TRNG I HC KINH T K THUT CNG NGHIP

KHOA C KH

CNG NGH CH TO MY II

CHNG III CH TO CHI TIT DNG HP

CHNG 6 : CH TO CHI TIT DNG BC

6.1 Cu to chi tit dng bc

6.2 Ch ct
6.3 Trnh t gia cng

Cng ngh ch to my II

CHNG VI CH TO CHI TIT DNG BC

6.1 Cu to chi tit dng trc

6.1.1 M u
- Bc l nhng chi tit ng
tr n , thnh mng, mt u c
vai hoc kh ng c vai, mt
trong l mt tr hoc mt c n,
c th l bc nguyn hoc c
x rnh.
- C ng dng: D ng nng
cao tui th cc thit b c
kh. Ch ng thng c
d ng lm chi tit lt , chu
mi m n cao v quan trng
nht l n c th d dng thay
th c.

Cng ngh ch to my II

CHNG VI CH TO CHI TIT DNG BC

Phn loi
V mt kt cu
a)

e)

b)

f)

c)

d)

g)

h)

Loi bc trn kh ng c g (hnh a)

Loi bc c g hoc c mt bch (hnh b,c)
Loi bc c l hnh c n (hnh d) ;
Loi bc cc y kn (hnh e)
Loi bc cc y c l (hnh f) ;
Loi bc cc c vai y kn (hnh g)
Loi bc cc c vai y c l (hnh h)
Cng ngh ch to my II

CHNG VI CH TO CHI TIT DNG BC

Da vo my gia cng cc nguyn cng chnh

Di 25mm; 25-32; 32-40; 40-50; 50-65; 65-100

Ch :
c trng quan trng v kch thc ca bc l t l gia chiu di v
ng knh ln nht ca chi tit. T l ny thng nm trong khong
0,5-3,5.

Cng ngh ch to my II

CHNG VI CH TO CHI TIT DNG BC

6.1.2 C TNH K THUT

Khi ch to chi tit dng bc th yu cu k thut quan trng nht l
ng tm ca mt ngoi v mt l v vu ng g c gia mt u v
ng tm l.

Cng ngh ch to my II

CHNG VI CH TO CHI TIT DNG BC

chnh xc bn thn cc b mt:
ng knh mt ngoi ca bc t chnh xc cp 710. Nhm b
mt Ra = 2,5m.
ng knh l t chnh xc cp 7, i khi l cp 10. i vi cc l bc
cn lp ghp i hi chnh xc ti cp 5. Nhm b mt Ra = 2,50,63m,
i khi Ra = 0,32m.
Vi mt u Rz= 4010 m, i khi Ra= 2,5 m.

Cng ngh ch to my II

CHNG VI CH TO CHI TIT DNG BC

chnh xc v trtng quan gia cc b mt.
kh ng ng tm gia mt ngoi v mt l bc tu tng iu kin
lm vic m quy nh c th. Th ng thng kh ng ng tm ny
kh ng ln hn 0,15mm.
kh ng vu ng g c gia mt u v ng tm l nm trong
khong 0,10,2 mm/100 mm bn knh. Vi loi bc chu ti trng
theo chiu trc th kh ng vu ng g c ny l 0,020,03 trn 100
mm bn knh.

dy thnh bc cho php sai lch trong khong 0,030,15 mm.

Cng ngh ch to my II

CHNG VI CH TO CHI TIT DNG BC

6.1.3 TNH CNG NGH
- c trng quan trng v kch thc ca bc l t l gia chiu di v
ng knh ln nht ca chi tit. T l ny thng nm trong khong
0,5-3,5.
T l ny nhm m bo s cn i v kch thc v hp l v hnh
dng.
- Ch n kch thc ca l bc v mt l thng gia cng kh ln
mt ngoi.

- B dy ca bc cng l mt c im cn lu khi gia cng chi tit.

V nu bc mng qu th khi gia cng v nhit luyn s b cong vnh.

Cng ngh ch to my II

CHNG VI CH TO CHI TIT DNG BC

6.1.4 VT LIU CH TO
- Vt liu ch to chi tit dng bc c th l thp, ng thau,

ng , gang v cc hp kim c bit khc.

- Ngoi ra c th dng cht do, gm s, kim loi bt ch
to mt s dng bc chuyn dng.

vd : nh ng xilanh ca ng c t trong dng gang xm

GX21-40

Cng ngh ch to my II

10

CHNG VI CH TO CHI TIT DNG BC

Ph i v phng php ch to ph i:
Vic chn ph i ch to cc chi tit dng bc ph thuc vo iu

kin lm vic, hnh dng v sn lng ca n :

Vi bc c D < 20 mm thng d ng ph i thanh nh hnh, hoc
ph i thanh cn n ng hoc ph i c c.
Vi bc c D > 20 mm thng d ng ph i ng hoc ph i c c
l sn.
Tu theo sn lng v yu cu k thut cng nh iu kin sn
xut m c th c trong khu n ct lm khu n bng tay, bng my
hoc c th c trong khu n kim loi, c ly tm hay c p lc.
Cng ngh ch to my II

CHNG VI CH TO CHI TIT DNG BC

Bc c thnh mng v x rnh thng to ph i t ng thanh,

ng , cng c khi d ng ph i t tm kim loi un thnh bc.
Bc bng vt liu s, cht do, kim loi bt thng to ph i bng

cch p trong khu n v sau em thiu kt. Nhng ph i p v c

trong khu n kim loi vi p lc c th to sn l nh ti 3 mm hoc
nh hn na.

Cng ngh ch to my II

CHNG VI CH TO CHI TIT DNG BC

6.2 Ch ct
- Chiu su ct t

- Lng chy dao S

- Vn tc ct V
Ch ct c tra trong cc s tay c ng ngh CTM ca nh sut
bn khoa hc v k thut, Ch bin: GS.TS Nguyn c Lc

Cng ngh ch to my II

13

CHNG VI CH TO CHI TIT DNG BC

6.3 Trnh t gia cng chi tit dng bc

6.3.1 Chun nh v gia cng chi tit dng bc
6.3.2 Trnh t gia cng cc b mt ch yu
6.3.3 Bin php thc hin cc nguyn cng

Cng ngh ch to my II

14

CHNG VI CH TO CHI TIT DNG BC

6.3 Trnh t gia cng chi tit dng bc

6.3.1 Chun nh v gia cng chi tit dng bc
V yu cu v ng tm ca mt ngoi vi mt l; vung gc
gi mt u vi ng tm do chun nh v l mt ngoi hoc
mt l.

Cng ngh ch to my II

15

CHNG VI CH TO CHI TIT DNG BC

1. Gia c ng tt c cc mt ngoi, l v mt u ca bc trong mt ln g
L

a)

b)
c)

Chi tit c nh v 4 bc t do bng mm cp 3 chu. Phng

php ny ch p dng cho sn xut n chic

Cng ngh ch to my II

16

CHNG VI CH TO CHI TIT DNG BC

2. Gia c ng tt c cc mt chnh sau hai ln g t.

Cng ngh ch to my II

17

CHNG VI CH TO CHI TIT DNG BC

3. Gia c ng tt c cc mt chnh sau ba ln g t.

Cng ngh ch to my II

18

CHNG VI CH TO CHI TIT DNG BC

4. Gia cng tt c cc mt chnh sau bn ln g t

Cng ngh ch to my II

19

CHNG VI CH TO CHI TIT DNG BC

6.3.2 Trnh t gia cng.

1. Gia cng cc b mt chnh ca bc (mt ngoi, l, mt u).

2. Khoan cc l ph.
3. Gia cng cc mt nh hnh.
4. Nhit luyn : Gia cng tinh cc l v mt ngoi.

5. nh bng nhng b mt c yu cu bng cao

6. Kim tra.

Cng ngh ch to my II

20

CHNG VI CH TO CHI TIT DNG BC

6.3.3 Bin php thc hin cc nguyn cng chnh.
1. Gia cng cc bc t phi thanh.
Xn mt u, Tin ngoi, Khoan mi, Khoan l, Tin trong, Ct t

Rz40

2x45

Ln g A

60

55

55

45

25

2,5

40
55

Chi tit Bc

Cng ngh ch to my II

1)

2)

21

CHNG VI CH TO CHI TIT DNG BC

45

22

25

40

60

3)

Cng ngh ch to my II

4)

58

5)

22

CHNG VI CH TO CHI TIT DNG BC

Cng ngh ch to my II

23

CHNG VI CH TO CHI TIT DNG BC

Nu bc dng cc y kn hoc h. cn c vung gc
ca mt g cc v tm th ta phi tin rng l nh hnh bn
L

Nguyn cng I

Nguyn cng II

Du

a)

1)
4)

2)

b)

C t
phng

l
L

5)

Con ln

3)

Cng ngh ch to my II

6)

c)

24

CHNG VI CH TO CHI TIT DNG BC

Sn xut lot ln v
hng khi thc hin trn
my revolve
- Xn mt u,
- y phi thanh ti c t
- khoan l,
- tin mt tr ngoi,
- vt mp,
- doa th,
- doa tinh l v ct t

Cng ngh ch to my II

25

CHNG VI CH TO CHI TIT DNG BC

2. Cc bc ch to t phi ng.

Bin php gia cng cc mt chnh ca bc ch to t phi ng c bn

ging nh i vi cc bc ch to t phi thanh, nhng phi thay

nguyn cng khoan bng nguyn cng khot v doa l.

Cng ngh ch to my II

26

CHNG VI CH TO CHI TIT DNG BC

3. c v rn n chic.

Nu sn lng thp, bc c nh c th gia c ng cc mt chnh trn

my tin vn nng th ng thng. Mt ln d ng l lm chun tinh gia
c ng mt tr ngoi hoc d ng mt ngoi lm chun tinh gia c ng l.

Cng ngh ch to my II

27

CHNG VI CH TO CHI TIT DNG BC

3. c v rn n chic.
TH1: i vi bc hnh ng h hai u c th dng trc g ; ngoi ra c
th dng ng kp n hi v trc g n hi

Phi

Phi

Trc g

Cn mooc s 5
2

Cng ngh ch to my II

28

CHNG VI CH TO CHI TIT DNG BC

TH2: i vi bc hnh cc y kn cng dng trc g nhng kt cu khc

1

Cn mooc s 5

Cng ngh ch to my II

Phi

29

CHNG VI CH TO CHI TIT DNG BC

TH3: Bc c thnh mng, khi gia cng cn ch ti s bin dng ca cc

thnh mng do lc kp ca cc chu kp gy ra sau khi gia cng xong, l
bc thng b mo.
Khc phc: dng cc chu kp c m kp rng, di hoc dng cc ng kp
n hi.

Cng ngh ch to my II

30

CHNG VI CH TO CHI TIT DNG BC

Hoc Kp cht bng kh nn

ng kp kh nn
Cng ngh ch to my II

Trc g kh nn
31

CHNG VI CH TO CHI TIT DNG BC

4. Cc bc dng c bit.
Nhng bc c l cn thng c khot v doa bng dao hnh cn.

Nhng bc c mt lp kim loi chng mn (bc hai lp) th sau khi

gia cng tinh l, tin hnh c hoc p lp hp kim trn mt l, sau
gia cng tinh li trn lp hp kim .

Cng ngh ch to my II

32

CHNG VI CH TO CHI TIT DNG BC

6.3.3.2 Gia cng th v tinh cc mt nh hnh ngoi v trong
Gia c ng rnh then.
Nu sn lng nh, rnh then c gia c ng trn my xc,
Nu sn lng ln, then trong l c gia c ng trn my chut.
Rnh then mt ngoi c gia c ng bng dao phay ng n trn my
phay ng hoc dao phay a trn my phay ngang.
Cch gia c ng tng t nh gia c ng rnh then trn chi tit trc.

Cng ngh ch to my II

33

CHNG VI CH TO CHI TIT DNG BC

Gia cng cc rnh dn du

gia cng cc b mt ny ta dng phng php tin chp hnh.

Cng ngh ch to my II

34

CHNG VI CH TO CHI TIT DNG BC

6.3.3.3 Gia cng cc l ph.
Cc l ph trn bc thng l cc l du, l c ren lp cht vi
cc chi tit khc.
gia cng cc l ny, bc c nh v bng mt ngoi v mt
u hoc mt trong l v mt du.
trnh bin dng cho chi tit, lc kp nn theo hng theo chiu
trc.

Cng ngh ch to my II

35

CHNG VI CH TO CHI TIT DNG BC

3
7,5
1

Cng ngh ch to my II

36

CHNG VI CH TO CHI TIT DNG BC

6.3.3.4 Gia cng cc b mt sau nhit luyn.

Gia cng tinh bc thng c tin hnh i vi mt trong hoc mt

ngoi.
m bo ng tm ca cc b mt, cn ly mt ny lm chun
gia cng mt kia.
Gia cng tinh cc b mt thng thc hin trn my mi

Cng ngh ch to my II

37

CHNG VI CH TO CHI TIT DNG BC

6.3.3.5 Kim tra.

a. Kim tra v ng tm gia cc b mt

1
1
a)

Cng ngh ch to my II

b)

c)

38

CHNG VI CH TO CHI TIT DNG BC

b. Kim tra v vun gc gia cc mt u v tm

Cng ngh ch to my II

39

CHNG VI CH TO CHI TIT DNG BC

TNG KT
6.1 Cu to chi tit dng Bc
6.2 Ch ct
6.3 Trnh t gia cng
6.3.1 Chun nh v gia cng chi tit dng hp

6.3.2 Trnh t gia cng cc b mt ch yu

6.3.3 Bin php thc hin cc nguyn cng

Cng ngh ch to my II

40

CHNG VI CH TO CHI TIT DNG BC

NHIM V V NH
1. c li chng VI v lm bi tp
2. Cc nhm chun b bi thuyt trnh nhng yu cu sau
Phn tch chc nng lm vic ca chi tit
Phn tch tnh cng ngh trong kt cu .
Xc nh dng sn xut
Chn phng php ch to phi
Trnh t cng ngh gia cng chi tit
S nh v , kp cht, chn loi my, loi dao gia cng chi tit
Hy nu cch tnh tng thi gia cng chi tit.
thit k c g thc hin 1 nguyn cng th bn cn nhng thng
s no.

3. n tp cc chng 4, 5, 6 kim tra 1 tit

Cng ngh ch to my II

41