Preleminary Report Cm2 Rev01

CHEMICAL PROPERTIES
FRESH FEED MATERIAL

SAMPLE DATE : 28 May 2007
NO
MATERIAL
Clinker
LOI
IR
SiO2
Al2O3
Fe2O3
CaO
MgO
SO3
Total
F-CaO
LSF
SM
IM
C3S
C2S
C3A
C4AF
LP
TA
(%)
(%)
(%)
(%)
(%)
(%)
(%)
(%)
(%)
(%)
(%)
(%)
(%)
(%)
(%)
(%)
(%)
(%)
(%)
5.10
3.34 65.10
2.65
0.49 98.67
0.37
21.62
0.68 94.73
2.56
1.53 58.92 17.53
7.86 10.16 26.80
ITP Spec
Gypsum
< 1.5
20.49
3.54
0.12
0.21
0.13 31.95
622
7-9
0.00 43.85 CW = 18.91 CaSO4. H2O = 90.36, < 88 Rejected
ITP Spec
< 2.5
> 42
Limestone
1.74
ITP Spec
< 2.5
1.10
0.28 51.23
2.01
> 49
< 4.5
4.26
1.18 0.064 2.475 2.806
Trass
2.95
67.08 14.98
ITP Spec
< 12
50-75 10-25
3.54
<1
CEMENT MILL PRODUCT

SAMPLE DATE : 28 May 2007
NO
MATERIAL
TOTAL PRODUCT
LOI
IR
SiO2
Al2O3
Fe2O3
CaO
MgO
SO3
F-CaO
(%)
(%)
(%)
(%)
(%)
(%)
(%)
(%)
(%)
5.87
3.59 56.38
2.32
1.82
1.05
7.46
12.81
76.56
3.17
< 1.5
8.00
12.00
76.80
3.20
0.85
9.14
8.86
78.87
3.13
4.26
10.25 24.25
% Limestone
% Trass
% Clinker
% Gypsum
ITP Spec
2
SEP. PRODUCT
4.0 - 5.0
4.79
7-9
7.38 24.37
5.90
3.57 55.60
2.34
1.79
0.62
CHEMICAL PROPERTIES
STREAM SAMPLE 10 : 30
SAMPLE DATE :
28 May 2007
NO
MATERIAL
LOI
(%)
IR
SiO2
Al2O3
Fe2O3
CaO
MgO
SO3
F-CaO
(%)
(%)
(%)
(%)
(%)
(%)
(%)
(%)
% Lime
stone
% Trass
%Clinker %Gypsum
SEP TAILING
2.02
6.95
24.70
5.87
3.90
58.73
2.48
0.87
0.87
3.25
8.73
87.04
0.98
SEP INLET
4.12
9.26
24.33
5.84
3.66
56.51
2.34
1.65
1.11
7.41
11.50
78.30
2.79
SEP PRODUCT
4.63
10.05
24.29
5.8
3.58
55.95
2.3
1.85
0.94
8.38
12.48
75.89
3.25
EP PRODUCT
5.10
10.32
23.77
5.75
3.57
55.95
2.28
1.93
1.19
9.45
12.77
74.34
3.44
TOT PRODUCT
4.56
9.74
24.37
5.81
3.58
55.92
2.28
1.87
0.98
8.22
12.07
76.41
3.29
% Lime
stone
% Trass
SAMPLE DATE :
28 May 2007
NO
MATERIAL
LOI
IR
SiO2
Al2O3
Fe2O3
CaO
MgO
SO3
F-CaO
(%)
(%)
(%)
(%)
(%)
(%)
(%)
(%)
(%)
%Clinker %Gypsum
SEP TAILING
2.09
6.75
24.56
5.89
3.91
58.80
2.51
0.85
1.11
3.47
8.45
87.15
0.93
SEP INLET
4.16
9.19
24.29
5.83
3.68
56.56
2.37
1.56
0.80
7.62
11.40
78.40
2.58
SEP PRODUCT
4.78
10.25
24.21
5.84
3.60
55.87
2.34
1.78
0.98
8.82
12.72
75.36
3.09
EP PRODUCT
5.12
9.92
23.69
5.78
3.58
56.05
2.32
1.84
1.19
9.64
12.23
74.89
3.24
TOT PRODUCT
4.82
10.12
24.10
5.82
3.60
55.97
2.33
1.77
1.07
8.94
12.54
75.44
3.07
% Lime
stone
% Trass
SAMPLE DATE :
28 May 2007
NO
MATERIAL
LOI
IR
SiO2
Al2O3
Fe2O3
CaO
MgO
SO3
F-CaO
(%)
(%)
(%)
(%)
(%)
(%)
(%)
(%)
(%)
%Clinker %Gypsum
SEP TAILING
2.03
6.37
24.60
5.88
3.90
58.86
2.52
0.83
0.88
3.39
7.95
87.78
0.89
SEP INLET
4.09
9.63
24.17
5.78
3.64
56.85
2.4
1.53
0.77
7.43
12.00
78.06
2.51
SEP PRODUCT
4.54
9.22
24.13
5.75
3.58
56.4
2.36
1.66
0.79
8.46
11.38
77.34
2.82
EP PRODUCT
4.83
9.22
23.74
5.73
3.58
56.43
2.37
1.70
1.13
9.15
11.33
76.61
2.92
TOT PRODUCT
4.47
9.32
24.09
5.74
3.58
56.51
2.36
1.65
0.79
8.29
11.52
77.40
2.80
PHYSICAL PROPERTIES
FRESH FEED MATERIAL
SAMPLE DATE :
28 May 2007
CLINKER SIEVING ANALYSIS

NO
SIEVE RESIDUE
+ 31.5
WEIGHT
% INDUVIDUAL
% RESIDUE
0.00
0.00
0.00
+ 15
1141.33
16.58
16.58
+ 10
1598.91
23.22
39.80
+8
782.50
11.36
51.16
+5
1264.63
18.37
69.53
+2
1225.60
17.80
87.33
+1
233.84
3.40
90.72
-1
638.76
9.28
9.28
Daily Average 2007

7.13
4.05
6885.57
CLINKER GRINDING WORK INDEX : 13.06 Kwh / ton Clinker
TRASS GRINDING WORK INDEX :
STRENGTH ACTIVITY INDEX
3 Days
79.34
7 Days
75.37
STANDARD
< 75 Rejected
Separator and Final Product

SAMPLE DATE :
28 May 2007
Setting Time
KIND OF
SAMPLE
BLAINE
2
m /kg
NC
%
COMPRESSIVE STRENGTH
Vicat
IS
FS
1 day
3 days
menit
menit
kg/cm
> 45
< 375
> 110
> 230
> 300
kg/cm
7 days
kg/cm
False
Auto
Set
Clave
<8
> 50
< 0.8
RESIDUE
28 days
kg/cm
STD
370 - 390
FINAL
PRODUCT
399
24.94
92.00
330
94
193
269
9.10
68.00
0.070
Without Fly Ash
SEP
PRODUCT
400
25.26
97.00
340
105
194
270
9.00
71.00
0.079
Without Fly Ash
399
103
201
267
11.05
400
131
245
321
5.9
Average
Data 26 - 30
May 07
Average
Data 3 - 6
June 07
> 400
# 325
Without Fly Ash
+ Fly Ash
Quality Assurance and Research Division

Jl. Mayor Oking Jayaatmaja, Citeureup,
Bogor 16810, West Java - Indonesia
Tel.(+62 21) 86899904 Fax.(+62 21) 86899807
LABORATORY TEST REPORT
PARTICLE DISTRIBUTION REPORT

Plant 2
Cement mill 2
28 Mei 2007 (Pk 09.30)
Quality Evaluation & Improvement

Q A R D
Approved by,
Prepared by,
Sri Roosyanto
Budi Hartono
Senior Staff
Senior Engineer
From :
Sample :
Date
:
Plant 2
Cement mill 2
28 Mei 2007 (Pk 09.30)
PARTICLE DISTRIBUTION ANALYSIS
TEST RESULT
P. Size
(m)
Separator
Inlet
Percent
Passing
a
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
155
160
165
170
175
180
185
190
195
200
+500
20.50
34.59
43.37
50.08
55.93
61.29
66.27
70.96
75.26
79.12
82.55
85.55
88.14
90.36
92.24
93.83
95.15
96.22
97.08
97.78
98.36
98.83
99.15
99.29
99.30
99.30
99.30
99.30
99.30
99.30
99.30
99.30
99.30
99.30
99.30
99.30
99.30
99.30
99.30
99.30
99.30
Blaine(M2/Kg)
319
Comment :
20.50
14.09
8.78
6.71
5.85
5.36
4.98
4.68
4.30
3.87
3.43
3.00
2.59
2.22
1.88
1.59
1.32
1.07
0.86
0.70
0.58
0.46
0.32
0.14
0.01
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Separator
Product
Percent
f
Passing
24.69
41.88
52.77
61.09
68.05
74.12
79.35
83.75
87.39
90.34
92.71
94.58
96.05
97.21
98.11
98.79
99.29
99.64
99.86
99.97
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
376
24.69
17.20
10.89
8.31
6.96
6.07
5.23
4.40
3.64
2.95
2.37
1.87
1.47
1.16
0.90
0.68
0.50
0.35
0.22
0.11
0.03
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Separator
Tailing
Percent
Passing
r
5.69
8.09
8.57
8.99
10.03
11.94
15.00
19.50
25.49
32.70
40.78
49.43
57.90
65.59
72.32
78.10
82.95
86.92
90.13
92.74
94.88
96.59
97.81
98.42
98.57
98.62
98.62
98.62
98.62
98.62
98.62
98.62
98.62
98.62
98.62
98.62
98.62
98.62
98.62
98.62
98.62
Circulating
Load
(f-r)/(a-r)
u
Separator
Efficiency
(f/a.u).100
n (%)
r/a.(1-1/u).100
tr (%)
1.28
1.28
1.27
1.27
1.26
1.26
1.26
1.25
1.24
1.24
1.24
1.25
1.26
1.28
1.29
1.32
1.34
1.37
93.89
94.95
95.79
96.21
96.26
95.98
95.40
94.53
93.36
91.95
90.34
88.44
86.38
84.28
82.18
80.05
77.90
75.70
6.11
3.68
1.17
1.30
3.71
7.38
12.46
19.12
27.32
36.31
46.09
57.71
67.76
75.00
81.26
87.22
93.35
99.82
5.69
2.40
0.48
0.41
1.04
1.92
3.06
4.50
5.99
7.21
8.08
8.65
8.47
7.68
6.73
5.78
4.85
3.98
3.21
2.60
2.14
1.71
1.22
0.62
0.15
0.04
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
112
Sample pengujian blaine dilakukan setelah lolos ayakan 0.5 mm

Circulating load :
1.28
By pass :
1.17
Average Eff.
:
89.64
Cut point : 61.68
Sharp Separation:
2.16
This report refers to the tested sample only
Tromp curve
Plant 2
Cement mill 2
28 Mei 2007 (Pk 09.30)
100
90
80
70
% passing
60
50
40
30
20
10
Inlet sep
0
5
15
25
35
Product Sep
45
55
65
Particle size ( um )
Tailing sep
75
85
95
Plant 2
Cement mill 2
28 Mei 2007 (Pk 09.30)
100
90
80
70
% passing
60
50
40
30
20
10
Tromp curve
Separator
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
From : Plant 2
Sample : Cement mill 2
Date
: 28 Mei 2007 (Pk 09.30)
PARTICLE DISTRIBUTION TEST RESULT
P. Size
( m )
Percent Passing
Product
total
Product
EP
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
155
160
165
170
175
180
185
190
195
200
+500
24.11
41.07
51.86
60.05
66.87
72.78
77.90
82.28
85.97
89.04
91.56
93.60
95.24
96.55
97.57
98.37
98.97
99.43
99.76
99.95
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
29.61
45.76
54.86
61.83
67.85
73.25
78.02
82.15
85.67
88.63
91.09
93.12
94.78
96.12
97.18
98.02
98.68
99.22
99.65
99.92
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
Blaine (M2/Kg
368
430
Comment :
Plant 2
Cement mill 2
28 Mei 2007 (Pk 09.30)
110
100
90
80
% passing
70
60
50
40
30
20
10
0
5
10
15
20
25
30
35
40
45
50
55
60
Product total
Product EP
65
70
75
80
85
90
95 100

Tel.(+62 21) 86899904 Fax.(+62 21) 86899807

Plant 2
Cement mill 2
28 Mei 2007 (Pk 10.30)

Q A R D
Approved by,
Prepared by,
Sri Roosyanto
Budi Hartono
Senior Staff
Senior Engineer
From :
Sample :
Date
:
Plant 2
Cement mill 2
28 Mei 2007 (Pk 10.30)
TEST RESULT
P. Size
(m)
Separator
Inlet
Percent
Passing
a
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
155
160
165
170
175
180
185
190
195
200
+500
19.09
32.27
40.59
47.06
52.82
58.21
63.31
68.18
72.72
76.85
80.54
83.80
86.63
89.07
91.15
92.91
94.37
95.57
96.55
97.34
98.00
98.52
98.90
99.09
99.15
99.17
99.18
99.19
99.19
99.19
99.19
99.19
99.19
99.19
99.19
99.19
99.19
99.19
99.19
99.19
99.19
Blaine(M2/Kg)
300
Comment :
19.09
13.18
8.32
6.48
5.76
5.39
5.11
4.87
4.54
4.13
3.70
3.26
2.83
2.44
2.08
1.76
1.47
1.20
0.97
0.79
0.65
0.53
0.37
0.20
0.06
0.02
0.01
0.01
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Separator
Product
Percent
f
Passing
23.70
40.55
51.51
59.91
66.89
72.91
78.05
82.38
86.00
89.00
91.46
93.46
95.09
96.39
97.42
98.23
98.85
99.34
99.71
99.94
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
361
23.70
16.85
10.95
8.40
6.98
6.02
5.14
4.33
3.62
3.00
2.46
2.00
1.62
1.30
1.03
0.81
0.62
0.49
0.37
0.22
0.06
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Separator
Tailing
Percent
Passing
r
5.63
8.09
8.64
9.15
10.37
12.53
15.84
20.55
26.65
33.86
41.85
50.36
58.69
66.23
72.85
78.56
83.35
87.26
90.40
92.95
95.06
96.76
97.94
98.46
98.50
98.50
98.50
98.50
98.50
98.50
98.50
98.50
98.50
98.50
98.50
98.50
98.50
98.50
98.50
98.50
98.50
Circulating
Load
(f-r)/(a-r)
u
Separator
Efficiency
(f/a.u).100
n (%)
r/a.(1-1/u).100
tr (%)
1.34
1.34
1.34
1.34
1.33
1.32
1.31
1.30
1.29
1.28
1.28
1.29
1.30
1.32
1.34
1.37
1.41
92.47
93.60
94.58
95.08
95.11
94.76
94.07
93.08
91.80
90.29
88.57
86.52
84.27
81.95
79.58
77.12
74.48
7.53
4.77
1.68
2.00
5.27
9.74
15.36
22.22
30.11
38.48
47.58
58.62
68.26
75.16
81.43
87.70
94.41
5.63
2.46
0.55
0.51
1.22
2.16
3.31
4.71
6.10
7.21
7.99
8.51
8.32
7.55
6.62
5.70
4.79
3.91
3.14
2.55
2.11
1.70
1.18
0.52
0.04
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
111

Circulating load :
1.32
By pass :
1.68
Average Eff.
:
88.66
Cut point : 56.10
Sharp Separation:
2.02
Tromp curve
Plant 2
Cement mill 2
28 Mei 2007 (Pk 10.30)
100
90
80
70
% passing
60
50
40
30
20
10
Inlet sep
0
5
15
25
35
Product Sep
45
55
65
Tailing sep
75
85
95
Plant 2
Cement mill 2
28 Mei 2007 (Pk 10.30)
100
90
80
70
% passing
60
50
40
30
20
10
Tromp curve
Separator
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
From : Plant 2
Date
: 28 Mei 2007 (Pk 10.30)
P. Size
( m )
Percent Passing
Product
total
Product
EP
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
155
160
165
170
175
180
185
190
195
200
+500
24.15
40.61
51.06
59.04
65.77
71.69
76.89
81.40
85.23
88.43
91.07
93.22
94.96
96.33
97.42
98.25
98.89
99.38
99.74
99.94
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
29.11
45.20
54.19
60.63
66.03
70.83
75.27
79.37
83.06
86.31
89.12
91.49
93.47
95.10
96.40
97.44
98.25
98.91
99.41
99.75
99.90
99.95
99.98
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
Blaine (M2/Kg
367
425
Comment :
Plant 2
Cement mill 2
28 Mei 2007 (Pk 10.30)
110
100
90
80
% passing
70
60
50
40
30
20
10
0
5
10
15
20
25
30
35
40
45
50
55
60
Product total
Product EP
65
70
75
80
85
90
95 100

Tel.(+62 21) 86899904 Fax.(+62 21) 86899807

Plant 2
Cement mill 2
28 Mei 2007 (Pk 13.30)

Q A R D
Approved by,
Prepared by,
Sri Roosyanto
Budi Hartono
Senior Staff
Senior Engineer
From :
Sample :
Date
:
Plant 2
Cement mill 2
28 Mei 2007 (Pk 13.30)
TEST RESULT
P. Size
(m)
Separator
Inlet
Percent
Passing
a
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
155
160
165
170
175
180
185
190
195
200
+500
20.00
33.58
42.05
48.61
54.41
59.81
64.90
69.75
74.24
78.29
81.90
85.05
87.76
90.06
92.01
93.64
94.97
96.05
96.91
97.60
98.16
98.61
98.92
99.06
99.07
99.07
99.07
99.07
99.07
99.07
99.07
99.07
99.07
99.07
99.07
99.07
99.07
99.07
99.07
99.07
99.07
Blaine(M2/Kg)
312
Comment :
20.00
13.57
8.47
6.56
5.80
5.40
5.09
4.85
4.49
4.06
3.61
3.15
2.71
2.31
1.95
1.63
1.34
1.08
0.86
0.69
0.57
0.45
0.31
0.13
0.01
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Separator
Product
Percent
f
Passing
23.12
39.56
50.38
58.80
65.91
72.14
77.55
82.16
86.01
89.19
91.77
93.84
95.49
96.79
97.79
98.57
99.14
99.55
99.82
99.96
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
355
23.12
16.44
10.81
8.42
7.11
6.23
5.41
4.61
3.86
3.17
2.58
2.07
1.65
1.30
1.01
0.77
0.57
0.41
0.27
0.14
0.04
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Separator
Tailing
Percent
Passing
r
5.13
7.36
7.89
8.29
9.26
11.01
13.80
17.91
23.40
30.09
37.60
45.50
53.42
61.10
68.18
74.39
79.57
83.69
87.07
89.94
92.29
94.13
95.53
96.49
97.09
97.43
97.58
97.63
97.63
97.63
97.63
97.63
97.63
97.63
97.63
97.63
97.63
97.63
97.63
97.63
97.63
Circulating
Load
(f-r)/(a-r)
u
Separator
Efficiency
(f/a.u).100
n (%)
r/a.(1-1/u).100
tr (%)
1.21
1.23
1.24
1.25
1.25
1.25
1.25
1.24
1.23
1.23
1.22
1.22
1.23
1.23
1.24
1.26
1.27
1.28
1.30
1.31
95.56
95.93
96.33
96.56
96.55
96.29
95.78
95.04
94.07
92.92
91.63
90.27
88.81
87.22
85.52
83.79
82.15
80.78
79.49
78.27
4.44
3.05
1.23
1.25
3.36
6.55
10.87
16.40
22.98
30.39
37.98
45.63
53.69
62.76
71.10
77.85
82.53
84.25
89.97
98.06
5.13
2.23
0.53
0.41
0.96
1.75
2.79
4.11
5.48
6.69
7.51
7.90
7.92
7.68
7.08
6.20
5.18
4.12
3.38
2.87
2.35
1.84
1.39
0.97
0.60
0.34
0.15
0.05
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
105

Circulating load :
1.25
By pass :
1.23
Average Eff.
:
90.15
Cut point : 62.71
Sharp Separation:
1.65
Tromp curve
Plant 2
Cement mill 2
28 Mei 2007 (Pk 13.30)
100
90
80
70
% passing
60
50
40
30
20
10
Inlet sep
0
5
15
25
35
Product Sep
45
55
65
Tailing sep
75
85
95
Plant 2
Cement mill 2
28 Mei 2007 (Pk 13.30)
100
90
80
70
% passing
60
50
40
30
20
10
Tromp curve
Separator
0
5
10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
From : Plant 2
Date
: 28 Mei 2007 (Pk 13.30)
P. Size
( m )
Percent Passing
Product
total
Product
EP
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
155
160
165
170
175
180
185
190
195
200
+500
23.14
39.46
50.11
58.38
65.35
71.44
76.76
81.33
85.19
88.41
91.06
93.21
94.94
96.32
97.41
98.25
98.89
99.38
99.73
99.94
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
26.85
42.14
51.18
58.13
64.11
69.44
74.28
78.61
82.41
85.71
88.53
90.91
92.91
94.56
95.91
97.00
97.86
98.55
99.08
99.47
99.74
99.89
99.97
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
Blaine (M2/Kg
351
395
Comment :
Plant 2
Cement mill 2
28 Mei 2007 (Pk 13.30)
110
100
90
80
% passing
70
60
50
40
30
20
10
0
5
10
15
20
25
30
35
40
45
50
55
60
Product total
Product EP
65
70
75
80
85
90
95 100

Tel.(+62 21) 86899904 Fax.(+62 21) 86899807

PLANT 2
Cement Mill - 2
29 Mei 2007

Q A R D
Approved by,
Prepared by,
Sri Roosyanto
Budi Hartono
Senior Staff
Senior Engineer
From :
Sample :
Date
:
PLANT 2
Cement Mill - 2
29 Mei 2007
TEST RESULT
P. Size
( m )
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
155
160
165
170
175
180
185
190
195
200
+425
Comment :
M-1
8.71
15.80
20.59
24.33
27.61
30.68
33.61
36.45
39.22
41.92
44.55
47.11
49.61
52.05
54.44
56.78
59.08
61.31
63.49
65.59
67.63
69.59
71.47
73.26
74.96
76.57
78.10
79.53
80.88
82.15
83.33
84.44
85.46
86.40
87.27
88.05
88.74
89.35
89.86
90.31
91.76
100
M-2
9.30
16.70
21.63
25.46
28.80
31.90
34.88
37.77
40.61
43.38
46.10
48.75
51.34
53.87
56.33
58.75
61.11
63.40
65.62
67.76
69.82
71.80
73.70
75.51
77.22
78.84
80.37
81.81
83.16
84.43
85.61
86.71
87.73
88.68
89.54
90.32
91.01
91.61
92.12
92.56
94.00
Sampling Point Chamber - II, Percent Passing

M-3
M-4
M-5
M-6
M-7
M -8
10.27
10.81
12.13
12.56
13.61
14.01
18.49
19.13
21.38
21.83
23.76
24.16
23.89
24.61
27.54
27.77
30.33
30.55
28.01
28.85
32.35
32.29
35.29
35.37
31.57
32.55
36.55
36.24
39.57
39.57
34.89
35.98
40.46
39.96
43.53
43.49
38.06
39.25
44.16
43.57
47.32
47.24
41.14
42.42
47.70
47.09
50.96
50.85
44.15
45.50
51.08
50.49
54.46
54.31
47.07
48.50
54.31
53.79
57.80
57.61
49.91
51.41
57.39
56.95
60.98
60.75
52.66
54.24
60.32
59.98
63.99
63.73
55.33
56.98
63.11
62.88
66.85
66.56
57.91
59.63
65.80
65.68
69.59
69.27
60.41
62.20
68.35
68.34
72.17
71.82
62.85
64.71
70.74
70.84
74.58
74.21
65.21
67.13
72.99
73.18
76.80
76.42
67.49
69.46
75.10
75.38
78.85
78.48
69.67
71.68
77.07
77.43
80.75
80.39
71.76
73.79
78.92
79.34
82.51
82.16
73.75
75.79
80.64
81.12
84.13
83.79
75.65
77.69
82.24
82.78
85.61
85.29
77.46
79.48
83.72
84.32
86.98
86.67
79.16
81.15
85.10
85.73
88.23
87.94
80.77
82.72
86.37
87.04
89.38
89.10
82.28
84.19
87.55
88.25
90.43
90.17
83.70
85.56
88.64
89.35
91.38
91.13
85.03
86.83
89.64
90.37
92.25
92.02
86.27
88.00
90.56
91.30
93.04
92.82
87.42
89.09
91.40
92.15
93.76
93.55
88.50
90.09
92.18
92.93
94.42
94.22
89.49
91.02
92.89
93.64
95.01
94.82
90.41
91.87
93.54
94.28
95.55
95.37
91.26
92.65
94.13
94.87
96.03
95.86
92.03
93.35
94.66
95.39
96.46
96.30
92.73
93.98
95.14
95.86
96.85
96.69
93.34
94.54
95.56
96.27
97.18
97.03
93.88
95.03
95.92
96.62
97.47
97.33
94.33
95.44
96.23
96.92
97.71
97.57
94.72
95.79
96.49
97.17
97.92
97.78
95.99
96.92
97.33
97.98
98.57
98.45
M-9
14.54
24.38
30.52
35.26
39.39
43.19
46.73
50.04
53.13
56.01
58.70
61.23
63.59
65.75
67.73
69.54
71.20
72.72
74.11
75.37
76.52
77.58
78.53
79.40
80.19
80.91
81.56
82.15
82.68
83.16
83.59
83.99
84.34
84.66
84.94
85.19
85.40
85.59
85.75
85.88
86.30
M-10
10.94
18.21
22.64
25.91
28.70
31.24
33.62
35.87
38.00
40.04
41.96
43.75
45.39
46.89
48.25
49.49
50.60
51.61
52.52
53.33
54.05
54.70
55.27
55.79
56.25
56.67
57.03
57.36
57.65
57.90
58.13
58.33
58.53
58.70
58.86
58.98
59.06
59.10
59.11
59.11
59.11
From :
Sample :
Date
:
PLANT 2
Cement Mill - 2
29 Mei 2007
TEST RESULT
P. Size
( m )
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
155
160
165
170
175
180
185
190
195
200
+425
M-1
0.75
1.94
3.10
4.22
5.42
6.78
8.32
10.03
11.88
13.84
15.86
17.91
19.97
22.02
24.04
26.01
27.95
29.86
31.74
33.55
35.29
36.95
38.51
40.00
41.39
42.71
43.95
45.11
46.19
47.20
48.14
49.01
49.82
50.56
51.24
51.85
52.39
52.87
53.27
53.62
54.75
M-2
0.91
2.48
4.03
5.47
6.94
8.51
10.21
12.04
13.98
15.99
18.05
20.12
22.19
24.23
26.23
28.20
30.12
32.02
33.87
35.68
37.41
39.06
40.63
42.12
43.53
44.87
46.13
47.31
48.42
49.46
50.43
51.34
52.18
52.95
53.67
54.31
54.88
55.38
55.81
56.18
57.38
Comment :
M-3
1.84
4.64
6.95
8.95
10.87
12.85
14.90
17.06
19.28
21.54
23.82
26.10
28.34
30.55
32.70
34.80
36.84
38.84
40.79
42.68
44.49
46.21
47.85
49.41
50.89
52.28
53.60
54.84
56.01
57.10
58.13
59.09
59.98
60.80
61.56
62.25
62.86
63.40
63.85
64.25
65.55
M-4
3.49
7.67
10.84
13.49
15.95
18.39
20.83
23.31
25.79
28.27
30.73
33.15
35.52
37.84
40.10
42.31
44.46
46.58
48.66
50.67
52.62
54.50
56.30
58.01
59.65
61.20
62.66
64.05
65.35
66.58
67.74
68.82
69.82
70.76
71.62
72.40
73.09
73.70
74.22
74.67
76.15
M-5
4.66
9.32
12.66
15.36
17.80
20.15
22.46
24.77
27.07
29.36
31.62
33.86
36.06
38.22
40.33
42.40
44.44
46.45
48.43
50.37
52.26
54.09
55.85
57.54
59.16
60.71
62.18
63.57
64.90
66.14
67.32
68.43
69.47
70.44
71.33
72.15
72.87
73.52
74.07
74.55
73.52
From PLANT 2
Samp Cement Mill - 2
Date 29 Mei 2007

TEST RESULT
Chamber 2
Chamber 1
Sampling Point
Percent Residue
Blaine
20 m
35 m
45 m
65 m
90 m
200 m
M-1
95.78
91.68
88.12
80.03
70.14
46.38
45.25
51
M-2
94.53
89.79
86.02
77.81
67.98
43.82
42.62
56
M-3
91.05
85.10
80.72
71.66
61.16
35.75
34.45
72
M-4
86.51
79.17
74.21
64.48
53.42
25.33
23.85
93
M-5
84.05
76.69
71.73
62.16
51.34
25.45
26.48
111
M-1
75.67
66.39
60.78
50.39
38.69
9.69
8.24
160
M-2
74.54
65.12
59.39
48.66
36.60
7.44
6.00
165
M-3
71.99
61.94
55.85
44.67
32.51
5.28
4.01
177
M-4
71.15
60.75
54.50
43.02
30.54
4.21
3.08
183
M-5
67.65
55.84
48.92
36.89
24.90
3.51
2.67
202
M-6
67.71
56.43
49.51
37.12
24.62
2.83
2.02
206
M-7
64.71
52.68
45.54
33.15
21.15
2.08
1.43
221
M-8
64.63
52.76
45.69
33.44
19.61
2.22
1.55
225
M-9
64.74
53.27
46.87
36.41
25.89
14.12
13.70
262
M-10
74.09
66.38
62.00
54.61
47.48
40.89
40.89
282
Comment :
425 m (M2/Kg)
PLANT 2
29 Mei 2007
Cement Mill - 2
290
280
270
260
250
240
230
220
210
200
Blaine ( m2/kg)
190
180
170
160
150
140
130
120
110
100
90
80
70
60
Blaine
Sampling point
M-10
M-9
M-8
M-7
M-6
M-5
M-4
M-3
M-2
M-1
M-5
M-4
M-3
M-2
M-1
50
PLANT 2
Cement Mill - 2
29 Mei 2007
Particle size 20 um
Particle size 65 um
particle size 425 um
Particle size 35 um
Particle size 90 um
Particle size 45 um
Particle size 200 um
120
100
60
40
20
Sampling point
M-10
M-9
M-8
M-7
M-6
M-5
M-4
M-3
M-2
M-1
M-5
M-4
M-3
M-2
0
M-1
% residue
80
SIEVE ANALYSIS
CEMENT MILL 2 LONGITUNAL TEST RAPORT
TEST RESULT
From
PLANT 2
Cement Mill 2
29 May 2007
Sample :
Date
Chamber 2
Chamber 1
Sampling Point
- 0.425 mm
+0.425 mm
+1 mm
+2 mm
+5 mm
+8 mm
CH I -M1
54.75
45.25
35.97
28.70
18.22
11.81
CH I -M2
57.38
42.62
32.55
24.89
16.77
11.66
CH I -M3
65.55
34.45
24.37
17.85
12.28
8.18
CH I -M4
76.15
23.85
13.12
7.81
4.24
2.32
CH I -M5
73.52
26.48
15.21
11.31
9.21
7.92
CH II -M1
91.76
8.24
2.39
1.06
0.20
11.81
CH II -M2
94.00
6.00
1.42
0.51
0.10
11.66
CH II -M3
95.99
4.01
0.93
0.31
0.00
8.18
CH II -M4
96.92
3.08
0.56
0.12
0.00
2.32
CH II -M5
97.33
2.67
0.42
0.07
0.00
7.92
CH II -M6
97.98
2.02
0.33
0.06
0.00
0.00
CH II -M7
98.57
1.43
0.19
0.03
0.00
0.00
CH II -M8
98.45
1.55
0.78
0.69
0.64
0.55
CH II -M9
86.30
13.70
13.14
13.02
8.83
2.35
CH II -M10
59.11
40.89
40.71
40.60
28.41
3.69
50
SIEVE ANALYSIS
45
40
% RESIDUE
35
30
25
20
15
10
5
0
CH I -M1 CH I -M2 CH I -M3 CH I -M4 CH I -M5 CH II M1
CH II M2
CH II M3
CH II M4
Chamber 1
CH II M5
CH II M6
CH II M7
CH II M8
Chamber 2
+ 0.425 mm
+ 1 mm
+ 2 mm
+ 5 mm
+ 8 mm
CH II M9
CH II M10

Preleminary Report Cm2 Rev01

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CHEMICAL PROPERTIES

FRESH FEED MATERIAL

1.53 58.92 17.53

7.86 10.16 26.80

0.00 43.85 CW = 18.91 CaSO4. H2O = 90.36, < 88 Rejected

1.18 0.064 2.475 2.806

CEMENT MILL PRODUCT

CLINKER SIEVING ANALYSIS

Daily Average 2007

Separator and Final Product

Without Fly Ash

Without Fly Ash

Without Fly Ash

Quality Assurance and Research Division

LABORATORY TEST REPORT

PARTICLE DISTRIBUTION REPORT

Quality Evaluation & Improvement

Sample pengujian blaine dilakukan setelah lolos ayakan 0.5 mm

This report refers to the tested sample only

28 Mei 2007 (Pk 09.30)

28 Mei 2007 (Pk 09.30)

PARTICLE DISTRIBUTION TEST RESULT

This report refers to the tested sample only

28 Mei 2007 (Pk 09.30)

Quality Assurance and Research Division

LABORATORY TEST REPORT

PARTICLE DISTRIBUTION REPORT

Quality Evaluation & Improvement

Sample pengujian blaine dilakukan setelah lolos ayakan 0.5 mm

This report refers to the tested sample only

28 Mei 2007 (Pk 10.30)

28 Mei 2007 (Pk 10.30)

PARTICLE DISTRIBUTION TEST RESULT

This report refers to the tested sample only

28 Mei 2007 (Pk 10.30)

Quality Assurance and Research Division

LABORATORY TEST REPORT

PARTICLE DISTRIBUTION REPORT

Quality Evaluation & Improvement

Sample pengujian blaine dilakukan setelah lolos ayakan 0.5 mm

This report refers to the tested sample only

28 Mei 2007 (Pk 13.30)

28 Mei 2007 (Pk 13.30)

PARTICLE DISTRIBUTION TEST RESULT

This report refers to the tested sample only

28 Mei 2007 (Pk 13.30)

Quality Assurance and Research Division

LABORATORY TEST REPORT

PARTICLE DISTRIBUTION ANALYSIS

Quality Evaluation & Improvement

This report refers to the tested sample only

Sampling Point Chamber - II, Percent Passing

This report refers to the tested sample only

PARTICLE DISTRIBUTION ANALYSIS

This report refers to the tested sample only

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