PAGE 10 Output No.
2 Control
PAGE 11 28.5 VDC Output Circuit
REVISIONS
PAGE 12 Connection Diagram, Relay Panel
PAGE 13 Connection Diagram, Relay Panel
PAGE 14 Connection Diagram, Instrument Panel
10/25/06
A
REL
ADDED K5 DIODE
STA
8/2/06
REVERSE POLARITY OF K4, K5, K6, K8
STA
7/5/06
RELEASE OF ELECTRICAL DOCUMENTS
STA
LTR DATE
REVISION
APR.
01
19
SHEET
NO.
1038032
7/5/06
RELEASE DATE
6/06
S. ACKERMAN
STA
DWG. NO.
CAGE CODE
SIZE
FIRST USED ON
ELECTRONIC SIGNATURE
NOTES:
STA
11/6/07
DISCLOSE IN WHOLE OR IN PART ANY SUCH INFORMATION
STA
WITHOUT WRITTEN AUTHORIZATION FROM TLD ACE.
4/22/08
STA
LTR
PAGE 18 Connection Diagram, 28.5 VDC Output
ADDED S9 THERMOSTAT TO BLOCK HEATER
ADDED BATTERY HEATER OPTION; HR2, HR3
ADDED CABLE TRAY/TOWBAR INTERLOCK KIT:
ADDED F4, H1, S7, S8
ADDED RAMP-DOWN BEACON OPTION:
ADDED K109, S107, DS109
NEITHER RECEIPT NOR POSSESION THEREOF
7/3/08
STA
CONFERS ANY RIGHT TO REPRODUCE, OR USE OR
UPDATE T9, C10 WIRE CONNECTIONS PER NCR11875
TLD ACE.
1/16/09
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF
PAGE 19 Connection Diagram, Options, Cable Tray/Towbar Interlock Kit
L
A2 00365
PAGE 16 Connection Diagram, Engine and Generator
PAGE 17 Connection Diagram, Options
DATE
6/06
PAGE 15 Connection Diagram, Instrument Panel
J
COGNIZANT ENG.
S. ACKERMAN
GPU-4120-T-CUP-28
06-11-2007
Output No. 1 Control
SEE COVER PAGE FOR DETAILS
PAGE 9
STA
Generator, Current Transformers, GCM Connections
21-04-2008
PAGE 8
SEE COVER PAGE FOR DETAILS
PAGE 7 ECM Connections, J2-OEM Connections, Murphy Gage, Diag. Conn.
TITLE
ECM Connections, J3-Power Connections, J2-OEM Connections
ELECTRICAL SCHEMATIC
PAGE 6
DATE
Fuel Heater, Warning Beacon, Output Indicators, Block Heater
CHECKED
PAGE 5
ELECTRICAL SCHEMATIC
AND
CONNECTION DIAGRAMS
GPU-4000-T-CUP-28
90,120,140,180 KVA
CUMMINS,TIER 3
03-07-2008 STA
Fuel Gage, Low Fuel Options
18
SEE COVER PAGE
PAGE 4
17
Cooldown, Idle/Rated Speed Relay, Panel Lights, Clearance Lights
16
DATE
PAGE 3
15
6/06
Batteries, Alternator, Intake Heater, Starter, Ignition, Cooldown
14
S. ACKERMAN
PAGE 2
13
DRAWN
Cover Page
12
16-01-2009 STA
PAGE 1
11
SEE COVER PAGE
10
TLD ACE
805 BLOOMFIELD AVE
WINDSOR, CT 06095 U.S.A.
APR.
DATE
P.L. NO./S.O. NO.
TABLE OF CONTENTS
DESCRIPTION
Digitally signed by Seth
ACKERMAN
DN: CN = Seth ACKERMAN,
C = US, L = WINDSOR, S =
CT, O = TLD, OU = GSE
Reason: I am approving this
document
Date: 2009.01.16 13:35:05 05'00'
140,604
CHASSIS GROUND
8
113
4
3
2
M1
HR1
2
65,91,92,94,96,100,105,106
110,111,112,140,164,391
4
160
1
161
2
GND
1
2
100
604
24 V
S7
ENGINE GROUND
CABLE TRAY
LIMIT SWITCH
OPENS WHEN
TRAY COVER
CLOSES
TOWBAR UP
LIMIT SWITCH
OPENS WHEN
2 S8 TOWBAR IS UP
AND BRAKE ON
H1
164
13
11
S3
K8
12 11
(06-13)
8
RUN
(OPTIONAL)
F4
5A
STARTER
LOCKOUT
RELAY
162
107
163
58
A1
K2
112
A2
63
64
57
58
K6
INIT
15
K7
10
63
105
-
(03-2)
SEE COVER PAGE FOR DETAILS
12
06-11-2007
21-04-2008
STA
STA
COM
START
13
15
GPU-4120-T-CUP-28
RUN
OFF START
(02-17)
SEE COVER PAGE FOR DETAILS
IGNITION
SWITCH
2
11
S. ACKERMAN
COGNIZANT ENG.
S. ACKERMAN
CHECKED
S. ACKERMAN
COOLDOWN
TIMER
03-07-2008 STA
10A
NO
SEE COVER PAGE
7
DATE
6/06
DATE
6/06
DATE
6/06
TITLE
805 BLOOMFIELD AVE
WINDSOR, CT 06095 U.S.A.
CAGE CODE
RELEASE DATE
A2 00365
SIZE
7/5/06
SHEET
NO.
02
19
1038032
DWG. NO.
ELECTRICAL SCHEMATIC
(03-2)
AIR INTAKE
HEATER
2
RELAY
K7
DRAWN
F2
16-01-2009 STA
FIRST USED ON
G
1
TLD ACE
(05-1)
ELECTRONIC SIGNATURE
BATT
10
82
50
14
SEE COVER PAGE
APR.
(02-12)
DATE
P.L. NO./S.O. NO.
S1
2
18
111
K2
17
DISCLOSE IN WHOLE OR IN PART ANY SUCH INFORMATION
EMERGENCY
S2
STOP
PUSHBUTTON
16
WITHOUT WRITTEN AUTHORIZATION FROM TLD ACE.
LTR
G1
REVISIONS
K3
160
9
15
DESCRIPTION
(06-7)
AUXILIARY
9 STARTER
5
3 CONTACT
14
NEITHER RECEIPT NOR POSSESION THEREOF
13
CONFERS ANY RIGHT TO REPRODUCE, OR USE OR
12
TLD ACE.
11
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF
F1
10
C
TI OO
M
ER LDO
RE WN
LA
Y
90
125A
1
9
E
LD N G
OW INE
N
RE
LA
Y
CO
O
BATTERY
SWITCH
AY
5
6
AU
ST XIL
AR IA
TE RY
R
RE
L
CA
B
IN LE
AL TER TR
AR L AY
O
(O M H CK
PT O
IO RN
NA
L)
12V
BT1
0 I
M
OT
OR
130
2
3
ST
AR
TE
R
12V
BT2
AI
R
HE INT
AT AK
ER E
AL
TE
RN
AT
OR
RI
ES
BA
TT
E
57
DS9
65
95
103
X2
41
I
40
2
K5
10
38
39
S6
40
41
D28
P100 B
CLEARANCE LIGHTS
80
P103 B
42
48
49
X1
49
X1
DS1
DS2
CLEAR X2
101
102
CLEAR
75
51
X1
X1
DS3
X2
RED
X2
RED
52,76
51
X1
DS4
X2
AMBER
(OPTIONAL)
76
38
(03-4)
K5
IDLE
RATED/SPEED
52
53
X1
53
DS5
DS6
X2
X1
AMBER
X2
64
102
(02-17)
(04-1)
SEE COVER PAGE FOR DETAILS
K109
(04-15)
5
178
GPU-4120-T-CUP-28
1
5
FIRST USED ON
99
177 6
SEE COVER PAGE FOR DETAILS
(04-11)
06-11-2007
21-04-2008
STA
STA
03-07-2008 STA
S. ACKERMAN
COGNIZANT ENG.
S. ACKERMAN
CHECKED
S. ACKERMAN
DRAWN
75
80
W2 B
X100 B
DATE
6/06
DATE
6/06
DATE
6/06
TLD ACE
WINDSOR, CT 06095 U.S.A.
CAGE CODE
RELEASE DATE
A2 00365
SIZE
7/5/06
SHEET
NO.
03
19
1038032
DWG. NO.
ELECTRICAL SCHEMATIC
TITLE
50
SEE COVER PAGE
K102
16-01-2009 STA
JUMPER
(STANDARD)
P103 A
805 BLOOMFIELD AVE
(04-1)
ELECTRONIC SIGNATURE
0 I
P11
14
16
33
35
SEE COVER PAGE
98 4
18
P100 A
17
DISCLOSE IN WHOLE OR IN PART ANY SUCH INFORMATION
X100 A
W2 A
LOW FUEL
RAMP-DOWN
OPTION
APR.
P.L. NO./S.O. NO.
(02-17)
DATE
37
LOW FUEL
RAMP-DOWN
BEACON
OPTION
16
WITHOUT WRITTEN AUTHORIZATION FROM TLD ACE.
RATED SPEED
39
SWITCH
ENGINE
FAULT
15
LTR
(06-9)
REVISIONS
36
14
DESCRIPTION
13
NEITHER RECEIPT NOR POSSESION THEREOF
ENGINE
COOLDOWN
12
CONFERS ANY RIGHT TO REPRODUCE, OR USE OR
K4
11
TLD ACE.
10
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF
AR
A
FR NC
ON E L
T IGH
RI
GH T
CL
T
EA
RA
N
FR CE
ON L
T IGH
LE T
FT
CL
EA
RA
RE NCE
A R LI
R I GH
GH T
T
CL
EA
RA
N
RE CE
AR LIG
LE HT
FT
11
9
CL
E
AMBER
(02-14)
LI
GH
T
300
33
EL
K6
PA
N
LI
GH
T
EL
(02-14) 42
PA
N
S
RE PEE
LA D
Y
K6
AT
ED
ENGINE
COOLDOWN
/R
LD
O
LI W N
GH
T
CO
O
IN
E
A
2
ID
L
EN
G
P12
(05-6)
GA
G
R3
S101
106
CLOSE AT
LOW LEVEL
92
(03-17)
1
DS101
RED
S105
1
FLASHER
85
87
X1
88
DS102
95
X2
RED
X2
110
98
86
K102*
(03-11)*
99
88
X1
2
S102
1
CLOSE AT
LOW LEVEL
172
*INSTALL K102
HERE FOR
RAMP-DOWN
BEACON
OPTION ONLY*
P100* *B
X101 B
171
174
K109
S107
1
FLASHER
89
175
171
DS109
X1
91
10
RED
176
X2
(05-1)
SEE COVER PAGE FOR DETAILS
X101 A
P100* *A
06-11-2007
21-04-2008
STA
STA
45
3
SEE COVER PAGE FOR DETAILS
170
174
(04-15)
03-07-2008 STA
89
S. ACKERMAN
COGNIZANT ENG.
S. ACKERMAN
CHECKED
S. ACKERMAN
K109
SEE COVER PAGE
86
87
DRAWN
DATE
6/06
DATE
6/06
DATE
6/06
TITLE
805 BLOOMFIELD AVE
WINDSOR, CT 06095 U.S.A.
CAGE CODE
RELEASE DATE
A2 00365
SIZE
7/5/06
SHEET
NO.
04
19
1038032
DWG. NO.
ELECTRICAL SCHEMATIC
84
16-01-2009 STA
WARNING
TLD ACE
(OPTIONAL)
GPU-4120-T-CUP-28
45
NO
170
173
FIRST USED ON
71
73
101
103
123
20 SEC
ON DELAY
(05-1)
SEE COVER PAGE
R2
LOW FUEL
LOW FUEL
RAMP-DOWN BEACON OPTION
(04-5)
18
ELECTRONIC SIGNATURE
COM
17
DISCLOSE IN WHOLE OR IN PART ANY SUCH INFORMATION
K102
APR.
(OPTIONAL)
16
WITHOUT WRITTEN AUTHORIZATION FROM TLD ACE.
K101
LOW FUEL
RAMPDOWN/SHUTDOWN OPTION
15
DATE
+
-
14
LTR
85
82
83
13
P.L. NO./S.O. NO.
83
84
12
REVISIONS
(03-17)
11
DESCRIPTION
LOW FUEL
WARNING OPTION
10
NEITHER RECEIPT NOR POSSESION THEREOF
24 V
CONFERS ANY RIGHT TO REPRODUCE, OR USE OR
K101
TLD ACE.
G3
+
LO
SH RA W F
IN MP UE
G DO L
B W
(O EAC N
PT O
IO N
NA
L)
A
6
L
RA OW
M F
SH PD UEL
U OW
(O TD N
P T OW
IO N
NA
L)
N I LOW
NG
F
B UE
FL EAC L
AS O
HI N
NG
200 OHM
PA LO
NE W
L FU
LI E
GH L
T
173
20
32
43
48
LO
W
W FU
A
(O RN EL
PT IN
IO G
NA
L)
E
FU
EL
SE LEV
ND EL
ER
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF
FL
A
W
AR
FU
E
N
K
350W
35
P50
B
96
86
81
K104
85
81
120
1
TEMP.
SWITCH
HR104
2
X1
DS103
303
X2
94
304
X1
DS10
X1
X2
DS11
306
307
308
307 X2
305
X1
308 X2
S9
115
117
1
1
1
HR101
HR2
750W
50W
121
(OPTIONAL)
HR3
50W
116
(04-18)
118
DS12
(OPTIONAL)
(06-1)
SEE COVER PAGE FOR DETAILS
SEE COVER PAGE FOR DETAILS
114
FLASHER
SEE COVER PAGE
76
GPU-4120-T-CUP-28
I
06-11-2007
21-04-2008
STA
STA
03-07-2008 STA
S. ACKERMAN
COGNIZANT ENG.
S. ACKERMAN
CHECKED
S. ACKERMAN
DRAWN
X101
FIRST USED ON
TEMP. 2
SWITCH ON AT 36F
OFF AT 64F
DATE
6/06
DATE
6/06
DATE
6/06
TITLE
805 BLOOMFIELD AVE
WINDSOR, CT 06095 U.S.A.
CAGE CODE
RELEASE DATE
A2 00365
SIZE
7/5/06
SHEET
NO.
05
19
1038032
DWG. NO.
ELECTRICAL SCHEMATIC
(OPTIONAL)
FUEL
HEATER
16-01-2009 STA
79
TLD ACE
(06-1)
ELECTRONIC SIGNATURE
S104
119
(04-18)
SEE COVER PAGE
87
APR.
HEATER
RECEPTACLE
120/240 V 1PH 50/60 Hz
15 AMP RATED
18
DISCLOSE IN WHOLE OR IN PART ANY SUCH INFORMATION
(11-4)
2
305
17
WITHOUT WRITTEN AUTHORIZATION FROM TLD ACE.
30
DATE
2
P.L. NO./S.O. NO.
LTR
A
(10-11)
2
304
REVISIONS
78
2
K14
16
DESCRIPTION
K12
302
15
NEITHER RECEIPT NOR POSSESION THEREOF
303
1
14
CONFERS ANY RIGHT TO REPRODUCE, OR USE OR
F104
301
13
TLD ACE.
T
(09-12)
1
12
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF
P50
K10
11
RY
H
(O EA
PT TE
IO R
NA S
L)
1
10
BA
TT
E
(OPTIONAL)
E
CO NGI
O NE
LA B
N T LO
H C
(O EA K
PT TE
IO R
NA
L)
(06-1)
300
301
302
UT
(O 1
N
P T 20 L O.
IO AN IGH 2
NA D T
L 14
ON 0 K
90 VA
KV )
A)
28
.5
VD
C
O
UT
P
LI UT
GH
T
K104
76
OU
TP
(05-4)
(OPTIONAL)
ON
(03-18)
AR
D
(S
TA
ND
UT
N
LI O .
GH 1
T
20A
OU
TP
(02-17)
SH WA
IN RN
G, IN
NO G B
N E
OR -FL ACO
A
R SH N
(O OTA ING
PT T
IO ING
NA
L)
113
L
H
RE EAT
LA E R
Y
FL
A
FU
E
HE
AT
E
FU
E
S106
143
34
34
D25
70
ECM POWER
CONNECTOR
J3
146
A1
54
K3
A2
2
D26
54
108
D27
108
K4
10
70
146
109
109
10
ECM OEM
CONNECTOR
J2
40
42
49
48
33
28
32
J2
J2
J2
J2
J2
J2
J2
158
157
R5
K8
A
157
(05-18)
(07-1)
SEE COVER PAGE FOR DETAILS
46
J2
50
21
J2
44
06-11-2007
21-04-2008
STA
STA
X2
SEE COVER PAGE FOR DETAILS
J2
43
AMBER
148
X2
03-07-2008 STA
AMBER
X1
SEE COVER PAGE
X2
S. ACKERMAN
COGNIZANT ENG.
S. ACKERMAN
CHECKED
S. ACKERMAN
19
145
RED
DS8
DRAWN
6/06
DATE
6/06
DATE
6/06
DATE
805 BLOOMFIELD AVE
WINDSOR, CT 06095 U.S.A.
CAGE CODE
RELEASE DATE
A2 00365
SIZE
7/5/06
SHEET
NO.
06
19
1038032
DWG. NO.
ELECTRICAL SCHEMATIC
TITLE
61
16-01-2009 STA
GPU-4120-T-CUP-28
J3
TLD ACE
5A
FIRST USED ON
J3
ELECTRONIC SIGNATURE
144
F6
SEE COVER PAGE
J3
4
J2
39
DS7
WAIT TO START
LIGHT
P.L. NO./S.O. NO.
(07-1)
J3
3
DS13
X1
APR.
W1 B
Y100 B
DIAGNOSTIC LIGHT
18
DISCLOSE IN WHOLE OR IN PART ANY SUCH INFORMATION
132
5
X1
DATE
P100* *B
STOP LIGHT
REVISIONS
A (05-18)
DESCRIPTION
131
JUMPER
(STANDARD)
17
WITHOUT WRITTEN AUTHORIZATION FROM TLD ACE.
(03-11)*
18
19
16
LTR
K102*
145
15
NEITHER RECEIPT NOR POSSESION THEREOF
99
*A
14
CONFERS ANY RIGHT TO REPRODUCE, OR USE OR
131
132
98 4
13
TLD ACE.
P100*
Y100 A
W1 A
12
LA
NT
L
SE EV
NS EL
OR
18,61
11
CO
O
LOW FUEL
SHUTDOWN
(OPTIONAL)
10
CK
O
RE UT
LA
Y
LO
16,43
8
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF
1
7
ST
AR
TE
R
F3
FA
RE ULT
LA
Y
130
5
IN
E
30A
EN
G
HE
A
RE TE
LA R
Y
(05-3)
IN
TA
KE
N
K
(06-17)
0 I
DEC
23
25
2
4
34
J2
J2
J2
J2
J2
22
26
1
11
S5
(03-4)
K5
IDLE/
RATED
9 SPEED
44
156
155
P1
E
F
G
1
6
A
C
B
71
ENGINE FUNCTION
DISPLAY CONNECTOR
G2
154
73
20
25
44
9 PIN DATALINK
CONNECTOR
P1
(08-2)
SEE COVER PAGE FOR DETAILS
06-11-2007
21-04-2008
STA
STA
03-07-2008 STA
G2
S. ACKERMAN
COGNIZANT ENG.
S. ACKERMAN
CHECKED
S. ACKERMAN
2
DRAWN
DATE
6/06
DATE
6/06
DATE
6/06
TITLE
TLD ACE
805 BLOOMFIELD AVE
WINDSOR, CT 06095 U.S.A.
CAGE CODE
RELEASE DATE
A2 00365
SIZE
7/5/06
SHEET
NO.
07
19
1038032
DWG. NO.
ELECTRICAL SCHEMATIC
H
J
SEE COVER PAGE FOR DETAILS
ECM OEM
CONNECTOR
J2
147,156
16-01-2009 STA
(06-17)
32
APR.
SEE COVER PAGE
29,154
3
18
GPU-4120-T-CUP-28
24
30,155
17
R1
16
FIRST USED ON
DIAGNOSTIC
SWITCH
15
P.L. NO./S.O. NO.
120 OHM
14
SEE COVER PAGE
37
13
47
DATE
46
12
REVISIONS
J2
147
11
DESCRIPTION
D)
J2
10
ELECTRONIC SIGNATURE
23
25
(S
HL
J2
DISCLOSE IN WHOLE OR IN PART ANY SUCH INFORMATION
(-)
30
8
WITHOUT WRITTEN AUTHORIZATION FROM TLD ACE.
INC
29
7
LTR
S4
NEITHER RECEIPT NOR POSSESION THEREOF
0
INC DEC
28
J1
93
9
(+
)
CONFERS ANY RIGHT TO REPRODUCE, OR USE OR
27
TLD ACE.
OVER/UNDER
FREQ. SIMULATOR
SWITCH
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF
J1
93
9
J1
93
9
(07-18)
(11-17)
(11-17)
SHIELDED
CABLE
SHIELDED
CABLE
(03-4)
SHIELDED
CABLE
310
K5
7
IDLE/
RATED
SPEED
RELAY
309
(09-2)
TB1
SEE COVER PAGE FOR DETAILS
SEE COVER PAGE FOR DETAILS
D
C
SEE COVER PAGE
06-11-2007
21-04-2008
STA
STA
03-07-2008 STA
400:5
15VA
S. ACKERMAN
COGNIZANT ENG.
S. ACKERMAN
CHECKED
S. ACKERMAN
DRAWN
DATE
6/06
DATE
6/06
DATE
6/06
TLD ACE
805 BLOOMFIELD AVE
WINDSOR, CT 06095 U.S.A.
CAGE CODE
RELEASE DATE
A2 00365
SIZE
7/5/06
SHEET
NO.
08
19
1038032
DWG. NO.
ELECTRICAL SCHEMATIC
TITLE
(09-2)
GPU-4120-T-CUP-28
12
16-01-2009 STA
(09-2)
FIRST USED ON
TB2
SEE COVER PAGE
X2
ELECTRONIC SIGNATURE
13
(09-2)
APR.
GENERATOR
GROUND
DISCLOSE IN WHOLE OR IN PART ANY SUCH INFORMATION
11
18
WITHOUT WRITTEN AUTHORIZATION FROM TLD ACE.
14
SHIELDED
CABLE
DATE
400:5
15VA
LTR
TLD GENERATOR C2
P.L. NO./S.O. NO.
400:5
15VA
REVISIONS
373 (TB5:N)
373 (C2:N)
391
400
DESCRIPTION
T4
17
NEITHER RECEIPT NOR POSSESION THEREOF
X1
16
CONFERS ANY RIGHT TO REPRODUCE, OR USE OR
320
(BLK)
15
TLD ACE.
11
321
X2
CT
A2
(CLR)
T5
PW
12
14
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF
13
-i
N
10
X2
CT
A1
X1
PW
T6
X1
-I
N
375
322
(BLK)
CT
B2
(09-6)
323
SHIELDED
(CLR)
Z3
324
376
CT
B1
(11-3)
(BLK)
325
V
B
(CLR)
374
CT
C2
U
A
NE
U
SE TR
NS AL
IN
G
CT
C1
373
12
(CLR)
11
(BLK)
SE
(09-6)
PH
A
SE
333
MAIN
FIELD
(ROTOR)
10
311
L2
AC
1R
PH
A
+
N
(BLK)
332
MAIN ARMATURE
(STATOR)
317
1
L1
331
(10-5)
SE
AC
1R
L2
(10-5)
Z2
PH
A
330
Z1
(RED)
10
NT
AC
2R
L1
(11-4)
(WHT)
SH
U
329
EXCITER
ARMATURE
(ROTOR)
(GRN)
(CLR)
9
NT
AC
2R
314
312
SH
U
VOLTAGE REGULATOR
VR1
+
CABLE
315
316
313
DC
RL
A2
(11-3)
318
SHIELDED
CABLE
(BLK)
FI
EL
D
328
E2
(BLK)
DC
RL
A1
(CLR)
(11-17)
4
319
FI
EL
D
327
EXCITER
FIELD
(STATOR)
(CLR)
E1
DC
326
(CLR)
DC
M
K
OUTPUT NO. 1
CONTACTOR
SWITCH
333
5
2
II
I + II
4
1
341
342
341
343
S10 TOGGLE SWITCH:
PINS 1,2 - CLOSED IN POSITION I + II
PINS 4,5 - CLOSED IN POSITION II ONLY
K10
344 X+
343 Y-
(08-18)
S10
344
332
(08-8)
TO VOLTAGE REGULATOR
OUTPUT NO. 1 RELAY
(08-9)
363
333
362,363
311
317
345
347
364
373
602
F
(TB6)
N
(TB5)
CR1
345
346
K11
362 10
364 2
365
(10-2)
06-11-2007
SEE COVER PAGE FOR DETAILS
STA
OUTPUT NO. 1
A2
STA
B2
21-04-2008
C2
342
SEE COVER PAGE FOR DETAILS
338
OUTPUT NO. 1
CONTACTOR
03-07-2008 STA
K10
SEE COVER PAGE
S. ACKERMAN
COGNIZANT ENG.
S. ACKERMAN
CHECKED
DATE
6/06
DATE
6/06
DATE
6/06
805 BLOOMFIELD AVE
WINDSOR, CT 06095 U.S.A.
CAGE CODE
RELEASE DATE
A2 00365
SIZE
7/5/06
SHEET
NO.
09
19
1038032
DWG. NO.
ELECTRICAL SCHEMATIC
TITLE
A1
S. ACKERMAN
(10-2)
(09-12)
B1
DRAWN
(10-2)
16-01-2009 STA
(08-18)
TLD ACE
(10-2)
SEE COVER PAGE
RELAY
C1
(08-18)
APR.
(08-18)
GPU-4120-T-CUP-28
351
340
S10
336
332
336
315
349
375
18
FIRST USED ON
0 I II
340
316
350
376
600
309
314
348
374
17
ELECTRONIC SIGNATURE
16
DATE
602
(09-14)
15
603
S11
OUTPUT NO. 1
INTERLOCK
14
P.L. NO./S.O. NO.
K11
13
DISCLOSE IN WHOLE OR IN PART ANY SUCH INFORMATION
LTR
X102
1
12
REVISIONS
601
337
11
WITHOUT WRITTEN AUTHORIZATION FROM TLD ACE.
J
0 I
338
337
10
DESCRIPTION
BREAKER
2 20 AMP
NEITHER RECEIPT NOR POSSESION THEREOF
CIRCUIT
OUTPUT NO. 1
TEST BANK
SWITCH
CONFERS ANY RIGHT TO REPRODUCE, OR USE OR
TLD ACE.
20 A
600
OU
TP
IN UT
TE NO
RL . 1
OC P
K LU
RE G
LA
Y
CB102
NO
CO . 1
NT LO
A C AD
TO
R
UT
A
OU N E R
(O TL
PT ET
IO
NA
L
(OPTIONAL)
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF
CL
E
UU
M
A
2
OU
TP
VA
C
OUTPUT NO. 2
CONTACTOR
SWITCH
I + II
4
1
353
352
353
S12 TOGGLE SWITCH:
PINS 1,2 - CLOSED IN POSITION I + II
PINS 4,5 - CLOSED IN POSITION II ONLY
(OPTIONAL OUTPUT NO. 2 CIRCUIT)
356
K12
357 X+
356 Y-
(09-17)
331
(08-7)
367
366,367
330
F
347
N
(TB7)
S12
CR2
357
K13
366 10
365 2
(11-1)
SEE COVER PAGE FOR DETAILS
06-11-2007
STA
A
STA
21-04-2008
OUTPUT NO. 2
(08-6)
A2
346
352
SEE COVER PAGE FOR DETAILS
TO VOLTAGE REGULATOR
OUTPUT NO. 2 RELAY
B2
360
03-07-2008 STA
OUTPUT NO. 2
CONTACTOR
SEE COVER PAGE
S. ACKERMAN
COGNIZANT ENG.
S. ACKERMAN
CHECKED
6/06
DATE
6/06
DATE
805 BLOOMFIELD AVE
WINDSOR, CT 06095 U.S.A.
CAGE CODE
RELEASE DATE
A2 00365
SIZE
7/5/06
SHEET
NO.
10
19
1038032
DWG. NO.
ELECTRICAL SCHEMATIC
TITLE
A1
K12
DATE
(11-1)
6/06
(09-17)
S. ACKERMAN
(11-1)
DRAWN
(09-17)
TLD ACE
(11-1)
16-01-2009 STA
348
B1
(09-17)
P.L. NO./S.O. NO.
349
C1
18
SEE COVER PAGE
II
350
17
GPU-4120-T-CUP-28
S12
C2
16
FIRST USED ON
5
3
OUTPUT NO. 2
INTERLOCK
RELAY
(10-11)
15
ELECTRONIC SIGNATURE
330
359
360
14
351
331
358
13
DISCLOSE IN WHOLE OR IN PART ANY SUCH INFORMATION
K13
12
APR.
358
(10-13)
11
WITHOUT WRITTEN AUTHORIZATION FROM TLD ACE.
0 I II
S13
10
DATE
LTR
REVISIONS
0 I
359
8
DESCRIPTION
NEITHER RECEIPT NOR POSSESION THEREOF
OUTPUT NO. 2
TEST BANK
SWITCH
CONFERS ANY RIGHT TO REPRODUCE, OR USE OR
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF
TLD ACE.
OU
TP
IN UT
TE NO
RL . 2
OC P
K LU
(O REL G
PT A
IO Y
NA
L)
NO
CO . 2
NT LO
(O AC AD
P T TO
IO R
NA
L)
UT
A
2
OU
TP
E
(TB8)
S14 TOGGLE SWITCH: 381
PINS 1,2 - CLOSED IN
POSITION I + II
PINS 4,5 - CLOSED IN 328
POSITION II ONLY
204,210
(08-4)
205,208
H6
H5
TO VOLTAGE REGULATOR
28V DC OUTPUT RELAY
(08-5)
202,211
329
327
(08-3)
209
H4
H3
X6
X5
Y6
Y5
222,228
227
219
229,230
X4
X3
Y4
Y3
220,232
231
217
234
329 327
383 X+
295
K14
382 Y-
382
205,211
203,209
H2
H1
X2 218,227
X1 226
Y2 215
Y1 229
D7
D9
D10
236
238 -
221
D11
D13
D12
D14
218
219
D15
D17
.5
V
CO DC
N T LO
AC AD
TO
R
28
R10
25 OHM, 50W
2
239
D16
D18
D19
D21
D22
11
19
SHEET
NO.
1038032
7/5/06
RELEASE DATE
6/06
S. ACKERMAN
DWG. NO.
CAGE CODE
SIZE
R11
2000A
50mV
213 1
318
D24
(08-7) TO VR1
SHUNT +
D23
A2 00365
D20
214
215
DATE
6/06
S. ACKERMAN
216
217
COGNIZANT ENG.
ELECTRICAL SCHEMATIC
DATE
237 1
319
SHUNT
(10-17)
TITLE
220
400
C11
7200uF
STA
D8
06-11-2007
223
STA
D6
222
383
CR3
SEE COVER PAGE FOR DETAILS
328
381
213
TO VR1
(08-6) SHUNT -
H8
H7
D5
D4
GPU-4120-T-CUP-28
208
D3
FIRST USED ON
201,210
X8 224,233
X7 232
Y8 221
Y7 234,235
225
212
212
236
237
326
21-04-2008
I + II
214,226
228
223
230
D2
SEE COVER PAGE FOR DETAILS
II
X10
X9
Y10
Y9
D1
224
S14
216,231
233
225
235
SEE COVER PAGE
S14
203,206 H10
204,207 H9
X12
X11
Y12
Y11
0 I II
386
200,206 H12
207 H11
ELECTRONIC SIGNATURE
A1
200
DRAWN
B1
201
APR.
C1
202
386
28.5V DC
OUTPUT
C10 RECTIFIER BANK
DATE
385
T9
28.5V DC
CONTACTOR TRANSFORMER
LTR
A2
P.L. NO./S.O. NO.
B2
REVISIONS
C2
DESCRIPTION
292
CHECKED
TO VR1
DC +
NEITHER RECEIPT NOR POSSESION THEREOF
28.5V DC
CONTACTOR
SWITCH
TLD ACE
(08-2)
TLD ACE.
293
18
03-07-2008 STA
17
DATE
16
6/06
15
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF
294
385
K14
14
S. ACKERMAN
13
16-01-2009 STA
12
SEE COVER PAGE
11
10
DISCLOSE IN WHOLE OR IN PART ANY SUCH INFORMATION
294
(10-17)
(11-4)
326
293
(10-17)
WITHOUT WRITTEN AUTHORIZATION FROM TLD ACE.
805 BLOOMFIELD AVE
292
A (10-17)
WINDSOR, CT 06095 U.S.A.
CONFERS ANY RIGHT TO REPRODUCE, OR USE OR
CONTINUED
ELECTRICAL PANEL
FRONT VIEW
(02-14)
9
10
11
1
2
3
K6
K5
ENGINE
COOLDOWN
IDLE
RELAY
IDLE/
RATED
SPEED
RELAY
(03-4)
9
10
11
K5:10
K5:2
(03-6)
1
2
3
(06-9)
9
10
D28
(OPTIONAL)
11
K4:10
(06-10)
D26
K4:2
ENGINE
FAULT
RELAY
K4
2
3
SEE COVER PAGE FOR DETAILS
2
SEE COVER PAGE FOR DETAILS
APR.
K13
06-11-2007
21-04-2008
STA
STA
03-07-2008 STA
16-01-2009 STA
DATE
OUTPUT
SEE COVER PAGE
11
S. ACKERMAN
COGNIZANT ENG.
S. ACKERMAN
CHECKED
S. ACKERMAN
DRAWN
P.L. NO./S.O. NO.
10
SEE COVER PAGE
REVISIONS
DESCRIPTION
358
GPU-4120-T-CUP-28
(10-13)
K13:3
FIRST USED ON
6/06
DATE
6/06
DATE
6/06
DATE
2
NO. 2 PLUG
INTERLOCK
RELAY
TB2:6 - 331
S13:2 - 358
J2:25
28
DECREASE
27
TLD ACE
805 BLOOMFIELD AVE
WINDSOR, CT 06095 U.S.A.
CAGE CODE
RELEASE DATE
A2 00365
SIZE
7/5/06
SHEET
NO.
12
19
1038032
DWG. NO.
CONNECTION DIAG. R.P.
TITLE
OUTPUT NO. 2
TEST BANK
SWITCH
ELECTRONIC SIGNATURE
365
K11:2
K11
(OPTIONAL)
LTR
1
(10-5)
K12:C2 - 360
S13:1 - 359
K11:3
366
336
DISCLOSE IN WHOLE OR IN PART ANY SUCH INFORMATION
WITHOUT WRITTEN AUTHORIZATION FROM TLD ACE.
359
NEITHER RECEIPT NOR POSSESION THEREOF
11
TB2:7 - 332
S11:2 - 336
OUTPUT NO. 1
TEST BANK
SWITCH
18
CONFERS ANY RIGHT TO REPRODUCE, OR USE OR
10
6
K13:1
TLD ACE.
TB5:N - 364
K13.2 - 365
K5:9 - 25
S5:2 - 23
S13
17
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF
337
37
K11:1
X100:A
6
2
OUTPUT
NO. 1 PLUG
INTERLOCK
RELAY
(09-14)
(09-6)
TB8:F
STARTER
LOCKOUT
RELAY
8
K10:C2 - 338
S11:1 - 337
K8
3
1
16
J2:49 - 54
D26:2
7
1
S11
15
36
(07-2)
14
K6:3
6
DEC
13
J2:42 - 146
K3:A2 - 70
D26:1
(06-12)
ON
12
K5:10 - 41
S6:2 - 40
K8:2
11
27
K5:3 - 41
D28:2
D27
10
OFF
TB1:12
K8:10
9
23,25
INC
310
7
ON
S6:1 - 39
X100:B - 38
SIDE VIEW
TB6:F- 362
OVER/UNDER
FREQ. SIMULATOR
SWITCH
S4, TOGGLE SWITCH
26
T5
28
S4
11
J2:4
(02-12)
K10:A1
X2
TB2:9
10
INCREASE
J2:24
309
X1
TB2:11
X2
CURRENT
TRANSFORMERS
K6:2 - 64
D28:1
323
325
8
J2:34 - 44
S4:3 - 25
322
T6
36
TB2:12
X1
K4:1
(08-13)
324
D27:2
J2:48 - 108
TB2:10
58
TB2:13
K7:INIT
321
12
X2
S3:START
(08-11)
K2:A1
X1
K10:1 - 300
K6:1 - 33
107
320
TB2:14
T4
D27:1
J2:33 - 109
(08-14)
3
K6:11 - 33
K7:NO - 14
F6:1 - 16
K104 - 35
K5:2 - 64
K7:(-) - 63
DS9:X1
42
G3:G - 123
B4:1 - 159
K109:10 - 172
B5
F
E
ELECTRICAL
BOX
GROUND
B1
C1
A2
B2
C2
Y-
602 - X102:2
373 - B3:1
347 - TB7:N
306 - DS10:X2
311 - TB1:11
317 - TB1:7
345 - CR1:LN364 - K11:2
X+
(05-11)
OUTPUT NO. 2
CONTACTOR
A1
B1
C1
X+
2
A2
B2
C2
Y-
TB5:N
347
TB6
TB5
TB8
TB7
(09-17)
(09-17)
(10-17)
(10-17)
SEE COVER PAGE FOR DETAILS
SEE COVER PAGE FOR DETAILS
06-11-2007
21-04-2008
STA
STA
03-07-2008 STA
S. ACKERMAN
COGNIZANT ENG.
S. ACKERMAN
CHECKED
DATE
6/06
DATE
6/06
6/06
DATE
GPU-4120-T-CUP-28
SEE COVER PAGE
K12:Y-
174
S. ACKERMAN
DRAWN
TITLE
CAGE CODE
RELEASE DATE
A2 00365
SIZE
7/5/06
SHEET
NO.
13
19
1038032
DWG. NO.
CONNECTION DIAG. R.P.
WINDSOR, CT 06095 U.S.A.
805 BLOOMFIELD AVE
TLD ACE
K109
16-01-2009 STA
LOW FUEL
RAMPDOWN
BEACON
RELAY
APR.
DISCLOSE IN WHOLE OR IN PART ANY SUCH INFORMATION
BRIDGE
RECTIFIER
DATE
P
10
3:
B
P
10
3:
A
178
WITHOUT WRITTEN AUTHORIZATION FROM TLD ACE.
LTR
P.L. NO./S.O. NO.
(OPTIONAL ON 90KVA)
18
SEE COVER PAGE
REVISIONS
K12:X+
357
17
NEITHER RECEIPT NOR POSSESION THEREOF
16
CONFERS ANY RIGHT TO REPRODUCE, OR USE OR
171
357 CR2:LD+
X
10
1:
B
S
10
7:
1
K7:COM
14 - K6:1
50 - X11
82 - K101:COM
15
356
S12:1
15
DESCRIPTION
K12
14
CR2:LD-
352
K10:C1
346
11
350
CR1:LN-
K13:1 - 360
OUTPUT2:C
(OPTIONAL)
K10:B1
CR2
10
X1
R2 01:A
:1 - 1 17
73 0
172
OUTPUT2:B
S10:1
177
349
K10:X+
344
K10:A1
BRIDGE
RECTIFIER
348
(04-15)
OUTPUT2:A
301 K10:1
COM
13
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF
A1
COOLDOWN
TIMER
304
DS11:X1
(02-17)
B5
:1
K7
12
FIRST USED ON
OUTPUT NO. 1
CONTACTOR
NC NO
11
ELECTRONIC SIGNATURE
(05-8)
K7:(+) - 15
S3:COM - 13
INIT
10
TB8:F
K6:10 - 63
B1:1 - 105
CONTINUED
367
K10
367 - TB8:E
366 - K13:10
K10:Y-
TLD ACE.
57 - S3:RUN
58 - K6:2
ELECTRICAL PANEL
FRONT VIEW
344 CR1:LD+
343
376 - TB10:C
316 - TB1:4
340 - S10:5
350 - K12:C1
CR1:LD-
(09-10)
343
375 - TB10:B
315 - TB1:5
349 - K12:B1
342
K11:1 - 338
OUTPUT1:C
TB5:N - 345
CR2:LN(-) - 346
OUTPUT1:B
OUTPUT1:A
CR1
600 - CB102:1
374 - TB10:A
309 - K5:7
314 - TB1:6
348 - K12:A1
303
DS10:X1
302 - K14:1
301 - K12:1
300 - K6:11
TB6:F
363
363 - TB6:E
362 - K11:10
(10-9)
356
PANEL LIGHT
23
S4:3
CB102:2
601
DS8
(04-6)
(06-16)
95
DS9:X2
LOW FUEL
WARNING
S2
46
J2:50
(06-11)
*160 - F4:1 *OPTION
9 - K2:1
9
EMERGENCY
STOP
SWITCH
(02-14)
148
J2:43
STOP
ENGINE
ENGINE INTAKE
HEATER WAIT
DS13
FUSE
S2:2
10
F2
603
B4:1
19 - DS8:X1
18 - F6:1
AMBER
AMBER
DS7
DS9
(06-13)
K6:8
42
(03-2)
21
J2:44
95 - DS101:X2
65 - B1:1
103 - G3:G
ENGINE
DIAGNOSTIC
VACUUM RECEPTACLE
(MOUNTS ON INSTRUMENT
PANEL, UNDER E-STOP, S2)
ENGINE
COOL-DOWN
S3
OFF
(02-14)
10 A
2
10
F2:1
11
S3:COM
S. ACKERMAN
CHECKED
(OPTIONAL)
IGNITION SWITCH
(02-12)
F2:2 - 11
K7:COM - 13 COM RUN
START
57
12
K7:INIT
K8:11
INSTRUMENT PANEL
VIEWED FROM REAR
CONTINUED
14
19
7/5/06
SHEET
NO.
1038032
SEE COVER PAGE FOR DETAILS
DS101
DS8:X1
145
RED
FIRST USED ON
145 - DS13:X1
19 - DS7:X1
AMBER
(OPTIONAL)
SEE COVER PAGE
(09-2)
DIAGNOSTIC CONNECTOR
K101:NO
87
AMBER
16-01-2009 STA
APR.
TB5:N
602
ELECTRONIC SIGNATURE
18 - DS7:X1
61 - Y100:A
X102
SEE COVER PAGE
601
X102:1
DIAGNOSTIC
SWITCH
(07-6)
DISCLOSE IN WHOLE OR IN PART ANY SUCH INFORMATION
WITHOUT WRITTEN AUTHORIZATION FROM TLD ACE.
(07-14)
C
A
S5
73
G3:G
20
R2:1
DATE
154
LTR
(06-7)
(09-2)
22
P1
F6
CB102
J2:2
G2:2
155
156
5A
G
G2:3
FUSE
43 - R2:1
16 - K6:1
REVISIONS
G2:4
DRAWN
600
1
P.L. NO./S.O. NO.
K10:A1
03-07-2008 STA
ENGINE FUNCTION DISPLAY
FUEL LEVEL GAGE
S. ACKERMAN
G3:(+)
RELEASE DATE
G3:G
6/06
102
DS1:X2
DESCRIPTION
101 - DS1:X1
73 - P1:A
71 - G2:6
103 - DS9:X2
123 - B4:1
71
S. ACKERMAN
PANEL LIGHT
DS2
(03-10)
SEE COVER PAGE FOR DETAILS
R2:1
32
DS1:X1
CLEAR 49
(04-2)
101 - G3:G
102 - DS2:X2
R2
147 - J2:37
156 - P1:E
GPU-4120-T-CUP-28
R3:1
NEITHER RECEIPT NOR POSSESION THEREOF
45
(03-9)
TLD ACE.
(07-13)
120 OHM
G2:3
DS1
(07-14)
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF
G3
(04-2)
R1
G2
R1:2
J2:47 - 30
P1:D - 155
R1:1
J2:46 - 29
P1:C - 154
TITLE
G2:2
R2:2
49 - DS2:X1
48 - R2:1
CLEAR
32 - G2:1
48 - DS1:X1
43 - F6:1
20 - P1:B
TLD ACE
STA
18
06-11-2007
17
DWG. NO.
16
CAGE CODE
15
A2 00365
14
DATE
13
COGNIZANT ENG.
12
STA
11
21-04-2008
10
CONNECTION DIAG. I.P.
SIZE
6/06
DATE
DATE
6/06
805 BLOOMFIELD AVE
WINDSOR, CT 06095 U.S.A.
CONFERS ANY RIGHT TO REPRODUCE, OR USE OR
308
DS11
DS10
(05-11)
(05-8)
307
DS10:X2
DS10:X2
28.5VDC OUTPUT
LIGHT
OUTPUT NO. 2
LIGHT
S14
K
INSTRUMENT
PANEL
GROUND
B5:1 - 159
X102:3 - 603
M
B4
28.5V DC
CONTACTOR
SWITCH
6
351 5
S10:5
S12:1 353 4
S10
K5:1
39
(09-6)
3
2 330 TB2:5
1 353 - S12:4
352 - CR2:LN+
OUTPUT NO. 2
CONTACTOR
SWITCH
(OPTIONAL ON 90KVA)
6
K10:C1 - 340 5
S12:5 - 351 4
S10:1 - 341
3
2 333 TB2:8
1 341 - S10:4
342 - CR1:LN+
OUTPUT NO. 1
CONTACTOR
SWITCH
S6
RATED
SPEED
SWITCH
(03-4)
40
K5:3
15
19
SHEET
NO.
1038032
7/5/06
RELEASE DATE
6/06
S. ACKERMAN
STA
06-11-2007
DWG. NO.
CAGE CODE
A2 00365
DATE
COGNIZANT ENG.
STA
21-04-2008
CONNECTION DIAG. I.P.
SIZE
6/06
S. ACKERMAN
DATE
CHECKED
TITLE
OUTPUT NO. 1
LIGHT
(10-5)
3
2 386 K14:C1
1 381 - S14:4
328 - TB2:3
K10:2
303
306 - TB5:N
307 - DS11:X2
308 - DS12:X2
S12
(11-4)
6
385
5
K14:C2
S14:1 381 4
GREEN
SEE COVER PAGE FOR DETAILS
(05-13)
K12:2
304
DS12
GREEN
GPU-4120-T-CUP-28
K14:2
305
FIRST USED ON
GREEN
LTR
SEE COVER PAGE FOR DETAILS
CTA1
03-07-2008 STA
CTA2
SEE COVER PAGE
318
R11:3
319
R11:4
BLK
1032960
CLR
BLK
1001368
CLR
BLK
SHIELD (G2, ENGINE DISPLAY)
CLR
1001368
BLK
SHIELD (P1, DIAGNOSTIC CONN.)
1001368
CLR
1001368
CLR
RED
1004412
WHT
GRN
BLK
311
312
313
29
30
SHLD
154
155
SHLD
326
327
314
315
316
317
DATE
TB5:N
K10:A1
K10:B1
K10:C1
6/06
317
314
315
316
S. ACKERMAN
AC1RL2
AC1RL1
CTC2
CTC1
CTB2
CTB1
K5:6
TB5:N
C2:E1
C2:E2
ELECTRONIC SIGNATURE
DC ON
DCRLA2
DCRLA1
AC2RL2
AC2RL1
310
311
312
313
2
3
4
5
6
7
8
9
10
11
12
13
14
L - IN PWR 12
N - IN PWR 11
FIELD + 10
FIELD 9
N/C
8
NEUTRAL
7
PHASE A
6
PHASE B
5
PHASE C
4
N/C
3
SHUNT +
2
SHUNT 1
DISCLOSE IN WHOLE OR IN PART ANY SUCH INFORMATION
DC +
WITHOUT WRITTEN AUTHORIZATION FROM TLD ACE.
TB1
18
DRAWN
TB2
326
C10:HS1
327
K14:X+
328
S14:1
329
CR3:LN+
330
S12:2
331
K13:3
332
K11:3
333
S10:2
325
T6:X2
324
T6:X1
323
T5:X2
322
T5:X1
321
T4:X2
320
T4:X1
17
TLD ACE
VOLTAGE REGULATOR
VR1
16
SHIELDED CABLE
ACE P/N
WIRE NO. COLOR
1001368
318
CLR
319
BLK
1001368
320
CLR
321
BLK
1001368
322
CLR
323
BLK
1001368
324
CLR
325
BLK
1032960
310
CLR
INSTRUMENT PANEL
VIEWED FROM REAR
CONTINUED
15
16-01-2009 STA
14
SEE COVER PAGE
13
805 BLOOMFIELD AVE
12
WINDSOR, CT 06095 U.S.A.
11
10
APR.
DATE
P.L. NO./S.O. NO.
REVISIONS
DESCRIPTION
NEITHER RECEIPT NOR POSSESION THEREOF
CONFERS ANY RIGHT TO REPRODUCE, OR USE OR
TLD ACE.
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF
(02-7)
STARTER
MOTOR
B3
K3:A1
D25
B2:1
K3:A2
S1
BATTERY
SWITCH
(02-2)
BT2
1
BT1:+
J3:2 - 144
J3:1 - 143
B1:1 - 100
A2
112
K2
(02-5)
90
BT1:-
BT2:+
90
-
1
+
GND
111
B1:1
ECM POWER
FUSE
ALTERNATOR
B2
B1:1 - 140
M1:3 - 604
16
19
SHEET
NO.
1038032
7/5/06
RELEASE DATE
6/06
S. ACKERMAN
STA
S. ACKERMAN
COGNIZANT ENG.
STA
21-04-2008
CHECKED
03-07-2008 STA
S. ACKERMAN
DRAWN
16-01-2009 STA
BATT
131 - J3:3
132 - J3:4
CHASSIS
GROUND
M1:1
06-11-2007
DWG. NO.
CAGE CODE
SIZE
A2 00365
CONNECTION DIAG. UNIT
6/06
DATE
DATE
6/06
DATE
TLD ACE
805 BLOOMFIELD AVE
TITLE
30 A
(06-2)
(02-8)
S1:2
WINDSOR, CT 06095 U.S.A.
Z
APR.
G1
(02-4)
AUX. STARTER
RELAY
(02-2)
+
F3
130
BT1
BATTERIES
(02-2)
-
ENGINE INTAKE
HEATER RELAY
2 - M1:1
130 - F3:1
M
A2
K3
(06-6)
6
K3:1
INTAKE HEATER
FUSE
604
A1
107
A1
S1:1
SEE COVER PAGE FOR DETAILS
125A
(02-5)
FUSE
F1
GPU-4120-T-CUP-28
C10:HS2 - 400
TB5:N - 373
C2:N - 373
B1:1 - 391
K2:1
M1
GENERATOR
GROUND
K
FUSE
FIRST USED ON
K2:2
7
SEE COVER PAGE FOR DETAILS
S1:1 - 2
K2:1 - 3
G1:BATT - 4
F104:1 - 113
313
ENGINE
GROUND
TB1:10
312
E2
B1
SEE COVER PAGE
E1
ENGINE GND
DIESEL ENGINE
*OPTION
ELECTRONIC SIGNATURE
GENERATOR
C2
INTAKE
MANIFOLD
HEATER
(02-5)
K3:2
8
SEE COVER PAGE
HR1
*USE SHIELDED
CABLE - 1001368
ECM
*H1:2 - 164
B3:1 - 391
DS9:X2 - 65
K7:(-) - 105
G1:GND - 111
K2:A2 - 112
R3:2 - 106
B2:1 - 140
BT2:(-) - 100
DS102:X2 - 110
S101:2 - 92
S102:2 - 91
X50:B - 96
K104:85 - 94
A
B
(06-15)
106
B1:1
W
V
FUEL
LEVEL
SENDER
DISCLOSE IN WHOLE OR IN PART ANY SUCH INFORMATION
R5
* J2:32 157
* J2:28 158
WITHOUT WRITTEN AUTHORIZATION FROM TLD ACE.
G3:2
45
R3
REVISIONS
18
COOLANT LEVEL
SENSOR
(04-3)
G2:2
G2:3
K8:2
K4:2
DS8:X2
17
J3
K4:10
DS13:X2
DS7:X2
TB1:9
16
DATE
BT2:(-)
BT2:(-)
F3:2
F3:2
15
LTR
Y100:B
K3:A1
DESTINATION
143
144
131
132
14
P.L. NO./S.O. NO.
G2:4
WIRE
NO.
13
DESCRIPTION
PIN
1
2
3
4
*REFER TO
TR DIAGRAM
FOR WIRING OF
GENERATOR, C2
PG. 17*
12
CUMMINS ECM
POWER CONNECTOR
J3, 4 PIN
J2
DESTINATION
11
NEITHER RECEIPT NOR POSSESION THEREOF
10
CONFERS ANY RIGHT TO REPRODUCE, OR USE OR
TLD ACE.
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF
B1
:1
CUMMINS ECM CONNECTOR, J2, 50 PIN
WIRE
WIRE
DESTINATION PIN
NO. DESTINATION PIN
NO.
18
35
N/A
N/A
N/A
19
N/A
22
S5:1
N/A
36
N/A
147
N/A
37
20
26
K5:11
N/A
N/A
38
21
22
N/A
62
N/A
39
N/A
34
N/A
40
23
N/A
N/A
27
S4:1
41
24
N/A
146
28
S4:2
42
25
N/A
148
N/A
43
26
N/A
N/A
21
27
44
N/A
158 R5:B
N/A
28
45
N/A
N/A
29
29
46
N/A
N/A
30
30
47
N/A
N/A
108
31
48
N/A
157 R5:A
54
32
49
N/A
109 K8:10
33
46
50
N/A
44
K5:9
34
WIRE
NO.
3
9 -M
- 1
5 S2: :1
-F 1
1:
1
K8
:8
M
1:
PIN
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
F1
:2
34
-J
D2 2:4
5: 0
2
HR
1
K4 :1
:1
D2 0 5: 70
1
FUEL HEATER
RELAY
2
4:
F1
0
K6
:1
85
94
(03-12)
GND
30
78
P5
0:
A
DS3
N
79
87a 87
FUEL HEATER
FUSE
FUSE M1:1
113
B1
:1
51 - DS4:X1
75 - P11
RED
HR2
X101:1
115
BATTERY
HEATER
35
86
78
K104:30
96
B1:1
F104
20 A
(05-2)
79
K104:87
99*
99
5
NC NO
(05-17)
116
X101:2
HR3
X101:1
117
BATTERY
HEATER
(05-18)
89
118
X101:2
98
COM
K102
K101
LOW FUEL
SHUTDOWN/
RAMPDOWN
TIMER
LOW FUEL WARNING
RELAY
(04-11)
(OPTIONAL)
(04-5)
76 - S106:1
52 - DS5:X1
P12
(OPTIONAL)
CLEARANCE LIGHT
53 - DS6:X1
52 - P12
AMBER
DS5
X12
(03-15)
80
P11
17
19
SHEET
NO.
1038032
7/5/06
RELEASE DATE
6/06
S. ACKERMAN
STA
06-11-2007
DWG. NO.
CAGE CODE
SIZE
A2 00365
DATE
6/06
S. ACKERMAN
COGNIZANT ENG.
STA
21-04-2008
TITLE
CONN. DIAGRAM, OPTIONS
DATE
CHECKED
DATE
6/06
S. ACKERMAN
DRAWN
16-01-2009 STA
APR.
03-07-2008 STA
TLD ACE
805 BLOOMFIELD AVE
WINDSOR, CT 06095 U.S.A.
P.L. NO./S.O. NO.
Z
X101
119
CHASSIS_GND
GND
SEE COVER PAGE FOR DETAILS
C
84
SEE COVER PAGE FOR DETAILS
121
X101:2
BLOCK HEATER
RECEPTACLE
HR3:1 - 117 118 - HR3:2
HR2:1 - 115 116 - HR2:2
S9:1 - 120 121 - HR101:2
GPU-4120-T-CUP-28
A
B
S9:1
114
176
B1:1
RAMP-DOWN
BEACON
RED
FIRST USED ON
(05-4)
CLEARANCE LIGHT
BLOCK
HEATER
(COOLANT)
(04-17)
LTR
X50
K104
HR101
S107:2
175
110
B1:1
(05-15)
50
K7:NO
MOUNT RELAYS ON
ENGINE MOUNTED PANEL
138
B1:1
WARNING
BEACON
DS109
SEE COVER PAGE
(04-8)
S106:2
81
(05-6)
S105:2
88
P11
*FOR RAMP-DOWN BEACON, CONNECT W1 TO Y100
AND CONNECT P103 TO X100
AND CONNECT P100 TO X101
AND CONNECT WIRE 99 TO PIN 3 OF K102
DS102
X11
J
DS103
FLASHER
LOW FUEL
WARNING
BEACON
75 - DS3:X1
80 - X12
FLASHER
175
DS109:X1
ELECTRONIC SIGNATURE
81
DS103:X1
*FOR SHUTDOWN, CONNECT P100 TO Y100
AND CONNECT W2 TO X100
AND CONNECT WIRE 99 TO PIN 5 OF K102
*FOR RAMP-DOWN, CONNECT W1 TO Y100
AND CONNECT P100 TO X100
AND CONNECT WIRE 99 TO PIN 5 OF K102
88
DS102:X1
(04-17)
SEE COVER PAGE
86
(04-8)
(05-6)
86 - S105:1
87 - DS101:X1
K109:5
LOW FUEL RAMPDOWN
BEACON CONNECTOR
K109:3
174
S107
WHEN FLASHER IS
NOT SUPPLIED,
CONNECT WIRE 86
TO DS102:X1
DIESEL ENGINE
P12
76
S106
DISCLOSE IN WHOLE OR IN PART ANY SUCH INFORMATION
S105
A
B
CLEARANCE LIGHT
WITHOUT WRITTEN AUTHORIZATION FROM TLD ACE.
K101:NO
GND
DATE
P103
92
B1:1
REVISIONS
JUMPER CONFIGURATION
*STANDARD, CONNECT W1 JUMPER TO Y100
AND CONNECT W2 JUMPER TO X100
LOW FUEL SHUTDOWN
CONNECTOR
DS6
(03-16)
WHEN FLASHER IS
NOT SUPPLIED,
CONNECT WIRE 76
TO DS103:X1
S9
HR101:1
61 F6:2
62 D2.2:K28
AMBER
(04-5)
114
A
B
18
DS5:X1
53
85
S101
LOW FUEL SWITCH LOW FUEL WARNING
SWITCH
SHUTDOWN/RAMPDOWN
X101:1
120
(05-15)
17
K101:-
91
B1:1
BLOCK HEATER
THERMOSTAT
16
DESCRIPTION
CLEARANCE LIGHT
FLASHER
(04-11)
K101(+) - 83
K7:NO - 82
177
178
DS4
37
K16:4
38
K5:1
Y100
W1
LOW FUEL SHUTDOWN
JUMPER
K109:6
89
S102
(03-13)
GND
15
K102:2
84 - K102:1
83 - K101:COM
14
-OPTIONS-
LOW FUEL RAMP-DOWN
CONNECTOR
A
B
(OPTIONAL)
13
85
12
S101:1
W1:B
W1:A
11
*P100:B*
(STANDARD)
10
NEITHER RECEIPT NOR POSSESION THEREOF
A
B
CONFERS ANY RIGHT TO REPRODUCE, OR USE OR
X100
A
B
DS3:X1
51
RED
LOW FUEL RAMP-DOWN
BEACON CONNECTOR
LOW FUEL RAMP-DOWN/
SHUTDOWN JUMPER
D
(OPTIONAL)
170
K109:1
171
K109:2
A
B
W2
TLD ACE.
X101
P100:B
W2:B
W2:A
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF
P100
98
K102:4
A
99 B
K102:5
LOW FUEL RAMPDOWN/
SHUTDOWN CONNECTOR
(STANDARD)
P100:A
(OPTIONAL)
K101:(+)
S102:1
Y3
X4
X3
232
Y8
234
X8
Y7
B3:1
233
Y12
X12
X7 235 Y11
X11
231
SECONDARY SIDE
W
GENERATOR
C2
V
U
E1
TB1:10
312
E2
313
TB1:9
PRIMARY SIDE
203
N
C
H10
206
H12
200
K14:A1
H9
207
204
H11
H6
210
H8
201
K14:B1
H5
208
H7
205
H2
211
H4
202
K14:C1
(OPTIONAL TR PACKAGE)
216
K14
A2
B2
C2
X+
28.5VDC
OUTPUT
CONTACTOR
A1
B1
C1
Y-
D18:1
H1
209
H3
(05-13)
18
19
SHEET
NO.
1038032
7/5/06
DWG. NO.
CAGE CODE
SIZE
RELEASE DATE
6/06
S. ACKERMAN
STA
06-11-2007
DATE
6/06
S. ACKERMAN
COGNIZANT ENG.
STA
21-04-2008
CONNECTION DIAG. T.R.
DATE
CHECKED
A2 00365
SEE COVER PAGE FOR DETAILS
K14:Y-
X9
224 D2:1
225 D4:1
Y4
TITLE
382
X5 230 Y9
Y5
TB2:4
(11-2)
226
X10
383 - CR3:LD+
327 - TB2:2
373
229
Y10
GPU-4120-T-CUP-28
X1
X6
FIRST USED ON
Y1
Y6
SEE COVER PAGE FOR DETAILS
X2
329
295
TB10:B
Y2
228
C10:HS2
227
294 - TB10:C
385 - S14:4
CR3
T9:H2 - 202
S14:1 - 386
K14:X+
383
302
376 - K10:A2
294 - K14:A2
375 - K10:B2
293 - K14:B2
374 - K10:C2
292 - K14:C2
221
D12:1
220
D10:1
D20:1
217
BRIDGE
RECTIFIER
D8:1 D22:1
223 214
(11-7)
TB10
A
D16:1 D6:1
219 222
215
T9:Y2
293
T9
TRANSFORMER
218
T9:X5
201
D24:1 D14:1
215 218
219
T9:Y6
TB10:A
222
T9:X9
237 - R10:1
212 - TB9:+
236 - C11:+
326 - TB2:1
DATE
D24
T9:H6
223
T9:Y10
214
T9:X1
DATE
APR.
D14
D16
D6
HS1
(11-18)
OF DIODES)
03-07-2008 STA
(BOTTOM ROW
D8
D23
BANK
213
SEE COVER PAGE
D13
D15
D5
D7
D21
212
ELECTRONIC SIGNATURE
C10
RECTIFIER
238
C10:HS2
C10:HS1
R11:1
D22
TB9
217
T9:Y4
6/06
220
T9:X7
DRAWN
221
T9:Y8
16-01-2009 STA
224
T9:X11
OUTPUT
SEE COVER PAGE
225
T9:Y12
28.5V DC
C10:HS2
216
T9:X3
TB1:1
DISCLOSE IN WHOLE OR IN PART ANY SUCH INFORMATION
D10
D12
D2
LTR
D4
4 319
2
(TOP ROW
OF DIODES)
D20
PIN 4 OF R11*
TB1:2
P.L. NO./S.O. NO.
D18
*CONNECT SHIELD TO
TLD ACE
D19
D9
D11
292
18
REVISIONS
D1
200
17
DESCRIPTION
D3
TB9:213
(11-16)
1 318
R11
C10:HS1
236
C11
16
2000A
50mV
239
7200uF
15
SHUNT
D17
14
HS2
C10:HS2
(11-16)
13
S. ACKERMAN
12
WITHOUT WRITTEN AUTHORIZATION FROM TLD ACE.
11
805 BLOOMFIELD AVE
10
WINDSOR, CT 06095 U.S.A.
T9:H10
(11-17)
25 OHM
K10:1
C10:HS1
237
NEITHER RECEIPT NOR POSSESION THEREOF
B3:1 - 400
CR3:LN(-) - 295
C11:(-) - 238
R10:2 - 239
R11:2
R10
CONFERS ANY RIGHT TO REPRODUCE, OR USE OR
TLD ACE.
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF
CR3:LD-
DS12:X1 305
162
S8:1
CABLE TRAY
LIMIT SWITCH
OPENS WHEN
TRAY COVER
CLOSES
161
FUSE
S7:1
S8:2
(02-9)
163
H1:1
TOWBAR UP
LIMIT SWITCH
OPENS WHEN
TOWBAR IS UP
AND BRAKE ON
163 1
S8
H1
164
B1
SEE COVER PAGE FOR DETAILS
SEE COVER PAGE FOR DETAILS
(02-9)
06-11-2007
21-04-2008
STA
STA
S. ACKERMAN
COGNIZANT ENG.
S. ACKERMAN
CHECKED
DATE
6/06
DATE
6/06
DATE
6/06
TITLE
WINDSOR, CT 06095 U.S.A.
CAGE CODE
RELEASE DATE
A2 00365
SIZE
7/5/06
SHEET
NO.
19
19
1038032
DWG. NO.
CONN. DIAGRAM, OPTIONS
03-07-2008 STA
S. ACKERMAN
DRAWN
TLD ACE
CABLE TRAY/TOWBAR INTERLOCK KIT
805 BLOOMFIELD AVE
-OPTIONS-
16-01-2009 STA
18
S7:2
162
17
SEE COVER PAGE
BOX
APR.
16
ENGINE
DATE
15
GPU-4120-T-CUP-28
S7
S2:1
160
14
SEE COVER PAGE
GENERATOR
13
FIRST USED ON
(02-9)
ALARM HORN
CABLE TRAY
TOWBAR
INTERLOCK
12
ELECTRONIC SIGNATURE
F4:2
161
11
10
DISCLOSE IN WHOLE OR IN PART ANY SUCH INFORMATION
5A
(02-9)
WITHOUT WRITTEN AUTHORIZATION FROM TLD ACE.
LTR
ELECTRICAL
P.L. NO./S.O. NO.
A
7
REVISIONS
F4
DESCRIPTION
NEITHER RECEIPT NOR POSSESION THEREOF
CONFERS ANY RIGHT TO REPRODUCE, OR USE OR
TLD ACE.
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF
SHEET 20
WIRE NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
18
19
20
21
22
23
25
26
27
28
29
30
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
48
49
50
51
52
53
54
57
FROM
BT1
S1
M1
M1
K2
F1
K2
K3
K2
S2
F2
S3
S3
K7
K7
K6
F6
DS7
R2
DS7
S5
S4
S4
K5
S4
S4
J2
J2
R2
K6
J2
K6
K6
K4
X100
K5
S6
K5
K6
R2
K5
R3
DS8
R2
DS1
K7
DS3
P12
DS5
J2
S3
1038032
TO
S1
M1
K2
G1
F1
K3
M1
HR1
S2
F2
S3
K8
K7
K6
K7
F6
DS7
DS8
P1
J2
J2
S5
K5
J2
J2
J2
G2
G2
G2
K6
K3
K104
K4
X100
K5
S6
K5
K5
DS9
F6
J2
G3
J2
DS1
DS2
X11
DS4
DS5
DS6
K4
K7
WIRE GAUGE CHART
GAGE
SYSTEM
2/0
ENG/GEN
2/0
ENG/GEN
2
ENG/GEN
8
ENG/GEN
2
ENG/GEN
2
ENG/GEN
12
ENG/GEN
2
ENG/GEN
12
ENG/GEN
12
ELEC. BOX
12
ELEC. BOX
14
ELEC. BOX
12
ELEC. BOX
14
ELEC. BOX
18
ELEC. BOX
14
ELEC. BOX
18
ELEC. BOX
18
ELEC. BOX
18
ELEC. BOX
18
ELEC. BOX
18
ELEC. BOX
18
ELEC. BOX
18
ELEC. BOX
18
ELEC. BOX
18
ELEC. BOX
18
ELEC. BOX
CABLE#1
ENG/GEN
CABLE#1
ENG/GEN
18
ELEC. BOX
18
ELEC. BOX
16
ENG/GEN
18
ELEC. BOX
14
ELEC. BOX
18
ELEC. BOX
18
ENG/GEN
18
ELEC. BOX
18
ELEC. BOX
18
ELEC. BOX
18
ELEC. BOX
16
ELEC. BOX
18
ELEC. BOX
18
ENG/GEN
18
ELEC. BOX
18
ELEC. BOX
18
ELEC. BOX
14
ELEC. BOX
14
ENG/GEN
14
ENG/GEN
14
ENG/GEN
18
ELEC. BOX
18
ELEC. BOX
***CLR
***BLK
SHEET 21
WIRE NO.
58
61
62
63
64
65
70
71
73
75
76
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
94
95
96
98
99
100
101
102
103
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
FROM
K7
F6
Y100
K7
K6
DS9
K4
G2
P1
P11
P12
K104
F104
P11
S106
K7
K101
K101
K101
K101
K101
S105
S102
BT2
S102
S101
K104
DS101
HR104
K102
K102
BT2
DS1
DS2
DS9
K7
R3
K8
J2
K8
DS102
G1
K2
M1
S9
X101
HR2
X101
HR2
X101
X101
1038032
TO
K6
Y100
J2
K6
K5
B1
K3
G3
G3
DS3
DS104/S106
S104
K104
X12
DS103
K101
K101
K102
S101
S105
DS101
DS102
K102
BT1
B1
B1
B1
DS9
B1
P100
P100
B1
G3
DS1
G3
B1
B1
K2
K8
J2
B1
B1
B1
F104
HR101
HR2
X101
HR2
X101
CHASSIS GND
S9
WIRE GAUGE CHART
GAGE
SYSTEM
14
ELEC. BOX
14
ELEC. BOX
14
ENG/GEN
14
ELEC. BOX
14
ELEC. BOX
18
ELEC. BOX
14
ELEC. BOX
18
ELEC. BOX
18
ELEC. BOX
14
ENG/GEN
14
ENG/GEN
12
ENG/GEN
12
ENG/GEN
14
ENG/GEN
14
ENG/GEN
16
ELEC. BOX
18
ENG/GEN
18
ENG/GEN
18
ENG/GEN
16
ENG/GEN
18
ENG/GEN
16
ENG/GEN
18
ENG/GEN
2/0
ENG/GEN
18
ENG/GEN
18
ENG/GEN
18
ENG/GEN
18
ELEC. BOX
14
ENG/GEN
14
ENG/GEN
14
ENG/GEN
2/0
ENG/GEN
18
ELEC. BOX
18
ELEC. BOX
18
ELEC. BOX
14
ELEC. BOX
18
ENG/GEN
14
ELEC. BOX
18
ELEC. BOX
18
ELEC. BOX
18
ELEC. BOX
8
ENG/GEN
14
ENG/GEN
14
ENG/GEN
12
OPTION
12
OPTION
12
OPTION
12
OPTION
12
OPTION
12
OPTION
12
OPTION
SHEET 22
WIRE NO.
121
123
130
131
132
140
143
144
145
146
147
148
154
155
156
157
158
159
160
161
162
163
164
170
171
172
173
174
175
176
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
FROM
HR101
G3
S1
F3
F3
B2
J3
J3
DS8
K4
J2
DS13
G2
G2
G2
R5
R5
B5
S2
F4
S7
S8
H1
K109
X101
K109
R2
K109
S107
DS109
K14
K14
K14
T9
T9
T9
T9
T9
T9
T9
T9
T9
C10
TB9
T9
T9
T9
T9
T9
T9
T9
1038032
TO
X101
B5
F3
J2
J2
B1
BT2
BT2
DS13
J2
G2
J2
P1
P1
P1
J2
J2
B4
F4
S7
S8
H1
B1
K102
K109
B5
109
S107
DS109
B1
T9
T9
T9
T9
T9
T9
T9
T9
T9
T9
T9
T9
TB9
R11
C10
C10
C10
C10
C10
C10
C10
WIRE GAUGE CHART
GAGE
SYSTEM
12
OPTION
8
ELEC. BOX
12
ENG/GEN
12
ENG/GEN
12
ENG/GEN
2/0
ENG/GEN
12
ENG/GEN
12
ENG/GEN
18
ELEC. BOX
18
ELEC. BOX
CABLE#1
ENG/GEN
18
ELEC. BOX
CABLE#2
ELEC. BOX
CABLE#2
ELEC. BOX
CABLE#2
ELEC. BOX
CABLE#3
ENG/GEN
CABLE#3
ELEC. BOX
8
ELEC. BOX
16
OPTION
16
OPTION
16
OPTION
16
OPTION
16
OPTION
18
OPTION
18
OPTION
18
OPTION
14
OPTION
14
OPTION
14
OPTION
14
OPTION
2
TR
2
TR
2
TR
8
TR
8
TR
8
TR
8
TR
8
TR
8
TR
8
TR
8
TR
8
TR
2-#2/0
TR
2-#2/0
TR
1/0
TR
1/0
TR
1/0
TR
1/0
TR
1/0
TR
1/0
TR
1/0
TR
***SHLD
***CLR
***BLK
***SHLD
***CLR
***BLK
SHEET 23
WIRE NO.
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
292
293
294
295
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
FROM
T9
T9
T9
T9
T9
T9
T9
T9
T9
T9
T9
T9
T9
T9
T9
C10
C10
C10
C10
TB10
TB10
TB10
C10
K10
K10
K10
K10
K12
K14
DS10
DS11
DS12
K10
K5
TB5
C2
C2
K10
K10
K10
TB5
R11
R11
T4
T4
T5
T5
T6
T6
C10
K14
1038032
TO
C10
C10
C10
C10
C10
T9
T9
T9
T9
T9
T9
T9
T9
T9
T9
C11
R10
C11
R10
K14
K14
K14
CR3
K6
K12
K14
DS10
DS11
DS12
TB5
DS10
DS10
K5
VR1
VR1
VR2
VR3
VR1
VR1
VR1
VR1
VR1
VR1
VR1
VR1
VR1
VR1
VR1
VR1
VR1
VR1
WIRE GAUGE CHART
GAGE
SYSTEM
1/0
TR
1/0
TR
1/0
TR
1/0
TR
1/0
TR
1/0
TR
1/0
TR
1/0
TR
1/0
TR
1/0
TR
1/0
TR
1/0
TR
1/0
TR
1/0
TR
1/0
TR
14
TR
14
TR
14
TR
14
TR
2
TR
2
TR
2
TR
18
TR
14
ELEC. BOX
14
ELEC. BOX
14
TR
14
ELEC. BOX
14
ELEC. BOX
14
TR
14
ELEC. BOX
18
ELEC. BOX
18
TR
14
ELEC. BOX
CABLE#4
ELEC. BOX
CABLE#4
ELEC. BOX
CABLE#5
ENG/GEN
CABLE#5
ENG/GEN
CABLE#6
ELEC. BOX
CABLE#6
ELEC. BOX
CABLE#6
ELEC. BOX
CABLE#6
ELEC. BOX
CABLE#10
TR
CABLE#10
TR
CABLE#7
ELEC. BOX
CABLE#7
ELEC. BOX
CABLE#8
ELEC. BOX
CABLE#8
ELEC. BOX
CABLE#9
ELEC. BOX
CABLE#9
ELEC. BOX
CABLE#11
TR
CABLE#12
TR
***CLR
***BLK
***CLR
***BLK
***RED
***WHT
***GRN
***BLK
***CLR
***BLK
***CLR
***BLK
***CLR
***BLK
***CLR
***BLK
***CLR
***CLR
SHEET 24
WIRE NO.
328
329
330
331
332
333
336
337
338
340
341
342
343
344
345
346
347
348
349
350
351
352
353
356
357
358
359
360
362
363
364
365
366
367
373
373
374
375
376
381
382
383
385
386
391
400
600
601
602
603
604
FROM
S14
CR3
K13
K13
K11
S10
S11
S11
K10
K10
S10
S10
K10
CR1
CR1
CR1
TB5
K10
K10
K10
S10
S12
S12
CR2
CR2
S13
S13
K12
TB6
TB6
K11
K11
TB8
TB8
B3
C2
TB10
TB10
TB10
S14
CR3
CR3
K14
K14
B3
C10
K10
CB102
X102
X102
M1
1038032
TO
VR1
VR1
VR1
VR1
VR1
VR1
K11
K11
K11
S10
S10
CR1
CR1
K10
TB5
CR2
TB7
K12
K12
K12
S12
CR2
S12
K12
K12
K13
K13
K13
K11
TB6
TB5
K13
K13
TB8
TB5
B3
K10
K10
K10
S14
K14
K14
S14
S14
B1
B3
CB102
X102
TB5
B4
B2
WIRE GAUGE CHART
GAGE
SYSTEM
18
TR
18
TR
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
2/0
ELEC. BOX
2/0
ELEC. BOX
2/0
ELEC. BOX
2/0
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
2/0
ENG/GEN
2/0
ENG/GEN
2/0
TR
2/0
TR
2/0
TR
14
TR
14
TR
14
TR
14
TR
14
TR
8
ENG/GEN
8
TR
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
2/0
ENG/GEN
SHEET 25
1038032
SHIELED CABLE TABLE
CABLE NO.
SHEILDED CABLE P/N
CABLE#1
1001368
CABLE#2
1001368
CABLE#3
1001368
CABLE#4
1032960
CABLE#5
1032960
CABLE#6
1004412
CABLE#7
1001368
CABLE#8
1001368
CABLE#9
1001368
CABLE#10
1001368
CABLE#11
1001368
CABLE#12
1001368
WIRE GAUGE CHART
ECM Port Assignment
ENGINE
TLD ACE P/N - 1037763,1042216
OEM Connector - J2 - 50 Pin
PIN
SIGNAL DESCRIPTION
J2-1
CUMMINS QSB6.7 TIER 3 220HP
FUNCTION
J2-2
J2-3
INPUT
DIAGNOSTIC SWITCH INPUT
CONNECT TO J2-34 TO REQUEST FAULT CODES ON
STOP LAMP
J2-4
J2-5
J2-6
J2-7
J2-8
J2-9
J2-10
J2-11
J2-12
J2-13
J2-14
J2-15
J2-16
J2-17
J2-18
J2-19
J2-20
J2-21
J2-22
J2-23
INPUT
ISC1 SWITCH (GROUNDED) - IDLE
(OPEN)
OPEN TO J2-34-ENGINE RPM IS IDLE, SHORT TO J2-34ENGINE RPM IS ISC1
J2-24
INPUT
ENGINE SPEED (ISC1) INCREMENT
CONNECT TO J2-34 TO INCREMENT ISC1 ENGINE SPEED
J2-25
J2-26
J2-27
J2-28
J2-29
J2-30
J2-31
J2-32
INPUT
ENGINE SPEED (ISC1) DECREMENT CONNECT TO J2-34 TO DECREMENT ISC1 ENGINE SPEED
INPUT
COOLANT LEVEL SENSOR
COOLANT LEVEL SENSOR (PIN B)
INPUT
RETURN OF COOLANT LEVEL SENSOR (PIN A)
J2-33
J2-34
J2-35
J2-36
J2-37
J2-38
J2-39
INPUT
INPUT
COOLANT LEVEL RETURN
STARTER LOCKOUT RETURN
SIGNAL
SWITCH RETURN
J2-40
J2-41
J2-42
J2-43
J2-44
J2-45
J2-46
OUTPUT J1939 (SHIELD)
INPUT
KEYSWITCH INPUT
RETURN FOR COIL OF STARTER LOCKOUT RELAY
SWITCH RETURN
J1939 DATA LINK
PROVIDE 24V RUN SIGNAL TO RUN ENGINE
OUTPUT INTAKE AIR HEATER RELAY SIGNAL POWER TO INTAKE AIR HEATER RELAY COIL
RETURN FOR COIL OF INTAKE AIR HEATER RLY. AND
INPUT
DUAL OUTPUT A + B, COIL RETURN ENGINE FAULT RLY.
OUTPUT STOP LAMP
PORT PROVIDES GROUND TO LAMP
OUTPUT DIAGNOSTIC LAMP
PORT PROVIDES GROUND TO LAMP
OUTPUT J1939 (+)
J1939 DATA LINK
J2-47
J2-48
J2-49
J2-50
OUTPUT J1939 (-)
STARTER LOCKOUT RELAY
OUTPUT OUTPUT
OUTPUT ENGINE FAULT SIGNAL
WAIT TO START LAMP (INTAKE
OUTPUT HEATER)
OEM Power Connector - J3 - 4 Pin
Pin
SIGNAL
Description
J3-1
OUTPUT BATTERY (-)
J3-2
OUTPUT BATTERY (-)
INPUT
J3-3
BATTERY (+) - 30 AMP FUSED
INPUT
J3-4
BATTERY (+) - 30 AMP FUSED
J1939 DATA LINK
POWER TO STARTER LOCKOUT RELAY AT ENGINE
SPEED OF 500 RPM
PROVIDES 24V POWER WITH "GOOD" CONDITION, OPEN
ON FAULT
PORT PROVIDES GROUND TO LAMP WHEN INTAKE
HEATER IS ON
