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Forging: Presented by - Rajatabh Banerjee
Forging: Presented by - Rajatabh Banerjee
Presented by
Rajatabh
Banerjee
HISTORY OF
FORGING
GENERAL use of cast ironCast iron becomes easier to produce and control. It
still is expensive, but prices and availability have
dropped to the point that many families can afford a
SINGLE pot or pan.
EXTENSIVE use of cast ironCast iron cookware will not become both cheap and
widespread until the introduction of steam powered
technologies. The Victorian period has the largest use
of cast iron for all kinds of objects, from personal goods
to architectureal.
FORGING TERMINOLOGIES
Cold forging:
These include bending, cold drawing, cold heading,
coining extrusion (forward or backward), punching,
thread rolling and others.
Hot forging:
plastically deforming an alloy at a temperature
above its recrystallization point, i.e., high enough
to avoid strain hardening.
Anvil
serves as a work bench to the blacksmith, where the
metal to be beaten is placed.
made of cast or wrought iron with a tool steel face
welded on
The flat top has two holes; the wider is called the hardy
hole, where the square shank of the hardy fits.
The smaller hole is called the punch hole, used as
clearance when punching holes in hot metal
DISADVANTAGES
High tool cost.
High tool maintenance.
Limitation in size and
shape.
HOT FORGING
ADVANTAGES
Decrease in yield strength,
therefore it is easier to
work and takes less energy
(force).
Increase in ductility.
Elevated temperatures
DISADVANTAGES
Undesirable reactions between
the metal and the surrounding
atmosphere (scaling, or rapid
oxidation, of the work piece).
Less precise tolerances due to
COLD FORGING
ADVANTAGES
DISADVANTAGES
No heating required.
interchangeability.
minimized.
scale-free.
may be detrimental.
be produced.
Forging applications
FORGING refers to the production of those parts which must be
heated in a closed furnace .
The portion of work in which forging is done is termed as the
forge and the work is mainly performed by the means of
hammers, machines and presses.
Forging processes are among the most important
manufacturing techniques since its used in small tools ,rail road
equipment ,automobile ,aviation sector ,as well as home and
other accessories .
Knives
Punching
tool
Steel clamps
Press forging
Press
Drop forging
Drop forging is a metal shaping process in which a heated
workpiece is formed by rapid closing of a punch and die
forcing the workpiece to conform to a die cavity.
A workpiece may be forged by a series of punch and die
operations (or by several cavities in the same die) to
gradually change its shape. Drop forging is also called
impression die or closed die forging, or rot forging.
Press Forging
Press Forging is a process
whereby slow pressure is
continuously applied to the
area to be shaped. The
pressure extends through the
material which can be either
hot or cold. Cold press forging
is primarily used on thin
materials, while hot press
forging is preferred for larger
work such as parts for trains
and heavy machinery
Process
Hydraulic press
Material Used
ADVANTAGES
Upset Forging
Process Characteristics
Increases the diameter of the end of the central portion of a
workpiece by compressing its length.
Complex parts are usually formed gradually in a sequence of
separate die cavities.
May produce diameters up to three times the original
diameter.
Impressions may be in the punch die, gripping die, or both.
Usually requires no trimming
May be performed cold on ductile materials.
Thank you