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CH-6 Mandatory Building Material Tests PDF
CH-6 Mandatory Building Material Tests PDF
Chapter -6
MANDATORY
BUILDING MATERIAL
TESTS
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NOTE -- Water u sed for mixing and curing s hall b e cle an a nd free from
injurious qu antit ies of alkalies, a cids, oils, sa lt s, su gar, o rganic
materia ls, ve getable growth or other substance t hat m a y be deleter ious
to bricks, stone, co ncrete or steel. Potable water is ge nera ll y
cons idered sat isfactor y for mixing. T he P h value o f wat er s hall be not
less t ha n. T he follow ing co ncentrat io ns represent t he maximum
permis sib le va lues : (o f d eleter ious materials in water).
(a) Limit s of Acid it y: To neutralize 100ml s ample of w ater, u sing
phenolpht halein as a n indicator, it s ho uld not require more than 5ml of
0.02 normal N aO H. T he deta ils of test s ha ll be as given in IS 3025
(part 22).
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20 00 mg/ litre
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(iv)
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(v)
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2.4 Bulk ing: Fine a ggr e gat e, when dr y or satu rated, has a lmost t he
same Vo lu me but dampness causes increas e in vo lume. In case fine
aggre gat e is d amp at t he t ime of propo rtioning t he ingr edients for
mortar or concrete, it s quant it y shall be increased suitab l y to allo w for
bulka ge, w hich s hall be d etermined by t he met hod prescribed in
App endix D of Chapter 3.0 Table 3.3 gives t he re lat ion b etwee n
moisture co ntent and p ercentage of bulking for guidance onl y.
3.0 Fly A sh
Fly as h is finel y d ivided residue resu lt ing from t he combu stion o f
pulverized coal in boilers. F l y as h is t he pu lver ized fuel as h extra cted
from the flue ga se s b y a ny suit able process such as c yc lone separat ion
or electrostat ic precip itatio n. The as h c ollected from t he bottom of
boilers is termed as bottom ash. F ly as h is finer t ha n b ottom ash.
Silic eou s fly ash (ASTM Clas s F) conta ining ca lcium oxide les s t ha n
10% b y mas s is normall y produced from burning ant hracit e or
bitumino us coal and posses ses pozzola nic properties. Calcareo us fl y
as h (ASTM Cla ss C) is produced b y bu rning lignite or sub-bituminous
coal a nd conta ins calciu m exide more than 10 % b y mas s; t he cont e nt
could be as high as 2 5%. This fl y as h has b oth hyd raulic and
pozzolanic properties. It s hall be clean a nd free from an y
contaminat ion o f bottom as h, gr it or s mall pieces of pebbles. It is
obligatory o n the part of supplier/ manufactu re that the fly a sh
conforms to the requirements if mutuall y agreed upon & sha ll fu rnish a
cert ificate to this effect to the purchaser or his represe ntat ive.
3.1 Cha racteristics: T he physical requirement s of fl y-as h shall b e as
specified in A nne xure E of Chapter 3. The chemica l properties of fl y
as h shall be as per IS 812 (part 1 & 2) d epe nding on t he usage.
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SH: CC W ORK
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(b) Nominal sizes of single siz ed stone aggre gate or gr ave l sha ll be 63 ,
40, 20, 16, 12.5 or 10 mm as spec ified. Fo r an y o ne of t he nomina l
size, t he propo rtion o f other sizes a s determined b y t he met hod
prescribed in Ap pend ix A of Chapter 4 shall be in accordance w it h
Table 4 .2.
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(i)
Note:
The proportions ind ic ated in Tab le 4.3 above are b y vo lume w he n
cons idered necessar y, t he se proportio ns ma y be varied mar gina lly b y
Engineer-in-Char ge a fter m aking sie ve a nal ysis of aggre gat e brought to
site for obtaining required graded aggre gate. No adjustme nts in rat e
sha ll be made for any variat io n in t he p roportions so ordered b y t he
Engineer-in-Char ge. If single siz e coarse aggregat e are not premixed at
site to ob tain the gr aded coarse a ggregate required for the m ix, the
volume of single size aggr egat es required for the mix shall be suitabl y
increa sed to account for reduction in to tal volume at t he s it e of mixing.
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(i)
(ii)
(iii)
Note:For most of t he p lacing cond it ions, inter nal vibrators (need le vibrato rs)
are su itable. The d iameter of t he needle shall be determined based on
the densit y and spacing of reinfo rcement bars and thicknes s of
sect io ns. For tremie concret e, vibrators are no t required to b e used (see
also 4.2.7)
In t he ver y low cate gor y of wo rkabilit y w here strict control is
necessar y, for example, pavem ent q ualit y concrete, m easurement of
workabilit y be determ inat io n o f compact ing facto r will be mo re
approp riate t ha n slu mp ( see IS 119 9) and a valu e of compact ing fac tor
of 0.75 to 0 .80 is su ggested .
In t he ver y high cat e gor y of workabilit y, measurement o f workabilit y
b y determinat io n of flow will be appropriate (see IS 9103).
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cons ignment has bricks more t han 50 ,000 of the sam e cla ss ificat io n
and size and manufactu red und er relat ive ly sim ilar cond it io ns o f
production, it s hall be divided into lots o f 50,000 bricks or part
thereo f.
(b) Sa mple: A co llect io n of bricks s elected for inspect io n and /o r
testing from a lot to reach t he decis io n regard ing the accep ta nc e o r
rejectio n of t he lot. (c) D efect ive: A brick failing to meet one or more
of the spec ified requ ireme nts.
The sa mples shall be tak en as below:
(i) Sampling from a Stac k: When it is neces sar y to take a samp le from
a sta ck, the st ack s hall be d ivided into a number of real or ima ginar y
sect io ns and the required nu mber of bricks drawn from eac h sect ion.
For this purpose b ricks in t he upper la yers of t he sta ck sha ll be
removed to enable units to be samp led from place s w it hin t he stack.
Note: F or other met hods of sampling i. e. sampling in motio n and
sampling from lorrie s o r trucks, IS : 5454 ma y b e referred.
Scale of s ampling and cr iter ia for conform it y for visual and
dime nsio nal c haract er ist ics:
Visual cha racteristic s: The bricks shall be select ed and inspect ed fo r
ascertaining t heir co nformit y to the requirement s of the rele vant
specificat io n. T he nu mber of bricks to b e se lected fro m a lot s ha l l
depend o n t he s ize of lot and sha ll be in a ccordance o f Col. 1 a nd 2 o f
Table 6 .3 fo r visua l charact erist ics in all cases and dime ns ional
charact erist ics if specified for individual bric ks.
(ii) Visual Characteristics: A ll t he bricks selected above in
accordance wit h Co l. 1 and 2 of Tab le 6.3 shall b e e xam ined fo r
visu al charact erist ics. If the number of defect ive bricks fo und in t he
sample is les s t ha n or equal to t he correspo nding numb er as specified
in Col. 3 of Table 6.3 the lot sha ll be cons idered as satisf ying t he
requirement s of visu al charact erist ics, otherw ise the lot shall be
deemed as not ha ving met t he visual req uireme nts.
(iii) Dimen siona l Characteristics: The number of bricks to
se lected for inspect ing t he d ime ns ions and tolera nce shall be
accordance wit h Co l. 1 and 4 o f Table 6.3. These bricks w ill
divided into groups o f 20 b ricks at random a nd each of t he group
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in
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Note:
In case t he lot co nt ains 2000 or le ss bric ks t he samp ling s ha ll
be as per decisio n of the Engineer- in-Charge.
Scale o f Samp ling and Cr iter ia for Phys ic al Characterist ics : T he lo t
whic h ha s been fou nd sat is factor y in resp ect of visual and
dime nsio nal requirements s ha ll be ne xt te sted for p hys ical
charact erist ics
like compressive str engt h,
water
absorption,
efflo resc ence as spec ified in re leva nt mater ial specificat ion. T he
bric ks for this purpose s hall be take n at ra ndom from those alre ad y
se lected abo ve. The numb er of bric ks to b e selected for each of thes e
charact erist ics s ha ll be in accordance w it h relevant co lumns of Table
6.4 of CPWD specificatio n 2009.
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For knife te st, glue adhesive te st, slamming te st, t he end immers io n
test, t he number of s hutters s ha ll be as per col. 4 of Table 9.10 o f
CPWD spec ificat ion 2 009.
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SH: Flooring
APPENDIX B
12.0 TEST REQU IREMENTS AND PRO CEDURE FOR TES TING
PRE-CAST CEMENT CONCR ETE/ TERRAZO TI LES
B-1 Sa mpling
The t iles required of carr ying out test descr ibed below shall be t a ken
b y random sampling. Ea ch t ile samp le s ha ll be mar ked to ident if y
the co ns ignment from w hich it was se lected. Minimum quantit y of
tiles for carr ying out the test and frequenc y o f test shall be as
specified in t he list o f Mandato ry Te st. The nu mber of tile s selected
fo r eac h ma ndato ry t est sha ll be as follows.
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avera ge wear o n any ind ividu al sp ecimen, respect ive l y for heav y dut y
floo r tile s.
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Questions:1. Name t he var ious tests, condu cted on ceme nt for e xecution o f
work.
2. List t he test s performed on bricks.
3. Name t he test s re lated wit h RCC work.
4. Test of wat er ab sorption is re lat ed to which item/mater ial in
construct ion wo rk?
5. What is frequenc y o f te st of water for co nstruction pu rp ose?
6. What is frequenc y o f s lump test fo r concrete work?
7. What is frequenc y o f te st ing fo r b ric ks of clas s d es ignat io n 100?
8. What is frequenc y o f te st ing of bulking of sa nd?
9. Test o f a nodic co ating is related to which construct ion materia l?
10. List tests co ndu cted with terra zzo tile.
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