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Bulk Carriers
Two-stroke Engines
Content
Introduction ................................................................................................. 5
Market Development .................................................................................... 5
Definition of a bulk carrier ........................................................................ 5
Hull design of a bulk carrier ..................................................................... 6
Bulk carrier sizes and classes ................................................................. 6
Bulk carrier market ................................................................................. 9
Average Ship Particulars as a Function of Ship Size .................................... 12
Average hull design factor, Fdes .............................................................. 12
Average design ship speed, Vdes ........................................................... 14
Ship speed V as a function of actual draught D ..................................... 14
Major Design Parameters and Propulsion Power Demand of
Average Bulk Carriers ................................................................................. 15
Energy efficiency design index (EEDI) .................................................... 15
Major propeller and engine parameters .................................................. 15
Average propulsion power demand........................................................ 17
Propulsion Power Demand of Average Bulk Carriers as a
Function of Ship Speed............................................................................... 19
Small and Handysize bulk carriers.......................................................... 19
Handymax and Panamax bulk carriers ................................................... 20
Capesize, Large Capesize and VLBC bulk carriers and examples of EEDI .21
Summary ................................................................................................... 23
References ................................................................................................ 23
Introduction
the basis.
Market Development
marking.
to be unchanged.
carrier or bulker.
to be built.
introduction of the latest MAN B&W ultra long stroke G engine types meets
nonpacked
transportation costs.
following.
commodities
such
as
requiring double side shells for bulk carHull design of a bulk carrier
amax ships.
Small
Handysize
10,000-35,000 dwt
Handymax
35,000-55,000 dwt
Panamax
55,000-80,000 dwt
dominating.
Capesize
80,000-200,000 dwt
>300,000 dwt
VLBC
In
numbers,
both
the
Handysize,
The lock chambers are 305 m long and 33.5 m wide, and the largest depth of the canal is
12.5-13.7 m. The canal is about 86 km long, and passage takes eight hours.
The canal was inaugurated in 1914 and its dimensions were based on the Titanic (sunk
1912) to be the largest ship of that time.
At present, the canal has two lanes, but a future third lane with an increased lock chamber
size (427 m long, 55 m wide and 18.3 m deep) has been decided by the Canal Authority
and was intended to open in 2014 at the anniversary of the canal, but has been delayed to
late 2015.
49 m (160.7 ft)
Dimensions
approx. 115 m
Handysize
Scantling draught up to
approx. 10 m
Handymax
Overall ship length (re port facilities in Japan)
Panamax (Lanes 1 and 2)
Ship breadth equal to
Overall ship length up to (re port facilities)
Overall ship length up to (re canal lock chamber)
Passing ship draught up to
Capesize
Breadth
Large Capesize
Breadth
VLBC (Very Large Bulk Carrier)
Overall ship length
Up to 10,000 dwt
10,000-35,000 dwt
35,000-55,000 dwt
max. 190 m
max.:
32.2 / 32.3 m (106 ft)
225 m
294.13 m (965 ft)
12.04 m (39.5 ft)
55,000-80,000 dwt
approx. 4345 m
for 90,000180,000 dwt
80,000-200,000 dwt
above 50 m
200,000-300,000 dwt
above 330 m
been built.
~82,000 dwt Panamax with increased LOA = 229 m (for Port Kamsar in Equatorial Guinea)
Dunkirkmax:
~175,000 dwt Capesize with max. LOA = 289 m and max. B = 45 m (for the French ports eastern harbour lock at
Dunkirk)
Newcastlemax:
~205,000 dwt large Capesize with a low design draught of 16.10 m and max. LOA = 299.9 m (for use of the Australian
port Newcastle)
Chinamax:
~400,000 dwt VLBC with LOA = 360-362 m, B = 65 m and max. draught = 23 m limited mainly to Chinese ports.
ties.
Number of
ships in %
40
35
28.6
30
23.2
25
19.5
20
18.7
15
10
5
0
6.0
3.5
0.5
Small
Handysize
Handymax
Panamax
Capesize
Large
Capesize
VLBC
Classes
35
January 2014
Ship class
32.5
30
Small
26.2
25
20
17.5
15
12.3
8.6
10
5
0
2.6
0.3
Small
Large
Capesize
VLBC
Classes
In number of ships
Fleet In order
All
3.5%
1%
3.1%
Handysize
23.2%
8.6%
21.1%
Handymax
19.5%
23.1%
20.0%
Panamax
28.6%
34.4%
29.4%
Capesize
18.7%
19.0%
18.8%
Large Capesize
6.0%
13.6%
7.1%
VLBC
0.5%
0.3%
0.5%
Total ships
100%
100%
100%
Number
of ships
5,000
4,500
4,000
Large Capesize
Capesize
3,500
Panamax
3,000
Handymax
Handysize
2,500
Small
2,000
1,500
1,000
500
0
20092013
20042008
19992003
19941998
19891993
19841988
19791983
19741978
19691973
1964- -1963
1968
Year of Delivery
riod, the number of ships still in operation. Only 9% is more than 25 years old,
Bulk carrier eet January 2014
(bulk carriers larger than 5,000 dwt)
Number
of ships
5,000
4,500
Large Capesize
4,000
Capesize
Panamax
3,500
Handymax
3,000
Handysize
2,500
Small
2,000
1,500
1,000
500
0
0-4
5-9
10-14
15-19
20-24
25-29
Fig. 4a: Age of the bulk carrier fleet for a given 5-year period
10
30-34
35-39
5045-49
40-44
Age of ships in years
% of delivered
ships still in operation
100
80
40
20
2009- 2004- 1999- 1994- 1989- 1984- 1979- 1974- 1969- 1964- -1963
2013 2008 2003 1998 1993 1988 1983 1978 1973 1968 Year of delivery
0-4
5-9
Fig. 4b: Percent of delivered bulk carriers still in operation for a given 5-year period
Number
dwt
Bulk carriers
% share of fleet
Number
dwt
10,036
720,864,300
31%
43%
Tankers
7,663
522,685,500
24%
32%
Container ships
4,873
217,784,000
15%
13%
972
45,392,300
3%
3%
6,721
84,478,000
21%
5%
1,961
70,454,400
6%
4%
32,226
1,661,658,500
100%
100%
Total orders
% share of orders
Order books
Number
dwt
Number
dwt
Bulk carriers
1,702
136,880,800
42%
49%
831
66,152,800
21%
24%
Container ships
508
43,346,800
13%
16%
264
13,680,900
6%
5%
2%
Tankers
361
6,971,300
9%
362
10,818,700
9%
4%
4,028
277,851,300
100%
100%
Total orders
Table 2: Existing total fleet and order books for ships larger than 5,000 dwt at end February 2014
11
1.2
1.0
0
100,000
200,000
300,000
400,000 dwt
Deadweight of ship at scantling draught, dwtscant
Chinamax
where
between
perpendiculars
(m)
(m)
300
(t)
200
100
12
50,000
Large
Capesize
at scantling draught
Capesize
(m)
Panamax
Handymax
: ship breadth
Dunkirkmax
Kamsarmax
Handysize
: length
Small
LPP
VLBC
Fdes
dwt
100,000 150,000 200,000 250,000 300,000 350,000 400,000
Deadweight of ship at scantling draught, dwtscant
ship design for a 35,000 dwt Handymax bulk carrier with a relatively narrow ship breadth B, but with a longer
ship length Lpp and higher draught D.
This narrower ship design (B = max.
23.7 m) is used in the narrow Canadian
VLBC
Large Capesize
the groups.
Capesize
Handymax
Panamax
Ship breadth, B
m
80
Chinamax
B = 65 m
75
Newcastlemax B = max 50 m
70
Dunkirkmax
B = max 45 m
65
Kamsarmax
60
Alternative Handymax (St. Lawrence Canal)
55
50
45
40
35
30
25
20
15
10
5
0
0
50,000 100,000 150,000 200,000 250,000
Small
Handysize
300,000
350,000
dwt
400,000
Chinamax Dscant
= max 23.0 m
Newcastlemax Ddesign = max 16.1 m
Dunkirkmax
Kamsarmax
Alternative Handymax (St. Lawrence Canal)
20
15
50,000
100,000
150,000
200,000
VLBC
Large
Capesize
Capesize
Panamax
Handymax
Small
Handysize
10
250,000
300,000
350,000
dwt
400,000
13
18
17
16
15
50,000
100,000
150,000
200,000
VLBC
10
Large
Capesize
Capesize
11
Panamax
12
Handysize
Handymax
13
Small
14
250,000
300,000
350,000
dwt
400,000
Ship speed, V
knots
16
+1
15
Design ship speed 14.5 kn
14
Design
draught
13
60
70
80
90
100
110
120
% Displacement
90
100
110
120
% Actual draught
60
70
80
14
Fig. 10: Ship speed at actual draught for the same propulsion power of bulk carriers
about 88 r/min.
eters
peller speed.
The main engines 75% SMCR (Specified Maximum Continuous Rating) figure
is as standard applied in the calculation
of the EEDI figure, in which also the CO2
Propulsion
SMCR power
kW
19,000
18,000
G70ME-C9.5
0.95
17,000
16,000
0.75
14,000
0.71
0.65
p/d
0.60
0.73
S70ME-C8.5
G70ME-C9.5
15,000
d
p/d
S70ME-C8.5
8.3 m
8.8 m
0.85
9.3 m
4-bladed FP-propellers
d = Propeller diameter
p/d = Pitch/diameter ratio
Design Ship Speed = 14.7 kn
Design Draught = 16.1 m
60
65
70
75
80
85
90
95
100
105 r/min
Engine/propeller speed at SMCR
Fig. 11: Influence of propeller diameter and pitch on SMCR for a 205,000 dwt large capesize bulk carrier
operating at 14.7 knots
15
Small
dwt
Scantling draught
Handysize
5,000
8,000
10,000
20,000
6.3
7.3
7.8
9.1
10.0
Length overall
91.0
107.0
117.0
153.0
170.0
Length between pp
85.0
102.0
110.0
143.0
163.0
Breadth
15.3
18.2
19.3
23.2
27.0
Design draught
5.9
6.8
7.3
8,6
9,4
Sea margin
15
15
15
15
15
Engine margin
10
10
10
10
10
Knots
kW (rpm)
1.
30,000
12.0
13.0
13.5
14.0
14.5
1,410 (199)
2,540 (168)
2,840 (152)
4,460 (121)
6,660 (121)
5/6S30ME-B9
5/6S30ME-B9
6/7S35ME-B9
7/8G40ME-C9
2.
5/6S40ME-B9
7/8S40ME-B9
3.
5/6S46ME-B8
4.
5G45ME-C9
Knots
kW (rpm)
1.
11.0
12.0
12.5
13.0
13.5
1,000 (177)
1,820 (149)
2,100 (137)
3,380 (111)
5,070
5S30ME-B9
5S30ME-B9
5/6S35ME-B9
5/6G40ME-C9
2.
5/6S40ME-B9
Fig. 12: Ship particulars and propulsion SMCR power demand, Small and Handysize bulk carriers
Handymax
35,000
Panamax
45,000
55,000
63,000
75,000
82,000
(Kamsarmax)
dwt
Scantling draught
11.0
10.5
11.6
12.7
13.3
14.0
14.6
Length overall
200.0
178.0
185.0
190.0
200.0
225.0
229.0 (max)
Length between pp
191.0
170.0
177.0
183. 0
195.0
217.0
222.0
Breadth
23. 7
28.0
30.4
32.26
32.26
32.26
32.26
Design draught
10.0
9.5
10.3
11.2
11.6
12.2
12.6
Sea margin
15
15
15
15
15
15
15
Engine margin
10
10
10
10
10
10
10
Knots
kW (rpm)
14.5
14.5
14.5
14.5
14.5
14.5
14.5
6,550 (117)
7,050 (120)
8,060 (119)
8,750 (105)
8,990 (98)
9,470 (91)
9,700 (88)
1.
6/7G40ME-C9
7/8G40ME-C9
6/7G45ME-C9
6/7S50ME-B9
6/7S50ME-B9
6/7/8G50ME-C9
6/7/8G50ME-C9
2.
5/6G45ME-C9
6G45ME-C9
6/7S46ME-B8
6/7G50ME-C9
6/7G50ME-C9
5G60ME-C9
5G60ME-C9
3.
5/6S46ME-B8
6S46ME-B8
5/6S50ME-C8
6/7S50ME-C8
6/7S50ME-C8
6/7S50ME-B9
6/7S50ME-B9
4.
5S50ME-C8
5/6S50ME-C8
5/6S50ME-B9
6/7S50ME-C8
7/8S50ME-C8
5.
5S50ME-B9
5/6S50ME-B8
5/6G50ME-C9
13.5
13.5
13.5
13.5
13.5
13.5
13.5
5,110 (108)
5,400 (109)
6,180 (109)
6,720 (95)
6,960 (90)
7,420 (84)
7,610 (80)
1.
5/6G40ME-C9
5/6G40ME-C9
6/7G40ME-C9
5S50ME-B9
5/6G50ME-C9
5/6G50ME-C9
5/6/7G50ME-C9
2.
5G45ME-C9
5G45ME-C9
5/6G45ME-C9
5G50ME-C9
3.
5S46ME-B8
5S46ME-B8
5/6S46ME-B8
kW (rpm)
4.
5S50ME-C8
Fig. 13: Ship particulars and propulsion SMCR power demand, Handymax and Panamax bulk carriers
16
Capesize
dwt
85,000
Large Capesize
107,000
150,000
175,000
(Dunkirkmax)
205,000
(Newcastlemax)
VLBC
250,000
315,000
400,000
(Chinamax)
Scantling draught
13.8
13.6
16.3
18.3
18.3
18.3
22.1
23.0
Length overall
229.0
254.0
275
292.0 (max)
299. 9 (max)
330.0
330.0
361.0
Length between pp
223.0
249.0
266
282.0
293.0
321.0
321.0
353. 0
Breadth
37.0
43.0
45.0
45.0 (max)
50.0
57.0
57.0
65.0
Design draught
12.2
12.2
15.0
16.5
16.1 (max)
16.6
20.3
21.2
Sea margin
15
15
15
15
15
15
15
15
Engine margin
10
10
10
10
10
10
10
10
Knots
14.5
14.5
14.5
14.5
14.7
14.7
14.7
14.7
kW (rpm)
10,080 (94)
12,120 (100)
14,450 (76)
15,750 (79)
17,180 (76)
20,500 (73)
23,700 (76)
27,580 (76)
1.
7/8G50ME-C9
8G50ME-C9
7/8G60ME-C9
7/8G60ME-C9
5/6/7G70ME-C9
6/7/8G70ME-C9
7/8G70ME-C9
8G70ME-C9
2.
5/6S60ME-C8
6/7S60ME-C8
5/6G70ME-C9
5/6G70ME-C9
6/7S70ME-C8
6S80ME-C9
6S80ME-C9
7S80ME-C9
3.
5G60ME-C9
5/6G60ME-C9
6G80ME-C9
6G80ME-C9
4.
5/6S70ME-C8
5/6S70ME-C8
6/7S65ME-C8
6/7S65ME-C8
5.
Average design ship speed - 1.0 kn
SMCR power and indicative rpm
Main engine options
6/7G80ME-C9
5/6S90ME-C9/10
5/6G95ME-C9
Knots
13.5
13.5
13.5
13.5
13.7
13.7
13.7
13.7
kW (rpm)
7,970 (87)
9,670 (92)
11,520 (71)
12,600 (73)
13,820 (71)
16,550 (68)
19,130 (71)
22,390 (71)
1.
6/7G50ME-C9
6/7/8G50ME-C9
6/7G60ME-C9
7G60ME-C9
5/6G70ME-C9
5/6/7G70ME-C9
6/7G70ME-C9
7/8G70ME-C9
2.
5G60ME-C9
5/6G60ME-C9
5G70ME-C9
5G70ME-C9
6/7S70ME-C8
7/8S70ME-C8
7/8S70ME-C8
6G80ME-C9
5/6S65ME-C8
5/6S65ME-C8
3.
6G80ME-C9
Fig. 14: Ship particulars and propulsion SMCR power demand, Capesize, Large Capesize and VLBC bulk carriers
commodated.
17
shown.
SMCR
kW
30,000
Average design
ship speed
Chinamax
Newcastlemax
25,000
14.
Dunkirkmax
7 kn
Kamsarmax
1.0 kn
13.7
15,000
5k
Handymax
Handysize
Small
13.
kn
14.5
kn
3.5
n 1
kn
Panamax
4.5
50,000
kn
Capesize
13.5
10,000
5,000
5k
18
kn
kn
Large Capesize
14.
13.7
VLBC
20,000
n
.7 k
of bulk carriers.
sible.
twostroke engines.
SmalI
Handysize
10,000
9,000
15.0 k
8,000
er
e pow
7,000
g
Avera
14.5 k
6,000
6S35ME-B9 (L1)
14.0 kn
13.5 kn
5,000
13.0 kn
6S30ME-B9 (L1)
4,000
5S30ME-B9 (L1)
3,000
5S40ME-B9 (L1)
5S50ME-B9 (L1)
6G45ME-B9 (L1)
6S46ME-B8 (L1)
7S40ME-B9 (L1)
7G40ME-C9 (L1)
5G45ME-C9 (L1)
6G40ME-C9 (L1)
5G40ME-C9 (L1)
12.5 kn
12.0 kn
n
11.5 kkn
11.0
2,000
1,000
0
5,000
10,000
15,000
20,000
25,000
30,000
35,000 dwt
Deadweight of ship at scantling draught, dwtscant
Fig. 16: Propulsion SMCR power demand of Small and Handysize bulk carriers
19
Handy
max bulk carriers sailing up to
Handymax
5G60ME-C9 (L1)
Panamax
7S50ME-B9 (L1)
7G50ME-C9 (L1)
12,000
15.0 kn
11,000
6S50ME-C8 (L1)
10,000
9,000
Average
5G50ME-C9 (L1)
6G45ME-C9 (L1)
6S46ME-B8 (L1)
8,000
14.5 kn
14.0 kn
5G50ME-C9 (L1)
13.5 kn
7G40ME-C9 (L1)
7,000
power
6S50ME-B9 (L1)
6G50ME-C9 (L1)
6S50ME-C8 (L1)
13.0 kn
6G40ME-C9 (L1)
6,000
5,000
4,000
3,000
2,000
Kamsarmax
1,000
0
10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000 dwt
Deadweight of ship at scantling draught, dwtscant
Fig. 17: Propulsion SMCR power demand of Handymax and Panamax bulk carriers
20
knots in service.
For
and
shown.
the
7S80MEC9
SMCR power
kW
35,000
Capesize
Large Capesize
VLBC
7G80ME-C9 (L1)
7S80ME-C9 (L1)
30,000
k
5.0
rag
Ave
25,000
20,000
15,000
10,000
r
we
po
kn
14.7
kn
5
.
14
14.0
kn
6G70ME-C9 (L1)
13.5
kn
6S70ME-C8 (L1)
7G60ME-C9 (L1)
5G70ME-C9 (L1)
6S65ME-C8 (L1)
6G60ME-C9 (L1)
6S60ME-C8 (L1)
8G50ME-C9 (L1)
7G50ME-C9 (L1)
5S60ME-C8 (L1)
6G50ME-C9 (L1)
13.0
kn
7G70ME-C9 (L1)
6G70ME-C9 (L1)
6S70ME-C8 (L1)
er
ow
ep
ag
ver
6G80ME-C9 (L1)
6S80ME-C9 (L1)
Chinamax
Newcastlemax
5,000
Dunkirkmax
0
0
50,000
100,000
150,000
200,000
250,000
300,000
350,000 400,000 dwt
Deadweight of ship at scantling draught, dwtscant
Fig. 18: Propulsion SMCR power demand of Capesize, Large Capesize and VLBC bulk carriers
21
2.63
94%
2.5
Actual/Reference
EEDI %
Year
100 2013
EEDI actual
2.59
2.48
92%
88%
2.42
90 2015
86%
2.0
Contract date
70 2025
60
1.5
50
40
1.0
30
20
0.5
10
0
Dprop:
6S70ME-C8.5
N1
8.2 m 4
6G70ME-C9.5
N4
9.3 m 4
6G70ME-C9.5
N3
8.7 m 4
6S70ME-C8.5
N2
8.7 m 4
Fig. 19a: Reference and actual Energy Efficiency Design Index (EEDI) for a 205,000 dwt Large Capesize Bulk Carrier with the design ship speed of 14.7 knots
3.0
2.5
2.34
83%
2.0
2.26
80%
Actual/Reference
EEDI %
120
EEDI actual
110
Year
100 2013
90 2015 Contract date
2.22
79%
2.16
77%
70 2025
60
1.5
50
40
1.0
30
20
0.5
10
0
Dprop:
6S70ME-C8.5
N1
8.3 m 4
5G70ME-C9.5
N2
8.8 m 4
5G70ME-C9.5
N3
9.3 m 4
6G70ME-C9.5
N4
9.3 m 4
Fig. 19b: Reference and actual Energy Efficiency Design Index (EEDI) for a 205,000 dwt Large Capesize Bulk Carrier with the design ship speed of 14.0 knots
22
Summary
References
creasing global market volume, is exFor the reduced design ship speed
portance.
G70ME-C9 engines, it will now be possible to meet the 2020 reference EEDI
Kaohsiung Taiwan
23
All data provided in this document is non-binding. This data serves informational
purposes only and is especially not guaranteed in any way. Depending on the
subsequent specific individual projects, the relevant data may be subject to
changes and will be assessed and determined individually for each project. This
will depend on the particular characteristics of each individual project, especially
specific site and operational conditions. CopyrightMAN Diesel & Turbo.
5510-0007-04ppr Mar 2014 Printed in Denmark