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DODGE E-Z KLEEN and

ULTRA KLEEN Ball Bearings

DODGE E -Z K LEEN a nd
U LTR A K LEEN B a ll B e a r i ng s
For over 125 years, the DODGE brand has been synonymous with the
best the industry has to offer. Bearing users in the food and beverage
industry recognize that with DODGE they have access to the best
selection of the highest quality mounted ball bearings available in
the market.

Combine these features with the a complete line of polymer and


stainless housing offerings, concentric and adapter mounting options,
and a world class manufacturing facility in Rogersville, Tennessee,
and you have a family of mounted ball bearing products that are
unsurpassed in the industry.

The DODGE E-Z KLEEN and ULTRA KLEEN bearings for the food and
beverage industry offer an array of features that provide extended life
in these challenging conditions. DODGE has the only bearings in the
industry to offer a patented triple-lip seal with a rubberized flinger
called the QuadGuard sealing system. These units also include an
exclusive ball retainer called the Maxlife cage that helps retain
lubrication and prevents washout in wet environments.
Triple Lip Seal

Patented QuadGuard Seal


The QuadGuard seal consists of two patented features that are
unique to DODGE bearings and are standard on the E-Z KLEEN and
ULTRA KLEEN product.
Triple-lip seal
Patented design
Mechanically retained seal with two contact points on the
inner ring and one that rides against flinger surface
Three points of contact guard against contamination and
keep in lubricants
Maximizes sealing with minimal increase in drag compared
to a single lip design
Rubberized flinger
Industrys first and only patented design
Molded rubber provides additional protection from
contaminants entering the bearing
Baffle design of the rubber on the external surface of the
flinger enhances the removal of liquid as it rotates
Extended rubber baffle outer diameter increases centrifugal
acceleration to discard moisture and contamination away
from bearing
Grease chambers on the internal surface prevent lubricants
from exiting the bearing
Superior design increases service life in dirty environments
thus leading to extended uptime

Maxlife Cage

Rubberized Flinger

M a x l i f e Cage
The Maxlife cage is the product of extensive research and development
in retainer technology and industry leading engineering.
Two-piece design that creates a grease compartment around
each of the rolling elements
Compartments provide constant contact between balls and
grease so an oil film will always exist to prevent wear and
minimize friction and heat
Relative motion between the components and the grease is
reduced which results in lower operating temperatures and
extended life
Compartmental construction of the cage holds in the grease and
prevents it from being washed out in extremely wet conditions
Exclusive design extends life with less frequency of
re-lubrication than standard designs
Included in both E-Z Kleen and ULTRA KLEEN products

E -Z K LEEN

a nd

U LTRA K LEEN

E-Z KLEEN and ULTRA KLEEN bearings are offered in a wide variety
of polymer and stainless housings.

Polymer
204 to 210 Series (3/4 bore to 2, 20mm to 50mm)
- Pillow Block
- Two-Bolt Flange
- Four-Bolt Flange
204 to 207 Series (3/4 bore to 1-7/16, 20mm to 50mm)
- Tapped Base
- Flange Bracket
- Wide Slot Take-Up
Solid cross-section base housings
No core cavities to trap contaminants
Anti-microbial agent retards bacteria and fungus growth
All stainless hardware and fittings
Housing strength exceeds bearing static capacity
Snap-on end covers available

DODGE E-Z KLEEN polymer housing with solid-based housing

Stainless Steel
204 to 208, 210 Series
- Pillow Block
- Two-Bolt Flange
- Four-Bolt Flange
- Narrow Slot Take-Up
- Wide Slot Take-Up
- Tapped Base
- Flange Bracket (no 208)
- 204-207 Series
- Light Duty Two-bolt Flange, LFT
- Light Duty Three-bolt Flange, LF
300 series stainless steel casting
Snap-on end covers available

Competitive bearing with cavities and fillings that can trap bacteria

DODGE U LTR a K LEEN


The DODGE ULTRA KLEEN ball bearing is the most innovative product
in the market today for the food and beverage industry. The ULTRA
KLEEN is built for extended life in wet and corrosive environments.

QuadGuard sealing system


Maxlife cage
100% stainless steel inserts
65 setscrews provide maximum locking force without
compromising the strength of the inner ring
Stainless anti-rotation pin prevents insert from rotating
in the housing
100% filled with H1, food grade grease
Available in polymer and stainless housings

Stainless Steel Balls

Maxlife Cage

Triple-lip Seal

Flinger with
molded-on rubber lip

Setscrew (SC)
65 stainless set screws provide superior
holding force without compromising the
strength of the inner ring
Stainless anti-rotation pin to prevent
insert from rotating in the housing

DODGE E -Z K LEEN
The DODGE E-Z KLEEN ball bearing uses a patented, corrosion
resistant coating that is superior to any coated product in the market.
QuadGuard sealing system
Maxlife cage
Corrosion resistant insert has a patented nickel alloy Teflon
composite coating
Offered in setscrew (SC), concentric (D-LOK), and adapter
mount (GRIP TIGHT) locking mechanisms
Available in polymer and stainless housings

24 HOur Salt FOG


teSt reSultS
DODGE E-Z KLEEN Corrosion
Resistant Insert
No corrosion after testing

The DODGE E-Z KLEEN corrosion resistant (CR) insert out performs
other coatings on the market today such as black oxide, zinc and thin
dense chrome (TDC).
Tests have shown that the DODGE CR insert exhibited 300% longer
bearing life than a typical TDC coated insert. The CR insert load
capacity is not de-rated as compared to stainless inserts.

Black Oxide
Zinc Plating

DODGE offers the CR insert in three patented locking mechanisms.

Setscrew (SC)
65 stainless set screws provide superior holding force
without compromising the strength of the inner ring
Stainless anti-rotation pin to prevent insert from rotating in
the housing

Concentric (D-LOK)
Concentric locking accomplished with the use of a locking
collar and slotted inner ring
Eliminates damage to stainless shafting caused by set
screws
Reduced vibration as compared to set screws

Thin Dense Chrome (TDC)

SC

Adapter Mount (GRIP TIGHT)


DODGE-only patented thin wall adapter mount
Push/pull adapter mount system provides easy on/easy off
installation and removal
Built-in bearing puller reduces the time associated with
removing bearings from shaft
Adapter mount does not damage stainless shafting
Interchangeable adapters reduce inventory

D-LOK

GRIP TIGHT

DODGE Snap-On End Covers


All DODGE E-Z KLEEN and ULTRA KLEEN housings are machined
with a groove to accept a snap-on style polymer end cover.
DODGE Snap-On End Covers:
Are durable and easy to install.
Include a drain hole to prevent moisture from collecting
inside the cover.
Incorporate an additional lip on the mounting surface for a
more rigid fit within the housing that creates a better seal
and reduces the chances that the cover will get knocked
off during operation or high pressure cleaning.
Provide positive sealing in wet environments and
create a safer working condition by covering
exposed, rotating shafts.

Extended lip provides a secure fit


and positive sealing

World Headquarters
P.O. Box 2400, Fort Smith, AR 72902-2400 U.S.A., Ph: (1) 479.646.4711, Fax (1) 479.648.5792, International Fax (1) 479.648.5895
Baldor - Dodge
6040 Ponders Court, Greenville, SC 29615-4617 U.S.A., Ph: (1) 864.297.4800, Fax: (1) 864.281.2433
Baldor Electric Company
BR3001

www.baldor.com

All Rights Reserved. Printed in USA.


10/09 TCP 25,000

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