wt.
Mole Fraction
Component
Average Molec.
Wt.
1.0
1.6
4.5
11.0
0.500
.100
H,
CH,
C,H.
C,H.
Mole Fraction
.ISO
.250
1.000
0.200
.300
.500
1.000
18.1
3.2
9.0
22.0
34.2
The effective pressuras to be used for the hydrocarbon portion of the mixture
are:
7rei
7r.2
25
+ 14.7
14.7
150
+ 14.7 vO.500
-=
14.7
7.91 atm
Values read from the ethane and propane charts are tabulated below:
BTU/lb
Compound
C,H.
CaR.
0.837
0.686
t,
h,
h,
294
278
340
307
6.H
OF
M(h, - hi)
MvM
121
92
1385
1280
663
610
THERMAL PROPERTIES
85
By interpolation, UTi = l35~ BTU/mole and t:.tVM = 6-1.7 for a saturated hydrocarbon mixture of 3-1.2 molee. wt. The corresponding final temperature for
the hydrocarbon portion of the mixture is 111F.
For the H 2 portion of the mixture, the work of compression and final
tcm.pera~
MCp
UTi
2.016 X 3.46
6.96;
-.
6.97
99
6.97 - I.
1.40
~I R1'[("2)K~' - IJ
J( -
"1
[(1647)1.40-' I J
I. 40
X 1.99 X 460
__
.
1.40
1.40 - I
39.7
= 3200(1.502 - I) = 1610 BTU/mole
=
I.fO -1
+ 0.500
X 1610
which
0.500[Ji Jre (t, 7.91 atm) - Jilfc(l1lF, 7.91 atm)J
~
Since it is necessary to use enthalpy for evaluating UTi lie, t will be determined
by trial and error.
Assume t = 140F.
Interpolating between the charts on pages 99 and 100,
0.500 X 34.2[312 - 328J = 0.500 X 6.971231 - 140]
240 "" 317
Assume t = 148F.
0.500 X 34.2[346 - 328J = 0.500 X 6.971231 - 148]
:l08 "" 290
By interpolation, the final temperature is I/.7F.
While the foregoing procedure permits the ~follicr diagrams to be used for
mixtures of hydrocarbons and inert gases, the method of combining the cnthalpics
and the temperatures of the two portions of the mixture is theoretically incorrect.
In this procedure it is assumed that if two gases, ha,-ing different thermal propcries, arc compressed individually from the same initial temperature and pressure
86
to the same final pressure and then mixed, the resulting thermodynamic properties
of the mixture will be the same as if the gases were mixed initially and then compressed. This assumption is not quite correct and will always lead to small positive
errors in the work of compression and temperature rise. The errors usually will
not exceed a couple of percent with a maximum of about 50/0 if the average
molecular weight of thc hydrocarbons is not greater than 50 and the compression
ratio is not greater than 5: 1.
As an alternative to this method, the equations for an ideal gas may be
applied to the entire mixture, provided the gas law correction facwr for the hydrocarbons, P-YC, is not less than 0.05. In arriving at an average molal specific heat
at constant pressure for the mixture, the molal specific heats of the individual
components at 0-1 atm should be used irrespective of the initial and final pressures
of the compression. The following equations apply to this alternative method:
K =
AU
Tz
where
Il
+ ...
(MC p ).,
(MCp) .. - 1.99
= K K-
1l.,R1"
[(7I'z)K;:
1
71'1
= (::) \-1 T 1
= correction factor for deviation from the ideal gas law at initial conditions
= 0.966
THERMAL PROPERTIES
87
1.000;
MOp = 6.97
MOp
K
+ 0.500 X 6.97 =
0.500 X 14.0
10.5
_
10.5
1 235
[( 6 ) . 235
6H = 9:235 X 0.983 X 1.99 X 460
1 \7 1.235
39
1]
Gary, Rubin and Ward, 11ld. E1lg. Chem. 25, 178 (1933).
Gilliland l Unpublished data, Mass. Inst. Tech.
Keenan and Keys. "Thermodynamic Properties of Steam1 " John \Viley &; SODS (1936).
Misc. Publicatio1l of Bur. Standards, No. 97 (1929).
Nat. Bm. Statuiards Circular C461 (1947).
Sage, Webster a-od Lacey, Ind. E1lg. ahem. 29, 1309 (1937).
Weir and Eaton, Ind. E1lg. Chem. 24, 211 (1932).
'i
400
_,
-~'l ~-;r,TIE'
f
fiffi'[ili'
.:;,
.. .
20
~-
~.
., .<+;;
600
800
1000
1200
.~
SPECIFIC HEAT OF
MISCELLANEOUS GASES
"
-,j~,tI1~ti
0-1 ATMOSPHERES
'1-..
n.
0.26
..
"l.IP
0.26
'
f,.I~:;t+
.,.,
Il~il:!~ill :
.1 ....
gJ
_:.li~;:tI~JtIni:t
_ti lf:t;.tt:-:-~
l~n'd
0.60
c",
Ii
;", ",'tT'
",,~-.
,.....
t
:..:' ,'..
0.24
~TI!H~!"_,
I"
1'
"' ;:t'
eI
!i
~I":t
.. .....
~,
0.22
0,20IlU'ill"~'
In":'Tl7'i""
,'",
11,,11
tU"
'I
200
",
--'
400
800
1000
1200
1.2
1,0
. . . . .9
.8
..6
.4
300
"200
89
+f~-l.J..Ht+Ji
no
IJij
'-.r;
SPECIFIC HEAT OF
PETROLEUM VAPORS
.8.
.9B
.96
I,
.7
lit
'I
ffiiI
rn1
[1fI" !
j
'UlIJ
-, I
,ql
,11111
~
,
"
.7
tm!
"
II
TIfflI
OOB
.6
.fJi.llumH1 HillllID~B;'lit
I"
n"
I
iElHI
r,
.5
"
~'
; l.1oof1
~likuiJ
~""
IlIf
II
1m
r:
,.... t
~
,_._._.t.
;.. II.t
+
I - _
"hi
,~.
100
.; I! f'l.l
iTt
.,1
Hl:IlW @h!Hil rl
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PETROLEUM FRACTIONS
800
MEAN AV. BOILING POINT- 400F
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CHARACTERIZATION FACTOR-II.O
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MOLLIER DIAGRAM
FOR ETHYLENE
420
400 IlfIf1TH1-
440
420
400
1
380
t-; -
360
340
130
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460
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76
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88
560
540
540
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440
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400
380
360
380
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340
340
330
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320
310
310
300
300
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290
280
28C
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135
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Section 8
DENSITY
Low-Boiling Hydrocarbons
The specific gravity of the saturated liquid, from low temperatures to the
critical point, is given on pages 140 to 142 for a number of low-boiling hydrocarbons. A hydrocarbon mixture is assumed to be an ideal solution, and its specific
gravity can be calculated by adding the products of the specific gravities of individual components times their volume fractions. This assumption is essentially
true for members of a homologous series and is a good approximation for mixtures
composed of hydrocarbons l'om different series as long as no component is in the
region of it-s critical temperature.
Thermal Expansion of Liquid Petroleum Fractions
The thermal expansions of liquid petroleum fractions at pressures up to 1500
psig were derived from the thermal expansion and compressibility corrclations of
Watson, Nelson and Murphy.! As in the case of many physical propcrties of
petroleum fractions, thermal expansion is more sensitive to averagc boiling point
than it is to gravity, although both independent variables arc necessary to correlate the data properly. Up to 1.25 multiples of the volume at 60F and 1 atm, it
was found that gravity could be neglected and that the thenpal cxpansion could
be represented by the molal average boiling point alone. Above this expansion of
1.25 volumes, gravity is introduced into the correlation in the form of characteri7,ation factor. For each average boiling point two lines are shown, one corresponding
to a characterization factor of 12.0 and the other to 11.0. Interpolation and extrapolation may be made on the basis of characterization factor or, if preferred,
gravity, which is also given for each curve.
P-V-T Relations of Hydrocarbon Vapors
A series of charts on pages 148 to 153 give I' ~ PV IRT, the correction factor
to be applied to the ideal gas law for hydrocarbon and petroleum vapors. The
correction factor is plotted as a function of reduced temperature, TIT" and
reduced pressure, PIP" where 7' and P arc the temperature and pressure of the
vapor and T c and Pro its critical temperature and pressure. A explained in the
scction on Critical Properties, the pseudo-critical, not the true critical, tempcraturc and pressure should always be used for hydrocarbon mixtures. This method
of using the pseudo-critical properties of the entire hydrocarbon mixture is not
only more accurate but more readily used than the application of either Amagat's
Law or Dalton' Law to the individual components.
10;/ and Cas Jonma/35, 85 (1936).
136
DE"SITY
137
Yapors, an cfTccti\'c Jlrc~surc equal tn 7rV?!IIC E"hould be used to obtain the rceluted
pressure of the h~'drocarbon portion. Likcwi:::e, if it.
ncc(':;:sary to lake int.o
account ~as Jaw dc\'iations for any of the oth,,1' gn::=c<:, p. should be determined for
carh of thc[o;(' g-ascs at an cO'celi\"(, Jln'.~:'llrc C''ll,lal to the total pressure multiplied
by the square root of its muIr frnction. The molal \'oIUine is then calculated by
Amilgnr~ Law,
111'
V'" = - (y
+ y,,,, + y,,,, + ... )
is
11'
"C""C
\\-here I'm is the molal \'0Iu1l1e 01 the mixture, lhe subscript He relers lo lhe lolal
hydrocarbon fraction, and the subscripts 0, b, et.c., rcfer to other gases. l.:'sua.Jly
P-a/ jJ.ln etc., mar be taken as l.OO \\;ith ycry little error, sincc most of these gases
approximate a perfect ~as at thc efl"ecti\'c pressures encountered. In the absence of
other data, the hydrocarbon charls may be u,ed lor these gases.
VAl..UES
OF
GAS
Pressure
Alm
Atm
;\1 m or Ilg
Lb sq rl abs
Cli It Ih-mole
Cu It/I h-mole
Cu It/lh-mole
Liters, g-Illolc
Cu III I h-mole
Liters ~-molc
Cu It I"-mole
CONST..... ~T--R
Temp.
'n
10.73
1545
0.7302
0.08205
OR
'H
OK
0J{
OK
OK
GENERAL REFERENCES
l1e:l.ttie, IIar/lork :lIlrJ Poffenberger, J. Chem. Phys. 3, 93 (1935).
Beattie, Ka.\' and I\:aminsky, J. Am. Chem. Soc. 59, lii~9 (I93i).
l1entlie, Rim:lnl and ~u, J. Am. Chem. SQr. 61, 2li (103D).
Tnlcl'n:llional Criticnl Tnhl('f:, Vol. lIT.
Kay, /11'/. "ng. Chem. 28, IOI~ (1030); 30, 1,,0 (J03S); 32, 3,;8 (l9~O).
J(cl~o:lnd FC'I!olinl!;. J. Am. Chem. Sn 62/ 3132 (19-10).
L(>\\'i~, Inl/. Htl(l. ('hem. 28, 2.37 (I!l36).
S.a~c :md L'l(,cy, Ind. Hllg. Choll. 30, (l7:~ (ID3R).
Sal-!C'. Srh:t;lr"ma :,"d Lacey. hid. En9. ('Iu'm. 26. 121S (1!l~-I).
S:l~C, \\'C"h<.;tC'1' :inti Larcy. I nIl. [.,'lIq. r1l,.,.". 29, G;j.". II~S (193i).
Smith, I3c:\ttic~nd K3~. J. Am. Chl"-'. Soc. 59,1:')1;)7 (lfl:li).
c
,.
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Seclion 9
VISCOSITY
Absolute Viscosity
]n the metric system the unit of viscosity is the poise which is equivalent to
force of I dyne pcr sq cm shcaring a liquid at the ratc of I cm pcr sec per cm.
By reduclion to minimum dimensionality, the poise becomes I g/(cm) (sec). The
corrcsponding English unit is I Ibl (ft) (sec), or (pouodal) (sec) I (ft) 2, which is
equal t.o 14.88 poises.
Howcvcr, the unit of viscosity most commonly used is the centipoisc (0.01
poise), which happens t.o be the viscosity of water at almost cxactly 68F. Thereforc, the absolute viscosity of any fluid in centipoises may bc considered to be
oumerically equal to its viscosity relativc to water at 68F.
Kinematic Viscosity
Since thc density of thc liquid involved in the measurement of viscosity by the
standard industrial viscometers, it is necessary to introduce kinematic viscosity,
which is the absolutc viscosity of a fluid divided by its density at the temperature
under consideration. The metric units of kinematic viscosity corresponding to
poises and centipoises arc stokes and ccntistokes, of which the latter is more commonly used. The kinematic viscosity of water is I centistoke at just about 68F.
Industrial Viscometers
The industrial viscometers which are widely used throughout the petroleum
industry in this country are the Saybolt Thermo for rcfined oils, the Saybolt
Universal fur lubricating and gas oils, and the Saybolt Furol for crude residua and
heavy fucl oils. The Redwood Standard and Engler viscomctcrs arc used mostly
abroad. Curves for the conversion of these standard viscometer measurements
to kinematic viscosity arc gi\'cn on pages 158 to 160.
Except for the EnglCl' instrument, these conversions arc slightly affected by
the tcmperature at which the viscosity is mcasured, but this effect has been
neglcctcd in thc prescnt convcrsion charts, While Saybolt Universal viscosity may
'>e measured at anyone of several temperatures, lOOF, 130F, or 2lOoF, the
maximum variation between the temperature extremes in the conversion to
kinematic "is('o~ily is only 3% and, above kinematic viscosities of 5 crntislokes,
it is Icss than 270. The va,'iation between the extremes of the Redwood Standard
instrument (70F to 200F) is appreciable at low viscosities but does not exceed
3% above 10 centistokes. Saybo!t Thermo viscosity is normally measured at room
155
156
VISCOSITY
157
may be predicted from the chart on page 177. By the use of reduced temperature
and pressure, this chart provides a generalized correlation of the ratio of \'iscosity
at any temperature and pressure to the viscosity at the same temperature and
atmospheric pressure.
The viscosity of a mixture of two or more gases at atmospheric pressure may
be computed by the following formula:
m -
"
The chart for change in viscosity with pressure may be applied to mixtures by
using the pseudo-critical properties of the mixture to determine reduccd tempera-
N.Y. (1938).
Comings and Egly, h,d. Eng. Che11l. 32, 714 (1940).
Davis, Lapeyrouse and Dean, Oil Gas J. 30, No. 46, 92 (1932).
Dean and Davis, Chem & Met. Eng. 36, 618 (1929).
Edwards and Bonilla, !rId. Eng. Chem. 36, 1038 (1944).
Etherington, Sc. D. Thesis, Mass. Inst. Tech. (1948).
Evans, J. Insl. Pelroleum Tech. 24, 321 (1938).
Forlch and Wilson, Ind. Eng. Chen!. 16, 789 (1924).
Ine nnd Dean, Ind. Eng. Chon. 16, 905 (1924).
Lipkin, Duvi!'on and }(urtz, Ind. Eng. Chern. 34. 976 (1912).
Nat. Bur. Standards Circular CI,61 (1947).
llnd Lacey, Ind. Bng. Chtm. 30, 829 (193 ).
~llge, Yale and I.,cey, l1ul. Bng. Chem. 31, 223 (1939).
~age
Watson, Wiell and i\furphy, Ind. EnO. Chem. 28, 605 (1936).
1000
10
20
60
80 100
300 400
800
800
CONVERSION
600
500
TO
600
500
KINEMATIC VISCOSITY
400
400
300
200
100
60 -
50
40
-F_'':':
20
2000
10 _
1000
800
"
600
500
.. 400
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400
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2000
4000
I'
300
100
10000
f,i
8000
200
-i.Jk.ti
1000
.q
-=tot
800
600
6000
=11111
500
400
300
200
1000 -
100
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80
60
50
40
30
200
20
10
10
8
8.
6
:r;
3
>
t!
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10
159
20
30
40
60
80 100
,.
4
SAYBOLT THERMO VISCOSITY
-lOX (SAYBOLT THERMO TIME)
100
200
600
300
160
700
.1
-100
.I
100
200
161
300
400
1
1.8
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VISCOSITY OF AROMATICS
:=T._.
1.4
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162
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100
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40
KEY
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2
3
4
5
6
7
8
9
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26,8' API
33.2' API
35.0API
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38,2'API
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43.~ API
46.0' API
48,7'API
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13
62.9API
rt:'
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0.1
212 - 257F.
_'
RESIDUUM
527-572F. AT 40"...
482-527F. AT 40M",
437"462" AT 40"".
392-437'F AT 40"M.
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437 -482F.
392 -437F.
347-392F.
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163
400
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600
700
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...
=.=t=<="
VISCOSITY OF
MID CONTINENT OILS
50
40
30.~
KEY
I
2
3
4
5
6
20
7
8
9
10
II
12
13
~
..
.. =~---
l4~ 0 API
~3. API
o
RESIDUUM
CYLINDER STOCK
23.l API HEAVY MOTOR OIL
(lO5 SPGR) ROAO orL
24.2API RED OIL
o
26.l API LIGHT MOTOR O~.
27.1 API LIGHT PARAFFIN OIL
32.8~PI
WHITE OIL
28.8API
3D.OoAPI
35.2API
35.6API
40.4API
I~
15
GASOLINE
do'
L
-,.,<i=-
09,_I,~
...
_~c_o
_ .
5". . . =
.=
0.4
..
0.3
_-
0-2
REFERENCE,
100
200
400
300
164
II
II
500
II
600
II
II
7'00
wo
90
80
70
60
~~...:-
_ _T";.
- VISCOSITY OF CALIFORNIA
CRUDE FRACTIONS
50
40
30
20
KEY
I
2
3
4
5
10
7
8
8
7
9
10
II
12
6
5
4
18.7 'API
20.3 'API
22.8 'API
25.0 'API
27.3 -API
30.4 'API
33.0 'API
38.2 'API
41.5 -API
44.3 'API
49.5 'API
54.5 'API
527-572'F. AT
482 - 527'F. AT
437- 482'F. AT
392-437'F. AT
UP TO 392'F. AT
482-527'F.
437-482'F.
392 -437'F.
347- 392'F.
302- 347'F.
257-302'F.
212 -257'F.
40 MM.
40 MM.
40 MM.
40 MM.
40 MM.
REFERENCE:
0.1
100
200
300
400
165
500
600
700
500
600
700
00
-:fl 10eo
6.0
5.0
4.0
30 I I I I I I I I I I I I I I I II I I I II III II1II II i III1II1 \1IIII11 i 111I1 11111 11I11 11111 11111 II!! 111111111111111111111111111 II I 11 III ITTTRRTlI I I I I I I I I i I m 3.0
20 I I I ! I I I I I I ! I ! ! I I I I I I II II ! ! I ! ! I ! I I I ! I I " i I II ! III " III !!III 1!1111111 ! I I !I !!! !111111 111 !111 1!III!! I! !I!III !II I I I I I I ! ! I I I I ! ! I
!
!!
! I I ! I I ! Ii! ! ! 12.0
1.501 I I ! ! I I I I ! ! I ! I I I I I I I I ! I I II I: II;! I : I ; ; I : 111!!11 ; 111111111: il! 1111111111: 111111111 illil I: illllIillliil iIi II I UElJ:Jl1IU Li LOll Llu i 1,50
1.00
0.90
0.80
0.70~~
0.70
0.60~
'060
I .
():
j:;:
o.sOt~
J"
!!
.0.50
Zi
s;2i
0.40
!!!
!
~
0.40
0.20
'"
"'MM I ,
:bx,,1 I I I I I J,M
!
N
~
JsMO.20
......... 199
10,000,000
'i'
200N
I,.
1~9.
, 2~q"" ~
400
450
..
500
600
700
800
1,000,000
500,000
200.000
100,000
50,000
20,000
10,000
5,000
10C\OOO
50,000
20.000
10,000
5,000
2,000
2,000
1,000 (/)
1,000
500 ~
~4
-...
0>
500
'""'h-
kb!
L141l114lWJtUifflfiltlitfilll!ifl J II J I !J btl ! I I I ! I I
! !
Ifu:'1200
w
<.)
I
>-
50~
(/)
:>
<.)
201::~ I 1I I I II I I 1111111111 ! I: III! ! III! : I IIIIIIIIIII!! 11111' 11111 11111 11111 11111 III:! III I! 1111"IIIIIIIIIIIII!:1 ! ! I I I II I I I I I II! I I 1II I ! !
::;;
w
IJIIEJ 20
i:
10
10
8.0
8.0
60
5.0
6.0
5.0
, ,
4.0
4.0
,
, ,
'
REFERENCES:
, TEMPERATUflE.~ ..F. ,
2.0
3.0
,
34
33
32
140
31
130
30
29
120
28
I"~
27
26
25
110
100
-"S
24
23
22
21
20
19
18
90
u:
)(
...
<t
>-
'"
...
...'"
0
.-
16
15
<:>
<:>
l/l
!Q
l/l
C\J
70
>
2:
17
t:
l/l
W
80
f2
60
;g
$
0
50
14
13
40
12
II
30
10
9
20
10
6
5
168
~50
440
140
430 -
420
130
410
400
120
390
380
60
370
58
360
5;>
350
56
340
s.,
330
300
5,3
"'
290
280
'"0z
270
260
250
100
55
320
310
110
59
5f!
><
;;
>>iii
'">-
230
'"
70
..J
!!!
>
'">-
80
8w
240
90
60
<l
220 -
50
210
200
40
190
180
170
30
160
150
20
140
130
120
10
110
100
0
90
1G9
1650
1600
VISCOSITY INDEX
1550
140
ALIGNMENT CHART
1500
1450
120
1400
1350
110
1300
1250
100
1200
1150
1100
1050
90
u:
!<.'
~
C\i
0
0
1000
Vl
0
900
<>
,,'"'"
800
750
Vl
m
><t
Vl
>-
in
0
<>
tJ:;
UI
....
(j'
80
f--
850
....
f-<t
950 -
70
<fl
'"
:>
60
cJ
50
700
650
40
600
550
30
500
450
20
400
350
10
300
250
200
150 1.
170
3800
VISCOSITY
3700
3600
130
3500
3400t
120
::1
110
3000+t
100
2800:1-
90
3100 -
1900+
2700t
2600 i
u:
"0
24COt
,
'"z
0
"""
>!:::
2300+
2200t
2100
f
T
2000
0'"
":;'"
'"
:;
70
60
al
><l
50
'"
1900
80
""
:;;
2500!
40
1800
1700
1600 I
T
1500+
,
30
1400+
20
1300+
t
+
10
1000:1-
1200+
1100+
900t
800 1
171
7800 T
7600
1400
130
7200
120
1000
6800
6600
6400
6200
6000
5800
5600
5400
5200
u;
~
<f)
5000
<.)
4800
4600
4400
<Il
16>-
..
<f)
4200
4000
3800
3600
3400
3200
20
3000
2800
10
2600
2400
2200
2000
1800
172
0.2
0.3
0,4 0.5
2.0
35
30
80
25
60
20
40
15
10
10
20
200
2000
5000
10000
.030
.030
.028
.028
.026
.026
.024
.024
.022
.022
.020
.020
.018
.018
.016
.016
.014
.014
;,
.012
;+
.012
.010
.010
.008
.008
.006
.006
.004
.004
.002
.002
200
400
600
174
100
80
~IIII-!!IIII
20
10
.BEALE.
. OXFORD UNIVERSITY
PRESS (1938)
0.1
100
200
300
175
400
500
200
mtmm
400
600
800
1200
1000
.040
.040
ABSOLUTE VISCOSITY OF
.038
..038
.0.36
.034
.034.
.032
.030
.032
.030
.026
.026
.026
.024
024
.022
.020
.020
.018
"
.018
.016
.014
.0/4
.012
012
,
.010
.,
.008
.006
l' fr ~ f
i
r t
200
600
TEMPERATURE -
176
800
0
iJ. .
1000
.009
1+
;:j~ ~
1200
.006
.3
.2
.4
.5
.6
.7
.8
.9
1.0
3.0
4.0
10
10
9.0
8.0
9.0
8.0
7.0
7.0
6.0
6.0
I :: i
!
I i
I
i
i i I II II
I
VISCOSITY OF GASES AT HIGH PRESSURES
4.0
4.0
3.0
3.0
2.0
2.0
..,
-.J
1.5
H;tt+tttf+
1.5
H
,
,
"
11'i],11
1.0 T 11
.2
1.0
.3
.4
.5
.6
.7
.8
.9
1.0
1.5
2.0
3.0
4.0
5.0
6.0
7.0
80 9.0 10
Section 10
COMBUSTION
Liquid Fuels
The heats of combustion of fuel oils and petroleum fractions are expressed as
a funcLion of gravity by the chart on page 180. Both the high and low heating
values have becn correcLed for the average impurities other than water which
are usually prcsent in oils of various gravities. These average impurities, tabulated
on the chart, are fairly represcntative, although there may be appreciablc deviations for a given stock. In general, the heating valucs of average fuel oils arc
within 1'i& of the curves.
The heat available from the combustion at 60F of liquid fuels is given on
pagcs 186 to 188 for fuel oils of 5, 10 and 15API. Because of the small variation betwecn these charts, interpolation is unnecessary and the available heat at
any tempcrature and percent excess air may be read from the chart which most
nearly corresponds to the gravity of the fuel oil. If the impurities are known to
be appreciably difTerent from the average values tabulated on page 180, the
available heat may be corrected in direct proportion to the bydrocarbon portion of
the fuel with sulfur considercd as inert material.
Gaseous Fuels
Heats of combustion of paraffin and olefin gases arc given as a function of
molecular weight by the chart on page 181. The paraffin curves on this chart were
used as a basis for deriving the charts on pages 184 and 185 for the heat available
from the combustion at 60F of dry refinery gases having high heating values
of 1000 and 1600 BTU/S.C.F. Allo\\ance was made for average impurities of
2.570 H 2 S and 2.5% inerts (equal parts CO 2 and air) by volume. As in the case of
liquid fuels, the chart more nearly corresponding to the high heating value of the
fuel gas may be used without interpolation with very little error. However, in correcting for variation in impurities, the available heat must be adj usted in proportion
to the weight pmcenlage of the hydrocarbon portion of the fuel gas. In making
an adjustment for thc H 2 S content of thc gas, its volume percent may be distributed equally between the inerts and hydrocarbon portion as a good approximation. The following table gives relevant information for refinery fuel gases of
9.verage impurities:
\78
COMI3 S
no"
1000
1200
10.1
8.3
~p
0.60
0.73
16.5
1037
20.4
1248
179
1400
7.1
0.86
24.3
1458
1600
6.2
a.utl
28.2
1609
1SOO
2000
5.4
4.00
1.2b
1.12
32.1
1879
36.1
2090
atm.
;e
. ,.it
tit~~'
Jif-
- i.!
...
'H-
,~
..
,f
~":4
_(,,!It. ::::
:;t;:t!1
".
19500
... -+---
.~
,., .
~.
.,
.. 1;...
......:...1-_
.~
..
:=+--~E-f,
~t
19000
..
fD
18500
[I
+
il
~.
:~11
+.
18000
~, '.
,.,
I::;
.....
~X -tE':-::~
:-T.r~."""
\1
.,
17500
4-
17000
10
20
30
180
40
50
60
19
4600
4409
4200
4000
001.
341
3200
2800
2600
2400
2200
2000
1800
1200
1000
10
181
900
ENTHALPY OF
FLUE GAS COMPONENTS
,
~.
0-1 ATM.
B"
~.
Ii
-<-.!.
;'If!- ~ ~ _:.:. -:
t t
800
700
600
+
500
200
400
600
1000
800
182
1200
1400
2200
2000
1800
1600
1400 .
1000
600
400
200 .
1600
1800
2000
2200
183
2400
2600
2800
3000
3000
r. :..
j"
2000
1000
. ,:}:-
zoo
400
600
800
1000
1200
1400
1600
184
1800
2000 2200
.~
~.
2400 2600
2800 3000
14
400
600
800
1000
1200
1400
1600 1800
186
,. ,
k
"
,;
t
~
.~
THE COMBUSTION OF
~=
..
12000
9000
,-
8000
I
7000
. -r-r--
6000
~~
l.';.
.m:-. .::z::::
5000 ; . . ,
t:[
l-
4000
.
Ii'!
"
3000
.,
"'tt"
1-
.,..,
-+-
.,...
.....
.,~
;
~
-trt!
r- ..:
.,tl~
,
.;in
,;
2000
1000
200
400
600
800
1000
1200
1400
186
17000
9000
.,
,~
=-
9000
,-
7000
~.
---
6000
4000
3000 _ _
200
400
600
800
1000
1200 1400
1600
J87
1800
3000
1000
200
400
600
800
1000
1200
1400
1600
188
16
15
14
111
13~
12~
"
101111
:
'"
9
8
7
5~~q;;$~;;:!fl!;:m;=;;'I;jj~
4
3 _ _
20
40
60
80
100
120
140
160
180
200
220
240
260
280
300
320
340
360
380
400
8<t
ill
II
"'"
o
o
<D
.Im
'"
o
MlW
'"
o
~
,,
, -
.j:
.'
t
. ti
j
....
t"
.,
'7:
1li
,.
~.
!.
<l
'M1Ii
..
r>
(/)
(/)
(/)
I i t~
J:
0-
a:
"
r;
W
0-
p~
<t
"
~I
.J
II
<D
:~
'1
,~.. 81
it
~ ,. ,u; ,
W
n!: ""0 I-wz :. ilL
~;
N
N
to
:I41
" T
::> 0
IIi!
1
1- 1
w w
r:,
't
a:
a:.
II
,
,-
.8
/ffil.
I.
I'
.I
I
...o
, ".
I
!
,!
1
I :
~~
mf:
, il!S
o<t
I i
,
i
'"
"
190
,
o
N
1fIt\;,1
!
o
--_._--
191
<t
~
(!)
IJJ
::J
..J
LL.
LL.
>-
!::
~
::J
0
Z
0
0
..J
<t
D::
IJJ
:I:
I-
o
o
"
...q
CD
192
Section 11
FLOW OF FLUIDS
Friction Factor
The friction factor for turbulent flow of all fluids (liquids and vapors) is
expressed as a function of a modified Reynolds number (DUS/Z) by the chart on
page 198 for both commercial pipes and smooth tubes. In the unstable flow region
between values of DUS/Z of 0.135 and 0.390 (or approximately 1000 and 3000
in consistent units for DUp/p.) the turbulent flow curves have been extended to
the stable streamline flow region. These extrapolated curves for turbulent flow
give maximum values of the friction factor in the unstable region and are
representative of the flow usually found in commercial pipes. For streamline flow
the pressure drop may be computed directly from either of the formulas given on
the chart, since the friction factor is incorporated in these formulas.
Pressure Drop in Commercial Pipes
To facilitate the determination of pressure drop for liquids in commercial
pipe" the charts on pages 199 to 201 were derived from the friction factor curve
and the formula for turbulent flow. The following example illustrates the application of these charts:
Exampte I. Determine the pressure drop for 21,800 gnl/hr of gasoline f1owin~
through 800 ft of standard 6-in. pipe. The kinematic viscosity of the gasoline is
0.60 cs and its specific gravity is 0.750 at 100F, which is the average temperature
of the gasoline in the pipe.
21,800
Q/D
t:.P
0.38 X 0.750 X
~:
194
(.1.026)2
-.
t sec
,..
0.825
SpeCific GravIty at lOOF = - - = 0.805
1.025
4.026 X 7.8 X 0.805
1.5
DUS
----z=
ti
168;
0.0052
fi
tiP (lttlllgS)
(8 X 0.45
+ 1 X 0.90 + 2 X 0.19)
(7.8)2 X 0.805
148.2
Ib/'
4.88 X (7.8)2 X 0.805
= 1.6
sq Ill.
148.2
= .
+ 1.6
Check
(D~
16.8)
+ 13.2 + 2 X 2.8
1.1
= 71.6 ft
FLOW OF FLUIDS
Total equiv. length
500
579 ft
18,500
.1.026 = 4600;
D=
tJ,:
+ 79 =
195
S=
1.5
0.805 = 1.9
~~~
11.7lb/sq in.
2MP,2 [/L
-
2m
I' J
+ In-'
P
2
tJ,P = P - P =
I
PI
+ In P24/P.
+ 1'2 [0.323 (If,
D
I
21'\
S U
1
'J
S I = speci'fi c gravity
. 0f
l
vapor
re '
atlve
D = pipe diameter in inches
I,0
M1' I
water = 000
. 150 T
196
Trial and error must be used in the solution of the above equation since P 2 is
unknown. The friction factor, I, is independent of the variation of pressure since
the mass velocity term, US, in the Reynolds number remains constant, U varying
inversely and S directly with the pressure.
D = 6.065 in.
S = 0.00150 X 44 X (20
90 + 460
Density
= 0.00416
X 62.4
+ 14.7)
= 0.00416
= 0.259 Ib/cu ft
U 25,000 X 144 X 4
_ 134 ft/sec
, - 0.259 X 3600 X..- (6.065)2 DU,S,
= P,
9.
9 lb/
sq tn.
1.18[0.323 X-(0.409
+ 0.015)
+ 0.37) X 0.00416 X
(134)2]
24
X 74.5J
= U,2
0.5U,2
2g+2g
The first term on the right-hand side is the velocity head, and the second term
is the actual contraction loss due to friction.
If the available head in the drum, Po, is 34.7 psia, PI is determined by trial
and error and for the first trial U, is assumed to be 134 ft/sec.
In Po/P,
1.5M
2
2RTg U,
-6
1.2 X 10
U,
FLOW OF FLUIDS
197
Since the differential is so small, 0.7 lb/sq in., a second trial is unnecessary.
If this loss had been considered at the beginning of the example, the latter would
then have been based on an upstream pressure of 34.0 instead of 34.7 psia.
GENERAL REFERENCES
Beij, J. Research Nat. Bur Standards 21, 1 (1938).
Chilton and Colburn, Ind. Eng. Chern. 26, 1183 (1934).
Crane Company, "Flow 01 Fluids Through Valves, Fittings, and Pipe" (1942).
Drew and Genereaux, Trans. Am. Inst. Chern. Eng. 32, 17 (1936).
Foster, Trans. Am. Soc. Mech. Engrs. 42, 647 (1920).
Gourley, Proc. Inst. Civil Eng., p. 297 (1910, Part 2).
Karl' and Schultz, J. Am. Soc. Naval Engrs. 52, 239 (1940).
Schader and Vanderlip, Cornell Univ. Eng. Exp. Sla. Bull. No. 130 (1935).
Walker, Lewis, McAdams and Gilliland, "Principles 01 Chemical Engineering," pp. 71,
87-89, McGraw-Hill Book Co., New York, N.Y. (1937).
0-+,
t1lt:r
... tt
:M1
'11'
!".
. ,
t,t
'l'
nt' I~"rr
Tl
,
T-
.,
'"II'
I:
H
lU!-
FRICTION FACTOR
FOR FLUID FLOW
t r I H+ 1+
I
ffi1'i3ii ~ :e:: j~;; .f:: : " i l l . Uij H Ii1I ni 'Iii HL
....
, ... ",. , ' . "
[""j
IliI '"
.I
:::.
,-"~, :.:: .':' -+ I I I' I'
~J' I
"'I,tt''
I.fflJ. .:'II'1r- ."
.. .....
+, +.'1
'j!~ EIII11.:ll'f:t11+
::t:
rt::lJ'Tltl!.
!Wi If1
r : f"
IP =I+ -IH-H
R~
1
r FffllHll +h Ih,j rtiH
"
1',-
"1ffilIrlJ ~ ~f,=
'
'-
~,rfl;';;r,:~~
.:;::;.+:: -,' .~ . I~
t
~i
nn
1m'
1
, 0'" -...
-.
I.
,ft
1il
I.
:;:':'-'1:s}~~ij.L:::
rm'
,I
I
..q.;
11
rt,
Th l'
-'
I'"
1-
-f
-,
.1-
"-=,:"W.l.l':'-'
t"1-:
1 1'1,
r-..,
~t
++r-i-
I.
U
,005~
rl
. , 4,
:-U..
:rr
r-tr
.3
~
~
J;
#t
1
.,l
~'
'1"
010
+I--t~;r :j
Ii
H!
t-
.6
1.0
'j j31'
illJ E
003
REFERENCE,
2.0
3.0 4.0
,006
004
I -
'R+f
.008
005
.,' Il'
..,
....
.4
,1'1 _.
''11'J
.2
II
liT'
.J
.004
~iil'
.006
SDS
f!l-UI,
I .,.,
ttT
, ; .;_i 1,,Ii
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05
WHERE
Ll.P ~ PRESSURE DROP IN LBS.lSQ.IN.
0' PIPE DIAMETER IN INCHES
t
eM
'1.495 X IO'5fSQ2L
D4
I'm" 'jj'm
I
.. "n.
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n
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,til~,
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l I t
Ti
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~ J~'~lll~I~~ ~~~I~
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'fil~S", PM .JNST.
40
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32,
200
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17 (19361
600 eoo
li~rPRESSURE
,:n
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5000
10000
50000
.2
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.4
.6
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1.0
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40
60 00 100
Incbes
Elbows
Vah'es
1.D.
Tees
Dends
Nominal
Inside
Diam.
0.0.
Standard
Extra
Strong
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-- -.WKt 10
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Long
00'
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----
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= 1.5
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1.8
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1.5
1.9
2.8
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1.6
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4.4
5.7
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6.8
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13.2
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9.8
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19.1
1.8
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3.4
4.4
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38.
48.
.45
.30
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0.6
0.7
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n.o
II .5
0.6
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34.
44.
0.540
0.810
1.050
1.315
0.364
0.622
0.821
1.04n
0.302
0.516
0.742
0.n57
1)1
2
3
4
1 !l00
2 375
3.500
4.500
1.610
2.067
3.068
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3.826
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ll2.
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1.1
1.4
2.1
2.8
6
8
10
12
6 62.5
8 625
10.75
12.75
6.065
7.981
10.020
12.000
5.761
7.625
9.750
II. 750
220.
290.
360.
440.
4.2
5.5
7.0
8.3
66.
S7.
llO.
131.
10.0
13.1
16.5
19.7
6.6
8.7
11.0
13.1
5.5
7.3
9.1
10.9
4.7
6.1
7.7
9.2
16.6
22.
27.
33.
1!l.9
26.
33.
40.
14
14.00
16.00
18.00
20.00
13.25
15.25
17.18
19.18
480.
560.
630.
700.
9.2
10.6
11.9
13.3
145.
167.
188.
210.
22.
25.
28.
32.
14.5
16.7
18.S
21.
12.0
13.n
15.6
17.5
10.2
11.7
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11.7
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42.
47.
53.
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13.3
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38.
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lS
20
or globe
D~S
J)[''i
63.
57.
72.
6.6
8.7
11.0
13.1
14.5
16.7
18.8
21.
10. For other values of - Z:"" , apply correction factor from the chart
CD
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l-
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0u.
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1. ~
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Fe' K64:3
(U,-U2)2
64.3
A2'
F
K
U,
Ue.
DOWNSTREAM AREA
FRICTION LOSS, FT. OF LIOUID
FACTOR FROM CHART
UPSTREAM LINEAR VELOCITY - FT. / SEC.
DOWNSTREAM LINEAR VELOCITY FT. / SEC.
lip PRESSURE DROP DUE TO FRICTION
LBS./SO.IN.
LOSS S SPECIFIC GRAVITY OF FLUID AT
TEMPERATURE UNOER CONSIDERATION
.4
.3.
.~
.2
.~-
:: :.T'/.
,.
-'- .
y..l~:'
:t '-I:
.1
.2
.3
.4
.5
.6
.7
204
.8
.9
1.0
_7
2.
DISCHARGE CHARACTERISTICS OF
RECTANGULAR AND CIRCULAR WEIRS
3400
6000
1
'
3200
"
3000
2400
2200
.2000
1800
1600
1400
1200
1000
800
600
400
200
7 0
205
.01
04
.02
.3
.45.6
.6
.03
.02
610..04
REFERENCE,
COLBURN.
IND.
ENG.
CHEM.
26.
.03
1183 (1934)
.01
01
PRESSURE DROP
ACROSS TUBE BANKS
.006
.005
. 004
liP' 3B90
GM
Os
.008
006
005
f'
.003
"")' FOR TUBE ANO SHELL HEAT
MULTIPLY 4P BY A BUNDLE
FOLLOWS;
0.'0 FOR SQUARE-TUBES
0.40 FOR SQUARE - TUBES
EXCHANGERS
FACTOR AS
.002
IN LINES
AT 48
.01
..001
.006
.006
.004
.003
__
"
.002
'
.001
.001
.0006
.0006
.0005
.0004
.0003
.0002
10
006
liP
:: PRESSURE
0006
0005
S
GM
Do
0004
.0003
:: SPECIFIC
1.
Os
f' 'FRiCTION FACTOR FUNCTION
ZF -; FILM VIS'COSllY - CENTlP<XSE$
20
30 40 5060 60 100
0002
200
300 400
206
600 6001000
Section 12
FLOW OF HEAT
18
Heat Transfer
The film transfer cocfficient for liquids flowing inside tubes (page 211) is
based on the Sieder and Tatc corrclation l which is generally acceptcd as the
most rcliable for this type of hcat transfcr.
Thc chart on pagc 212 for the outside film coefficien~ for flow across tube
bundlcs was derived from a corrclation by Chilton and Colburn 2 with thc consistent units in the dimcnsionless terms replaccd by more common units. Comparison of limited data with this correlation has indicated that the film coefficient
should be multiplied by the "bundle factors" given on the chart when GM is taken
as the mass velocity at the center row of tubes. Kon-uniformity of flow and
by-passing bctween the tube bundle and shell appear to bc the principal reasons
for this diffcrence.
Thermal Conductivity of Petroleum Liquids
)8
)6
)5
)4
)3
)2
207
208
since, while it was felt that the Prandtl number was probably more relia~le, the
Sutherland equation gave lower and consequently more conservative values. In
view of the uncertainties of these extrapolations any refinement beyond the use
of a straight line was unwarranted. Consequently, the chart on page 215 gives the
thermal conductivity of hydrocarbon vapors as a linear function of temperature
for various molecular weights.
Logarithmic Mean Temperature Difference
In the transfer of heat between two fluids, the log mean temperature difference
applies to flow that is either entirely countercurrent or entirely concurrent. nder
conditions where there is a combination of these two types of flow, such as a heat
exchanger with more tube passes than shell passes, Nagle 6 has shown that a
correction factor should be applied to the log mean temperature difference. This
correction factor is given herein by either one of two types of charts, the first
on page 218 and the second on pages 219 to 221. The chart on page 218 may be
more convenient to use when the factors R and A do not approach unity. If these
factors arc near to unity, it is necessary to use the other charts. The following
example illustrates the application of these charts:
Example 1. Determine the correct temperature difference and the number of
shell passes required in the heat transfer between two fluids having the following
inlet and outlet temperatures:
R = TI
=
=
-
t2 -
m =
t2
TI
400F;
275F;
T 2 (outlet)
t 2 (outlet)
=
=
300F
320F
T 2 = 100 = 2.22
t1
45
tl
45
= - = 0.36
tl
125
From the chart on page 219, it is seen that one shell pass is insufficient since
F is close to O. With two shell pa scs F ~ 0.90, and this arrangement would appear
to be satisfactory.7 The corrected log mean temperature difference is:
0.90(L.M.T.D.) = 0.90 X 47.3 = 42.6F
The solution of this sample is also illustrated on the chart on page 218.
6 Nagle, Ind. Elly. Chern. 25, 604 (1933).
While other faclors may enter into the number of shell passes selected for a given
design, allY arrangement which results in a correction factor of less than 0.80 should be rejected.
7
3.8
3.6
3.4
3.2
3.0
COEFFICIENT
EMISSIVITY
Of
MATERIAL
IRON OR STEEL
BRIGHT
OXIDIZED
HIGHLY OXIDIZED
COPPER
POLISHED
OXIDIZED
BRASS
BRIGHT
DULL
.20-.35
.60~70
.90-.95
.10
.70
.07-.10
.25
ZINC
BRIGHT
.10
DULL
.20
ALUMINUM PAINT
.50
NON-METALLIC SURFACES
BRICK,WOCO,CLOTH
PAINT .95
2.6
1.8
THE VALUES OBTAINED FROM THESE
CURVES ARE FOR IDEAL BLACK BODIES
AND FOR OTHER MATERIALS MUST BE
1.6
EMISSIVITY.
1.4
1.2
1.0
.8
100
200
300
400
209
500
600
. I ..
1
1 ,
.T
t
I
" , 1
.,
1.6
1.5
1.5
l4
1.31iiJ
1.4
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400
210
500
4
3
600
, ,
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4,000
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40000 GOOOO
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20000
1,
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8000
,10000
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,', ..,
1~r1":
100
I-t+t"
,t" lli;l
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80 ,.,
"
60
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50
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h = K (CKZ)
014
3(ZZW)
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(OZG)
, . . . ,:\_
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0
300
I'
I:t
_j_
+'1: :;
0-
.:
ilJI, iili
2
5 6
fiiUH1il~!Jl~il!H]liWltnrilllfH-'-lmrllllllif.lrrm
10
20
30
211
40 50 60 80 100
200
100
80
60
50
40
C'
200
600
500
400
. II"
j.:
-t-
04'
iIll .
--
-Ttl!
Fcl!-i'IIi+!-1:.'-P'-;.'f,lfH1!j-'
300400
30
20
10
10
60
80 100
200
300 400
600 8001000
2000
4000 6000
8000
1000011
8000
6000
~~# t~.:H:H. :~ ~;;1 l:-=l:
~
I'
5000 CH 1LTON AND COLBURN. IND. ENG. CHEM. 26. 1183 (L934) ...,i::rn:;- LiC
4000
.,: -j- ....
t::l -':" -r- .. , ---,..--<--
-r
6000
5000
::t"
lEEEIEEm]4000
HEAT TRANSFER TO
FLUIDS OUTSIDE TUBES
3ooo~mWi
3000
=-crlffil2000
1000
800
600
500
400
300
C ::;
00=
Zr::; FILM
200
#jffitl1ltm 300
VISCOSITY - CENTIPlEES
.200
111,00
80
60
50
-. -i
40
30
FOLLOWS:
o.~o fOR SQUARE PITCH - TUBES IN LINE
0.55 FOR SQUARE PITCH - TUBES AT 45
10
.01
.02
.03 .04
.06 .08 .1
.2
.3
212
.4 .5.6
.8
5 6
20
8 10
10
13
g:Sg:2:~8
8'"
'" 0...
o
o
~-88
8 8
-""
'"
\00
200
300
Xl
500
600
700
800
900
1000
~t
"
_,::-r
1
i
oj
:tl
,40
.39
-"'f
:1z:
'.
tn
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='0'
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.37
.36
. I
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t,
o
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11
. , . IJt l! 1 '
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,
;
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filii
1
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.33
,t
THERMAL CONDUCTIVITY
OF LIQUID WATER
.34 -
d
I
,.
.1.
..
,35
1
l
,~
,3 I
MIlImn
.'30
t
.29
.28
,
I.
.27
It
'I
I
..
t
WI
f.l
.26
,
o
.,
,
.25
BEALE. 'THE SCIENCE OF PETROLEU M' VOL. II. P, 1261, OXFORD UNIVERSITY
PRESS ( 1938)
.... HH
,
100
200
300
214
.,
400
500
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I1 i
I , j i l Il ',L'OO! "
I ~H ~l~l 1M!
8to
I i51i
J atl1 0
I
r
1+
1
11- ._
11
1
l,j
.f
, q If
-coo
0
'0::
'I' i lu
<f. 0 ~:.: Iii l
:!:
llii,
1IH1!H*-i
LL1
r.:
, !~
t-
1.'
)T
, 00)0
-I
~.J ~:t: ~:
"
.;
.,
, ,
III I
.~I
l'
i
1,
, 'jiliI1+'
~ .p-'"[
r
..
215
8
!!!
o
o
!!!
o
o
!l!.
o
o
(/)
>ow
.-(/)
-ct
.-2:e>
O(/)
8.,
::l::l
0
Zw
Oz
Oct
...J...J
ct...J
::E~
wJ:::E
a:(/)
.o
o
0
0
<t
<t
,'il;;
1
_
It)
fFj:,' 1: ; r..! hi
I.
I.
,1.
j;~;
: .:
d-I :t:..
11,
II'
~1'-
t~
!t'".L.
.:t 1
.
;
8
'"
,>
,\ i '
<t
216
100
90
90
80
80
80
70
70
70
60
60
60
55
55
50
50
... 45
5 40
45
55
w
50
!i
w
::i
45
40
w
~
35
90
40
35
..
35
w 30
<l
30
~
a:
,:"
30
100
<3
Q.
25
20
I.'
25
25
20
20
15
15
10
10
10
...zw
~
:IE
J:
t:
a:
...
'"
15
..J
M.T.D.:
.0.TI- ATz
LOG
.o.T,
E ATZ
WHEN Ll.T, AND Ll.Tz ARE NOT WITHIN THE CHART RANGE,
THESE VALUES MAY BE MULTIPLIED BY A FACTOR, AS 0.5,
2,10, OR 100. ETC.
FOR EXAMPLE:
GIVEN Ll. T, (ACTUAL): 200, AND Ll.TZ (ACTUAL): 20.
USE 0.5 AS FACTOR, AND Ll.T,' , '00, AND .Ll.TZ: 10.
FROM THE CHART, M.T. D." 39.5
OR M.T.D. (ACTUAL): 0'.5 X 39.5' 79.
REFERENCE:
217
.02
...
04
.06 .08 J
r
'1" I
LOG
MEAN TEMPERATURE
DIFFERENCE
CORRECTION
,,,
.2
,'"
.3 4 S .6 .7.8.9'
iJ+;:rorh; l,m
5 6 7 ~~.IO
-_....,r,
:;:C:I
20
IIIIIII
'-~~1
FACTOR
,H
:~
t.:>
~
""
:1
T
EXAMPLE:
.t
T2'300 T,'400
" '275 '2' 320 .
A' 300-275
400-320
, 0.312
II
L~.T.O.
jf!
I
.01
.02
.04
D6 .08 .1
.3
.4
.6
45678910
29
IS
10.0
9.0
I SHELL PASS
ao
2 SHEL L PASSES
4,8,12 ETC. TU8E PASSES
7.0
6.0
5.0
4.0 3.0,
"
i
2.0 -
1.0'11
0.9~
0.8.
0.7t'lJI:Mm
0.61;1;
0.5
0.411
0.3
0.1
0.2
0.3
0.4 OS 0.6
0.8
1.0
219
02
0.3
0.4
OS 0.6
0.8
1.0
3 SHELL PASSES
4 SHELL PASSES
4.011"
3.0 ".
0.2 "
0.2
0.3
0.4
05 0.6
0.8
1.0
220
0.2
0.3
0.4
05 0.6
os
LO
I~.~ m~mw'''''""~~~~:HE~L~L:=;P~A;SS~E~S~~
8.0 :
7.0
III~
6 SHELL PASSES
12,24,36 ETC. TUBE PASSES
JmllM
6.0111
5.0
4.0 lttlHtl+ltt
3.01fm~m
2.0 ~FfHtttl*
119331
"
0.1
02
03
0.4
Q5 0.6
08
1.0
221
0.2
0.3
04
0.5 06
0.8
1.0
Section 13
Yi = Kixi
and
Xi = xiL
+ y;(100
- L)
(2)
Xi
Xi
= -L-+--'--K-i ("--l'""""OO---L-)
(3)
223
224
Reduced Crudes
Perhaps the most direct method of predicting the atmospheric flash curve of
a reduced crude (or .any reduced stock) which at the same time is reasonably
accurate is the following:
(1) Construct an atmospheric flash curve for the original crudc.
(2) Determine the number of moles of both original crude and reduced crude
per given volume of original crude.
(3) At the dew point (lOOro vaporized) of the original crude, assume that the
reduced crude vapors are at their dew point at a partial pressure equal to
their mole fraction in the total vapors (moles of reduced crude/moles of
original crude) multiplied by 1 atm.
(4) Extrapolate the 40% point on that portion of the flash curve corresponding to
the yield of reduced crude from the partial pressure computed by (3) to 1 atm.
(5) If the reduced crude has been stripped of light ends, its atmospheric flash
curve is drawn through the extrapolated point parallel to the flash curve of
the original crude between the abscissas corresponding to the yield of
reduced crude.
(6) If the reduced crude has not been stripped of light ends, a smooth curve is
drawn from the split point on the flash curve of the original crude to the 20%
point on the flash curve constructed by (5) to approximate the front end of
the flash curve of the reduced crude. Establishment of the 20ro point as the
point above which unstripped light ends cease to affect the reduced crude
flash curve is, of course, entirely arbitrary but, at the same time, fairly
representative.
While the method outlined above is empirical to a large extent, it does have
some theoretical justification. If all but one drop of reduced crude were flashed,
this last drop of liquid would be in equilibrium with the reduced crude vapors
at 1 atm. It is then assumed that if 100% original crude were flashed at 1 atm, the
last drop of liquid would have the same composition as the last drop of
reduced crude, and the latter vapors would be at a partial pressure corresponding to their mole fraction multiplied by one atmosphere. The basis for
this assumption is that the temperature difference between the boiling range of
the last drop and 'that of the vapors romoved in reducing the crude is usually so
great that these vapors can be considered the equivalent of steam or gas in so far
as the equilibrium relations of the last drop is concerned. Making the flash curves
of reduced crudes parallel to the flash curves of their original crudes was originally
suggested by Piroomov and Beiswenger and appears to be fully justified by
their data.
Example 1. Determine the atmospheric flash vaporization curves of an East
Texas crude and its 35% bottoms (both stripped and unstripped) from the following data taken from an assay workup of t.he crude:
Gravity
API
37.4
47.7
20.9
Crude
Overhead (0-65%)
Bottoms (65-100%)
Slope of DRL* =
225
Lbs/Gal
6.98
6.57
7.73
752 - 177
60
= 9.6F/%
+ (50 -
10)9.6 = 561F
The slope and 50% point of the flash reference line are determined from the
chart on page 228:
Slope (FRL) = 6.4F/%;
The atmospheric flash curve is derived from its reference line by lIsing the
relation on page 229.
Percent
Vaporized
5
10
20
30
40
50
60
70
80
DRL
t>t'
Ratio
of (t>t')'s
122
177
262
350
443
538
636
752
(905) -
129
177
273
369
465
561
656
752
848.
-7
0.40
.36
.34
.34
.34
.33
-11
-19
-22
-23
-20
.33
+57
FRL
Curve
-3
233
265
329
393
457
521
585
649
713
230
265
325
387
450
513
578
649
.732
-4
-6
-7
-8
-7
-
+19
The flash reference line and the atmospheric flash curve of the original crude
are-shown on Figure 1. Proceeding from (1), the flash curve of the original crude,
the atmospheric flash curves of the stripped and unstripped reduced crudes are
derived by the method outlined in the text:
(2) Vol. Av. B.P. of whole crude
262
+ 538
+ 905 = 568F
3
226
203
+ 373
+
3
558
= 378F
495 - 139
60
= 5.9F/%
(3)
(4)
(5)
(6)
GENERAL REFERENCES
Edmister and Pollock, Chem. E7l{J. Progress 44, 905 (1948).
Katz and Brown, Ind. E7l{J. Chern. 26, 1373 (1933).
Packie, Trans. Am. Inst. Chern. Engrs. 37, 51 (1941).
227
1100
1000
900
800
700
600
!lOO
400
300
200
10
20
30
40
50
FIGURE
60
1
70
80
90
100
--JfJ1
.r
.. ~.
I
-
i li
If
10
II
,,'
m
I
.
12
.~ I~
40
~
~
E
: ... RE~G~l~it!fI:~:':I~-'~ 1
.... ;~~
2
60
i ~If
U4
!; - .
10
II
12
11- -
40
20
..
II
BI
O
-20
-40
-60
-40
228
tlI
,
,
,
tmI,
: t
1.
..
Mm
c
too
1.00
.80
lm!l
100
I..
1'-'-
fmII
mIl
tmn
II
11UlI
_ 11$ CRUDE
, .
.60
'gmj
,20
11m!
-,,",p .. I:J
t"
10
1.00
20
30
II
40
50
11m
60
70
90
100
lmJU
.JI#J:
n5
.60 f:fk,'ll
OF THE ACTUAL
FLASH AND D1STI LLATION CURVES FROM
THEIR RESPECTIVE REFERENCE LINES.
WHILE THE INDIVIDUAL (lIl')'S MAY BE
EITHER PLUS OR MINUS, THE RATIO IS
ALWAYS POSITIVE.
~
, ' '.
..
~l'mIJ
Iflill
.20
80
lEE
'
10% (A.s:tM.) DISTILLATION
.80
!l0
II
10
30
w_
40
60
ro
229
90
100
.1
Section 14
FRACTIONATING TOWERS
In order to simplify the work involved in making stepwise calculations for
the rectification of binary and multieomponent systems, Gilliland' has presented
an empirical correlation between theoretical steps and reflux ratio. To use the
Gilliland correlation to predict the number of theoretical plates for a given reflux
ratio, the minimum number of steps at total reflex and the minimum reflux ratio
are required.
Minimum Number of Theoretical Steps
When a separation is specified with respect to only two components of a multicomponent mixture, the lower boiling of these two components is designated the
light key component and the higher boiling the heavy key component, and the
minimum number of steps can be calculated by the well-known Fenske equation 2
as follows: a
log
8 Af=
(XXLKlV
LKD) (X HKlV)
XHKD
log aLK
[aLK]SM =
or
(XXLKlV
LK D) (X HKlV)
XHKV
(1)
(1 a)
After equation (1) is solved for 8M , the latter may be substituted in this
equation along with the distribution of either key component to prcdict 4 the distribution of the other components, or
(X
(2)
LK
log (X lilY) (X LKD) = 8 M log (a )
XlID
XLKlV
all
(3)
!-IV
11 K D
Likewise,
In any of the above equations, moles per 100 moles of feed may be replaced
by total mo)es, or volume or weight units since in any of these conversions the
multiplying factors cancel out.
Gilliland, Ind. Eng. Chern. 32, 1220 (1940).
Fenske, Ind. Eng. Chern. 24, 482 (1932).
A table o( nomenclnture is given on page 243.
This equation may be used (or any pair o( component8.
2
S
230
FRACTIONATING TOWERS
2H1
When the dcgree of separation is specified for more than two components,
equation (1) must be applied to all critical combinations of these components and
the maximum SJ/ determincd for the most difficult case. If the separation is specificd with respect to the total quantity of two or more components, as in the
case of Examplc 1, trial and eITor is required for thc solution of SjJ.
It should be pointed out that the concentrations calculated by equations
(2) and (3) actually apply only to the separation at total rcflux and, with the
exception of the two key components, there will be some variation of thc degrec
of separation with the reflux ratio. As the rcflux ratio decreases, there is some
improvement in separation betwecn light and heavy componcnts boiling outside
the range of the kcy components and some deterioration in the separation of components boiling intermediate bctween the kcy components. However, in so far as
the present procedure is concerned, the distillate and bottoms compositions for
other reflux ratios are assumed to be thc Same as those calculated for total reflux.
Minimum Reflux Ratio
Gilliland 5 has proposed several diffcrent formulas for predicting minimum reflux
ratio and all have the disadvantage of being composcd of a number of complex
terms in addition to requiring trial and error for solution. Although all these
equations appeal' to give satisfactory rcsults, the tcrms are so complcx that it is
difficult to bc ccrtain that therc arc no numerical crrors in thcir application.
In order to apply the Gilliland method with greater facility, the following
equation was developcd for predicting the minimum rcflux ratio of a multicomponent system:
(O/Dhf
+ 1=
(aLKTf.FC +
('(LK - 1
1) (XLKD
ILK
XIIKD)
(4)
(O/D)M can be calculated for two arbitrary states of feed vaporization:
1. "Liquid" feed, cOITesponding to vaporization of the feeu equivalcnt to the
fraction of the feed lighter than the light key component. For the components
lighter than the light key, h = ZL/aL and for the light key and heavier components, ILK = ZLK, and III = Zfl.6
Gilliland, Ind. Eng. ehe",. 32, HOI (1940).
] components, intermediate between the two key components, are present, they are
considered ei her light or heavy componen'" depending upon which key their volatility more
nearly approaches. In the case of "liquid" feed, I L = Zl. and I II = ZH for these intermediate components; in the case of "vapor" feed, I L = ZL/aL and I II = ZuaH/aLK.
5
232
FRACTIONATING TOWERS
233
Also, the minimum reflux ratio was calculated for these same systems by the
Colburn method 7 with about the same degree of accuracy. It should be pointed
out that the latter gave better results than equation (4) when the relative volatilities and compositions were not so abnormal as the systems selected. However,
under these circumstances both methods were quite accurate as the deviations
seldom exceeded a few percent, and the present equation has a distinct advantage
in that it is explicit and does not require trial and error.
Both methods are quite sensitive to the selection of key components, and
the selection of the wrong key components can lead to a much greater error than
is inherent in either method. If the desired separation is between adjacent components, there is usually no doubt about selecting these as the key components.
However, if there are additional specifications relative to other components, it
may be necessary to try two or more combinations of key components to make
sure that the minimum reflux ratio is sufficient to fulfill all specified conditions.
Correlation of Theoretical Steps with Reflux Ratio
As mentioned at the beginning of this section, Gilliland correlated the results
of a large humber of stepwise calculations on various binary and multicomponent
mixtures by plotting
[S-SM) I[ S + 1] ~</> (S) against [(OlD) - (OID))f)/[ OlD + 1)-F (OlD)
and found that all points could be represented by a single curve irrespective of the
type or degree of separation. These points, along with about half again as many
additional points, were replotted, and the best curve through them was essentially
the same as Gilliland's original correlation.
In arriving at the coordinates for the additional points the minimum reflux
ratio was calculated by equation (4); therefore these points are a criterion of the
present method as well as the curve itself. In no case did the deviations exceed
either 3 theoretical steps or 15%, and the average deviation was less than 1
theoretical step and also less than +50/0. To take care of the maximum deviation
it is recommended that in any design the number of theoretical steps predicted
~ from the correlation on page 244 be increased by either 3 theoretical steps or
100/0, whichever is greater.
Plate Efficiency
Because of the large number of factors which undoubtedly influence the
plate efficiency of a fractionating tower, any fundamental formula accounting
for even the most important variables must necessarily be quite involved. For this
reason, a simple empirical correlation of the limited data on hydrocarbon mixtures
seemed to be the most promising method of predicting plate efficiency.
7
234
FRACTIONATING TOWERS
235
Packed Towers
The charts on pages 246 to 248 giving the H.E.T.P., capacity and pressure
drop in packed towers are self-explanatory. Since practically all of the H.E.T.P.
data were on towers less than 12 in. in diameter, caution should be used in the
design of larger towers. One of the greatest sources of inefficiency in a packed tower
is poor liquid distribution. If good distribution can be achieved by efficient distributors, the extrapolations may be used for larger towers with reasonable
assurance.
Example 1. At an operating pressure of 100 psig determine the number of
plates and reflux ratio required to separate the mixture given below so that the
bottoms contain at least 90ro of the butenes-2 present in the feed and at the
same time have an isobutene content not greater than 5%:
Component
i-C,H lo
i-C,H s
C,H s-1
C.H IO
t-C,H s-2
c-C,H s-2
Feed
(Mole %)
40.0
20.0
15.0
5.0
10.0
10.0
100.0
Mole Fraction
Feeti
Distillate
Bottoms
Distillate
Bottoms
40.0
20.0
15.0
5.0
10.0
10.0
100.0
39.3
18.7
13.0
1.0
1.5
0.5
74.0
0.7
1.3
2.0
4.0
8.5
9.5
26.0
0.530
.253
.176
.014
0.027
.050
.077
.154
.327
.365
1.000
.OW
.007
1.000
As a first trial, assume the dewpoint of the distillate is 14tlF at 7.8 atm (114.7
psia) .
236
First Trial
Component
YD
':"C,H IO
i-C,H,
C,H,-I
C,H,o
t-C,H...2
c-C,H ...2
a'D
Pt
:i;
HOF
140F
"yiP
1.29
1.155
1.13
1.00
0.97
0.91
8.4
7.5
7.35
6.5
6.3
5.9
0.493
.263
.187
.017
.025
.009
0.994
0.530
.253
.176
.014
.020
.007
1.000
Since the sum of the x's is 0.994 instead of 1.000, the assumed temperature
should be lowered slightly, but the difference would be so small (less than lF)
that the change in the (a'Jl) 's would be imperceptible. Consequently, 140F will
be used as the dewpoint of the distillate.
The bubble point of the bottoms is assumed to be 165F at 8.0 atm 10 for the
first trial.
Second Trial
First Trial
Component
i-C,H,o
i-C,H,
C,H ... I
C,H,o
t-C,H ...2
c-C,H,-2
XIV
0.027
.050
.077
.154
.327
.365
1.000
a' w
165F
pt
165F
Pxl..
1.26
1.14
1.115
1.00
0.97
0.915
10.7
9.7
9.5
8.5
8.25
7.8
0.036
.061
.091
.164
.337
.356
1.045
a'w
160F
160F
1.265
1.145
1.12
1.00
0.97
0.915
10.25
9.3
9.1
8.1
7.85
7.4
0.035
.058
.088
.156
.321
.338
0.996
Pt
Relative volatilities to C~HIO or {')'8 are used ns a mnttcr of convenience; then, the
(a'av)'S are converted to (aU\')'s, the relative volatilities to t-C IH:;-2, which will be selected as
The bubble point of the bottoms wiil be taken as 160F. The relativ~
volatilities are averaged and converted to t-C~ H s -2 as the heavy key in the following table:
\0
After allowing 3 Ib/sq in. as the approximate pressure drop through the tower.
FRACTIONATING TOWERS
aD
aw
aA
Component
140F
7.8 at.m
160F
8.0 atm
150F
7.9 atm
i-C,H ID
i-C,H.
C,H.-l
C,H ID
t-C,H8-2
c-C,Hg-2
1.29
1.155
1.13
1.00
0.97
0.91
1.265
1.145
1.12
1.00
0.97
0.915
1.275
1.15
1.125
1.00
0.97
0.91
237
a a.
(a' Da'wa'.A.)~!l
1.275
1.15
1.125
1.00
0.97
0.91
aa.
1.315
1.185
1.16
1.03
1.00
0.94
Let
Since 90% of the butenes-2 must be.retained in the bottoms, the cis-butcne-2
content of the distillate and bottoms will be:
(2 - t) moles in the distillate per 100 moles of feed
(8 + t) moles in the bottoms per 100 moles of feed
and
Using the previously assumed values of 18.7 moles of isobutene in the distillate and 1.3 moles in the bottoms, the following equations must be satisfied:
C1~;) CO t- t)
18.7) (~)
( 1.3
2- t
= (1.185)8 M
=
(1.185)8
0.94
A trial and error solution of these equations shows that they are satisfied by
SM = 25.5 and t = 1.62.
The distribution of the other components can be calculated from SM and the
distribution of t-C 4 H s -2.
i-C 4 H IO : Let u = moles of i-C 4 H IO in bottoms
(
40 u
15 v
v) (838)
1.62
(1.16)25.5
44
238
5W
iC,H,o
iC,H,
C,H..1
C,H IO
/C,H,-2
.,.C,H..2
Fecd
Distillate
Bottoms
Distillate
Bottoms
40.0
20.0
15.0
5.0
10.0
10.0
39.81
18.78
13.42
1.45
1.62
0.38
75.46
0.19
1.22
1.58
3.55
8.38
9.62
24.54
0.528
.249
.178
.019
.021
.005
1.000
0.008
.050
.064
.145
.342
.391
1.000
':-C,H,o
i-C,H,
C,H ..1
C,H IO
t-C,H,.2
.,.C,H..2
Type
L
LK
L
H
HK
H
"'BV
Feed
Distillate
Bottoms
0.400
.200
.150
.050
.100
.100
1.000
0.528
.249
.178
.019
.021
.005
1.000
0.008
.050
.064
.145
.342
.391
1.000
1.315
1.185
1.16
1.03
1.00
0.94
HLiquid tl
lIVapor"
Feed
Feed
3.04
2.00
1.50
4.00
3.04
1.69
1.29
3.48
2.00
2.00
FRACTIONATING TOWERS
239
+1 =
M
1.03
(O/Dhf
1)
.
02
3.04 X 0.021)
(0.249
0.94
1.50 X 0.021)
(0.249
)
2.00 - 0.005
+1 =
+ 1.185 (O/D)M
1.03
1.29 X 0.021)
(0.249
)
3.48 - 0.019
- 1
+ 0.46
= 4.91
75.46 - 40)
= 4.64 + ( 90 _ 40
F(OID)
4.83
5.25
5.75
6.50
7.50
0.067
.136
.223
.314
</>(8)
0.570
.502
.430
.366
Theoretical Platea-
61.3
52.7
46.0
41.3
25.8
60.3
51.7
45.0
40.3
24.8
- The reboiler i. considered the equivalent of one theoretical step. With a partial instead
of a total condenser, a second theoretical step also could have been deducted.
240
.,
Theoretical Steps
Actual Plates
.,
.,
.,
61.3
52.7
46.0
41.3
25.8
60.3
51.7
45.0
40.3
24.8
60.9
52.2
45.5
40.7
25.0
The number of plates above the feed is based on the proportion of theoretical
steps at total reflux which would be required to effect the change in concentration
of the key components between the feed and distillate. This proportion is applied
to the actual number of plates (including the reboiler) to determine the number
above the feed plate.
In order to take into account any appreciable difference in relative volatility
above and below the feed, the relative volatility used for calculating the steps at
total reflux between feed and distillate is the geometric mean of aD and a" or,
an
=(
1.15)~i
1.155
0.97 X 0.97
1.19
The number of total reflux steps which would be required between the feed
and distillate is calculated by the following equation:
l8.78) (~)
( 20
1.62
1.19n
= 5.79'
'
n = 10.1
241
50
40
30
6
FIGUllE
+ 1)
20
The vaporization of the feed can be taken into account by adding the fraction
vaporized to n since 10010 vaporization would be equivalent to a theoretical step
at total reflux. This would change the proportion of plates above the feed as
follows:
(
10.1 +
I
0.75) (
00"
+)
1 = 21.4 pates
above the feed
20.8
Feed lines would probably be installed above the 2'!th, the 28th and 32nd
plates from tile bottom of the tower.
242
FRACTIONATING TOWERS
243
.vomenclature
X
x
P=S-l
ZH
aD
alV
LK
HK
L
H
D
W
n
m
1IIIriCORRELATION OF THEORETICAL
STEPS WITH REFLUX RATIO
MULTICOMPONENT AND BINARY MIXTURES
.9
.8
.6
.5
.4
.3
.2
.1
244
120
1.11111
120
110
100
100
90
90
80
80
70
60
40_
50
70
60
50
MIXTURES.
40
30
20
: :
ll!IIflE:IJffi
10
_ _ _ _ _ '0
2
245
10
II
12
13
14
45678910
20
.:_.
30
:t';
HEIGHT EQUIVALENT
TO A THEORETICAL PLATE
4a!f11i1
2
mIR~12ioll~3IoI14~oll~ 60
246
7'08090 I
~-d
.2
.,.,,
~li
VALUES OF SAND F.
.1
lilt! 1)
r r 1111
'r-
.08
jj
.06
.05
.04
e:l3
.f+
"t~
I 1 I
ltllllltltrTl1111
;~':+fTo"",
1000
800
,I';r.j
.....'11:;::;:1-0-
~~i:-:'l:::.Jx
""'-:1=
I"4T'
tI
600
500
400
300
'J="~J';+:
-j:,l
r,
rt~'-I--t"""'
'it
L-
..
"llOUIO-
m.
"
.002,
OF LIQUID - CENTIPOISES
-GRAVITY CONSTANT-32.2 FT./SEC~
...
SHERWOOu
_......
~MlrLEY
..mI;,;:; I ;'i-;t:;:-..J:,
AND HOLLOWAY. IND . ENG. DiEM. 30. 765 (1930)
~
rF!:tJ~ lii r:'~
., !
/+l!;I"'
."
001
.01
.OZ
.03.04
.2
.3
I'
.,
.4.5.6.7.8.910
"'.
'n
100
80
60
.M -VISCOSITY
9
" .200
f"'";
DL50
.,I(
eo
U
o
FL
K
<
_1lI4.0
o
1.5
1.0
20
248
.0
:0
.0
CONVERSION FACTORS
TEMPERATURE
To Convert
From
To
e
OF
oR
oK
OR
ox:
1.8(OC) + 459.7
of + 459.7
C + 273.2
(OF + 459.7)1.8
R/1.8
OF
1.8(OC)
.
(OF - 32)/1.8
. (OR - 491.7) /1.8
.
oK - 273.2
+ 32
OR - 459.7
1.8("K) - 459.7
LENGTH
To Convert
From
To
Meters
Cm
Inches
Feet
Multiply By
1.000
100.0
2.540
30.48
Centimeters
.
Meters
__
Inches ...............................
Feet.................................
0.0100
1.000
0.0254
0.3048
0.3937
:19.37
1.000
12.00
0.03281
3.281
0.08333
1.000
AREA
To Convert
From
To
Sqem
Sq em .......................
Sqm
.
Sq in
.
Sq ft. .......................
1.000
10,000
6.451
929.0
VOLUME
To Convert
From To Cu in.
Cu ft
US gal
Sq m
Sq in.
Sq ft
M ullilJ/Y by
1.000 X10- 4
O. J550
1.000
1,550
6.451 XIO- 4
1.000
0.09290
144.0
1.076 XI0- 1
10.76
6.944 X10-1
1.000
eu em
Dbl (42's)
Imp
g&~
Liters
l>h,/liply by
Cu in
Cu ft.
US gal
Imp gal. ..
Cu em
Liters
Bbl (42'S).
FORCE
To Convert
From
1.000
1,728
231.0
277.3
0.06102
61.02
9,700
To
Poundals
Pounds
1.031 XIO-4
0.1781'
0.02381
0.02857
6.290XIO-&
6.290 X 10- 1
1.000
Dynes
Grams
I a,830
4.448 X 10'
1.000
980.7
14.10
453.6
1.020XltJ"
1.000
Multiply by
Poundals
Pounds
Dynes
Grams
.
.
.
.
1.000
32.17
7.233XltJ'
0.07093
0.03108
1.000
2.248 X10-'
2.205 X 10-3
249
250
DENSITY
To Convert
From
To
Sp gr
Lb/gal.
Lb/eu ft
.
.
.
Sp gr
Lo/gal
Lb/eu ft
1.000
0.1108
0.01602
Multiply by
8.3'17
1.000
0.1337
62.43
7.481
1.000
PRESSURE
To Convert
From
To
Lb/sq in...
Lb/sq ft ...
Atm .......
Kg/sq em ..
In. of Hg ..
Mm of Hg
Ft of H,O
(60F)
Lb/sq in.
Lb/sq ft
1.000
6.944 X10-3
14.70
14.22
0.4912
0.01934
0.4335
144.0
1.000
2,116
2,048
70.73
2.785
62.43
Kg/sq em
AIm
In. of
Hg
Multiply by
0.06804
0.07031
2.036
4.726XIo-' 4.882 XIO-' 0.01414
1.000
1.033
29.92
0.9678
1.000
28.96
0.03342
0.03453
1.000
1.316 XlO- 3 1.360 X10- 3 0.03937
0.02950
0.03048
0.8826
Ftof H,O
(60F)
Mmof
Hg
2.307
0.01602
33.90
32.81
1.133
0.04461
1.000
51.70
0.3592
760.0
735.5
25.40
1.000
22.41
RATE OF FLOW
To Convert
From To
Liters
per sec
Liters/sec 1.000
Gal/min. 0.06308
Gal/hr .. 1.052XI0-3
Cuft/see 28.30
Cuft/min 0.4717
Cu ft/hr. 7.862 X 10- 3
Bbl/hr .. 0.04415
Bbl/day. 1.840XlO- 3
Gal
per min
Gal
per hr
15.85
1.000
0.Ol667
448.9
7.481
0.1246
0.6997
0.02917
951.2
60.00
1.000
2.693 XlO'
448.9
7.481
42.00
1.750
1.000
3.968XlO- 3
1.286 X 10-3
2,547
3,415
Cu ft
Cu ft
per sec
per min
Cu ft
perhr
M,diiply by
0.03532
2.110
127.1
2.228XIO- 3 0.1337
8.010
3.713XIO-' 2.228 X 10-3 0.1337
1.000
60.00
3,600
0.01667
1.000
60.00
2.778 X 10-' 0.01667
1.000
1.560 X 10- 3 0.09359
5.615
6.498XlO-' 3.899XIO- 3 0.2340
Bbl
per hr
Bbl
per day
22.66
1.429
0.02382
641.1
10.69
0.1781
1.000
0.04167
543.8
34.30
0.5716
1.538 XIO'
256.5
4.272
24.00
1.000
Gm-cal
Ft-Ib
Hp-hr
Kw-hr
252.0
1.000
0.3241
6.417XIO'
8.605XIO'
Multiply by
777.5
3.086
1.000
1.980 XI0'
2.655XIO'
3.928 X10-'
1.558 X 10-'
5.050 X 10-'
1.000
1.341
2.928 Xio-'
1.162 Xio-'
3.767 Xio-'
0.7457
1.000
CONVERSION FACTORS
251
POWER
To Convert
From
To
BTU/hr ..
Ft-Ib/min
Ft-Ib/sec
Hp......
Kw. . . . ..
Kg-cal/sec
G-cal/sec
Tons of
refrig
BTU
per hr
1.000
0.07715
4.630
2,547
3,415
1.428X10'
14.28
1.2ooX10'
Ft-Ib
Ft-Ib
per min
per sec
12.96
0.2160
1.000
0.01667
60.00
1.000
33,000
550.0
44,250
737.6
1.851 X10 5 3,086
185.1
3.086
1.555X10 5 2,592
Hp
Kw
Multiply by
3.928X1O-' 2.92SX10-'
3.033X1O- 5 2.260X1O-'
1.820X1o-' 1.356X10- 3
1.000
0.7457
1.341
1.000
5.610
4.183
5.610 X10-3 4.183 X 10-3
4.712
3.514
Kg-cal
G-cal
per sec
per sec
6.999X1O- 5
5.402X10-
3.241 X 10-'
0.1782
0.2390
1.000
0.0010
0.8400
Tons of
refrig
0.06999
8.333X1o-'
5.402X1O-' 6.431X1O-'
0.3241
3.858X1O-'
178.2
0.2122
239.0
0.2845
1,000
1.191
1.000
1.191 X1o-"
840.0
1.000
INDEX
Acetylenes, physical constants of, 4
Activity cOF!'f5cien~J 48
for light h)-d:ocubons b absorber oils, 67
Adiabatic comp;'0mion of gases, 82-87
Air, enthalp:i of, 182-183
specific }'ea.t cf, 88
t,hermal conductivity of, 216
viscosity of, 176
Alcohols, physical constants of, 6
Aldehydes, physical constants of, 7
Amagat's l,fr", 136-137
Area, conversion table for, 249
Aromati~s (see al~o individual compounds)
physicai constants of, 5
specific gravity of saturated liquids, 142
vapor pressure of Cs, 38
viscosity of liquid, 162
A,S.T.M. distillation of petrolcum fractions,
11
average boiling points frOID, 15
equilibrium flash vaporir.ation curve
from, 223, 228-229
Avcrage boiling point3 of petrolcum fractions, 10-15
from crude ass"y (T,B.P,) distilhtions,
11
from 10% (or A.S.T.M.) distillations, i5
Benzene, enthalpy of, 112 I
latent heat of vaoorization of, 77
physical constants of, 5
specific gravity of the satnrated liql\id.
254
INDEX
INDEX
Enthalpy of, propane, 100
propylene, 109
toluene, 113
Entropy (see ;\10Ilier diagrams)
Equilibrium flash vaporization, of known
mixtures, 222
of pctroleum fractions, 222-229
Ethanc, cnthalpy of, 99
fugacity function of, 51
latent heat of vaporization of, 94-95
MollieI' diagram for, 131
physical constants of, 2
specific gravity of the saturated liquid,
140
specific heat of vapor, 89
vapor pressurc of, 28
Ethers, physical constants of, 7
Ethylacetylcne, physical constants of, 4
vapor pressure of, 36
Ethylene, cnthalpy of, 108
fugacity function of, 50
latcnt hcat of vaporization of, 94-95
Mollicr diagram for, 130
physical constants of, 3
specific gravity of the saturated liquid,
141
specific heat of vapor, 89
vapor prcssure of, 28
Feed pbtc, optimum, fractionating towers,
234
Fenske cquation, mllumum theoretical
steps at total reflux, 230
Fittings, equivalent lengths of, 193-194,
202-203
Flash vaporization, equilibrium, of known
mixtures, 222
.
of petrolcum fractions, 222-229
Flow of fluids, across wcirs, discharge
characteristics, 205
friction factor for, 193, 198
friction loss, contraction and enlargement, 204
pressurc drop across tubc banks, 206
streamlinc, prcssure drop in pipes, 198
turbulent, equivalent Icngths of fittings,
202-203
friction factor for, 193, 198
pressurc drop in pipes, 193, 198-201
Flow of hcat (sec Heat tmnsfer)
Flue gas, components, enthalpy of, 182183
percent CO, in, 189
pounds per pound of fuel, 190
thcrmal conductivity of, 192
viscosity of, 191
Force, convcrsion table for, 249
255
233
minimum theoretical steps (Fenske equation), 230-231
theoretical steps and reflux ratio, correlation of, 244
Francis formula for rectangular weirs,
205
Friction factor, for flow of fluids in pipes,
193, 198
Fuel oils, heat available from combustion
of, 186-188
heat of combustion of, 178, 180
Fugacity, of hydrocltJ'bon vapors, 62-63
of light hydrocarbons in absorber oils,
activity cocfficient, 67
function of, butane, 55
ethanc, 51
ethylcnc, 50
heptaue, 59
hexane, 58
hydrogcn, 61
isobutanc, 54
isopcntanc, 56
mcthane, 49
octane, 60
pentane, 57
propane, 53
propylene, 52
Gas(es) (see also Fine gas, Refinery gas,
and individual compounds)
miscellancous, enthalpy of, 182-183
physical constants of, 9
spccific hcat of, 88
thermal conductivity of, 216
viscosi ty of, 176
Gasolines, vapor prcssure of, 44
Glycols, physical constants of, 6-7
Gravity, convcrsion from A.P.I. to specific
gravity and pounds per gallon, 138139
of typical crude fractions, 18
specific (sec Specific gravity)
Heat, available from combustion (see Com.
bustion)
capacity (see Spccific heat)
content (see Enthalpy)
.,
latent (see Latent heat of vap0rlZatlon)
256
INDEX
Isopen~ane,
173
conversioll to, 15.1-156, 158--160
definition of, 155
temperature charts, 166-167
Latent heat of vtlporization, 76-77
of hydrocarbons, 76-77
of low boiling hydrocarbons, 94-95
of miscellaneous organic compounds, 6-7
of p"raffin hydroc:lrbons, 96-97
of petroleum fractions, 76-77
Length, conversion t"ble fur, 249
Log:lrithmie mean temperature diO'erence,
208, 217
correction fotctors for lllulti-pas.~ exch:lngers, 208, 218-221
Mean average boiling point, of pet,roleum
fractions, 10-11, 14-15
Melting point, of hydroc:lrbons, 2-;;
of inisr.ell,meous gases, 9
of miscelbncous organic compounds,
6-7
Methane, enth:llpy of, 98
fugacity function of, 49
latent he:lt of v:lporiz:ltion or, U1-95
MollieI' diagrams for, 128-129
physic:ll constants of, 2
specific gravity of thc satnrated liquid,
140
specific heat of vapor, 89
V:lpor pressure of, 27
Methy1:lcetylene, physical coustllnts of, 4
v:lpor pressure of, 35
Methylcyclopentane, physical cOIl.;tants of,
5
vapor pressure of, 39
Minimum, reflux ratio, 231.-233
theoretical fmctionating steps, 230-231
Molal avemge boiling point, of petroleum
fractions, 10-11, 14-15
Molecular weight (see also Physical constants)
of p:lraffins, 20
of petroleum fractions, 21
of typical crude fractions, 22-23
Mollicr diagram (s) for, butane, 135
ethane, 131
ethylene, 130
methane, 128-129
INDEX
Momer diallram(s) for, propane, 133-134
propylene, 132, 134
Natural convection, heat loss to atmosphere
by, 210
Nitrogen, enthalpy of, 182-183
physical constants of, 9
specific heat of, 88
thcrmal conductivity of, 216
viscosity of, 176
Octane, enthalpy of, 105
fugacity function of, 60
latent hcnt of vaporization of, 94-95
physical constants of, 2
specific gravity of the saturated liquid,
140
specific hcat of vapor, 89
vapor pressure of, 34
viscosity of, 161
Oil(s) (sec also Crude fractions and Petroleum fractions)
fuel, heat "vailable from combustion of,
186-1 8
hent of combustion of, 180
lube, viscosity index of, 156, 168-172
Olefins (sec also Hydrocarbons and individunl compounds)
critical temperature of, 69
hent of combustion of, 181
physical constants of, 3
specific gravity of, 141
Olefins-acetylenes, physical constants of,
4-5
Optimum fccd point, fractionating towers,
234
'
Organic compounds, miscellaneous, physical constants of, 6-7
Oxygen, enthalpy of, 182-183
physical contitants of, 9
specific hent of, 88
thermal conductivity of, 216
viscosity of, 176
Packed towers (see Fractionating towers,
packed)
Paraffins (sec also Hydrocarbons and individual compouuds)
critical tcmperature of, 69
heat of combustiou of, lSI
molecular weight of, 20
normal, critical pressure of, 71
latent heat of vaporization of, 96-97
viscosity of, 16!
physical constants of, 2-3
specific gravity of, 140
Pentane, enthalpy of, 102
257
258
INDEX
259
INDEX
Vapor pressure or. butane, 10
butene -I, 30
butene-2, cis- nnd trans-, 30
cyclohexane, 39
cyclopentane, 39
dimethylacetylene, 36
ethane, 28
ethylacetylen~, 36
ethyl benzene, 38
ethylene, 28
gasolines, 44
heptane, 33
hexane, 32
hydrocarbons, 40-42
isobutane, 30
isobutene, 30
isopentane, 31
methane, 27
methylacetylene, 35
methylcyclopentane, 39
octane, 34
pentane, 31
propadicne, 35
propane, 29
propylene, 29
toluene, 37
vinylncetylene, 36
xylene s,38
Vaporizatiun, eqnilibrium flash (see Equilibrium flash vaporization)
latent he:lt of (see Latent heat of vaporizatiun)
Vinylacetylene,
physical
consta nts
of,
172