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PROJECT : LLDPE/ HOPE (Swing) UNIT OF 10CL / PANIPAT, CLIENT INDIAN OIL CORPORATION LTD. 7 HALI ‘SER ENGINEERS INDIA LIMITED, TEST PROCEDUR DOCUMENT NO: CuENT: INSPECTION: Eit JOB No: DESIGN cope: \Y rechno Process auipments (Indi) Lt ‘an [SO 9001 : 2000Ed Company. QUALITY ASSURANCE PROCEDURE. Te WVORONESTRRRSEEOURES 1.0 Scope “This procedure covers Hydro test for Columns, Vessels & Heat Exchangers 2.0 Pre Hydrotest Checklist Following point ta be checked arir to Hye test 12.1 Aftor fabrication sadiography & PWHT Jaro test shall be conducted at pressures mentioned inthe drawings. 2.2 all weld spaller, weld stubs shall be removed: +23 Gaskets used for testing shall be the service gaskets or identical in every aspect to service gasket 2.4 Oniy calibrated Pressure gauges shall be used for Hydro teat & should be traceable to Natal standard & Calibration records should be furnishes during testing 25 Range ofthe pressure gauge shall be as per ASME Sec Vill Div 1G-192 () Praste gauges shall be preferably have dials graduatea over the rangs double the intondad test presaure butin no case shall be less than 1.5 fimes nor over 4 times th pressure 23 per code. 2.6 Clean water shall be used for hydra test. n case of Auste siete: shall have a max chloride content of 25pm or loves ‘A cautfcation to this effect shall be provided stainless steol equipments the 1s shail be provided at al high poinis of te equipments in postion in which it io be tested to purge possible av pockets while filing of water 2.8 For al equipments minimum two pressure gauges shall be orovided, on at top & one at bottom, 2.9 Al nacassary precautions shall be taken to guard against fausing Hyekeo test The testing temperature shall be 28 pe fas mentioned in tha dravings. 2.10 GIE parsonal ensure the equipment is adequately supports the supports 7 2.11 Ofiginal gasket & fasteners shall be used whenever tind flanges ar 016 Techno Process Equipments (India) Ltd ‘An ISO 9001 : 2000Ed Company. QUALITY ASSURANCE PROCEDURE. 3.0 Hydro Test 3.1 Procedure shall be as por ASME Sec Vil Ovision 1 UG-89. 3.2 Specified test pressure shall be held for at laast one hour. Leakages at flanges. gaskets ‘shall be eliminated prior to commencing pressure test. 13.3 Fellowing the application ofthe hydrostatic test pressure an examination is made of all wld ‘seams, joints and connections, to look for any leakages if any 34 Drop in pressure shall merit further purging of ar or detection of possible leakages Increase In pressure owing fo warming up of ambient temperature isnt uncom shall be monitored, (No air pocketsiNo leakage) 3.5 In case of leakagels detected, rectification there of and retest are next course of ection. 3.6 Sade supports location to be as per Dra 4.0 Post Hydro Test ‘The equipment shall be drained, died and cl Material SA 516 Ge.5070 NORMALISING CYCLE: Loading Femperatre Rate of Heating Hoang Temperature Holding Time Rate of Caoting Pwr evete: Leasing Temperature Rate of Heating, Holding Temperature Hoiaing Time Rate of Coating 300 deg. © max, 100 dea. ¢ hour. (texy 820% 20 dey. Asmat inion Jy sngton ny INSTILU AiR i ote va 300 469.6 max 190 09° © Vhs ny S20 gg ei L SYminutes fie [inc . 190684. lout jag? 9 nae eto oy 8 The eroding PROJECT: LLDPE / HDPE (Swing) UNIT OF 1OCL / PANIPAT. CLIENT INDIAN OIL CORPORATION LTD. { PANIPAT 7 PURCHASER: ENGINEERS INDIA LIMITED. [PURCHASER "ENGINEERS INDIA LIMITED, - MANUFACTURER | ® Techno Process Equipments (India):Ltd UMA NOU. J RADIOGRAPHY TESTING PROCEDURE __| RTO) CLIENT: [INDIAN OIL CORPORATION LTO, /PANIPAT SGS(Pviltd EIL soa no =. SOCUMENT No: TPEGS7.705.707.712, [Revision J —a z z a a DATE | ae 7 BY pe apvO | oe: —f i i row Teche Pre nal etter — AES BESS] [PAME:Sanuay ofr | [Bae 8 Sons eT tree Oh

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