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Report On Industrial Training
Report On Industrial Training
TRAINING REPORT
2015
Undertaken At,
Raj Pharmaceuticals
Analytical and Research Laboratory
Under the guidance of,
Dr. Rana Singh,
Head of Analytical and Research
Department
Benazir Shugufta
SRM University
DECLARATION
Date:
Mumbai
AKNOWLEDGEMENT
I take this opportunity to express my gratitude and special thanks to Dr. Rana
Singh, the Head of Analytical and research laboratory in Raj Pharmaceuticals for
guiding and allowing me to carry out my project at their esteemed work place and
extending full support during the training.
The internship opportunity I had here was a great chance for learning and
professional development. I am also grateful for having a chance to meet so many
wonderful people and professionals who led me though this internship period.
I express my deepest thanks to [Rakesh Kumar], [Sr. Scientist], Ms. [Archana], [Asst.
Researcher], Ms. [Shailja Bansal], [Jr. Scientist] and Mr [Rahul Singh], [Lab
assistant] for their careful and precious guidance which were extremely valuable for
my study both theoretically and practically.
I perceive this opportunity as a big milestone in my career development. I will strive
to use gained skills and knowledge in the best possible way.
Sincerely,
Benazir Shugufta
INTRODUCTION
Pharmaceutical analysis is a branch of practical chemistry that involves a series of
process for identification, determination, quantification and purification of a
substance, separation of the components of a solution or mixture, or determination of
structure of chemical compounds.
The substance may be a single compound or a mixture of compounds and it may be
in any of the dosage form. The substance used as pharmaceuticals are animals,
plants, microorganisms, minerals and various synthetic products.
The sample to be analysed is called as analyse and on the basis of size of sample,
they can be classified as macro(0.1 g or more), semi micro (0.01 g to 0.1 g),
micro(0.001 g to 0.01 g), sub micro (0.0001 g to 0.001 g), ultramicro (below 10-4 g),
trace analysis(100 to 10000 ppm). Among all, the semi micro analysis is widely used.
TYPES
There are main two types of chemical analysis.
1. Qualitative (identification)
2. Quantitative (estimation)
1. Qualitative
analysis is
performed
to
establish
composition
of
natural/synthetic substances. These tests are performed to indicate whether
the substance or compound is present in the sample or not. Various
qualitative tests are detection of evolved gas, formation of precipitates, limit
tests, colour change reactions, melting point and boiling point test etc.
2. Quantitative analytical techniques are mainly used to quantify any
compound or substance in the sample. These techniques are based in :
(a) The quantitative performance of suitable chemical reaction and either
measuring the amount of reagent added to complete the reaction or
measuring the amount of reaction product obtained,
(b) The characteristic movement of a substance through a defined medium
under controlled conditions,
(c) Electrical measurement,
(d) Measurement of some spectroscopic properties of the compound.
2. Electrical methods
Electrical methods of analysis involve the measurement of electric current, voltage or
resistance in relation to the concentration of some species in the solution.
Electrical methods of analysis include:
(a) Potentiometry
(b) Conductometry
(c)Polarography
(d) Voltametry
(e) Amperometry
Potentiometry measures electrical potential of an electrode in equilibrium with an ion
to be determined. Conductometry measures electrical conductivity of an electrode
with a reference electrode while Polarography, Voltametry and Amperometry
measures electrical current at a micro-electrode.
3. Instrumental methods of analysis
Instrumental method involves measurement of some physical properties of the
compound or a substance. These methods are employed for determination of minor
or trace concentration of element in the sample.
Instrumental methods are preferred due to their selectivity, high speed, accuracy and
simplicity of analysis. Any change in the properties of the system are detected by
measurement of absorbance, specific rotation, refractive index, migration difference,
charge to mass ratio etc.
Spectroscopic methods of analysis depend upon measurement of the amount of
radiant energy of a particular wavelength emitted by the sample.
Methods which include absorption of radiation are ultra violet, visible, infra-red,
atomic absorption, nuclear magnetic resonance spectroscopy etc.
Emission methods involve heating or electrical treatment of the sample so that the
atoms are raised to the excited state to emit the energy and the intensity of this
energy is measured. Emission methods include emission spectroscopy, flame
photometry, flourimetry etc.
Chromatographic techniques and electrophoretic methods are separation methods
for the mixure of compounds, but also applied for identification of compounds of
mixures. Various chromatographic techniques are GC, HPLC, TLC, HPTLC, PC etc.
Mass spectrometry involves vaporization of material using a high vaccum and the
vapour is bombarded by a high energy electron beam. Vapour molecules undergo
fragmentation to produce ions of varying size. These ions are differentiated by
accelerating them in electrical field and then deflecting them in a magnetic field.
Each kind of ion gives a peak in the mass spectrum.
APPLICATIONS
Manufacturing industries require both qualitative and quantitative analysis to
ensure that their raw materials meet certain specifications, and to check the
quality of final product.
Raw materials are to be checked to ensure that the essential components are
present within the predetermined range of composition and there are not any
unusual substances present which might upset the manufacturing process or
it may appear as a harmful impurity in the final product.
In the development of new products which contains mixtures other than the
pure material, it is necessary to ascertain composition of mixture which shows
the optimum characteristics for which the material has been developed.
Geographical surveys require analysis to determine the composition of soil
sample and numerous rock samples collected from the field.
Most of the industrial processes give rise to pollutants which may cause
health related problems. So quantitative analysis of air, water and soil sample
should be carried out to determine the level of pollution and to establish the
safe limits for pollutants.
Diagram :
PROCEDURE:
i.
ii.
iii.
Determination of absorbance
i.
ii.
iii.
iv.
CALCULATIONS:
DISCUSSIONS:
Application of uv/vis spectroscopy:
Determination of configurations of geometrical isomers- It is observed that cisalkenes absorb at different wavelength than the trans-alkenes. The two
isomers can be distinguished with each other when one of the isomers has
non-coplanar structure due to steric hindrances. The cis-isomer suffers
distortion and absorbs at lower wavelength as compared to trans-isomer.
Working:
The schematic of an HPLC instrument typically includes a sampler, pumps, and a
detector. The sampler brings the sample mixture into the mobile phase stream which
carries it into the column. The pumps deliver the desired flow and composition of the
mobile phase through the column. The detector generates a signal proportional to
the amount of sample component emerging from the column, hence allowing
for quantitative analysis of the sample components. A digital microprocessor and
user software control the HPLC instrument and provide data analysis. Some models
of mechanical pumps in a HPLC instrument can mix multiple solvents together in
ratios changing in time, generating a composition gradient in the mobile phase.
Various detectors are in common use, such as UV/Vis, photodiode array (PDA) or
based on mass spectrometry. Most HPLC instruments also have a column oven that
allows for adjusting the temperature the separation is performed at.
Diagram :
MATERIALS REQUIRED:
Paracetamol reference standard, tablets of paracetamol 500 mg, HPLC grade
methanol and water and 0.45m nylon membrane filter.
PROCEDURE:
A) InstrumentationThe method development was performed with a cyber lab reverse phase high
performance liquid chromatography separating system. Separation was achieved
using a mobile phase methanol and water in the ratio of (65:35) at flow rate 1.0
ml/min. The eluent was monitored with a UV-Detector at a wavelength 243 nm. The
column was maintained at ambient temperature and injection volume of 20 l was
used. The mobile phase was filtered through 0.45m nylon membrane filter. The
absorbance have been taken with same solvents methanol and water (65:35) and
same wave length 243 nm. The absorbance was measured with 3 mL capacity
quartz cuvette.
B) Preparation of Stock solutionThe stock solution of paracetamol 100 ppm was prepared in mobile phase methanol
and water (65:35). The solutions were filtered through a 0.45 m nylon membrane.
The mobile phase was degassed with sonication instrument. The mobile phase was
sonicated to 5 min.
E) Specificity
To determine the specificity was taken excipients of the tablets in equivalent to the
sample weight. The solution was prepared similarly to the sample solution. The
solution was analysed as per the proposed method
F) Accuracy
The recovery was checked at the three theoretical concentrations level 25, 50 and
75 g. The percentage recovery was calculated using the following equation:
% Recovery = [A] 100 / [B]
Where [A] is the net peak area of the drug in sample, [B] is the peak area of the drug
in standard mixture.
OBSERVATION:
Table 1: It shows summary of validation system suitability parameters
APPLICATIONS:
Stability Studies
Compound Identification
Working Standards
Diagram:
FUSIDIC ACID:- Fusidic acid is antibiotic derived from Fusidium coccineum, exerts
powerful antibacterial activity against a number of gram-positive organisms.
Staphylococci, including the strains resistant to penicillin or other antibiotics, are
particularly susceptible to fusidic acid. tomic absorption spectrometric method is
based on precipitation of the ion associates formed from the reaction of fusidic acid
with silver nitrate, copper acetate or ferric chloride standard solutions. The formation
and solubility of the solid complexes at the optimum conditions of pH and ionic
strength values have been studied. The method depends on direct determination of
the ions in the precipitate or indirect determination of the ions in the filtrate by atomic
absorption spectroscopy.
MATERIALS REQUIRED:
Double distilled water, Fusidic acid, 0.025 M silver nitrate (0.524% W/V solution),
0.01 M copper acetate (0.2% W/V solution) and 0.01 M ferric chloride (0.18% W/V
solution), Fucicort cream labeled to contain 20 mg fusidic acid and 1 mg
betamethasone per each game of cream.
PROCEDURE:
1. Standard preparations - Stock solutions containing 10 g ml-1 fusidic acid
was prepared in distilled water.
2. Working standard solutions containing 20-100 ng ml-1, were prepared by
suitable dilution of the stock solutions with distilled water.
3. Atomic absorption spectrometric method utilizing silver (Procedure A)
To aliquots of fusidic acid stock solution (equivalent to 20-100 ng ml-1), two ml
of 0.025 M silver nitrate solution was added The precipitates were washed
with redistilled deionized water until free of silver (I).
Direct method -The precipitates obtained above were dissolved in a minimum
amount of dilute ammonia solution and completed to 25 ml with redistilled
deionized water. Two ml of the resulting solutions was diluted to 25 ml with
redistilled deionized water.
Indirect method - The filtrates and washings were collected in a 100 ml
volumetric flask and completed to volume with redistilled deionized water. Ten
OBSERVATION:
i.
Slightly alkaline (pH 7.8-8.3) alcoholic solutions of fusidic acid gave white
coagulated precipitates with silver nitrate (procedure A), green bluish
precipitates with copper acetate (procedure B) and reddish brown precipitates
with ferric chloride (procedure C).
ii.
iii.
The molar ratios of the formed chelates were studied. The method revealed 1:1, 2:1
and 3:1 fusidic acid to silver (I), copper (II) and iron (III), respectively.
iv.
The stability constants of the formed chelates were calculated using the
following equations:
= A/Aex CX / (CM A/Aex CX) (CL nA/Aex CX)n
Where is the stability constant of the formed chelate, M indicates metal, L indicates
ligand, n =X/(1-X) where X is the mole fraction of the ligand at the maximum of the
continuous variation curve. A/Aex is the ratio of the observed absorbance to that
indicated by the tangent for the same wavelength. CM and CL are the concentrations
of the metal and the ligand, respectively, Cx = CL/n = CM [19].
The calculated stability constants for the formed chelates (Table 1) are ranging from
111.1482 x 10-7 to 179.2123 x 10-7 indicating good stability of the formed chelates.
RESULT:
Fusidic acid was successfully quantified in the pharmaceutical dosage forms.
DISCUSSIONS:
Applications of Atomic Absorption Spectroscopy
food analysis
analysis of additives in lubricating oils and greases (Ba,Ca, Na, Li, Zn, Mg)
analysis of soils
clinical analysis (blood samples: whole blood, plasma, serum; Ca, Mg, Li, Na,
K, Fe)
Point of originthe spot where you put your chemicals on the stationary
phase.
TLC works off of affinities. If a chemical has a higher affinity for the silica plate and a
low affinity for the solvent (which would happen if the compound is quite polar) it will
stick to the plate (it wouldnt migrate far). If the chemical has a low affinity for the
plate and a high affinity for the solvent (which would happen if it is quite non
polar), it will fly up the plate with the solvent, because it hates being in contact
with the polar silica, but is happy being in contact with the solvent.
MATERIALS REQUIRED:
PROCEDURE:
1. You will start this experiment by determining the chromatographic
properties of the drugs in their pure form. Obtain a TLC plate and very
gently draw a line about 1 cm from the bottom of the plate using a
dull pencil on the side that has the silica.
2. On the line, draw 4 small lines and label the lines T (for
acetaminophen, Tylenol), A (for aspirin), I (for ibuprofen), and C (for caffeine).
3. Touch a clean capillary tube to the acetaminophen solution to draw up about
12 cm of solution. Being careful to not disturb the silica, touch the capillary to
the silica on the T line.
4. Repeat the process using clean capillaries each time for the remaining 3
solutions.
CALCULATIONS:
The unknowns are: Anacin, Excedrin, Motrin, Tylenol
The distance from starting point to the end point of the reading 1 is 5cm while for
reading 2 is 5.1 cm.
The above calculations shows that the drug contains caffeine and aspirin.
RESULT :
The drugs in pain relievers were analysed and the unknown drugs were
successfully identified by TLC comparison with several known compounds.
The compounds identified are Caffeine and Aspirin, hence the drug is
Anacin.
Working :
To understand the powerfulness and usefulness of FTIR spectrometer, it is essential
to have some background information of dispersive IR Spectrometer. The basic
components of a dispersive IR spectrometer include a radiation source,
monochromator, and detector. The common IR radiation sources are inert solids that
are heated electrically to promote thermal emission of radiation in the infrared region
of the electromagnetic spectrum. The monochromator is a device used to disperse or
separate a broad spectrum of IR radiation into individual narrow IR frequencies.
Generally, dispersive spectrometers have a double-beam design with two equivalent
beams from the same source passing through the sample and reference chambers
as independent beams. These reference and sample beams are alternately focused
on the detector by making use of an optical chopper, such as, a sector mirror. One
beam will proceed, traveling through the sample, while the other beam will pass
through a reference species for analytical comparison of transmitted photon
wavefront information.
After the incident radiation travels through the sample species, the emitted wavefront
of radiation is dispersed by a monochromator (gratings and slits) into its component
frequencies. A combination of prisms or gratings with variable-slit mechanisms,
mirrors, and filters comprise the dispersive system. Narrower slits gives better
resolution by distinguishing more closely spaced frequencies of radiation and wider
slits allow more light to reach the detector and provide better system sensitivity. The
emitted wavefront beam (analog spectral output) hits the detector and generates an
electrical signal as a response.
Detectors are devices that convert the analog spectral output into an electrical
signal. These electrical signals are further processed by the computer using
mathematical algorithm to arrive at the final spectrum. The detectors used in IR
spectrometers can be classified as either photon/quantum detectors or thermal
detectors.
Diagram :
Ibuprofen:
PROCEDURE:
IR analyses were performed in a Bruker FTIR IFS 68 equipment.
Quantitative anaylsis of solutions of ibuprofen in chloroform were performed in a cell
with CaF2 windows and variable optic pathway.
Quantitative analysis of solid samples were performed through thin wafers with KBr.
A) Liquid Sample
i. Two salt plates were rinsed using chloroform and wiped dry.
ii. A sample of liquid paraffin was taken and added to one of the salt plates.
iii. The two plates held together by capillary action were then mounted in the
beam path of the spectrophotometer.
iv. The results were printed as a graph.
vi.
After aboubt 20 sec open the Kbr handpress and the pellet infrared
spectrum was measured.
OBSERVATION:
RESULT:
The quantification of Ibuprofen through infrared spectroscopy was accomplished with
the requirements of specificity, precision and accuracy in order to be used as a
method for the quality control of pharmaceuticals.
negative charges.In order to break intra and inter disulphide bonds the protein are
treated with -mercaptoethanol.
Volume of Reagents Used to Cast Polyacrylamide Gels
Gel %
30%
Acrylamide
Water
5x TBE
APS
TEMED
8%
3.2 ml
6.4 ml
2.4 ml
200 l
10 l
10%
4.0 ml
5.6 ml
2.4 ml
200 l
10 l
12%
4.8 ml
4.8 ml
2.4 ml
200 l
10 l
MATERIALS REQUIRED:
1. Mini gel Apparatus (Vertical)
2. D.C power supply with Cord
3. Test tubes
4. Eppendorfs
5. Micropipettes and tips
6. Gel storage bag
Reagents required:
1. Acrylamide stock (30%)
2. Separating Gel Buffer (1.5M Tris, pH 8.8)
3. Ammonium per sulfate (10% APS)
4. N, N, N, N- tetra methyl ethylene diamine (TEMED)
5. Electrophoresis buffer
Preparation of reagents:
1. Acrylamide stock (30%)
Acrylamide
29.2gm
Bisacrylamide
0.8gm
Distilled water
100ml
Dissolve the salts in 100 ml water
2. Separating Gel Buffer (1.5M Tris, pH 8.8)
Weigh 18.17gm of Tris in
adjusted to 8.8 using 1N hydrochloric acid and final volume make upto 100
ml
13. Connect the electrodes to the power pack and the switch on the current
and observe for the formation of bubbles which indicates the passage of
current
14. Keep 15-20mA/75-100V for separating gel.
15. Turn off the power supply when the tracking dye reached the bottom of the
gel and transfer the gel to the staining solution for 1-2 hours.
16. Later transfer the gel to destaining solution until the clear bands are
visible.
RESULT:
PAGE was successfully performed and the purified fluorescent protein was
extracted.