NOTE-Spec. For Ductile Iron Pipes1 K9-K12

SPECIFICATION FOR
DUCTILE IRON PIPES
SPECIFICATION SAJH PS / DI / 001

(Rev.1.0 / 09.2004)
QUALITY ASSURANCE DEPARTMENT

SAJ HOLDING SDN. BHD.
NO CHANGES ALLOWED WITHOUT THE PERMISSION OF QUALITY ASSURANCE DEPARTMENT

OF SAJ HOLDINGS SDN BHD
SAJ HOLDINGS SDN. BHD.
SAJH SPECIFICATIONS FOR DUCTILE IRON PIPES

Contents
Page
Contents
1.0
General
2.0
Pipe
3.0
Process of Manufacturing
4.0
Lengths and dimensions
5.0
Coating and Linings for pipes
6.0
Internal Lining of Cement Mortar
7.0
Rubber ring / gaskets
8.0
Testing and inspection
9.0
Packing
10.0
Marking of Ductile Iron Pipes
11.0
Pre- Delivery Inspection and evaluation
12.0
Certification
13.0
Schedule of stores
7-32
SAJH PS/DI/001 (Rev.1.0 / 09.2004)

SPECIFICATION FOR DUCTILE IRON PIPES
1.0
2.0
3.0
General
a.
The specification is applicable to Ductile Iron Pipes for water supply systems and shall
conform to BS EN 545:2002.
b.
These specifications will provide necessary information on the product dimension and
requirements for the supply of pipes only.
Pipes
a.
The pipe shall manufactured with socket and spigot, plain-ends and flanged-ends of
Class 40 or Class K9.
b.
For all specials/fittings, the product shall be of minimum Class K12.
c.
All Ductile Iron Pipes and accessories shall be designed to withstand hydraulic working
pressure of PN 16.
d.
All flanges shall be of stainless steel complying with PN 16 BS 4504 or equivalent

standards.
Process of Manufacturer
a.
Pipes and the accessories of Ductile Iron may subjected to suitable heat treatment in
order to give them the required mechanical characteristics or tensile properties as shown
in table below.
Tensile strength
Elongation
Hardness
Centrifugally Cast Pipes

DN 100 to 800
Min. 420 N/mm
Min. 10%
Max. 230 HB
SAJH PS/DI/001 (Rev.1.0 / 09.2004)

Fittings
DN 100 to 800
Min. 420 N/mm
Min. 5%
Max. 250 HB
4.0
Length and Dimensions

4.1
The effective length of all straight pipes shall be 6.0 meters.
4.2
The diameter and shell thickness of standard pipes shall be shown below.
Pipes diameter (mm)
5.0
Pipe shell thickness (mm)
Nominal Diameter
Outside
Diameter
Class 40
Pipes Class (K9)
Specials /
Fittings Class
(K12)
100
150
118
170
4.8
5.0
6.0
6.0
7.2
7.8
200
250
300
222
274
326
5.4
5.8
6.2
6.3
6.8
7.2
8.4
9.0
9.6
350
400
450
378
429
480
7.0
7.8
-
7.7
8.1
8.6
10.2
10.8
11.4
500
600
700
800
532
635
738
842
9.0
9.9
10.8
11.7
12.0
13.2
14.4
15.6
Coating and lining for pipes

5.1
The external coating of D.I. Pipes and specials/fittings shall comprise a layer of Metallic
zinc, covered by a layer of a bitumen coat.
5.2
The mean mass of inc per unit area shall be not less than 130g / m.
5.3
The metallic zinc coating shall cover the external surface of the pipe and provide a
dense continuous, uniform layer. It shall be free from such defects as bare patches or
lack adhesion. The uniformity of the coating shall be checked by visual inspection.
5.4
Damage to coating where the area of total removal of metallic zinc has a width
exceeding 5 mm and areas left uncoated shall be repaired. Repaired shall be carried out
either by:
a.
b.
5.5
metallic zinc spray.

application of zinc rich paint containing at least 90% zinc by mass of dry
film; the mean mass of applied paint shall not less than 150g / m.
Bitumen coating shall not be less than 70m. It shall uniformly cover the whole surface
of metallic zinc layer and be free from such defects as bare patched or lack of adhesion.
The uniformity of the finishing layer shall be checked by visual inspection. Unless
otherwise specified, the finishing layer of bituminous product shall be coated externally
with either one of the following:
SAJH PS/DI/001 (Rev.1.0 / 09.2004)

6.0
Coal tar epoxy (epoxy content approximately 12%)

Standard coating materials as specified in BS 4147:1980 type I (bitumen based,
hot applied) or
Standard coating materials as specified in BS 3416:1976 type II (bitumen
based, cold applied)
Internal Lining of Cement Mortar

6.1
All D.I. Pipes and specials/fittings shall be mortar-lined.
6.2
The lining shall be applied by a centrifugal spinning process or a centrifugal spray head
or a combination of those methods.
6.3
The cement mortar mix shall comprise cement, sand and water, chloride free admixture
may be used if necessary.
6.4
The ratio by mass of sand to cement shall not exceed 3.5.
6.5
The compressive strength of the cement mortar after 28 days of curing shall be not less
than 50 Mpa.
6.6
The required thickness of the cement mortar lining and its tolerance shall be given in
table below: Table 3
DN
40 to 300
350 to 600
700 to 1200
1400 to 2000
Dimensions in mm
Thickness
Maximum crack
width and radial
Nominal Value
Limit deviation displacement
4
-1.5
0.4
5
-2
0.5
6
-2.5
0.6
9
-3
0.8
The lower limit only is given
7.0
8.0
Rubber Ring / Gaskets

7.1
Rubber rings/ gaskets for ductile iron pipes and accessories shall be such size and shape
of manufacturers designs as to provide a pressure tight seal for the life expectancy of
the pipeline under specified working, transient and test pressure conditions.
7.2
Ruber gasket materials shall be of EPDM complying with the requirements of

MS672:1999, AS 1646:1992 or BS EN 681 with of 55 85 IHRD with minimum volume
40% of polymer in rubber compound.
Testing and Inspection

All ductile iron pipe and accessories shall comply to sampling frequencies and tests in accordance
with the standards referred.
SAJH PS/DI/001 (Rev.1.0 / 09.2004)

9.0
Packing
All ductile iron pipes shall be packed accordingly with proper methods and protected from
damage during transit.
10.0
Marking of Ductile Iron Pipes

All ductile iron pipes shall have the following body markings: a.
b.
c.
d.
e.
f.
g.
h.
11.0
12.0
The manufacturers name or mark.

The identification of the year manufacture.
The identification as ductile iron.
The nominal size (i.e. DN .).
The rating of flanges when applicable (i.e. PN ).
Standard reference BS EN 545:2002.
The initials SAJH in capital letters.
Pipe Class
Pre- Delivery Inspection and Evaluation

a.
It is the responsibility of the tenderer to inform SAJH for inspection purposes during
manufacturing and before delivery.
b.
SAJH reserve the right to inspect and witness the testing of product offered.
c.
At any time, when requested, the supplier is to provide SAJH a sample of the product
offered for evaluation purposes. All costs shall be borne by the supplier.
d.
If at any time the supplier fails to deliver the required sample, the product is deemed
fail to meet the specifications.
Certification
a.
Manufacturer of supplier are required to provide a copy of the certificate and testing
report form SIRIM, IKRAM or other recognised certification body.
b.
Tests report required shall be those tests conducted within a year period.
c.
SAJH have the right to refuse offer or reject supply if the document required are not
enclosed.
SAJH PS/DI/001 (Rev.1.0 / 09.2004)

SCHEDULE OF STORES
SAJH PS/DI/001 (Rev.1.0 / 09.2004)

SAJ Holdings Sdn. Bhd. (A)

Schedule of Stores for Supply and Delivery of Ductile Iron Pipes Spigot & Socket
Class 40
To SAJH Specification PS/DI/001 For The Period of Year(s)
No
1
2
3
4
5
6
7
Nominal
Diameter
(mm)
100
150
200
250
300
350
400
TOTAL
Outside
Diameter
(mm)
Provisional
Quantity
Rate (RM)
Amount (RM)
118
170
222
274
326
378
429
TENDERED
(Ringgit:)
Signature of Tenderer:. Signature of witness:
Name: Name:..
In the capacity of:.. Adress:.
Tenderers Seal or chop:..
Date:.. Date:.
SAJH PS/DI/001 (Rev.1.0 / 09.2004)

SAJ Holdings Sdn. Bhd. (A)

Schedule of Stores for Supply and Delivery Of Ductile Iron Pipes Spigot & Socket
Class K9
To SAJH Specification PS/DI/001 For The Period of ..Year(s)
No
1
2
3
4
5
6
7
8
9
10
11
12
Nominal
Diameter
(mm)
80
100
150
200
250
300
350
400
450
500
600
700
TOTAL
Outside
Diameter
(mm)
Provisional
Quantity
Rate (RM)
Amount (RM)
98
118
170
222
274
326
378
429
480
532
635
738
TENDERED
(Ringgit:)
Name: Name:..
Date:.. Date:.
SAJH PS/DI/001 (Rev.1.0 / 09.2004)

SAJ Holdings Sdn. Bhd. (B)

Supply And Delivery Of Ductile Iron Specials
To SAJH Specification PS/DI/001 For The Period Of Year(s)
(Thickness of specials for the main barrel shall follow the minimum nominal thickness of
Ductile Iron Pipes as in BS 534 : 1990)
No
1
A
1
2
3
4
5
6
7
8
9
10
11
12
Description
Prov.
Qty
Rate (RM)
Amount (RM)
Double Flanged Bend (K12)

90 Deg
80mm
100mm
150mm
200mm
250mm
300mm
350mm
400mm
450mm
500mm
600mm
700mm
(Ringgit:)
Name: Name:..
Date:.. Date:.
SAJH PS/DI/001 (Rev.1.0 / 09.2004)

10

No
1
A
1
2
3
4
5
6
7
8
9
10
11
12
Description
Prov.
Qty
Rate (RM)
Amount (RM)
Double Flanged Bend (K12)

45eg
80mm
100mm
150mm
200mm
250mm
300mm
350mm
400mm
450mm
500mm
600mm
700mm
(Ringgit:)
Name: Name:..
Date:.. Date:.
SAJH PS/DI/001 (Rev.1.0 / 09.2004)

11

No
Description
..1
C
1
2
3
4
5
6
7
8
9
10
11
12
D
1
2
3
4
5
6
7
8
9
10
11
12
Double Flanged Bend (K12) .. cont

22 Deg
80mm
100mm
150mm
200mm
250mm
300mm
350mm
400mm
450mm
500mm
600mm
700mm
11 Deg
80mm
100mm
150mm
200mm
250mm
300mm
350mm
400mm
450mm
500mm
600mm
700mm
Prov.
Qty
Rate (RM)
Amount (RM)
(Ringgit:)
Name: Name:..
Date:.. Date:.
SAJH PS/DI/001 (Rev.1.0 / 09.2004)

12

No
2
A
1
2
3
4
5
6
7
8
9
10
11
12
B
1
2
3
4
5
6
7
8
9
10
11
12
Description
Prov.
Qty
Rate (RM)
Amount (RM)
Double Socket Bend (K12)

90 Deg
80mm
100mm
150mm
200mm
250mm
300mm
350mm
400mm
450mm
500mm
600mm
700mm
45 Deg
80mm
100mm
150mm
200mm
250mm
300mm
350mm
400mm
450mm
500mm
600mm
700mm
(Ringgit:)
Name: Name:..
Date:.. Date:.
SAJH PS/DI/001 (Rev.1.0 / 09.2004)

13

No
..2
C
1
2
3
4
5
6
7
8
9
10
11
12
D
1
2
3
4
5
6
7
8
9
10
11
12
Description
Prov.
Qty
Rate (RM)
Amount (RM)
Double Socket Bend (K12) .. cont

22 Deg
80mm
100mm
150mm
200mm
250mm
300mm
350mm
400mm
450mm
500mm
600mm
700mm
11 Deg
80mm
100mm
150mm
200mm
250mm
300mm
350mm
400mm
450mm
500mm
600mm
700mm
(Ringgit:)
Name: Name:..
Date:.. Date:
SAJH PS/DI/001 (Rev.1.0 / 09.2004)

14

No
3
A
1
2
3
4
5
6
7
8
9
10
11
12
4
1
2
3
4
5
6
7
8
9
10
11
12
Prov.
Qty
Description
Rate (RM)
Amount (RM)
Double Flanged 90 Deg Duckfoot Bend (K12)

90 Deg
80mm
100mm
150mm
200mm
250mm
300mm
350mm
400mm
450mm
500mm
600mm
700mm
Double Flanged 90 Deg Long Bend (K12)
80mm
100mm
150mm
200mm
250mm
300mm
350mm
400mm
450mm
500mm
600mm
700mm
(Ringgit:)
Name: Name:..
Date:.. Date:
SAJH PS/DI/001 (Rev.1.0 / 09.2004)

15

No
5
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Prov.
Qty
Description
Rate (RM)
Amount (RM)
All Flanged Tee (K12)

80mm x 80mm
100mm x 80mm
100mm x 100mm
150mm x 50mm
150mm x 80mm
150mm x 100mm
150mm x 150mm
200mm x 50mm
200mm x 80mm
200mm x 100mm
200mm x 150mm
200mm x 200mm
250mm x 50mm
250mm x 80mm
250mm x 100mm
250mm x 150mm
250mm x 200mm
250mm x 250mm
300mm x 50mm
300mm x 80mm
300mm x 100mm
300mm x 150mm
300mm x 200mm
300mm x 250mm
300mm x 300mm
(Ringgit:)
Name: Name:..
Date:.. Date:
SAJH PS/DI/001 (Rev.1.0 / 09.2004)

16

No
..5
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
Prov.
Qty
Description
Rate (RM)
Amount (RM)
All Flanged Tee (K12). Cont

350mm x 50mm
350mm x 80mm
350mm x 100mm
350mm x 150mm
350mm x 200mm
350mm x 250mm
350mm x 300mm
350mm x 350mm
400mm x 80mm
400mm x 100mm
400mm x 150mm
400mm x 200mm
400mm x 250mm
400mm x 300mm
400mm x 350mm
400mm x 400mm
450mm x 100mm
450mm x 150mm
450mm x 200mm
450mm x 250mm
450mm x 300mm
450mm x 350mm
450mm x 400mm
450mm x 450mm
500mm x 100mm
(Ringgit:)
Name: Name:..
Date:.. Date:
SAJH PS/DI/001 (Rev.1.0 / 09.2004)

17

No
..5
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
Prov.
Qty
Description
Rate (RM)
Amount (RM)

500mm x 150mm
500mm x 200mm
500mm x 250mm
500mm x 300mm
500mm x 350mm
500mm x 400mm
500mm x 450mm
500mm x 500mm
600mm x 100mm
600mm x 150mm
600mm x 200mm
600mm x 250mm
600mm x 300mm
600mm x 350mm
600mm x 400mm
600mm x 450mm
600mm x 500mm
600mm x 600mm
700mm x 100mm
700mm x 150mm
700mm x 200mm
700mm x 250mm
700mm x 300mm
700mm x 350mm
700mm x 400mm
(Ringgit:)
Name: Name:..
Date:.. Date:
SAJH PS/DI/001 (Rev.1.0 / 09.2004)

18

No
..5
76
77
78
79
6
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Prov.
Qty
Description
Rate (RM)
Amount (RM)

700mm x 450mm
700mm x 500mm
700mm x 600mm
700mm x 700mm
All Socket Tee (K12)
80mm x 80mm
100mm x 80mm
100mm x 100mm
150mm x 80mm
150mm x 100mm
150mm x 150mm
200mm x 80mm
200mm x 100mm
200mm x 150mm
200mm x 200mm
250mm x 80mm
250mm x 100mm
250mm x 150mm
250mm x 200mm
250mm x 250mm
300mm x 100mm
300mm x 150mm
300mm x 200mm
300mm x 250mm
300mm x 300mm
(Ringgit:)
Name: Name:..
Date:.. Date:
SAJH PS/DI/001 (Rev.1.0 / 09.2004)

19

No
Description
..6
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
All Socket Tee (K12). Cont

300mm x 300mm
350mm x 100mm
350mm x 150mm
350mm x 200mm
350mm x 250mm
350mm x 300mm
350mm x 350mm
400mm x 100mm
400mm x 150mm
400mm x 200mm
400mm x 250mm
400mm x 300mm
400mm x 350mm
400mm x 400mm
450mm x 100mm
450mm x 150mm
450mm x 200mm
450mm x 250mm
450mm x 300mm
450mm x 350mm
450mm x 400mm
450mm x 450mm
500mm x 100mm
500mm x 150mm
500mm x 200mm
Prov.
Qty
Rate (RM)
Amount (RM)
(Ringgit:)
Name: Name:..
Date:.. Date:
SAJH PS/DI/001 (Rev.1.0 / 09.2004)

20

No
Description
..6
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

500mm x 250mm
500mm x 300mm
500mm x 350mm
500mm x 400mm
500mm x 450mm
500mm x 500mm
600mm x 100mm
600mm x 150mm
600mm x 200mm
600mm x 250mm
600mm x 300mm
600mm x 350mm
600mm x 400mm
600mm x 450mm
600mm x 500mm
600mm x 600mm
700mm x 100mm
700mm x 150mm
700mm x 200mm
700mm x 250mm
700mm x 300mm
700mm x 350mm
700mm x 400mm
700mm x 450mm
700mm x 500mm
Prov.
Qty
Rate (RM)
Amount (RM)
(Ringgit:)
Name: Name:..
Date:.. Date:
SAJH PS/DI/001 (Rev.1.0 / 09.2004)

21

No
Prov.
Qty
Description
..6
71
72
700mm x 600mm
700mm x 700mm
Double Socket Tee With Flanged Branch (K12)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
80mm x 80mm
100mm x 80mm
100mm x 100mm
150mm x 80mm
150mm x 100mm
150mm x 150mm
200mm x 80mm
200mm x 100mm
200mm x 150mm
200mm x 200mm
250mm x 80mm
250mm x 100mm
250mm x 150mm
250mm x 200mm
250mm x 250mm
300mm x 80mm
300mm x 100mm
300mm x 150mm
300mm x 200mm
300mm x 250mm
300mm x 300mm
350mm x 80mm
Rate (RM)
Amount (RM)
(Ringgit:)
Name: Name:..
Date:.. Date:
SAJH PS/DI/001 (Rev.1.0 / 09.2004)

22

No
Prov.
Qty
Description
..7
Double Socket Tee With Flanged Branch (K12).

Cont
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
350mm
350mm
350mm
350mm
350mm
350mm
400mm
400mm
400mm
400mm
400mm
400mm
400mm
400mm
450mm
450mm
450mm
450mm
450mm
450mm
450mm
450mm
450mm
500mm
500mm
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
Rate (RM)
Amount (RM)
100mm
150mm
200mm
250mm
300mm
350mm
80mm
100mm
150mm
200mm
250mm
300mm
350mm
400mm
80mm
100mm
150mm
200mm
250mm
300mm
350mm
400mm
450mm
80mm
100mm
(Ringgit:)
Name: Name:..
Date:.. Date:
SAJH PS/DI/001 (Rev.1.0 / 09.2004)

23

No
Prov.
Qty
Description
..7

Cont
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
500mm
500mm
500mm
500mm
500mm
500mm
500mm
500mm
600mm
600mm
600mm
600mm
600mm
600mm
600mm
600mm
600mm
600mm
600mm
700mm
700mm
700mm
700mm
700mm
700mm
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
Rate (RM)
Amount (RM)
150mm
200mm
250mm
300mm
350mm
400mm
450mm
500mm
80mm
100mm
150mm
200mm
250mm
300mm
350mm
400mm
450mm
500mm
600mm
100mm
150mm
200mm
250mm
300mm
350mm
(Ringgit:)
Name: Name:..
Date:.. Date:
SAJH PS/DI/001 (Rev.1.0 / 09.2004)

24

No
Prov.
Qty
Description
..7

Cont
73
74
75
76
77
700mm
700mm
700mm
700mm
700mm
All Flanged Level Invert Tee (K12)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
100mm
150mm
150mm
200mm
200mm
250mm
250mm
300mm
300mm
300mm
350mm
350mm
350mm
400mm
400mm
400mm
400mm
450mm
450mm
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
Rate (RM)
Amount (RM)
400mm
450mm
500mm
600mm
700mm
80mm
80mm
100mm
80mm
100mm
80mm
100mm
80mm
100mm
150mm
80mm
100mm
150mm
80mm
100mm
150mm
200mm
80mm
100mm
(Ringgit:)
Name: Name:..
Date:.. Date:
SAJH PS/DI/001 (Rev.1.0 / 09.2004)

25

No
Prov.
Qty
Description
..8
All Flanged Level Invert Tee (K12). Cont
20
21
22
23
24
25
26
27
28
29
30
31
32
450mm
450mm
450mm
500mm
500mm
500mm
500mm
600mm
600mm
600mm
600mm
700mm
700mm
Double Socket Level Invert Tee With Flanged

Branch (K12)
1
2
3
4
5
6
7
8
9
10
11
150mm
150mm
200mm
200mm
200mm
250mm
250mm
250mm
300mm
300mm
300mm
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
Rate (RM)
Amount (RM)
150mm
200mm
250mm
80mm
100mm
150mm
200mm
80mm
100mm
150mm
200mm
150mm
200mm
80mm
100mm
80mm
100mm
150mm
80mm
100mm
150mm
80mm
100mm
150mm
(Ringgit:)
Name: Name:..
Date:.. Date:
SAJH PS/DI/001 (Rev.1.0 / 09.2004)

26

No
Prov.
Qty
Description
..9
Double Socket Level Invert Tee With Flanged

Branch (K12). Cont
12
13
14
15
16
17
350mm
400mm
450mm
500mm
600mm
700mm
x
x
x
x
x
x
Rate (RM)
Amount (RM)
100mm
100mm
100mm
100mm
100mm
100mm
10
1
2
3
4
5
6
7
8
9
10
11
12
80mm
100mm
150mm
200mm
250mm
300mm
350mm
400mm
450mm
500mm
600mm
700mm
11
Double Socket Taper (K12)
1
2
3
4
5
100mm
150mm
150mm
200mm
200mm
x
x
x
x
x
80mm
80mm
100mm
100mm
150mm
(Ringgit:)
Name: Name:..
Date:.. Date:
SAJH PS/DI/001 (Rev.1.0 / 09.2004)

27

No
..11
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Prov.
Qty
Description
Rate (RM)
Amount (RM)
Double Socket Taper (K12). Cont
250mm
250mm
300mm
300mm
300mm
300mm
350mm
350mm
350mm
400mm
400mm
400mm
400mm
450mm
450mm
450mm
450mm
500mm
500mm
500mm
500mm
500mm
600mm
600mm
600mm
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
150mm
200mm
100mm
150mm
200mm
250mm
200mm
250mm
300mm
200mm
250mm
300mm
350mm
250mm
300mm
350mm
400mm
250mm
300mm
350mm
400mm
450mm
300mm
350mm
400mm
(Ringgit:)
Name: Name:..
Date:.. Date:
SAJH PS/DI/001 (Rev.1.0 / 09.2004)

28

No
..11
Prov.
Qty
Description
Rate (RM)
Amount (RM)
Double Socket Taper (K12). Cont
31
32
33
34
35
600mm
600mm
700mm
700mm
700mm
x
x
x
x
x
12
Double Flanged Taper (K12)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
100mm
150mm
150mm
150mm
200mm
200mm
200mm
200mm
250mm
250mm
250mm
250mm
300mm
300mm
300mm
350mm
350mm
350mm
350mm
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
450mm
500mm
450mm
500mm
600mm
80mm
50mm
80mm
100mm
50mm
80mm
100mm
150mm
80mm
100m
150mm
200mm
150mm
200mm
250mm
150mm
200mm
250mm
300mm
(Ringgit:)
Name: Name:..
Date:.. Date:
SAJH PS/DI/001 (Rev.1.0 / 09.2004)

29

No
..12
Rate (RM)
Amount (RM)
Double Flanged Taper (K12). Cont
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
400mm
400mm
400mm
400mm
450mm
450mm
450mm
450mm
500mm
500mm
500mm
500mm
500mm
600mm
600mm
600mm
600mm
700mm
700mm
700mm
13
Flanged Socket (K12)
1
2
3
4
Prov.
Qty
Description
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
200mm
250mm
300mm
350mm
250mm
300mm
350mm
400mm
250mm
300mm
350mm
400mm
450mm
350mm
400mm
450mm
500mm
450mm
500mm
600mm
80mm
100mm
150mm
200mm
(Ringgit:)
Name: Name:..
Date:.. Date:
SAJH PS/DI/001 (Rev.1.0 / 09.2004)

30

No
..13
Prov.
Qty
Description
Rate (RM)
Amount (RM)
Flanged Socket (K12). Cont
5
6
7
8
9
10
11
12
250mm
300mm
350mm
400mm
450mm
500mm
600mm
700mm
14
Flanged Bell Mouth (K12)
1
2
3
4
5
6
7
8
9
10
11
12
80mm
100mm
150mm
200mm
250mm
300mm
350mm
400mm
450mm
500mm
600mm
700mm
(Ringgit:)
Name: Name:..
Date:.. Date:
SAJH PS/DI/001 (Rev.1.0 / 09.2004)

31

No
Prov.
Qty
Description
15
Flanged Spigot (K12)
1
2
3
4
5
6
7
8
9
10
11
12
80mm
100mm
150mm
200mm
250mm
300mm
350mm
400mm
450mm
500mm
600mm
700mm
16
Blank Flange (PN16)
1
2
3
4
5
6
7
8
9
10
11
12
80mm
100mm
150mm
200mm
250mm
300mm
350mm
400mm
450mm
500mm
600mm
700mm
Rate (RM)
Amount (RM)
(Ringgit:)
Name: Name:..
Date:.. Date:
SAJH PS/DI/001 (Rev.1.0 / 09.2004)

32

NOTE-Spec. For Ductile Iron Pipes1 K9-K12

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NOTE-Spec. For Ductile Iron Pipes1 K9-K12

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SPECIFICATION FOR

DUCTILE IRON PIPES

SPECIFICATION SAJH PS / DI / 001

QUALITY ASSURANCE DEPARTMENT

NO CHANGES ALLOWED WITHOUT THE PERMISSION OF QUALITY ASSURANCE DEPARTMENT

QUALITY ASSURANCE DEPARTMENT

SAJ HOLDINGS SDN. BHD.

SAJH SPECIFICATIONS FOR DUCTILE IRON PIPES

Lengths and dimensions

Coating and Linings for pipes

Internal Lining of Cement Mortar

Rubber ring / gaskets

Testing and inspection

Marking of Ductile Iron Pipes

Pre- Delivery Inspection and evaluation

SAJH PS/DI/001 (Rev.1.0 / 09.2004)

QUALITY ASSURANCE DEPARTMENT

SAJ HOLDINGS SDN. BHD.

SPECIFICATION FOR DUCTILE IRON PIPES

For all specials/fittings, the product shall be of minimum Class K12.

All flanges shall be of stainless steel complying with PN 16 BS 4504 or equivalent

Centrifugally Cast Pipes

SAJH PS/DI/001 (Rev.1.0 / 09.2004)

QUALITY ASSURANCE DEPARTMENT

SAJ HOLDINGS SDN. BHD.

Length and Dimensions

The effective length of all straight pipes shall be 6.0 meters.

Pipe shell thickness (mm)

Pipes Class (K9)

Coating and lining for pipes

metallic zinc spray.

SAJH PS/DI/001 (Rev.1.0 / 09.2004)

QUALITY ASSURANCE DEPARTMENT

SAJ HOLDINGS SDN. BHD.

Coal tar epoxy (epoxy content approximately 12%)

Internal Lining of Cement Mortar

All D.I. Pipes and specials/fittings shall be mortar-lined.

The ratio by mass of sand to cement shall not exceed 3.5.

The lower limit only is given

Rubber Ring / Gaskets

Ruber gasket materials shall be of EPDM complying with the requirements of

Testing and Inspection

SAJH PS/DI/001 (Rev.1.0 / 09.2004)

QUALITY ASSURANCE DEPARTMENT

SAJ HOLDINGS SDN. BHD.

Marking of Ductile Iron Pipes

The manufacturers name or mark.

Pre- Delivery Inspection and Evaluation

SAJH PS/DI/001 (Rev.1.0 / 09.2004)

QUALITY ASSURANCE DEPARTMENT

SAJ HOLDINGS SDN. BHD.

SAJH PS/DI/001 (Rev.1.0 / 09.2004)

QUALITY ASSURANCE DEPARTMENT

SAJ HOLDINGS SDN. BHD.

SAJ Holdings Sdn. Bhd. (A)

SAJH PS/DI/001 (Rev.1.0 / 09.2004)

QUALITY ASSURANCE DEPARTMENT

SAJ HOLDINGS SDN. BHD.

SAJ Holdings Sdn. Bhd. (A)

SAJH PS/DI/001 (Rev.1.0 / 09.2004)

QUALITY ASSURANCE DEPARTMENT

SAJ HOLDINGS SDN. BHD.

SAJ Holdings Sdn. Bhd. (B)