Professional Documents
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Maintenance: Manual
Maintenance: Manual
Maintenance Manual
062110A
Date
No.
44556001TH Rev.1
2010-06-11
Page
Description of change
ISSUE
Person in
charge
PED15 T.Kobayashi
/
44556001TH Rev.1
LED lights
Switch
LCD display
Option
Standard
Max. resolution
Maximum
Ethernet
Parallel
Sales Territories
9.6"/244.5mm
N/A
N/A
China
N/A
N/A
N/A
9.6"/244.5mm
Japan
9.6"/244.5mm
14.3"/364mm
15.2/387mm
3,000/4,000/10,000
2,000
80,000 pages
Standard
N/A
880
250 sheets
9.6"/244.5mm
14.3"/364mm
15.2/387mm
3,000/4,000/10,000
2,000
80,000 pages
Standard
880
250 sheets
2
100 sheets Multi Purpose
Tray
16 character x 2
N/A
PCL6/PS3/SIDM
40/38
B431dn
16 character x 2
N/A
PCL6/PS3/SIDM
40/38
B431d
Korea
AOS 1byte
OEL
ODA 200v
ODA 100v
Height
14.3"/364mm
15.2/387mm
15.2/387mm
14.3"/364mm
Width
3,000/4,000
2,000
80,000 pages
Standard
781
250 sheets
1 (online/offline)
16 character x 2
N/A
PCL6/SIDM
35/33
B411dn
3,000/4,000
2,000
80,000 pages
Standard
N/A
781
250 sheets
1 (online/offline)
16 character x 2
N/A
PCL6/SIDM
35/33
Toner life@ISO19752
Starter Toner@ISO19752
Auto Duplex
Interface
USB 2.0
Operation panel
Emulation
Resolution
B411d
PREFACE
This Maintenance Manual describes the maintenance methods in the printer field for the maintenance
personnel. In addition, regarding the handling and operating method of the printer, please refer to the "Users
Manual".
The differences between various types of printers described in this Maintenance Manual are as follows.
Note! It is prohibited to reprint entire or partial of the content without prior consent.
For the reason of printer improving and manual content revising, the content of this
maintenance manual may change without any warning in the future.
/
Contents
Contents
1. CONFIGURATION............................................................................................................ 7
1.1 System Configuration ...........................................................................................................................7
1.2 Printer Configuration.............................................................................................................................8
1.3 Optional Configuration.........................................................................................................................10
1.4 Specification........................................................................................................................................11
1.5 Printing display....................................................................................................................................14
1.5.1
1.5.2
Warning label..............................................................................................................................14
1.5.3
2. Operational explanation.................................................................................................. 16
2.1 Electrophotographic process mechanism ..........................................................................................16
2.2 Printing process..................................................................................................................................22
2.3 Toner entrance detection.....................................................................................................................26
3. Parts replacement........................................................................................................... 27
3.1 Preparation for parts replacement.......................................................................................................27
3.2 Parts layout.........................................................................................................................................29
3.3 Parts replacement method..................................................................................................................31
3.3.1
LED Head....................................................................................................................................32
3.3.2
Roller-Transfer.............................................................................................................................33
3.3.3
Duplex Belt..................................................................................................................................34
3.3.4
Cover-Side-R..............................................................................................................................35
3.3.5
Cover-Side-L...............................................................................................................................36
3.3.6
CU-Board....................................................................................................................................37
3.3.7
3.3.8
DC Motor . ..................................................................................................................................39
3.3.9
44556001TH Rev.1
/
Contents
4. ADJUSTMENT................................................................................................................ 79
4.1 Category and function of maintenance mode.....................................................................................79
4.1.1
4.1.2
4.1.3
Self-diagnostic Mode...................................................................................................................89
4.1.4
4.1.5
EEPROM Initialization...............................................................................................................105
6.5.2
6.5.3
Print Troubleshooting.................................................................................................................126
/
Contents
44556001TH Rev.1
/
44556001TH Rev.1
Exhaust FAN
Transfer roller
HUM / TEMP
sensor
Power supply
FAN
AC inlet
Duct FAN
USB 2.0
Toner sensor
board
CENTRONICS
Relay terminal
Cassette presence
- absence sensor
Fuse
Board
Toner cartridge
LED head
LED:2, SW:1(B411d/B411dn)
LED:2, SW:6(B431d/B431dn)
LCD
AC-SW
Low voltage
power supply unit
LAN
(10BASE-T/100BASE-TX)
(B411dn/B431dn only)
FUSE
Thermostat
Temperature sensor
Halogen lamp
Fuser unit
Eject sensor
Register clutch
Main DC Motor
Write sensor
Entrance sensor
1. CONFIGURATION
Figure1-1
/
1. CONFIGURATION
Figure1-2
44556001TH Rev.1
/
1. CONFIGURATION
B431d/B431dn
Figure1-3
44556001TH Rev.1
/
1. CONFIGURATION
(2) Additionally installed memory (Domestic oriented printer only use 64MB,128MB,256MB.)
44556001TH Rev.1
10 /
1. CONFIGURATION
1.4 Specification
(1) Type
Desktop
(2) Dimension
(3) Weight
Exposure method
Category
Normal Paper
Weight 55~140kg(64~163g/m2)
A5
148210
A6
105148
(64~122g/m2)
B5
182257
Letter
215.9279.4(8.511)
Legal(13 inch)
215.9330.2(8.513)
Legal(13.5 inch)
215.9342.9(8.513.5)
Legal(14 inch)
215.9355.6(8.514)
Statement
139.7 215.9(5.58.5)
Executive
184.15266.7(7.2510.5)
16K 184260mm
184260
16K 195270mm
195270
16K 197273mm
197273
Custom
Postcard
Postcard
148200
120235
90205
105235
C
om-9
98.4225.4(3.8758.875)
Com-10
104.78241.3(4.1259.5)
DL
110220(4.338.66)
C5
162229(6.49)
C6
114162(4.496.38)
Monarch
98.4190.5(3.8757.5)
Custom
OHP Sheet
100148
Return Postcard
Label Paper
Width86~215.9
Length 140~355.6
Envelope
Thickness
A4
A4
210297
215.9279.4(8.511)
210297
44556001TH Rev.1
Length 140~355.6
A4
Letter
Width86~215.9
Letter
Partial Printing
Paper
0.1~0.15mm
0.1~0.15mm
215.9279.4(8.511)
Weight 55~140kg(64~163g/m2)
Weight 55~140kg(64~163g/m2)
11 /
1. CONFIGURATION
Thickness
(Weight:Kg)
Weight
55~105kg
Normal
paper
Postcard*5
Envelope
Lable
paper
OHP
Size
A4
B5
Letter
Executive
16K 184 260mm
16K 195 270mm
16K 197 273mm
Legal(13 inch)
Legal(13.5 inch)
Legal(14 inch)
A5*5
Statement
A6*5
Custom*4
Width 86~215.9mm
Length 140~1320.8mm
A4
B5
Letter
Executive
Legal(13 inch)
Legal(13.5 inch)
Weight
Legal(14 inch)
106~140kg
A5
Statement
A6
Custom*4
Width 86~215.9mm
Length140~1320.8mm
Refer to pr- Postcard/
evious page Return postcard
Envelope1 (CHOU 3)
Envelope2 (CHOU 4)
Envelope3 (YOU 4)
Com-9
Com-10
Refer to
DL
previous
C5
page
C6
Monarch
Custom
Width 86~215.9mm
Length140~355.6mm
A4/Letter
0.1~0.5mm
0.1~0.5mm
Paper
cassette
Tray
Tray
1
2*3
A4/Letter
MP
Manual
Tray*1
Paper ejecting
method
Face
up*6
Face
down*7
Double-side print
Automatic double-side print*2
Tray
1
Tray
2*3
MP
Manual
Tray*1
Tray
2*3
MP
Manual
Tray*1
*1:
*2:
*3:
*4:
*7: If paper is warped (curled) significantly, change the selection for ejection to face-up.
Warm up time
44556001TH Rev.1
12 /
1. CONFIGURATION
Automatic feeding
(9)
550W (25C)(B431dn)
Ready and waiting: Average 70W (25C)
Power-saving mode: (Without option) Approx. 6.5W or less
(With option)
Approx. 7.5W
(13) Temperature and Humidity
Tenperature
Up and
running
Humidity
10~32
-10~43
Temperature (C)
32
28
Up and running
10
20
80
Image drum
Cartridge
44556001TH Rev.1
13 /
1. CONFIGURATION
A F 8 51 2 3 4 5 6 A 0
Made in
44556001TH Rev.1
14 /
1. CONFIGURATION
Warning /
Caution content record
Component side
Soldering side
High voltage power board
Heat sink
Heat sink
Heat sink
Note! There is a risk of electric shock in the middle of the heat sink and transformer. Be sure to check
before touch it.
It may happen that the electricity has still left on the electrical circuit even after the fuse opened.
44556001TH Rev.1
15 /
2. Operational explanation
2. Operational explanation
2.1 Electrophotographic process mechanism
(1) Electrophotographic process
Equally charge the surface of image drum by implying negative voltage to the charged roller due to
negative charge.
2. Exposure
The light from LED Head is exposed on the negative-charged surface of image drum. The surface
electrical potential of the exposed part of image drum surface becomes lower. Then forms electrostatic
latent image.
3. Development
Negative-charged toner is attracted to the electrostatic latent image due to electrostatic while touching
the image drum. Then forms viewable image.
4. Transfer
Overlap paper on the surface of OPC drum, from the backside of paper transfer toner image to the
paper by applying electrical charge by transfer roller.
5. Fusing
The toner image that is transferred to paper is fused on paper by heat and pressure.
6. Drum cleaning
The cleaning blade scrapes off the toner that was not transferred and remains on the image drum.
7. Static elimination
44556001TH Rev.1
16 /
2. Operational explanation
Charge the image drum surface by implying voltage to the charged roller that contacts the image drum
surface.
Charged roller
Power
Image drum
2. Exposure
The light emitting from the LED Head will be exposed to the negative charged image drum. When the
surface electric potential of exposed part of the image drum goes to decrease, the electrostatic latent
image complying with image signal is formed.
Image drum is coated by basic layer (UL), charge generating layer (CGL), charge transferring layer (CTL)
on the basic material aluminum. The thickness of the organic light sensor (OPC) that is consisted by
CTL and CGL is approximate 20m.
LED head
LED head
Power
Charged roller
Image drum
44556001TH Rev.1
Paper
Image drum
17 /
2. Operational explanation
Toner is attracted to the electrostatic latent image on the image drum surface, then the electrostatic
latent image changes to toner image.
1 As the roller on the supply spot of toner rotates while scrubbing the image-developing roller,
fiction electricity occurs between the image developing roller and toner; toner is attracted to
the image-developing roller.
Image
developing
roller
Image drum
2. The toner that has been attracted to the image-developing roller is dropped down to the
developing plate to make a thin toner film on the image developing roller side.
3 The toner is attracted by the exposed part (Low electrical potential part) of the image drum
when the image drum contact the image developing roller, so as to see the electrostatic latent
image.
44556001TH Rev.1
18 /
2. Operational explanation
Note! The necessary bypass voltage in image processing is impressed on the toner feeding roller
and image developing roller as show below.
Basic material
Image drum
44556001TH Rev.1
19 /
2. Operational explanation
The transfer roller, which is from conductive sponge material, is created to meet intimate attachment
of image drum roller surface and feeding paper. The feeding paper is set up on the surface of image
drum. Plus charge, which is the converse polarity with toner polarity, is applied from the backside of the
paper.
As high plus voltage is applied to transfer roller from the power supply, the plus charge on the transfer
roller surface is induced and transferred to the paper while the paper contact the transfer roller. The
negative charged toner, which has been attracted to the image drum surface, is transferred to the
surface of feeding paper by the plus charge of the backside of the paper.
Image drum
Paper
Transfer roller
Power
5. Fusing
After the termination of transfer the unsettled toner image is settled to paper by heat and pressure
while passing between Heat roller and Back up roller. Heat roller is Teflon coated and is mounted by
heater that can generate heat (Halogen lamp).
The thermistor that contacts the Heat roller adjusts the Heat roller temperature to the temperature
specified by the menu complying with the paper width. For safety the thermostat shuts off the voltage
supply to the Heater by opening the thermostat in the case of abnormally temperature increasing.
The back up roller is held by the pressure springs on each terminal due to the pressure applied.
Thermostat
Heat roller
Thermistor
Heater
Paper
Separating nail
Backup roller
Pressuring spring
44556001TH Rev.1
20 /
2. Operational explanation
6. Drum cleaning
After completion of transfer, the toner remaining on the image drum is scraped off by the cleaning
blade. As a result of this, the surface of the image drum is cleaned, and the remaining toner that has
been scraped off is collected as waste toner in a waste toner area.
Image drum
Cleaning blade
ID Unit
Transfer roller
7. Static elimination
After completing transfer, the image drum is illuminated with its surface to decay static charge of its
surface.
Charging roller
Electricity-removing
light
OPC drum
44556001TH Rev.1
21 /
2. Operational explanation
Ejecting
sensor lever
Registration roller
Face up stacker
opening-closing sensor
Entrance
sensor lever
Stacker Cover
opening-closing sensor
Image drum
Heat roller
Multipurpose tray
Back
Front
Transfer
roller
Paper end Sensor
Face up stacker
Backup roller
Conveying roller
Conveying roller
Feed roller
Pickup roller
Tray 1
Registration roller
Cassette presence
- absence sensor
Pickup roller
Feed roller
Paper end / Cassette
presence - absence sensor
44556001TH Rev.1
Tray 2 (option)
Photo sensor
Micro switch
Micro switch
Magnetic clutch
22 /
2. Operational explanation
1. As DC motor rotating (Clockwise rotation), if set the paper feeding clutch as ON, as the paper
feeding roller and pick up roller rotating, the paper that is inside the tray is conveyed.
2. The paper is conveyed by the conveying roller. After the entrance sensor level set to be ON, it
bumps into the stopping resist roller, a certain more amount of paper is conveyed. (This corrects
the paper skew.)
3. If set the resist clutch as ON, the paper is conveyed by resist roller.
Writing out sensor lever
DC motor
Registration roller
(Clockwise rotation)
Registration clutch
Entrance sensor lever
Conveying roller
Pickup roller
Paper
Paper feeding roller
DC motor
(Clockwise rotation)
Entrance
sensor lever
Writing out
sensor lever
Paper
Registration roller
Registration clutch
44556001TH Rev.1
23 /
2. Operational explanation
1. The fuser unit is driven by the DC motor. After the DC motor starts running (clockwise), the heat roller
starts rotating.
2. Simultaneously the eject motor starts running (counterclockwise), and then the eject roller starts
rotating and ejects paper.
Eject roller
Fuser unit
Heat roller
Eject roller
DC motor
(Clockwise rotation)
Ejecting
sensor lever
Eject motor
(Counterclockwise rotation)
44556001TH Rev.1
24 /
2. Operational explanation
1. In a certain period of time after the paper rear end passes the eject sensor lever, the eject motor runs
backward (clockwise) and then the eject roller rotates in the reverse direction (clockwise).
2. By the inverse rotation of the eject roller the paper is inversely rotated and conveyed to Duplex.
3. Paper is conveyed by Duplex conveying roller.
4. After setting the entrance sensor lever as ON, paper bumps into the stopped resist roller, still a certain
more amount of paper is conveyed. (This corrects the skew of paper.).
5. If set the Resist clutch as ON, paper is conveyed by Resist roller.
Eject roller
Fuser unit
Heat roller
Eject roller
Registration roller
Registration clutch
Entrance
sensor lever
Separator
Ejecting
sensor lever
Eject motor
(Counterclockwise rotation)
Duplex conveying roller
Belt
Eject roller
Fuser unit
Heat roller
Eject roller
Registration roller
Registration clutch
Entrance
sensor lever
Separator
Eject motor
(Clockwise rotation)
Duplex conveying roller
44556001TH Rev.1
Belt
25 /
2. Operational explanation
Toner sensor
Light board
44556001TH Rev.1
26 /
3. Parts replacement
3. Parts replacement
This section explains the replacement procedure of part, assembly, and unit in the working place.
Disassembling procedure relating to reassembling is conducted conversely.
Warning
There is a risk of electric shock during replacement of the low voltage power supply.
Use insulating gloves or avoid direct contact with any conducting part of the power supply, and caution should be
exercised during replacement.
The capacitor may take one minute to complete discharge after the AC cord is unplugged. Also, there is a possibility
that the capacitor doesnt discharge because of a breakage of the PCB, etc., so remember the possibility of electric
shock to avoid electric shock.
Shutting
off
OFF
Reconnecting
ON
44556001TH Rev.1
27 /
3. Parts replacement
The necessary tools for replacing the print circuit board, assembly, and unit is shown as graph 3-1.
Graph 3-1 Maintenance tools
No.
Maintenance tools
Quantity
No.3-100 Driver
No.5-200 Driver
Digital multi-meter
Pliers
Handy cleaner
E ring pliers
Application
Remark
3~5mm
Screw
Refer to the
following Note!
For E ring
removing
Note! Use vacuum by the type that applying to toner. It may cause fire if use normal vacuum.
44556001TH Rev.1
28 /
3. Parts replacement
Figure 3-1
44556001TH Rev.1
29 /
3. Parts replacement
B431d/B431dn
Figure 3-2
44556001TH Rev.1
30 /
3. Parts replacement
PR Unit
LED HEAD
(3.3.1)
Roller Transfer
(3.3.2)
Duplex Belt
(3.3.3)
Cover-Side-R
(3.3.4)
Cover-Side-L
(3.3.5)
CU-Board
(3.3.6)
HV-Board / Motor-FAN
(3.3.10)
Stacker Cover
(3.3.14)
Fuser Assy
(3.3.15)
44556001TH Rev.1
31 /
3. Parts replacement
Holder-Head
Hook
FFC cable
44556001TH Rev.1
32 /
3. Parts replacement
3.3.2 Roller-Transfer
(1) Open the Stacker Cover.
(2) Remove the ID UNIT.
(3) Take the Frame-Assy-TR out of the printer.
(4) Disengage the latches of Bearing-TR
(5) Hold the Bearing-TR
on both ends.
is also removed.)
surface.
Spring
Spring
Latch
Frame-Assy-TR
44556001TH Rev.1
33 /
3. Parts replacement
and Frame-Duplex-Assy
, Roller-Feed-Duplex
and Duplex-Belt
Shaft-Dup-Clutch
44556001TH Rev.1
34 /
3. Parts replacement
3.3.4 Cover-Side-R
(1) Remove the cassette.
(2) Open MPT, the Cover-Assy-Stacker and the Cover-Assy-Rear.
(3) Remove the screw (Silver)
44556001TH Rev.1
35 /
3. Parts replacement
3.3.5 Cover-Side-L
(1) Remove the cassette.
(2) Open MPT, the Cover-Assy-Stacker and the Cover-Assy-Rear.
(3) Disengage the four tabs (a to d) and remove Cover-Side-L
printer in the direction of the arrow.
a
b
44556001TH Rev.1
36 /
3. Parts replacement
3.3.6 CU-Board
(1) Remove the Cover-Side-R. (Refer to 3.3.4)
(2) Remove the five screws (Silver)
connector layout.
44556001TH Rev.1
37 /
3. Parts replacement
Warning
There is a risk of electric shock during replacement of the low voltage power supply.
Use insulating gloves or avoid direct contact with any conducting part of the power supply, and caution should be
exercised during replacement.
The capacitor may take one minute to complete discharge after the AC cord is unplugged. Also, there is a possibility
that the capacitor doesnt discharge because of a breakage of the PCB, etc., so remember the possibility of electric
shock to avoid electric shock.
Shaft-AC-Switch
b
44556001TH Rev.1
38 /
3. Parts replacement
3.3.8 DC Motor
(1) Remove the Cover-Side-R. (Refer to 3.3.4)
(2) Remove the five screws (Silver)
from CU-board.
44556001TH Rev.1
39 /
3. Parts replacement
, Frame-AC-Switch
and Shaft-AC-Switch
.
.
. ( only B431 )
,remove Motor-FAN
with the label side seen from the rear side of the printer and with its notch fitted
photo. In case of the impeller unfastened by mistake, do not reuse it and install a new FAN
View A
Air
Impeller
projection
44556001TH Rev.1
notch
View A
40 /
3. Parts replacement
(4) Disengage the two tabs (c and d), and remove Motor-FAN
with the label side outward and with its notch fitted to the appropriate projection
of the Plate-Side-L.
2. See 7.2(2) for the HV-Board
connector layout.
View A
Air
a
b
Impeller
Notch of FAN
Projection of
Plate Side L Assy
View A
44556001TH Rev.1
41 /
3. Parts replacement
44556001TH Rev.1
42 /
3. Parts replacement
44556001TH Rev.1
43 /
3. Parts replacement
is also removed.)
Release lever
44556001TH Rev.1
44 /
3. Parts replacement
44556001TH Rev.1
45 /
3. Parts replacement
, Lever-Lock-Button
44556001TH Rev.1
46 /
3. Parts replacement
.
.
Thick cable
Thin cable
View A
View A
47 /
3. Parts replacement
.
.
(of B411).
In case of B431
MPT Assy
In case of B411
Manual Assy
44556001TH Rev.1
48 /
3. Parts replacement
.
and pull it out of the hole on the right of the printer.
44556001TH Rev.1
49 /
3. Parts replacement
and Guide-Eject-Upper-Assy
(2 places).
. Remove the Spring-Separator_FU
. Remove the Cable-Sensor-FU
44556001TH Rev.1
50 /
3. Parts replacement
.
. Remove the Cover-Eject
is also removed.)
and Guide-Eject-
and Spring-Sensor-Exit
FFC cable
44556001TH Rev.1
51 /
3. Parts replacement
and Gear
FFC cable
44556001TH Rev.1
52 /
3. Parts replacement
, screw(Black)
Front Assy
44556001TH Rev.1
53 /
3. Parts replacement
and Spring-Sensor
and Spring-Lock-Cassette
44556001TH Rev.1
54 /
3. Parts replacement
, Gear-Idle-Z21
, Gear-Idle-Z30-33
and Motor-Fan(X40)
with the label side inward and with its notch fitted to the appropriate projection
Notch
View A
Impeller
Projection
View A
44556001TH Rev.1
55 /
3. Parts replacement
and Plate-Feed-B
(Be careful not to lose the gear that is removed with the plate.)
.
. Remove the Plate-Contact-REG
. (B431 only)
44556001TH Rev.1
56 /
3. Parts replacement
and Plate-Feed-B
(Be careful not to lose the gear that is removed with the plate.)
Regist Assy
44556001TH Rev.1
57 /
3. Parts replacement
44556001TH Rev.1
58 /
3. Parts replacement
Tab
(3) As pushing the tab downward, open the cover (black) that is on the left of the feed roller
(4) Pull out the feed roller
downward.
Cover
Tab
44556001TH Rev.1
59 /
3. Parts replacement
44556001TH Rev.1
60 /
3. Parts replacement
(Spring-Retard
is removed together.)
Tab
Retard-Cover
44556001TH Rev.1
61 /
3. Parts replacement
Class
Amount of grease(cc)
0.0005
0.003
0.005
0.01
0.03
0.05
0.1
W(mm)
1.24
2.25
2.67
3.37
4.86
5.76
7.26
Sample
44556001TH Rev.1
62 /
3. Parts replacement
Plate-Assy-Side-L
44556001TH Rev.1
63 /
3. Parts replacement
-1 Plate-Assy-Side-R
EM-30LP Class B
Apply a normal amount of MOLYKOTE
(EM-30LP) to the sliding surface with
Drum Shaft. (hatched areas)
Plate-Assy-Side-R
-2 Plate-Assy-Side-R
EM-30LP Class D
Apply MOLYKOTE (EM-30LP)
at the 3 places (120 divide)
on the hatched areas.
(Gear tooth surface)
44556001TH Rev.1
64 /
3. Parts replacement
-3 Plate-Assy-Side-R
EM-30LP Class C
Apply a normal amount of
MOLYKOTE (EM-30LP) to the
hatched areas.
(Shaft end surface side)
Plate-ID-Gear(Caulking)
-4 Plate-Assy-Side-R
EM-30LP Class C
Apply MOLYKOTE (EM-30LP)
at the 3 places (120divide)
on the hatched areas. (Gear
tooth surface)
Gear-Reduction -Z14-Z70
EM-30LP Class C
Apply a normal amount of
MOLYKOTE (EM-30LP) to the
hatched areas.
(Shaft end surface side)
Plate-Gear-Eject_Caulking
44556001TH Rev.1
65 /
3. Parts replacement
Frame-Assy-Hopping
Plate-Feed-A Caulking
EM-30LP Class C
Apply a normal amount of
MOLYKOTE(EM-30LP) to the
hatching areas. (Shaft)
Shaft-Roller-Feed
Roller-Feed
EM-30LP Class C
Apply a normal amount of
MOLYKOTE(EM-30LP) to the
hatching areas. (Shaft)
44556001TH Rev.1
66 /
3. Parts replacement
-1 Frame Assy-Regist
Note:1
EM-30LP Class A
Apply a normal amount of MOLYKOTE (EM-30LP)
to the hatched areas.
(Side of roller and ditch of shaft)
(The other side is also the same.
: Two places in total)
Roller-Pinch
Shaft-Idle-Dup
Roller-Pinch
Shaft-Idle-Dup
Note:1
Note:1
Frame-Regist
44556001TH Rev.1
EM-30LP Class B
Apply a normal amount of
MOLYKOTE (EM-30LP) to the
hatched areas. (Center of shaft)
67 /
3. Parts replacement
-2 Frame Assy-Regist
EM-30LP Class C
Apply a normal amount of
MOLYKOTE(EM-30LP) to the
hatching areas.
(Shaft end surface side)
Roller-Pressure
Roller-Regist
EM-30LP Class C
Apply a normal amount of
MOLYKOTE(EM-30LP) to the
hatching areas.
(Shaft end surfaced side)
Grease prohibition
44556001TH Rev.1
68 /
3. Parts replacement
-1 Front-Assy
Plate-Feed-B_Caulking
Gear-Idle-Z35
EM-30LP Class C
Apply a normal amount of
MOLYKOTE(EM-30LP) to the
hatching areas.
(Post end surface side)
Gear-Idle-MPT-Z35
Gear-Reduction-MPT-Z37-20
Frame Assy-Regist
44556001TH Rev.1
69 /
3. Parts replacement
-2 Front-Assy
EM-30LP Class C
Apply a normal amount of
MOLYKOTE (EM-30LP) to the
hatched areas.
(Shaft end surface side)
Plate-Feed-B_Caulking
44556001TH Rev.1
70 /
3. Parts replacement
Frame-Assy-MPT / Frame-Assy-Manual
Note:1
EM-30LP Class A
Apply a normal amount of MOLYKOTE (EM-30LP)
to the hatched areas. (Side of roller and ditch of shaft)
(The other side is also the same. : Two places in total)
Roller-Pinch
Shaft-Idle-Dup
EM-30LP Class B
Apply a normal amount of
MOLYKOTE (EM-30LP) to the
hatched areas.
(Center of shaft)
Note:1
Roller-Pinch
Note:1
Shaft-Idle-Dup
Spring-Torsion-Pinch
44556001TH Rev.1
71 /
3. Parts replacement
-1 Guide-Assy Eject-U
Gear-Idle_Exit(Z38)
EM-30LP Class C
Apply a normal amount of MOLYKOTE
(EM-30LP) to surface of the post
(bearing portion),the flange portions.
EM-30LP Class B
Apply a normal amount of MOLYKOTE (EM-30LP)
to the whole circle of gear teeth. Of 4pcs
44556001TH Rev.1
72 /
3. Parts replacement
-2 Guide-Assy Eject-U
Gear-Exit(Z19)
Bearing-Eject_R
EM-30LP Class C
Apply a normal amount of
MOLYKOTE (EM-30LP)
to flange surface.
EM-30LP Class C
Apply a normal amount of
MOLYKOTE (EM-30LP) to bearing
surface of the shaft.
Bearing-Feeder
EM-30LP Class C
Apply a normal amount of
MOLYKOTE (EM-30LP) to bearing
surface of the shaft.
Note1) Please wipe the amount that grease began to see the sliding area off.
44556001TH Rev.1
73 /
3. Parts replacement
-1 Frame-Assy-TR
EM-30LP Class C
Apply a normal amount of
MOLYKOTE(EM-30LP) to the
hatching areas.
(Bearing sliding surface)
EM-30LP Class C
Apply a normal amount of
MOLYKOTE (EM-30LP) to the
hatched areas.
(Gear tooth surface)
Bearing
Roller-Transfer
Bearing
GearTR-Z23
Frame-Guide-TR
44556001TH Rev.1
74 /
3. Parts replacement
-2 Frame-Assy-TR
Note:1
EM-30LP Class A
Apply a normal amount of MOLYKOTE (EM-30LP)
to the hatched areas.
(Side of roller and ditch of shaft)
(The other side is also the same. : Four places in total)
Roller-Pinch
Shaft-Idle-Dup
EM-30LP Class B
Apply a normal amount of MOLYKOTE (EM-30LP)
to the hatched areas. (Center of shaft)
Roller-Pinch
Note:1
Note:1
Note:1
Shaft-Idle-Dup
Note:1
Frame-Guide-TR
44556001TH Rev.1
75 /
3. Parts replacement
-3 Frame-Assy-TR
44556001TH Rev.1
76 /
3. Parts replacement
Duplex-Assy
EM-30LP Class B
Apply a normal amount of
MOLYKOTE (EM-30LP)
to the hatched areas.
(Shaft end surface side)
Bearing-DUP
Roller-Feed_Dup
MXL87-Belt-Dup
Bearing-DUP
EM-30LP Class A
Apply a normal amount of
MOLYKOTE (EM-30LP)
to thehatched areas.
(Shaft end surface side)
EM-30LP Class B
Apply a normal amount of
MOLYKOTE (EM-30LP) to the
hatched areas.
(Shaft end surface side)
Roller-Tensioner
Grease prohibition
Frame-Dup
44556001TH Rev.1
77 /
3. Parts replacement
Fuser-Assy
44556001TH Rev.1
78 /
4. ADJUSTMENT
4. ADJUSTMENT
This chapter provides explains relating to the adjustment that is necessary while replacing part. Adjustment
is performed by modifying the value of parameter that is set on the EEPROM of main PCB board. Parameter
can be set by key operation that is from the operator panel. There are 3 kinds of maintenance mode (menu)
on this printer. While replacing part it is need to choose one of the mode.
Category
OP MENU
Default
value
Function
* Only English is supported for panel display
ENABLE
DISABLE
INFORMATION ENABLE
MENU
DISABLE
SHUTDOWN
MENU
ENABLE
DISABLE
PRINT MENU
ENABLE
DISABLE
MEDIA MENU
ENABLE
DISABLE
SYS CONFIG
MENU
ENABLE
DISABLE
PCL
EMULATION
ENABLE
DISABLE
PPR
EMULATION
ENABLE
DISABLE
Setting item
(Upper case)
ALL
CATEGORY
44556001TH Rev.1
Setting item
(Lower case)
79 /
4. ADJUSTMENT
Default
value
Function
* Only English is supported for panel display
FX EMULATION ENABLE
DISABLE
ESC/P
EMULATION
ENABLE
DISABLE
PARALLEL
MENU
ENABLE
DISABLE
USB MENU
ENABLE
DISABLE
NETWORK
MENU
ENABLE
DISABLE
MEMORY
MENU
ENABLE
DISABLE
SYS ADJUST
MENU
ENABLE
DISABLE
Setting item
(Upper case)
Setting item
(Lower case)
MAINTENANCE ENABLE
MENU
DISABLE
USAGE MENU
ENABLE
DISABLE
MENU
LOCKOUT
ENABLE
DISABLE
ENABLE
DISABLE
(*1)
PANEL
LOCKOUT
(*1)
CONFIG
MENU
44556001TH Rev.1
80 /
4. ADJUSTMENT
Setting item
(Upper case)
Setting item
(Lower case)
Default
value
Function
* Only English is supported for panel display
Initialize resident FLASH.
Press Enter switch then the following confirming message is
displayed.
ARE YOU SURE?
EXECUTE OR NOT?
YES / NO
YES / NO
If NO is chosen, it returns to the previous menu display.
If YES is chosen, it reboots automatically and executes the
initialization of Flash Memory.
[Display condition]
"ADMIN MENU"-"FILE SYS MAINTE2"-"INITIAL LOCK" is
NO.
Do not allow to modify setting accompanied by the
initialization of Block Device (FLASH).
If set this menu to YES, item "ADMIN MENU", "FILE SYS
MAINTE1" is not displayed on the operation panel.
[Display condition]
"PRINT STATISTICS"-"USAGE REPORT" of user menu is
Disable.
Initialize (Delete) LED message file that is loaded on FLASH.
Press Enter switch then the following message is displayed.
ARE YOU SURE?
YES / NO
If NO is selected, return to original MENU display.
If YES is selected, immediately remove the MENU and starts
to delete operation after reboot.
Only support Multi-language model.
As setting TYPE 1, the selecting number of level 1 operator
tray is enable from 1, yet it is from 0 as setting TYPE 2,
Only B431 series is displayed.
Set Pn specified by MANUAL in CSF CONTROL COMMAND
OF MANUAL-1 ID No.FX/PPR/ESCP Emu(ESC EM Pn).
Default value:
Japan oriented is "0", Except Japan oriented is "2".
FLASH
INITIALIZE
EXECUTE
INITIAL LOCK
YES
NO
LANGUAGE LANG
MENU
INITIALIZE
EXECUTE
PS MENU
TYPE1
TYPE2
(*1)
FILE SYS
MAINTE2
(*1)
L1 TRAY
(*1)
SIDM
MENU
SIDM MANUAL 0
ID#
~
2
~
9
SIDM MANUAL 0
2 ID#
~
3
~
9
SIDM MP TRAY 0
ID#
~
4
~
9
SIDM TRAY1
0
ID#
1
~
9
SIDM TRAY2
0
ID#
~
2
~
5
~
9
44556001TH Rev.1
*J
*E
*J
*E
81 /
4. ADJUSTMENT
Display Indicating
OP MENU
Press Key
OK
ALL CATEGORY
ENABLE
and move
ALL CATEGORY
* Select by Key
DISABLE
OK and
press key
MENU MENU
INFORMATION MENU
ENABLE
* Select by Key
OK and
press key
MENU MENU
SHUTDOWN MENU
DISABLE
PRINT MENU
ENABLE
PRINT MENU
MEDIA MENU
ENABLE
* Select by Key
OK and
press key
MENU MENU
PCL EMULATION
ENABLE
PCL EMULATION
DISABLE
FX EMULATION
ENABLE
OK and
press key
MENU MENU
ESC/P EMULATION
ENABLE
* Select by Key
OK and
press key
MENU MENU
PARALLEL MENU
ENABLE
* Select by Key
OK and
press key
MENU MENU
USB MENU
ENABLE
NETWORK MENU
ENABLE
MEMORY MENU
DISABLE
FX EMULATION
DISABLE
NETWORK MENU
DISABLE
MAINTENANCE MENU
ENABLE
* Select by Key
MAINTENANCE MENU
DISABLE
USAGE MENU
ENABLE
USAGE MENU
DISABLE
MENU LOCKOUT
DISABLE
PANEL LOCKOUT
DISABLE
* Select by Key
OK and
press key
MENU MENU
Select by Key
OK and
press key
MENU MENU
* Select by Key
OK and
press key
MENU MENU
MEMORY MENU
Select by Key
ENABLE
OK and
press key
MENU MENU
OK and
press key
MENU MENU
PARALLEL MENU
DISABLE
USB MENU
OK and
press key
MENU MENU
ESC/P EMULATION
DISABLE
* Select by Key
DISABLE
OK and
press key
MENU MENU
* Select by Key
PPR EMULATION
OK and
press key
MENU MENU
* Select by Key
DISABLE
OK and
press key
MENU MENU
* Select by Key
PPR EMULATION
ENABLE
44556001TH Rev.1
MEDIA MENU
DISABLE
* Select by Key
* Select by Key
DISABLE
OK and
press key
MENU MENU
OK and
press key
MENU MENU
SHUTDOWN MENU
ENABLE
* Select by Key
OK and
press key
MENU MENU
INFORMATION MENU
DISABLE
MENU LOCKOUT
ENABLE
PANEL LOCKOUT
ENABLE
82 /
4. ADJUSTMENT
CONFIG MENU
LANGUAGE MENU
Press Key
OK
Press Key
OK
Press Key
OK
Press Key
OK
Press Key
OK
PS MENU
SIDM MENU
Press Key
OK
NEARLIFE LED
ENABLE
FLASH INITIALIZE
EXECUTE
*
INITIAL LOCK
YES
Press Key
OK
INITIAL LOCK
L1 TRAY
Select by Key
TYPE2
OK and
press key
MENU MENU
Press Key MENU MENU and move
OK and
press key
MENU MENU
Select by Key
OK and
press key
MENU MENU
Select by Key
OK and
press key
MENU MENU
OK and
press key
MENU MENU
OK and
press key
MENU MENU
Select by Key
NO
OK and
press key
MENU MENU
LANG INITIALIZE
EXECUTE
L1 TRAY
TYPE1
Select by Key
OK and
press key
MENU MENU
NEARLIFE LED
DISABLE
INITIALIZING
ONLINE
44556001TH Rev.1
83 /
4. ADJUSTMENT
Setting item
(Upper case)
Setting item
(Lower case)
OKIUSER
ODA
OEL
APS
JP1
JPOEM1
OEMA
OEML
MAINTENANCE FLASH FORMAT EXECUTE
MENU
Default
value
*
(*1)
MENU RESET
EXECUTE
CONFIG MENU
CODESET
TYPE1
TYPE2
TEST PRINT
MENU
TEST PRINT
MENU
ENABLE
DISABLE
FUSE KEEP
MODE
FUSE KEEP
MODE
EXECUTE
44556001TH Rev.1
Function
* Only English is supported for panel
display
Set the destination.
JPOEM1: Japan Oriented OEM
OEMA: Overseas OEM for A4 default
OEML: Overseas OEM for Letter default
After passing the MENU, it reboots
automatically. If the Japanese font exist, JP1 is
default.
Initialize Flash ROM.
After executing it passes the MENU. The
format of Flash Device that is implemented on
resident (on board) starts.
Reset the EEPROM content to the (Factory
Default) setting value . After the setting
alteration, it reboots automatically.
Part of special item is not initialized.
This MENU displays as all destination.
TYPE1: Non display of Russian / Grace
TYPE2: Display Russian / Grace.
After passing the MENU, it reboots
automatically.
For destination of OEL/APS/OEMA, TYPE2 is
default value.
For other destinations, TYPE1 is default value.
Switch between whether to display ENGINE
INFORMATION that is on the INFORMATION
MENU Category of USER MENU. If this item is
Disable, ENGINE INFORMATION is not often
displayed.
While press ENTER Key the command is send
from CU to PU and then it becomes ONLINE.
Replace the consumable by the new one and
check the operation as the power ON. (At this
moment, the fuser of new consumable is not
cut and the operation count is not added to the
value of old consumable.
While turn the power OFF the check mode is
terminated.
Till the next time of power ON it is Disable.
84 /
4. ADJUSTMENT
Setting item
(Upper case)
PCL
IBM PPR III XL
EPSON FX
ESC/P
Setting item
(Lower case)
ENABLE
DISABLE
ENABLE
DISABLE
ENABLE
DISABLE
ENABLE
DISABLE
Default
value
*
*E
*J
*E
*J
*J
*E
PCL XL
ENABLE
DISABLE
EXECUTE
DOTSHIFT
-4.0MILLIMETER
~
-1.5MILLIMETER
-1.0MILLIMETER
-0.5MILLIMETER
0.0MILLIMETER
+0.5MILLIMETER
~
+3.5MILLIMETER
-4.0MILLIMETER
~
-1.0MILLIMETER
-0.5MILLIMETER
0.0MILLIMETER
+0.5MILLIMETER
~
+3.5MILLIMETER
TRAY1
(*1)
TRAY2
44556001TH Rev.1
Function
* Only English is supported for panel
display
Change the default of Support PDL Language
for each destination.
The PDL Language that is Disable in this
MWNU is not displayed on the OP MENU of
EMULATE and Administrator MENU of user
menu. (About "PCL XL", because it does not
have specified menu, no appearance change
is shown even at Disable.)
As receiving the printing data of Disable PDL
Language, it displays INVALID DATA and
discards the received data.
In the case that set the Japan Oriented "IBM
PPR III XL" and "EPSON FX" as Enable, the
operation is not guaranteed.
"PS3 EMU" is only displayed at PSE
implementation.
It means Read Only While "PCL" can not be
set as Disable. (Normally, it is used by Enable.
Even set as Disable it still process received
data.
Default Value: For Japan Oriented equipment
sets "IBM PPR" and "EPSON FX" as Disable,
yet "ESC/P" as Enable. For Non Japan
Oriented equipment sets "IBM PPR" and
"EPSON FX" as Enable, yet "ESC/P" as
Disable.
Set PRINTING Rolling ASCII as continuously
printing.
Set Rolling ASCII Paten as continuously
printing.
Press "ENTEN" switch at this menu displaying.
After EXECUTE displayed in the lower case,
press "ENTER" switch to settle the execution.
Press "ON-LINE" switch to initialize and then
continuously printing is available.
For the termination of this mode, it is to
press "ON-LINE" switch and wait for printing
stopped, and then shut down power or press
"CANCEL" switch.
After this operation it can not return to any
other maintenance mode.
Set landscape dot Shift of Tray 1 while printing.
In this area, even EEPROM RESET such as
ROM Ver.UP is not initialized.
85 /
4. ADJUSTMENT
Setting item
(Upper case)
MANUAL
MPT
ENGINE DIAG
MODE
44556001TH Rev.1
Setting item
(Lower case)
-4.0MILLIMETER
~
-1.0MILLIMETER
-0.5MILLIMETER
0.0MILLIMETER
+0.5MILLIMETER
~
+3.5MILLIMETER
-4.0MILLIMETER
~
-1.0MILLIMETER
-0.5MILLIMETER
0.0MILLIMETER
+0.5MILLIMETER
~
+3.5MILLIMETER
Default
value
Function
* Only English is supported for panel
display
Set landscape DOTSHIFT of Manual Slot
while printing.
Item is displayed even Tray 2 is not
implemented.
In this area, even EEPROM RESET such as
ROM Ver.UP is not initialized.
Only B411 is used.
86 /
4. ADJUSTMENT
Press Key
OK
OKIUSER
OKIUSER
JP1
Press Key
OK
MAINTENANCE
MENU
ODA
OEL
APS
Select by Key
OK and
JP1
press key
JPOEM1
MENU MENU
OEMA
OEML
FLASH FORMAT
EXECUTE
PERSONALITY
INITIALIZING
TYPE2
Select by Key
OK and
press key
MENU MENU
TEST PRINT MENU
INITIALIZING
Press Key
OK
and move
Select by Key
DISABLE
OK and
press key
MENU MENU
Select by Key
ENABLE
OK and
press key
MENU MENU
EPSON FX
ENABLE
Select by Key
ENABLE
OK and
press key
MENU MENU
ESC/P
ENABLE
Select by Key
DISABLE
OK and
press key
MENU MENU
Press Key
OK
ROLLING ASCII
EXECUTE
Select by Key
ENABLE
OK and
press key
MENU MENU
PCL XL
ENABLE
44556001TH Rev.1
PCL
ENABLE
PCL
EPSON FX
ESC/P
PS3 EMULATION
ENABLE
*
ROLLING ASCII
INITIALIZING
CODESET
*
Press Key
OK
and move
Press Key
OK
Press Key
OK
CODESET
TYPE1
Press Key
OK
MENU RESET
EXECUTE
CONFIG MENU
Set destination.
Displayed by MENU and MENU
Select by SETTING
PS3 EMULATION
Select by Key
DISABLE
OK and
press key
MENU MENU
PCL XL
*
Select by Key
DISABLE
OK and
press key
MENU MENU
INITIALIZING
Press Key
OK
87 /
4. ADJUSTMENT
Press Key
OK
DOTSHIFT
and move
Set landscape dot shift.
TRAY1
0.0MILLIMETER
-4.0MILLIMETER
~
-1.5MILLIMETER
Select by Key
-1.0MILLIMETER
OK and
press key
-0.5MILLIMETER
MENU MENU 0.0MILLIMETER
+0.5MILLIMETER
~
+3.5MILLIMETER
TRAY2
-1.0MILLIMETER
-4.0MILLIMETER
~
-1.5MILLIMETER
Select by Key
-1.0MILLIMETER
OK and
press key
-0.5MILLIMETER
MENU MENU 0.0MILLIMETER
+0.5MILLIMETER
~
+3.5MILLIMETER
MANUAL
-1.0MILLIMETER
-4.0MILLIMETER
~
-1.5MILLIMETER
Select by Key
OK and
-1.0MILLIMETER
press key
-0.5MILLIMETER
MENU MENU
0.0MILLIMETER
+0.5MILLIMETER
~
+3.5MILLIMETER
MPT
-1.0MILLIMETER
-4.0MILLIMETER
~
-1.5MILLIMETER
Select by Key
OK and
-1.0MILLIMETER
press key
-0.5MILLIMETER
MENU MENU
0.0MILLIMETER
+0.5MILLIMETER
~
+3.5MILLIMETER
INITIALIZING
ONLINE
44556001TH Rev.1
88 /
4. ADJUSTMENT
LCD
SW2
SW4
SW1
SW6
SW3
SW5
LED2
LED1
SW1 : OK
SW2 : MENU
SW3 : MENU
SW4 : (BACK)
SW5 : CANCEL
SW6 : ONLINE
XXXXX
XXXXX
Without pressing
any key
44556001TH Rev.1
DIAGNOSITC MODE
XX.XX.XX -MODE
SWITCH SCAN
MOTOR CLUTCH TEST
TEST PRINT
CONSUMABLE STATUS
PRINTER STATUS
FACTORY MODE SET
SENSOR SETTING
LED HEAD DATA
NVRAM PARAMETER
89 /
44556001TH Rev.1
Transfer(TR)voltage(3)
Develop(SB)voltage
(Front and back)
(Note)
Only displayed.
(Not used.)
[MENU ]
[MENU ]
Transfer(TR)voltage(1)
Transfer(TR)voltage(2)
Charge(CH)voltage
Supply(SB)voltage
Develop(DB)voltage
Environment level
[MENU ]
Environment information
Fuser, CH, DB Setup table number
TR Setup table number
TR off Setup table number
[MENU ]
[MENU ]
[MENU ]
Tag serial No
(Last four digits)
[MENU ]
[MENU ]
Menu items can be entered by pressing of [OK] or [ ], and can be selected by pressing of [MENU ] or [MENU ].
Menu items can be selected by long pressing of [ ] or [ONLINE], or by short pressing of [MENU ] or [MENU ].
XXXX
XXXX
Respective voltages
display during print
LEVEL0
Fuser motor
constant speed timer
value, Fuse target
temperature
Motor controls
evaluation function
Error details
Error code display and
others
90 /
44556001TH Rev.1
[MENU ]
[MENU ]
[MENU ]
Note :
To confirm the parameter, press [OK]
long.(3 sec)
FACTORY MODE
FUSE INTACT
[MENU ]
[MENU ]
[MENU ]
[MENU ]
Note :
To confirm the parameter, press [OK]
long.(3 sec)
TONER SENSOR
ID UNIT CHECK
DRUM OVER LIFE
WR POINT REV
BOTTOM WRT POINT
T1 DOT SHIFT
T2 DOT SHIFT
MPT/MN DOT SHIFT
SENSOR SETTING
[MENU ]
Note:
If [OK] is pressed long (2 sec) when
selecting a motor, the motor keeps running.
T2 HOP CLUTCH
T2 REG CLUTCH
LV FAN TEST
FUSER FAN TEST
ID FAN TEST
T2 PE_PNE_CVO_CA
T2 HOP_LF_FED
MAIN MOTOR
EXIT MOTOR FWD
EXIT MOTOR REV
REGIST CLUTCH
T1 HOP CLUTCH
MPT HOP CLUTCH
DUP FEED CLUTCH
[MENU ]
MOTOR CLUTCH
TEST
T1 PE_PNE_CVO
PAPER ROUTE : PU
TONER SENS
CVO UP_LU_FU
HT THERMISTER
HUM_TEMP_DEN
TONER TAG
SWITCH SCAN
[MENU ]
[MENU ]
[MENU ]
[MENU ]
PRINT EXECUTE
TEST PATTERN
TEST CASSETE *1
PAGE
DUPLEX *1
TEST PRINT
The test can be executed by pressing [OK], and can be exited by pressing [ ].
CLEAR
NVRAM PARAMETER
K-ID UNIT
K-TONER
K-STC MODE CNT
K OVER RIDE CNT
CONSUMABLE
STATUS
[MENU ]
[MENU ]
[MENU ]
[MENU ]
XXXXX Menu items can be entered by pressing of [OK] or [ ], and can be selected by pressing of [MENU ] or [MENU ].
XXXXX Menu items can be selected by pressing either [MENU ] or [MENU ] key, and executed by pressing [OK].
DIAGNOSITC MODE
XX.XX.XX -MODE
LEVEL1
PRINTER STATUS
[MENU ]
[MENU ]
91 /
4. ADJUSTMENT
Self-diagnostic menu
Adjustment contents
Entry sensor check and switch check
Maintenance utilities
SWITCH SCAN
Refer to 2.4.1.5.2
TEST PRINT
It is not possible to
operate it.
CONSUMABLE
STATUS
Refer to 2.4.1.5.6
Consumable item
accumulative counter
display
PRINTER STATUS
Refer to 2.4.1.5.6
Factory/Shipping mode
selection
FACTORY MODE
SET
Refer to 2.4.1.5.7
Refer to 2.4.1.5.7
10
SENSOR SETTING
Refer to 2.4.1.5.8
11
NVRAM PARAMETER
Refer to 2.4.1.5.1
It is not possible to
operate it.
FACTORY/SHIPPING
3. XXX.XX.XX of the message "DIAGNOSTIC MODE XX.XX.XX" that is displayed on the LCD display area
indicates the PU firmware version number. The FACTORY WORKING MODE setup value is displayed in the
right of the lower row. S-MODE of "SHIPPING" is displayed normally.
4. Press the [MENU ] key or [MENU ] key to advance to the desired step of each self-diagnostic menu. (The
menu items rotate when either the [MENU ] key or [MENU ] key is pressed.)
44556001TH Rev.1
92 /
4. ADJUSTMENT
2. Press either the [MENU ] or [MENU ] key until the desired menu item corresponding to the unit to be tested in
Table 4-3 is displayed in the lower row of the display area. (Pressing the [MENU ] key increments the test item
and pressing the [MENU ] key decrements the test item.)
3. Pressing the [OK] key starts the test. Name and present status of the corresponding unit are displayed.
PAPER ROTE:PU
1=H 2=L 3=H 4=L
Activate the respective units. (Figure 4-1) Status of the respective units are displayed on the corresponding
areas of the LCD display. (Display changes depending on each sensor. Refer to Table 4-3 for details.)
Entrance
sensor lever
Stacker Cover
opening-closing sensor
Face up stacker
opening-closing sensor
Multipurpose tray
Back
Front
Face up stacker
Cassette presence
- absence sensor
Tray 1
2nd Entrance sensor
2nd Hopping sensor
Tray 2 (option)
Photo sensor
Micro switch
Micro switch
Magnetic clutch
93 /
44556001TH Rev.1
T1 HOP_LIFT
T2
2nd-Paper-End Sns
PE_PNE_CVO_CA
T2 HOP_LF_FED
18
20
21
2nd-Hopping Sns
1st-Hopping Sns
1st-Paper-End Sns
T1 PE_PNE_CVO
17
TAG-K
presence or absence
TONER TAG
10
H,L
Port level
H,L
Port level
H,L
Port level
2nd-Lifter Sns
2nd-Paper-Near-End
Sns
1st-Lifter Sns
H,L
Port level
H,L
Port level
H,L
Port level
H,L
Port level
1st-Paper-Near-End
Sns
Port level
H,L
UID:
***H
AD value:
***H
2nd-Feed Sns(TBD)
Cover-Open-2nd Sw
1st-Feed Sns
Cover-1st
TAG-M
presence or absence
DensityK-Sns
Upper-Side-Thermister
Cover-Face Up
H:Open
L:Close
AD value:
***H
Toner-M Sns
Write Sns
Details
H:ON
L:OFF
H:OFF
L:ON
Display
area,
lower row
TAG-Y
presence or absence
UID:
***H
Temperture-Sns
AD value:
***H
Lower-CenterThermister
AD value:
***H
Upper-CenterThermister
HT THERMISTER
Cover Rear
H:Close
L:Open
Cover-Upper
CVO UP_LU_FU
Toner-Y Sns
H:ON
L:OFF
Toner-K Sns
TONER SENS
Details
In Sns
Display
area,
lower row
H:OFF
L:ON
Entrance Cassette
Sns(IN1)
Details
PAPER ROUTE :
PU
Display area,
upper row
NO
H,L
Port level
H,L
Port level
H,L
Port level
H:Open
L:Close
UID:
***H
AD value:
***H
AD value:
***H
H:Open
L:Close
H:ON
L:OFF
H:OFF
L:ON
Display
area,
lower row
H:ON
L:OFF
H:OFF
L:ON
Display
area,
lower row
Cassette-Sns-2nd
Cassette-Sns-1st
TAG-C
presence or absence
DensityYMC-Sns
H,L
Port level
H,L
Port level
UID:
***H
AD value:
***H
Toner-C Sns
Exit Sns(OUT)
Details
94 /
4. ADJUSTMENT
The clutch solenoid repeats turning on and off during the normal print drive.
(If a clutch solenoid cannot be activated independently, the motor is driven at the same time.)
If [OK] key is pressed long (2 sec) when selecting a motor, the motor keeps running.
4. When the [CANCEL] key is pressed, the corresponding unit stops activating. (Display of the corresponding unit
keeps displayed.)
5. Repeat steps 2 to 4 as required.
6. Pressing the [ ] key terminates the test. (Returns to the status of step 1.)
Registration roller
2nd eject roller
Heat roller
Image drum
Main motor
(DC motor)
Multipurpose tray
Back
Front
Transfer roller
Face up stacker
Eject motor
(Pulse motor)
Backup roller
Conveying roller
Conveying roller
Feed roller
Pickup roller
Tray 1
Registration roller
Pickup roller
Feed roller
Tray (Pulse motor)
Tray 2 (option)
Paper conveying route
Driving roller (Continuous rotation)
Driving roller (Control rotation)
Driven roller
Paper level indicator lever
Indicating lever
Photo sensor
Micro switch
Micro switch
Magnetic clutch
Figure 4-2
44556001TH Rev.1
95 /
4. ADJUSTMENT
MAIN MOTOR
Remarks
-
REGIST CLUTCH
T1 HOP CLUTCH
T2 HOP CLUTCH
OPTION
T2 REGIST CLUTCH
OPTION
LV FAN TEST
ID FAN TEST
The rollers that rotate continuously (each of heat rollers, image drums, and conveying rollers)
run in synchronization with the main motor.
44556001TH Rev.1
96 /
4. ADJUSTMENT
TEST PATTERN
1
Display
Setting value
Function
PRINT EXECUTE
Pressing the [OK] key starts print/Pressing the CANCEL key terminates
print. (In units of page)
TEST PATTERN
0
TEST CASSETTE
TRAY1
TRAY2
MPT
PAGE
0000
DUPLEX
OFF
1 PAGES STACK
is the initial default value. The menu item that is set here is valid in this menu item only.
(The setting item is not saved in EEPROM.)
Note! PAGE setting
Pressing the [MENU ] key or the [MENU ] key shifts the digit. Pressing the [ONLINE] key increments
the setting value. Pressing the [MENU ] key increments the setting value. If print is executed while the
number of print copies remains in "0000", printing will continue infinitely.
44556001TH Rev.1
97 /
4. ADJUSTMENT
4. While the message "PRINT EXECUTE" that is set by the operation specified in step 2 is being displayed, press
the [OK] key and the test print is executed with the setting value that has been set by steps 2 and 3.
If any alarm that is shown in the following details column is issued at startup of test print or while test print is
in progress, the test print is interrupted. (For error details, refer to section 6.5.1 LCD Status Message/ Trouble
Table. However, the comment to be displayed is different in the case of the PU test print.)
Panel display
Details
STACKER FULL
Stacker full
PAPER END
SELECTED TRAY
No paper
SELECTED TRAY IS
NOT INSTALLED
REMOVE PAPER
OUT OF DUPLEX
Cassette removal
P=***
T=*** U=***[###]
H=***%
KTR=*.**
44556001TH Rev.1
98 /
4. ADJUSTMENT
KR=*.**
ETMP=***UTMP=***
DB:k**
TR1:k**
TR2:k**
TROFF:**
44556001TH Rev.1
99 /
4. ADJUSTMENT
Display area,
lower row
Format
Unit
K-ID UNIT
********IMAGES
DEC
Images
K-TONER
********%
DEC
K-STC MODE
CNT
********TIMES
DEC
Times
K OVER RIDE
CNT
********TIMES
DEC
Times
Display area,
upper row
Details
It shows the number of rotations counted after installation of a
new ID UNIT on a three A4 Pages/Job basis.
It shows the amount of toner consumption.
Display area,
upper row
Display area,
lower row
Format
Unit
K-TOTAL
DRUM CNT
********IMAGES
DEC
Images
TOTAL SHEET
CNT
********COUNTS
DEC
Prints
44556001TH Rev.1
Details
It shows the cumulative number of rotations.
Total number of print copies are displayed.
100 /
4. ADJUSTMENT
4.1.3.8 Switching between the Factory mode and the Shipping mode
This self-diagnostic menu item is used to switch between the Factory mode and the Shipping mode.
1. Enter the self-diagnostic mode (level 1) and keep pressing the [MENU ] or [MENU ] key until the following
message is displayed.
2. When the [OK] key is pressed, the following message is displayed. Keep pressing the [MENU ] or [MENU ]key
until the target item (refer to the following table) is displayed.
FACTORY MODE
SHIPPING MODE
3. While the desired item to set is being displayed, press the [OK] key that enables selection of the setting values.
4. While the desired setting value is being displayed, press the [OK] key for long period (3 seconds) that registers
the displayed value in EEPROM. (Returns to the status of step 2.)
5. Repeat steps 2 to 4 as required.
6. Pressing the [ ] key terminates the test. (Returns to the status of step 1.)
Display
FACTORY
MODE
FUSE INTACT
Setting value
Function
FACTORY MODE
SHIPPING MODE
Releases the Factory working mode to make the fuse cut function valid.
Note:
******* indicates
INTACT or BLOWN.
44556001TH Rev.1
101 /
4. ADJUSTMENT
SENSOR SETTING
2. When the [OK] key is pressed, the following message is displayed. Keep pressing the [MENU ] or [MENU ]
key until the target item (refer to the table below) is displayed.
TONER SENSOR
ENABLE
4. While the desired setting value is being displayed, press the [OK] key for long period (3 seconds) that registers
the displayed value in EEPROM. (Returns to the status of step 2.)
5. Repeat steps 2 to 4 as required.
6. Pressing the [ ] key terminates (except the status of step 4) the setting. (Returns to the status of step 1.)
Display
TONER SENSOR
Setting value
Operation at the
setting value
Function
ENABLE
Detects
DISABLE
Not to detect
ENABLE
Checks
DISABLE
Not to check
STOP
Not to continue
CONTINUANCE
To continue
WR POINT REV
TBL=**H*.***mm
00H~FFH
Correction value
00H~FFH
Cut value
T1 DOT SHIFT
**H mm
0H-FH
Correction value
T2 DOT SHIFT
**H mm
0H-FH
Correction value
0H-FH
Correction value
ID UNIT CHECK
The restriction on extending the life of tonerrelated items five times is lifted.
44556001TH Rev.1
102 /
4. ADJUSTMENT
K ** ** ****
xxxxxxxxxxxxx
** ** ****
: Rev number
Xxxxxxxxxxxxxxxx
: serial number
44556001TH Rev.1
103 /
4. ADJUSTMENT
Open the Top Cover by ONLINE and NODATA status, press [ON LINE] switch for 5 second. The
following setting information displays on LCD for 2 second. Then it returns to the original display
automatically. The check LED blinks.
In case of setting converted by MODE1 "NORMAL MODE" status, it changes to MODE2 "ECO
MODE".
ENGINE CONTROL
MODE2
*
In case of setting converted by MODE2 "ECO MODE" status, it changes to MODE1 "NORMAL
MODE".
44556001TH Rev.1
ENGINE CONTROL
MODE1
*
104 /
4. ADJUSTMENT
Phenomenon
Factory User
Default Menu
Area Area
OP
Menu
Area
PU EEPROM Area
Administrator Menu/
System Maintenance
Menu Area (*3)
F/W
Revision
Brands Area
Area
(*4)
(*4)
(*4)
(*2)
(*5)
(*3)
(*4)
Toner
Dot
Counter
(*1) Destination Check is for the operation on the different product (destination) with the previously operated product
(destination). It is the reset relying on the recognition regarding the destination change by PJL command and the
operation at POWER ON of the new product EEPROM as an error.
(*2) It is reset to 0 limited by Page Count less than 500 pieces. (ENGINE RESET due to PJL Command is not in this
limitation.)
(*3) About DOT SHIFT setting menu, even it is also exist in System Maintenance Menu, but because the setting
value keeping area is allocated in PU EEPROM AREA, in the case of the item of System Maintenance Menu
initialized, DOT SHIFT setting is not initialized. By contraries, in the case of PU EEPROM AREA initialized, DOT
SHIFT setting is initialized.
(*4) DOT SHIFT setting should not be initialized.
(*5) Because of the support of Toner TAG, Toner Dot Counter is not reset.
44556001TH Rev.1
105 /
4. ADJUSTMENT
Adjustment
44556001TH Rev.1
106 /
5. Periodic Maintenance
5. Periodic Maintenance
5.1 Periodic Replacement Parts
The following parts should be replaced at a specified cycle.
Name
Conditions
Toner Cartridge
Cleaning
LED head
Remarks
Consumables
Consumables
Note! After using a normal cartridge, the starter toner cartridge (attached at the printer purchase)
can not be used. Use the starter toner cartridge first, and then, use the normal toner after
[LOW TONER] is displayed.
5.2 Cleaning
Remove toner powder and dust in the printer inner section. Clean the inside of and the periphery of the
printer with the cloth as needed. Clean the printer inner section with the handy cleaner (maintenance
tool).
Note! Do not touch the image drum, LED lens array, and LED head terminal.
Wipe the whole LED head softly with the soft tissues or cloth.
LED HEAD
107 /
5. Periodic Maintenance
Feed roller
Retard roller
Note!
44556001TH Rev.1
108 /
The failure status of the printer is displayed don the LCD of the operator panel. Take an appropriate
action as instructed by the messages displayed on LCD.
B411dn
44556001TH Rev.1
B431dn
109 /
Perform troubleshooting
from the LCD status
message table.
See the Section 6.5.1
Printing troubles
(and Troubles
displayed on the
LCD message)
Status
level
LED
Contents
Ready
Atten
Normal
INITIALIZING
OFF
OFF
Normal
MENU RESETTING
OFF
OFF
Normal
RAM CHECK
****************
OFF
OFF
Normal
Normal
Normal
FLASH CHECK
FLASH FORMAT
PROGRAM UPDATE MODE
OFF
OFF
OFF
OFF
OFF
OFF
Normal
WAIT A MOMENT
DATA RECEIVE
OFF
Blinking
Normal
WAIT A MOMENT
DATA RECEIVE OK
OFF
OFF
Normal
CHECK DATA
REC DATA ERROR
OFF
ON
Normal
WAIT A MOMENT
DATA WRITING
OFF
Blinking
44556001TH Rev.1
110 /
Status
level
LED
Contents
Ready
Atten
Normal
POWER OFF/ON
DATA WRITTEN OK
OFF
OFF
Normal
CHECK DATA
DATA WRITE ERROR
OFF
OFF
Normal
STATUS MODE
OFF
Normal
ONLINE
ON
Normal
OFFLINE
OFF
Normal
FILE ACCESSING
Not
determined
Normal
DATA ARRIVE
Normal
PROCESSING
Not
determined
Blinking
Normal
DATA
Normal
PRINTING
Normal
Normal
PRINT FONT
Normal
Normal
Normal
Normal
Normal
COPY kkk/lll
Normal
CONTINUOUS PRINT
Normal
CANCELING JOB
Normal
CANCELING JOB
(JAM)
44556001TH Rev.1
Not
determined
Not
determined
Not
determined
Not
determined
Not
determined
Not
determined
Not
determined
Not
determined
Not
determined
Not
determined
Blinking
Blinking
111 /
Status
level
LED
Contents
Ready
Normal
CANCELING JOB
(USER DENIED)
Blinking
Normal
CANCELING JOB
(BUFFER FULL)
Blinking
Not
determined
Not
determined
Not
determined
TONER LOW
Not
determined
Normal
ADJUSTING TEMP
Normal
POWER SAVE
Warning
Warning
Warning
NONOEM TONER
DETECTED
Warning
TONER REGIONAL MISMATCH
Warning
NON GENUINE TONER
Warning
Not
determined
Not
determined
Not
determined
Blinking
Not
determined
TONER EMPTY
Not
determined
TONER SENSOR
Not
determined
Warning
Warning
Warning
DRUM LIFE
Not
determined
Not
determined
Not
determined
Warning
Warning
tttt EMPTY
Warning
FILE SYSTEM FULL
Warning
FILE IS WRITE PROTECTED
44556001TH Rev.1
Not
determined
Not
determined
Not
determined
Atten
Not
Jobs are canceled because the jobs are sent from
determined the user not authorized to print by the print job
accounting.
(1) Jobs from the user not authorized to print in the
usage restriction.
(2) Jobs from the user not authorized to print in
color in the usage restriction.
(3) Jobs from the user exceeding the set limit value.
Not
When the operation of print job accounting at
determined LOG FULL is set to "CANCEL JOBS", there is not
enough space to store logs and jobs are canceled.
Not
In the warming-up operation.
determined
Not
In the power saving mode.
determined
OFF
Indicates that the printer has reached the end of its
life. When it has been specified to indicate a printer
life warning message, this message appears when
the total page count reaches 200,000.
ON
The status where the toner is low.
(Blinking) Replace the toner cartridge.
(OFF)
ON
The appropriate toner cartridge is not installed.
It is not an appropriate toner cartridge, but the
operation is available.
ON
The appropriate toner cartridge is not installed.
Set the appropriate toner cartridge.
ON
Indicates the toner cartridge is not for use in the
printer.
Set the appropriate toner cartridge.
Not
The postscript error occurs during the data
determined processing. There are mistakes in the job or the job
is too complicated.
ON
It is almost time to replace the image drum
(OFF)
cartridge. Prepare for the replacement of the image
drum and toner cartridge, and replace them.
ON
The device runs out of the toner. It is displayed
when keeping using the toner after [TONER LOW]
is displayed.
Replace the toner cartridge.
If the toner is used continuously, it may cause the
failure of the image drum cartridge.
ON
The toner sensor is out of order.
Turn off and on the power.
Replace the image drum cartridge.
ON
The toner cartridge is not installed.
Install the toner cartridge.
ON
Time to replace the image drum cartridge.
Replace the image drum cartridge and toner
cartridge.
ON
LED head correction data has not been found or is
incorrect. This warning message is not displayed in
the Shipping Mode.
ON
There is no paper on tttt tray.
Load paper in tttt tray.
ON
It is impossible to write in the frashmemory.
Obtain a log by the print job accounting.
ON
It is unwritable on Flash Memory. Try to obtain the
log of Print Job Accounting.
112 /
Status
level
Warning
INVALID ID. JOB REJECTED
Warning
LOG BUFFER FULL. JOB
REJECTED
Warning
FILE OPERATION FAILED
%FS_ERR%
Warning
tttt FLASH ERROR
Warning
Error
(Online)
Error
Error
(Online)
PRESS ONLINE SW
INVALID DATA
LOAD mmmm IN MP TRAY
AND PRESS ONLINE SWITCH
MANUAL
Mmmm REQUEST
tttt
DUPLEX REQUEST
44556001TH Rev.1
LED
Contents
Ready
Atten
Not
determined
ON
113 /
Status
level
Error
Error
460
461
462
LED
Contents
Ready
Atten
OFF
Blinking
OFF
Error
(Online)
Error
(Online)
Error
(Online)
Error
(Online)
DOWNLOAD MESSAGE
PROCESSING
DOWNLOAD MESSAGE
WRITING
DOWNLOAD MESSAGE
SUCCESS
DOWNLOAD MESSAGE
FAILED %CODE%
Not
determined
Not
determined
Not
determined
Not
determined
Error
(Online)
Error
581
NETWORK CONFIG
WRITING
CLOSE FACE UP STACKER
nnn:DUPLEX NOT AVAILABLE
WAIT A MOMENT
NETWORK INITIAL
LOAD mmmm AND PRESS
ONLINE SWITCH
nnn:MP TRAY EMPTY
LOAD mmmm
nnn:tttt EMPTY
INSTALL PAPER CASSETTE
nnn:TRAY1 OPEN
Not
Not
determined determined
OFF
Blinking
The face-up stacker is open. The face-up stacker
must be closed for duplex printing.
Not
Not
In changing the network configuration.
determined determined
OFF
Blinking
In changing the network configuration.
Error
(Online)
Error
Error
Error
491
492
490
Error
440
Error
430
Error
420
Error
413
Error
557
Error
617
Blinking
OFF
Blinking
OFF
Blinking
OFF
Blinking
OFF
Blinking
OFF
Blinking
OFF
Blinking
REPLACE TONER
nnn:TONER REGIONAL
MISMATCH
REPLACE TONER
nnn:INCOMPATIBLE TONER
OFF
Blinking
OFF
Blinking
44556001TH Rev.1
114 /
Status
level
LED
Contents
Ready
Atten
REPLACE TONER
nnn:INCOMPATIBLE TONER
GENUINE TONER IS
RECOMMENDED
nnn:NON GENUINE TONER
INSTALL TONER
nnn:TONER MISSING
CHECK IMAGE DRUM
nnn:TONER SENSOR ERROR
OPEN UPPER COVER
nnn:PAPER SIZE ERROR
OFF
Blinking
OFF
Blinking
OFF
Blinking
OFF
Blinking
OFF
Blinking
CHECK MP TRAY(B431dn)
nnn:PAPER JAM
CHECK MANUAL(B411dn)
nnn:PAPER JAM
OPEN UPPER COVER
nnn:PAPER JAM
OFF
Blinking
OFF
Blinking
Error
623
Error
553
Error
613
Error
543
Error
400
Error
390
Error
391
392
Error
380
OFF
Blinking
Error
381
382
389
OFF
Blinking
Error
409
OFF
Blinking
Error
372
OFF
Blinking
Error
347
OFF
Blinking
Error
OFF
Blinking
Error
353
563
547
OFF
Blinking
Error
343
OFF
Blinking
Error
310
587
OFF
Blinking
OFF
Blinking
OFF
OFF
Error
Error
WAIT A MOMENT
DATA RECEIVE
WAIT A MOMENT
DATA RECEIVED OK
44556001TH Rev.1
115 /
Status
level
Error
CHECK DATA
REC DATA ERROR
<%DLCODE%>
Error
LED
Contents
Ready
Atten
OFF
ON
WAIT A MOMENT
DATA WRITING
POWER OFF/ON
DATA WRITTEN OK
CHECK DATA
DATA WRITE ERROR
<%DLCODE%>
OFF
Blinking
OFF
OFF
OFF
ON
Error
REBOOTING %CODE%
OFF
ON
Error
SHUTTING DOWN
OFF
OFF
Error
SHUTDOWN
OFF
OFF
Error
OFF
OFF
OFF
Blinking
Error
Error
Fatal
SERVICE CALL
nnn: ERROR
001
002
003
004
005
006
007
020
023
024
030
031
034
040
041
44556001TH Rev.1
116 /
Status
level
182
190
203
204
207
208
209
213
230
231
923
928
982
0xF0C
0xF0D
0xFFF
44556001TH Rev.1
LED
Contents
Ready
Atten
Flash File System Error
Flash File System Version Mismatch
CU Engine Type Mismatch
PCI Driver Open error <Reserved>
PostScript Internal Error
Engine Communication Error
H/W Overrun detect
F/W Overrun detect
Video Interface Error
Parameter Consistency Check Error
Engine EEPROM Error
Engine Control Error
Illegal Tray2 Unit
PU Board Fan Motor Error
Power Supply LSI Error
Power Supply Fan Motor Error
Humidity Sensor
Temperature Sensor
Sensor Dewed Error
Fuser Unit Fan Error
Engine Fan Motor Error
Black LED Head Missing
Black Image Drum Fuse Cut Error
Black Toner Sensor Error
Upper Thermistor Circuit Shortened
Upper Thermistor Circuit Opened
Upper Heater High Temperature
Upper Heater Low Temperature
Fuser unit humidity error. Turn off the power and
wait a moment. And then, turn on the power.
Tray2 Unit I/F Error
Reinstall the second tray unit of the options.
System Memory Overflow
EnginePageSequencer IMGACK Error
EnginePageSequencer IMGSET Error
EnginePageSequencer illegal Function Call
EnginePageSequencer Parameter Error
Media Table Download Failure
EngineControl Print Sequence Error <Reserved>
TONER Reader not installed
TONER Reader I/F Error
Black Image Drum Lock Error
Fuser Motor Lock Error
Excessive Optional Tray Detected
System Call Exception
Trace Exception
Bus Controller ROM Write Protection
117 /
No.
Trouble
1.
The printer does not work normally after tuning on the power.
2.
Jam Alert
Paper feed jam
Paper path jam
Paper ejection jam
3.
4.
5.
6.
Fan error
44556001TH Rev.1
Flowchart No.
118 /
Yes
Is the cable to connect the main board with the low-voltage power correctly
connected?
No
Yes
Yes
No
Yes
The flexible cable of the operator panel Assy is appropriately connected to the
LCDPNL connector of the main board and Connector CN1.
No
Yes
Completed
Yes
Yes
44556001TH Rev.1
Take action according to the LCD status message/ Trouble List. (Refer
to the Section 6.5.1 for how to take action.)
Completed.
119 /
No
Does the entrance sensor lever work normally? (It moves freely by touching.)
No
Yes
No
Does the entrance sensor lever work normally? (It moves freely by touching.)
No
Yes
Yes
No
No
Is the coil resistance of the paper feed clutch (Normal resistance: Pin1, Pin2, and approx.
192 ) normally?
No
Yes
Yes
No
No
Heat roller
Transfer roller
44556001TH Rev.1
Write sensor
Regist roller
Entrance sensor
Paper-end sensor
Pick-up roller
Feed roller
120 /
No
Does the write sensor lever work normally? (It moves freely by touching.)
No
Yes
No
Yes
Does the ejection sensor lever work normally? (It moves freely by touching.)
No
Yes
Yes
No
Yes
Yes
Check the gear. (Transfer roller gear, drum gear at the left of drum cartridge)
Is the fuser unit Assy appropriately installed.
No
Yes
Yes
No
Yes
44556001TH Rev.1
121 /
No
Does the ejection sensor lever work normally? (It moves freely by touching.)
No
Yes
Yes
Yes
Yes
44556001TH Rev.1
122 /
Does the entrance sensor lever work normally? (It moves freely by touching.)
No
Yes
Does the write sensor lever work appropriately? (It moves freely by touching.)
No
Yes
Ejection sensor
Heat roller
Transfer roller
44556001TH Rev.1
Write sensor
Regist roller
Entrance sensor
Paper-end sensor
Pick-up roller
Feed roller
123 /
IIs the thermistor connector inserted into the THERM connector of the main board normally?
No
Yes
Is the heater connector normally inserted in the CN201 connector of the low-voltage power.
No
Yes
Yes
Thermistor connector
Heat connector
Figure 6-1
Is the printer main body appropriately set on the Second Tray unit?
No
Yes
Yes
No
Check the trouble according to the maintenance manual of the Second Tray
unit of the appendix C.
Completed.
44556001TH Rev.1
124 /
Is the fan connector of the high-voltage power supply unit connected to the board properly?
No
Yes
Is the fan connector of the main board connected to the board properly?
No
Yes
Is the fan connector of the main board connected to the board properly?
No
Yes
44556001TH Rev.1
125 /
Flowchart number
Pale printing or
the whole printing
is faded
White paper
Periodic failure
Vertical white
belt/ White line
Figure 6-2
44556001TH Rev.1
126 /
No
Yes
Main board
Adjust the contact plate of the transfer roller so that it contacts the TR terminal of the
high-voltage power supply unit and the transfer roller shaft well.
Are the contact of the developing roller and toner supply roller of the image drum cartridge
appropriately connected to the contact assembly? (See Figure 6-3
and )
No
Yes
PC connector
Does the contact plate of the transfer roller contact the TR terminal of the high-voltage power
supply unit properly? (See Figure 6-4 , Section 7.2(3))
No
Yes
Yes
No
Adjust so that the contacts of the developing roller and toner supply roller are
connected to the contact assembly.
Completed
Yes
Completed
44556001TH Rev.1
127 /
From [MAINTENANCE MENU], select [PAPER BLACK SET] - [SMR SETTING] and set a
larger value for adjustment.
Completed.
From [MAINTENANCE MENU] , select [SMR SETTING] and set a smaller value for
adjustment.
Completed.
Completed.
Completed.
Is the image drum cartridge appropriately connected to the earth contact? (See Figure 6-3
No
Yes
Completed.
44556001TH Rev.1
128 /
Completed.
Completed.
Completed.
Periodic failure
Cycle
Handling
Image Drum
94.25mm
Developing roller
39.68mm
58.36mm
Charging roller
37.70mm
Transfer roller
51.52mm
Heat roller
88.12mm
Back-up roller
89.54mm
44556001TH Rev.1
129 /
Does the contact plate of the transfer roller contact the TR terminal of the high-voltage power supply
unit properly? (See Figure 6-4 , Section 7.2(2))
No
Yes
Adjust the contact plate so that it contacts the TR terminal of the high-voltage power
supply unit properly.
No
Completed
Is LED Head installed properly? (Check the HEAD connector of main board and PC
connector of LED Head.)
No
Yes
No
Completed
In case of inefficient fusing (If touch by hand the character or image that are printed on paper will be
faded or unstuck.)
Is the specified paper used?
No
Yes
Yes
Does the contact plate of the fuser Assy contact the base plate properly? (See Figure 6-5.)
No
Yes
Adjust the contact plate of the fuser Assy so that it contacts the base plate properly.
Completed
44556001TH Rev.1
130 /
Does the contact plate of the transfer roller contact the TR terminal of the high-voltage power
supply unit properly? (See Figure 6-4. , Section 7.2(2))
No
Yes
Adjust the contact plate so that it contacts the TR terminal of the high-voltage power
supply unit properly.
Replace the transfer roller.
Yes
Is the LED head appropriately installed? (Check the HEAD connector of the main board and
the PC connector of the LED head.)
No
Yes
Completed.
Completed.
44556001TH Rev.1
131 /
ing
rg
Cha
rolle
rum
h (D
Ear t
ler
g
pin
rol
lo
ve
De
lle
y
pl
ro
Fuse
r
ne
su
To
ller E
ing ro
Charg
Earth (Drum)
Develop
ing rolle
Ton
e
r su
ppl
y ro
ller
Fuse
Figure 6-3
44556001TH Rev.1
132 /
Transfer roller
Frame-Assy-TR
TR terminal
Figure 6-4
44556001TH Rev.1
133 /
Fuser Assy
Contact plate
Figure 6-5
44556001TH Rev.1
134 /
44556001TH Rev.1
AC
Fuser
Unit
CN1
11P
CN2
Motor-FAN(ID)
FG
AC SW Assy.
Inlet
2P
ACInput
TR-Roller
Outlet
DC Output
3P
11P
CN2
TR
CN3
ID
Unit
11P
3P
6P
8P
9P
3P
16P
CN4
(No connection)
CN1
FUSECUT RETURN
POWER
PAP
IN_WR
2ND
DM
DFAN1
LCDPNL
MCLT
2P
Blue
MPT
Clutch
High Voltage
Power Supply
PCB-97H
SB DB CH
WR (Blue)
2P
TAG
FFC
IN (White)
8P
16P
Tonner
Cartridge
3P
Photo Interrupter
Low Voltage
Power Supply
Lamp
3P
Photo Interrupter
3P
Drawer
Connector
Photo Interrupter
Option I/F
DC Motor
Motor-FAN(Duct)
2P
2For97M1,
97M2,97M5,
3P
3P
28P
FFC
28P
HVIF
3P
IL
3P
Motor-FAN(Power)
3P
EXITM
4P
Exit
Motor
DIMM
TONER
4P
3P
IDTHRM
(No connection)
FFC
Cable
CENT
LAN
USB1
20P
HEAD0
2P
FFC
20P
Centronics I/F
Network I/F
USB I/F
THERM
Toner
Sensor
PCB-97T Thermistor
FACEUP
2P
2P
Face Up/Down
Switch
RCO
PWFAN1
HOP
REG
Clutch Clutch
Yellow
Black
2P
3P
2P
HCLT RCLT
EXIT
Photo Interrupter
LCD
2
Photo Interrupter
LCD Module
7. Connection Diagram
135 /
7. Connection Diagram
MCLT
LCDPNL
RCLT
HCLT
FACEUP
EXITM
THERM
DM
HEAD0
USB1
EXIT
RCO
TONER
IN_WR
LAN
PWFAN1
PAP
2ND
DFAN1
CENT
POWER
HVIF
IL
44556001TH Rev.1
DIMM
136 /
7. Connection Diagram
Signal
I
I/O
I/O
C
vbus
DD+
GND
Function
Power
Serial Data
Serial Data
Logic Ground
O
O
I
I
I
I
I
I
I
I
Signal
TXD+
TXDTXCT
NC
NC
RXCT
RXD+
RXDLLED_A
LLED_K
RLED_K
RLED_A
Function
Transmission signal +
Transmission signal Transmission midpoint
Not used
Not used
Reception midpoint
Reception signal+
Reception signal LED supply voltage
LED ON signal
LED ON signal
LED supply voltage
44556001TH Rev.1
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
I
C
C
C
C
C
C
C
C
O
O
O
O
I
C
C
O
C
C
C
C
C
C
C
C
C
C
C
C
I
O
C
O
I
Signal
STB-N
DATA0-P
DATA1-P
DATA2-P
DATA3-P
DATA4-P
DATA5-P
DATA6-P
DATA7-P
ACK-N
BUSY-P
PE-P
SEL-P
AUTOFEED-N
NC
SG
FG
HILEVEL
SG
SG
SG
SG
SG
SG
SG
SG
SG
SG
SG
SG
IPRIM-N
FAULT-N
SG
NC
HILEVEL
SELIN-N
Function
Strobe
Data bit 0
Data bit 1
Data bit 2
Data bit 3
Data bit 4
Data bit 5
Data bit 6
Data bit 7
Acknowledge
Busy
Paper End
Select
Auto Feed
Not connected
Logic Ground
Chassis Ground
High Level
Logic Ground
Logic Ground
Logic Ground
Logic Ground
Logic Ground
Logic Ground
Logic Ground
Logic Ground
Logic Ground
Logic Ground
Logic Ground
Logic Ground
I Prime
Fault
Logic Ground
Not connected
High level
Select-IN
137 /
7. Connection Diagram
44556001TH Rev.1
Signal
VREF
- NC
VSS
- NC
- NC
- NC
- NC
- NC
VSS
- NC
- NC
- NC
- NC
- NC
VSS
- NC
- NC
- NC
- NC
- NC
VSS
VDD
- NC
- NC
I/O VSS
A13
- NC
A11
- NC
VDD
VSS
A6
- NC
A2
- NC
/CAS
VSS
VDD
VSS
- NC
DQ0
VDD
DQ1
- NC
VSS
VSS
DQ2
CK0
DQS3
/CK0
VSS
VSS
/DQS0
- NC
DQS0
Function
Reference Power Voltage
Not used
Logic Ground
Not used
Not used
Not used
Not used
Not used
Logic Ground
Not used
Not used
Not used
Not used
Not used
Logic Ground
Not used
Not used
Not used
Not used
Not used
Logic Ground
Logic Power
Not used
Not used
Logic Ground
Address Bus13
Not used
Address Bus11
Not used
Logic Power
Logic Ground
Address Bus6
Not used
Address Bus2
Not used
/Column-Address Strobe
Logic Ground
Logic Power
Logic Ground
Not used
Data Bus0
Logic Power
Data Bus1
Not used
Logic Ground
Logic Ground
Data Bus2
Clock0
Data Strobe3
/Clock0
Logic Ground
Logic Ground
/Data Strobe0
Not used
Data Strobe0
138 /
7. Connection Diagram
44556001TH Rev.1
Signal
VDD
VSS
ODT0
DM0
CKE0
VSS
/WE
DQ4
VDD
DQ5
NC
VSS
BA1
DQ6
A10/AP
DQ7
VDD
VSS
A3
DQ8
A7
DQ9
NC
VSS
VDD
DQ10
NC
DQ11
A8
VSS
A4
/DQS1
VDD
DQS1
A0
VSS
BA2
DM1
/S0
VSS
VDD
DQ12
/RAS
DQ13
VSS
VSS
CK1
DQ14
/CK1
DQ15
VSS
VSS
NC
NC
VDD
NC
BA0
VSS
A1
NC
Function
Logic Power
Logic Ground
ODTControl0
Data Mask0
Clock Enable0
Logic Ground
/Write Enable
Data Bus4
Logic Power
Data Bus5
Not used
Logic Ground
Bank Select1
Data Bus6
Address Bus10/Address BusP
Data Bus7
Logic Power
Logic Ground
Address Bus3
Data Bus8
Address Bus7
Data Bus9
Not used
Logic Ground
Logic Power
Data Bus10
Not used
Data Bus11
Address Bus8
Logic Ground
Address Bus4
/Data Strobe1
Logic Power
Data Strobe1
Address Bus0
Logic Ground
Bank Select2
Data Mask1
/S0
Logic Ground
Logic Power
Data Bus12
/Low Address Strobe
Data Bus13
Logic Ground
Logic Ground
Clock1
Data Bus14
/Clock1
Data Bus15
Logic Ground
Logic Ground
Not used
Not used
Logic Power
Not used
Bank Select0
Logic Ground
Address Bus1
Not used
139 /
7. Connection Diagram
44556001TH Rev.1
Signal
A5
NC
VDD
VSS
A9
NC
A12
NC
VDD
VSS
NC
NC
NC
VSS
NC
NC
VSS
NC
SDA
VSS
SA0
NC
SA1
NC
SA2
VSS
SCL
NC
VDDSPD
Function
Address Bus5
Not used
Logic Power
Logic Ground
Address Bus9
Not used
Address Bus12
Not used
Logic Power
Logic Ground
Not used
Not used
Not used
Logic Ground
Not used
Not used
Logic Ground
Not used
EEPROM Serial Data
Logic Ground
Logic Ground
Not used
Logic Ground
Not used
Logic Ground
Logic Ground
EEPROM Serial Clock
Not used
EEPROM Power
140 /
7. Connection Diagram
C
O
O
C
O
O
O
O
O
O
O
O
I
O
C
O
C
O
C
O
VSS
CLKP
CLKN
VSS
LOAD
HSYNCN
D3
D2
D1
D0
STBN
SCK
SO
3.3V
GND
VDD
GND
VDD
GND
VDD
+3.3V
THERM
Function
Logic Ground
Clock
Clock
Logic Ground
Load
Synchronizing signal
Data 3
Data 2
Data 1
Data 0
Strobe
Serial Clock
Serial Data
Logic Power
LED Ground
LED Drive Power
LED Ground
LED Drive Power
LED Ground
LED Drive Power
Function
Thermistor Power Voltage
Fusing Temperature Detection
Signal
FACEUP-N
0V
Function
Faceup/down change
Analog Ground
44556001TH Rev.1
O
O
O
O
Signal
HOP1
HOP2
HOP3
HOP4
Function
Motor Drive Power
Motor Drive Power
Motor Drive Power
Motor Drive Power
141 /
7. Connection Diagram
Signal
O +24V
C REGIST
Function
Clutch Drive Power
Analog Ground
Signal
O +24V
C HOPPING
Function
Clutch Drive Power
Analog Ground
Signal
O +24V
C MPT
Function
Clutch Drive Power
Analog Ground
O
O
O
O
I
O
O
O
O
I
C
I
I
I
I
I
Signal
LCD_RS
LCD_CSB
LED2
LCD_CLK
CYRI
LCD_DO
+3.3VLCD
LCD_RST
LED1
SW6
GNDLCD
SW5
SW4
SW3
SW2
SW1
Function
Register Selection
Register Clear
LED ON
Serial Clock
LCD type distinction
Serial Data
Logic Circuit Power Supply
LCD Reset
LED ON
Switch 6
Logic Ground
Switch 5
Switch 4
Switch 3
Switch 2
Switch 1
44556001TH Rev.1
O
I
C
-
Signal
+5V
TONER
GND
NC
Function
Logic Circuit Power Supply
Toner Sensor
Logic Ground
Not used
142 /
7. Connection Diagram
Signal
O +5V
I RCOPN-N
C GND
Function
Logic Circuit Power Supply
Rear Cover open
Logic Ground
Signal
O +5V
I EXIT-N
C GND
Function
Logic Circuit Power Supply
Detection of the media output
Logic Ground
O
O
I
O
O
O
O
C
C
Signal
+24VIC
DMON-N
DMLOCK-P
DMCLK-P
GAIN-P
+24V
+24V
0VP
GND
Function
Logic Circuit Power Supply
Motor-ON signal
Motor Lock detection
Motor Clock
Motor Gain Chang
Motor Drive Power
Motor Drive Power
Analog Ground
Logic Ground
O
I
C
O
I
C
Signal
+5V
IN
GND
+5V
WR
GND
Function
Logic Circuit Power Supply
IN Sensor
Logic Ground
Logic Circuit Power Supply
WR Sensor
Logic Ground
44556001TH Rev.1
Signal
O FANPOW
C FANGND
I FANALM
Function
FAN Drive Power
Analog Ground
FAN Alarm Detection
143 /
7. Connection Diagram
Signal
O +5V
I PAPER-N
C GND
Function
Logic Circuit Power Supply
Paper end Sensor signal input
Logic Ground
C
O
C
O
I
O
I
O
Signal
0VP
+24V
0VL
+5V
OPTRXD
OPTTXD
OPINT-N
OPTFDEN-P
Function
Analog Ground
Motor/ Clutch Drive Power
Logic Ground
Logic Circuit Power Supply
OPT data input
OPT data output
OPT status change
OPT transfer permission
O
O
I
I
C
C
O
C
C
I
I
Signal
Function
HARD_GUARD
ACON1-P
+5V
+5V
0VL
0VL
ACZEROX
0VP
0VP
+24V
+24V
Hard Guard
Heater ON
Logic Circuit Power Supply
Logic Circuit Power Supply
Logic Ground
Logic Ground
AC Zero Cross
Analog Ground
Analog Ground
Motor/ FAN/ Clutch Drive Power
Motor/ FAN/ Clutch Drive Power
44556001TH Rev.1
Signal
O FANPOW
C FANGND
I FANALM
Function
FAN Drive Power
Analog Ground
FAN Alarm Detection
144 /
7. Connection Diagram
Signal
1
2
3
4
5
6
7
8
O
C
C
I
I
O
O
O
+24V
GND
GND
TMP
HUM
HUM_PWM
FUSECUT
RETURN
9
10
11
12
13
14
15
16
17
18
O
O
I
O
O
O
I
I
O
O
TAGOUT
PSAVE2-N
TRAY
DB1PWM
DB2PWM
SBPWM
TR_V
TR_I
TR2PWM
ANSW
19
20
21
22
23
24
25
26
27
28
O
O
O
O
I/O
O
C
O
I
O
TR1PWM
CHPWM
OUT_EN
SCL
SDA
+5V
GND
LIGHT
FANALM
FANPOW
Function
High-Voltage Board Drive Power
Logic Ground
Logic Ground
Humidity Sensor
Humidity Sensor
Humidity Sensor PWM
Fuse cut
Fuse cut Electric Current
RETURN
TAG signal
Power save 2
1ST Cassette Sensor
DB1 PWM
DB2 PWM
SB PWM
TR Power Voltage Detection
TR Electric Current Detection
TR2 PWM
High-Voltage Board Analog
switch change
TR1 PWM
CH PWM
High-Voltage output Enable
Serial Clock
Serial Data
Logic Circuit Power Supply
Logic Ground
Electricity-removing light ON
FAN Alarm Detection
FAN Drive Power
44556001TH Rev.1
Signal
I +24V
- NC
O +24V
Function
High-Voltage Board Drive Power
Not used
Motor/ FAN Drive Power
145 /
7. Connection Diagram
CN3
3
TR terminal
CN2
CN1
1
T1
28
Component side
T1 - 7pin
Soldering side
Checking contact between the transfer roller shaft and the TR terminal
Contact is normal if the resistance value measured between the transfer roller shaft and Pin 7 of T1
is 130 M.
44556001TH Rev.1
146 /
7. Connection Diagram
O
C
I
Signal
Function
I/O
C
C
Signal
1-WIRE
GND
GND
Function
TAG signal
Ground
Ground
44556001TH Rev.1
I
O
I
C
I
I/O
I
I
I
I
I
I
O
O
I
I
I
I
I
I/O
I
I
I
O
O
C
C
I
Signal
FANPOW
FANALM-P
LIGHT-P
GND
5V
SDA
SCL
OUT_EN-P
CHPWM
TR1PWM
ANSW
TR2PWM
TR_I
TR_V
SBPWM
DB2PWM
DB1PWM
1STTRAY-N
TRAYON-P
TAGOUT
RETURN
FUSECUT
HUM_PWM
HUM
TMP
GND
GND
+24V
Function
FAN Drive Power
FAN Alarm Detection
Electricity-removing light ON
Logic Ground
Logic Circuit Power Supply
Serial Data
Serial Clock
High-Voltage output Enable
CH PWM
TR1 PWM
High-Voltage Board Analog switch change
TR2 PWM
TR Electric Current Detection
TR Power Voltage Detection
SB PWM
DB2 PWM
DB1 PWM
1ST Cassette Sensor
Power save 2
TAG signal
Fuse cut Electric Current RETURN
Fuse cut
Humidity Sensor PWM
Humidity Sensor
Humidity Sensor
Logic Ground
Logic Ground
High-Voltage Board Drive Power
147 /
7. Connection Diagram
CN301
1
CN201
1
2
CN101
1
11
A circuit (common to 100V and 200V) for applying a load between +5V and GND to check output by
using a low-voltage supply unit alone.
CN301 8 or 9 pin
68
, 0.5 W or more
CN301 6 or 7 pin
Use the above mentioned jigs to check output by using a low-voltage supply unit alone.
44556001TH Rev.1
148 /
7. Connection Diagram
I
I
Signal
Function
AC(LIVE)
AC input
AC(NEUTRAL) AC input
O
O
Signal
Function
AC(NEUTRAL) AC output
AC(LIVE)
AC output
44556001TH Rev.1
O
O
C
C
O
C
C
O
O
I
I
Signal
Function
+24V
+24V
GND
GND
ACZEROX-P
GND
GND
+5V
+5V
HEATON-N
HARD GUARD-N
149 /
44556001TH Rev.1
Fuser Unit
Assy
Clutch
(Hopping)
(Regist)
(MP Tray)
DC Motor
Unit
Cable
Cable
IP3
Thermistor
Heater
: Black (Hopping)
: Blue (Regist)
: Yellow (MP Tray)
Thermostat
Cable Color
IP2
Part Diagram
Resistance Value
150 /
44556001TH Rev.1
FAM Motor
( Power )
FAM Motor
( Duct )
FAM Motor
( ID )
Unit
Black
2
0V
3
FANALM-N
Red
1
+5 V
Black
2
0V
3
FANALM-N
Red
1
+5 V
Black
2
0V
3
FANALM-N
Red
1
+24 V
Circuit Diagram
Part Diagram
Resistance Value
151 /
(2) Cable
Cables compatible with IEEE Std 1284-1994 under 1.8mm (or equivalent product) should be used.
(It is recommended to use twisted pair cable with shield for noise control.)
Note! The cable is not included in the printer. Moreover, you can not purchase it from the Oki Data
Corporation.
44556001TH Rev.1
152 /
Signal Name
Direction
Function
nStrobe(HostClk)
TO PRINTER
DATA 1
TO PRINTER
DATA 2
DATA 3
DATA 4
DATA 5
DATA 6
DATA 7
DATA 8
10
nAck(PtrClk)
11
Busy(PtrBusy)
FROM PRINTER Signal to show whether the printer can receive data.
The data can not be received at the high level.
12
PError(AckDataReq)
FROM PRINTER The device becomes the high level when it out of paper in a
selected feeder.
13
Select(Xflag)
14
nAutoFd(HostBusy)
15
Not used
Not connected.
16
GND
Signal Ground
17
FG
Chassis Ground
18
HILEVEL
TO PRINTER
19~30 GND
TO PRINTER
Signal Ground
31
nInit(nInit)
32
nFault(nDataAvail)
33
GND
Signal Ground
34
Not used
Not Connected
35
HILEVEL
36
nSelectIn
(IEEE1284 active)
FROM PRINTER It becomes the low level when the printer is in the alarm
status.
153 /
Contents
Mode
Input Prime
Enable/ Disable
Receive Buffer
Control
Power ON
Printer
Status
PError
nAck
Busy
nFault
Select
Power OFF
LSI
initialization
F/W
initialization
Idling
H
L
H
L
H
L
H
L
H
L
Receive
DMA
PEND
RUNNING
Printer
Status
PError
nAck
Busy
nFault
Select
Receive
DMA
44556001TH Rev.1
Power OFF
LSI
initialization
F/W
initialization
DISABLE
H
L
H
L
H
L
H
L
H
L
PEND
154 /
PError
nAck
H
L
H
L
H
L
T (ACK)
NARROW
MEDIUM
WIDE
T (ACK)
0.5 us
1.0 us
3.0 us
nStrobe
PError
nAck
H
L
H
L
H
L
T (ACK) / 2
T (ACK) / 2
NARROW
MEDIUM
WIDE
T (ACK)
0.5 us
1.0 us
3.0 us
Printer
Status
nInit
Busy
Idling
Send and
Receive Buffer
Clear
Job
Cancel
Idling
H
L
H
L
T (INIT)
44556001TH Rev.1
2.0 us
33.3 us
155 /
Printer
Status
Busy
PError
nFault
Select
Idling
H
L
H
L
H
L
RUNNING
Select
PEND
Idling
RUNNING
Printer
Status
nFault
Online
9) Paper End
PError
Offline
Receive
DMA
Busy
Online
H
L
H
L
H
L
H
L
Receive
DMA
RUNNING
PEND
RUNNING
Printer
Status
Busy
PError
nFault
Select
Receive
DMA
44556001TH Rev.1
Idling
Online
H
L
H
L
H
L
H
L
RUNNING
PEND
RUNNING
156 /
This is a procedure to perform on the operator panel of the printer (B420/ B430/ B440 series).
In the setting of B410 series, use "Printer Menu Setup Tool".
By pressin the "OK" key after selecting a display content of the operator panel with the "MENU " key
or "MENU " key, the following setting is available.
The setting is not changed even if turning of the printer.
By pressing the "Online key", the printer exits the menu setting mode, and returns to the offline status.
Online
Centronics Menu
Centronics
Enable
Items
Display
Enable
Enable
Disable
Disable
Factory Default: Enable
" key.
Bidirectional Centronics
Enable
*
ECP
Enable
44556001TH Rev.1
Items
Display
Enable
Bi-directional data transfer
Disable
Unidirectional data transfer
Factory Default: Enable
" key.
Items
Display
Enable
Enable
Disable
Disable
Factory Default: Enable
" key.
157 /
ACK Width
Narrow
Items
*
Narrow
0.5s
Normal
1.0s
Wide
3.0s
Default Setting: Narrow
" key.
Items
Display
ACK IN BUSY
BUSY=LOW is at the posterior border of ACK pulse
ACK WHILE BUSY BUSY=LOW is at the center of ACK pulse
Factory Default: ACK IN BUSY
" key.
Items
I-PRIME
DISABLE
Display
Disable
I-PRIME signal is ignored.
3 microseconds
Enable at the I-PRIME signal of 3s
50 micro seconds
Enable at the I-PRIME signal of 50s
Factory Default : 50 Micro seconds (B410 series)
Disable (B420/ B430/ B440 series)
I-PRIME
Function
" key.
OFFLINE RECEIVE
DISABLE
*
Items
Disable
Enable
Disable
Enable
I/F signal does not change and still
keep in signal receivable status
even the alarm sounds.
Factory Default: Disable
*It is displayed only when PSE is installed.
Online
44556001TH Rev.1
158 /
Cable with USB 2.0 specification under 2.0m (It is recommended to use a shielded cable.)
Note! The cable is not included.
Signal
Function
1
2
3
4
Shell
vbus
DD+
GND
Shield
Full-speed transmission
Self-power device
Full-speed 12Mbps
TxD+
TxD-
Full-speed
Buffer
Rs
3.3 V
1.5 k
Rs
Rs = 22
44556001TH Rev.1
159 /
Signal
Minimum Maximum
Unit
Input level:
High (Driven)
VIH
2.0
High (Floating)
VIHZ
2.7
Low
VIL
V
3.6
0.8
Output level:
Low
OL
0.0
0.3
High (Driven)
OH
2.8
3.6
VCRS
1.3
2.0
Signal level
Bus Status
Difference "1"
Difference "0"
Single-ended 0 (SE0)
Data J state:
Low speed
Full speed
Data K state:
Low speed
Full speed
Idling State
Low Speed
Full Speed
Restart State
Start of the packet
(SOP)
End of the Packet
(EOP)
Not connected
(Downstream port)
Connected
(Downstream port)
Reset
Signal Level
Request
(D+) - (D-) > 200mV and D+ >
VIH (Min.)
(D-) - (D+) > 200mV and D- >
VIH (Min.)
D+ and D- < VIL (Max.)
Acceptance
(D+) - (D-) > 200mV
( D-) - (D+) > 200mV
D + and D- < VIH (Min.)
Difference "0"
Difference "1"
ifference "1"
D
Difference "0"
D- > VIHZ (Min.) and D+ < VIL (Max.) D- > VIHZ (Min.) and D+ < VIH (Min.)
D+ > VIHZ (Min.) and D- < VIL (Max.) D+ > VIHZ (Min.) and D- < VIH (Min.
Data K State
The data line switches from the idling to the K state
SEO of 1 bit time, and then, J state 1 SEO of 1 bit time, and then, J
of I bit time
state.
SEO in 2.5s
Idling in 2.5s
Idling in 2.5s
Note! The EOP width is defined by the bit time for a device type of the device receiving EOP.
The bit time is an approximate value.
44556001TH Rev.1
160 /
[Weight/ Thickness]
Standard paper (Ream weight 55 to 105kg)
Plate-Top
Roller-Feed
Plate-Recieve
Cover-Front
44556001TH Rev.1
161 /
Entrance sensor
Pulse motor
(Counterclockwise rotation )
Clutch
44556001TH Rev.1
162 /
3. Part Replacement
This section describes how to disassemble/ assemble/ install in the field. This section describes how to
disassemble, however, as for the assembly, take the opposite sequence to the disassembling procedure.
No.
1
44556001TH Rev.1
Maintenance Tool
Amount
No.3-200 driver
Digital multi-meter
Pliers
E-ring plier
Purpose
Remarks
3~5 mm screw
163 /
Figure 3-1
44556001TH Rev.1
164 /
Board-GOG (3.3.3)
44556001TH Rev.1
165 /
(3) Push the tab in the direction of the arrow to remove Roller-Feed-NOW
Tab
44556001TH Rev.1
166 /
Cable
44556001TH Rev.1
167 /
3.3.3 Board-GOG
(1) Remove the two screws (Black)
(5) Disconnect the six connectors, and remove the two screws (silver)
and Board-GOG
44556001TH Rev.1
168 /
. (Refer to 3.3.2)
from Board-GOG.
Board-GOG
44556001TH Rev.1
169 /
(4) Disconnect the five connectors from Board-GOG, and remove Frame-Assy-Hop
44556001TH Rev.1
170 /
, Gear-Assy-Clutch (Hop)
44556001TH Rev.1
171 /
Tab
Retard-Cover
44556001TH Rev.1
172 /
(3) Open Retard-Cover of the paper cassette and wipe the retard roller with a tightly wrung cloth soaked in
water. (Refer to 3.3.6 for how to open Retard-Cover.)
Retard-Cover
Retard roller
44556001TH Rev.1
173 /
The failure status is displayed on the LCD (Liquid crystal display) of the operator panel. Follow the
message displayed on LCD and make appropriate repairs.
B411dn
44556001TH Rev.1
B431dn
174 /
Trouble displayed on
the LCD message
44556001TH Rev.1
According to the
LCD status
message list,
search trouble.
(See 5.3.1)
Perform the
detailed search for
trouble with the
troubleshooting
flow. (See 5.3.1.)
175 /
Jam Error
Open the top cover. OPEN UPPER
COVER
(Paper path) Nnn: Paper jam
nnn:PAPER JAM
*nnn:
*nnn:381/382/389
381/382/389
Jam Error
(DUPLEX)
OPEN REAR
COVER
372:PAPER JAM
Size Error
Load mmmm/pppp
and press the
online switch.
462: Tray2 size is
wrong.
Open the top cover.
Nnn: Paper size
error.
LOAD mmmm/
pppp AND PRESS
ONLINE SWITCH
462:TRAY2 MEDIA
MISMATCH
OPEN UPPER
COVER
nnn:PAPER JAM
*nnn:
380/381/382/389
Load mmmm/pppp
and press the
online switch.
462: Tray2 size is
wrong.
*nnn:
380/381/382/389
LOAD mmmm/
pppp AND PRESS
ONLINE SWITCH
462:TRAY2 MEDIA
MISMATCH
TRAY2 EMPTY
LOAD mmmm
492:TRAY2 EMPTY
Media Error
Tray Paper
Out
LED
OFF
OFF
44556001TH Rev.1
Trouble or Status
Handling
Ready Atten
OFF Blinking Notifies that a jam Check paper in the
occurs during the
Second Tray unit.
paper feed from the Open and close the
Second Tray unit.
top cover to recover
printing, and delete the
error display.
If it occurs frequently,
take action according
to the troubleshooting
flow.
OFF Blinking Notifies that a jam Check paper in the
occurs while paper
extended paper feed
is running through
unit.
the paper path.
Open and close the
top cover to recover
printing, and delete the
error display.
Check paper in the
OFF Blinking Notifies that a
jam occurs while
extended paper feed
printing from the
unit.
duplex unit.
Open and close the
top cover to recover
printing, and delete the
error display.
OFF Blinking Notifies that the
Check ht epaper in the
paper size during
Second Tray unit.
the paper feeding In addition, check if the
from the Second
paper is not overlapped.
Tray unit is not
Open and close the
top cover to recover
OFF Blinking correct.
printing, and delete the
error display.
ON
176 /
Does a jam occur around the entrance when turning on the power?
Yes
No
Yes
NO
Yes
No
No
Replace the hopping roller shaft Assy or the one-way clutch gear of the paper-feed
roller Assy.
Yes
Yes
No
Clean the entrance sensor, or replace the main board or entrance sensor.
No
44556001TH Rev.1
177 /
6. Connection Diagram
6.1 Connection diagram
Connection to the printer
MAIN1
Entrance sensor
SNS12
MOTOR
Hopping sensor
SNS03
CL2
CL1
Feed clutch
Regist clutch
SNS03
7
SNS12
1
CL1
2
1
CL2
3
1
8
MAIN1
4
MOTOR
1
1
4
FLASH
44556001TH Rev.1
178 /
1
2
3
4
5
6
7
8
C
O
C
I
O
I
O
I
Signal
0VP
24V
0VL
+5V
OPTSCK-N
OPTSD-P
OPTSDR-N
OPTPSIN-N
Function
Analog Ground
Motor/ Clutch Drive Power
Logic Ground
Logic Circuit Power supply
OPT data output
OPT data input
OPT status change
OPT transfer permission
1
2
3
4
5
6
O
I
C
O
I
C
Signal
+5V
SNS3-N
0VL
+5V
SNS0-N
0VL
Function
Logic Circuit Power supply
Hopping sensor
Logic Ground
Logic Circuit Power supply
Paper end sensor
Logic Ground
1
2
3
O
I
C
Signal
+5V
SNS1-N
0VL
Function
Logic Circuit Power supply
Entrance sensor
Logic Ground
1
2
O
C
Signal
24V
CLUTCH1
Function
Motor/ Clutch Drive Power
Analog Ground
1
2
3
O
C
-
Signal
POW
CLUTCH2
NC
Function
Motor/ Clutch Drive Power
Analog Ground
Not used
1
2
3
4
O
O
O
O
Signal
HOP4
HOP3
HOP2
HOP1
Function
Motor Drive Power
Motor Drive Power
Motor Drive Power
Motor Drive Power
1
2
3
4
I/O
I
C
O
Signal
MODE
RESET
0VL
VCC_CPU
Function
Serial Data
Reset
Logic Ground
Logic Circuit Power supply(+3.3)
179 /
100BASE-TX / 10BASE-T
(1) Network protocol
TCP/IP: (*: B431 Only)
Network rayer
ARP, IP, ICMP, IPv6
Transport rayer
TCP, UDP
Apprication rayer
LPR, Port9100, FTP, HTTP, HTTPS*, IPP, SNMPv1/v3,
TELNET, DHCP/BOOTP, DNS, DDNS, WINS, UPnP, Bonjour,
SNTP, SMTP, Windows Rally (WSD Print, LLTD), SMB, CIFS
NBT/ NetBEUI:
SMB, NetBIOS, NetBIOS over TCP
NetWare:
Remote Printer mode (Max.8 print server)
Print Server mode (Max.8 file server, 32que)
Encrypted Password (Print Server mode)
NetWare6J/ 5J/ 4.1J (NDS, Bindery)
SNMP
ETHERTALK:
ELAP, AARP, DDP, AEP, NBP, ZIP, RTMP, ATP, PAP
IEEE802.1X: (B431 Only)
EAP-TLS, PEAP
44556001TH Rev.1
Contact No.
Signal Name
Direction
Function
TXD+
From Printer
transfer data
TXD-
From Printer
transfer data
RXD+
To Printer
receive data
don't use
don't use
RXD-
To Printer
don't use
don't use
receive data
180 /
RJ45 Conector
(4) Cable
Category5 UTP RJ45
(5) IPv6 Ready Logo
(6) Setup
Each setting item can be set up by the menu and network administration tool.
Operation Panel Display
Items
Setting value
TCP/IP
IP VERSION
ENABLE
DISABLE
IP v4
IP v4+v6
IP v6
NETBEUI
ENABLE
DISABLE
NETBIOS OVER
TCP
NETWARE
ENABLE
DISABLE
ENABLE
DISABLE
ENABLE
DISABLE
AUTO
802.2
802.3
ETHERNET II
SNAP
AUTO
MANUAL
ETHERTALK
FRAME TYPE
IP ADDRESS SET
IP ADDRESS
44556001TH Rev.1
xxx.xxx.xxx.xxx
Default
Function
Set an IP version.
Operate with IPv4 at "IPv4". (IPv6 is disabled)
Operate with both IPv4 and IPv6 at "IPv4+v6".
Operate with IPv6 at "IPv6". (IPv4 is disabled)
Specify Enable/ Disable of NETBEUI protocol.
*
*
181 /
Default
Function
Set the subnet mask.
[Display Conditions]
"TCP/IP" is enabled, and "IP VERSION" is IP v4 or IPv4+v6.
Set the gateway address.
[Display Conditions]
"TCP/IP" is enabled, and "IP VERSION" is IP v4 or IPv4+v6.
Specify Enable/ Disable of WEB.
[Display Conditions]
"TCP/IP" is enabled.
Specify Enable/ Disable of TELNET.
[Display Conditions]
"TCP/IP" is enabled.
Specify Enable/ Disable of FTP.
[Display Conditions]
"TCP/IP" is enabled.
Specify Enable/ Disable of SNMP.
[Display Conditions]
"TCP/IP" or "NETWARE" is enabled.
Normal: usually, this setting is used.
In the NORMAL, even if connected to the HUB having the spanning tree
function, the device operates efficiently. However, when the computer is
connected to two or three small LANs, it takes long to start a computer.
At SMALL, the computer supports two or three small LANs and large
LAN, however, when connected to the HUB having the spanning tree
function, the device may not operate efficiently.
Set a method of link to the HUB.
When setting to Auto, the connection method is automatically selected
for all of the HUB, and connection is tried.
When selecting other items, the connection to the HUB is tried only by
the connection method.
Initialize the network menu.
SUBNET MASK
xxx.xxx.xxx.xxx
GATEWAY
ADDRESS
xxx.xxx.xxx.xxx
WEB
ENABLE
DISABLE
TELNET
ENABLE
DISABLE
FTP
SNMP
ENABLE
DISABLE
*
*
ENABLE
DISABLE
HUB LINK
SETTING
FACTORY
DEFAULTS
44556001TH Rev.1
AUTO NEGOTIATE
100BASE-TX FULL
100BASE-TX HALF
10BASE-T FULL
10BASE-T HALF
EXCUTE
182 /
44556001TH Rev.1
183 / 183