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B31 3 Code Case 178 PDF
B31 3 Code Case 178 PDF
All B31 Code Cases in effect as of September 21, 2007 will remain available for use
unless annulled by the B31 Standards Committee.
Inquiry:
ASME B31.3 provides a description for determining SL for sustained loads. Is there an
equation that may be used?
Reply:
It is the opinion of the committee that, in the absence of more applicable data and in
accordance with para. 302.3.5(c), the following equation may be used to calculate SL for
sustained loads.
S L = (| S a | + Sb ) 2 + (2St ) 2
where
the definitions in para. 319.4.4 apply and,
Sa = stress due to axial loads1
= Fa/Ap
Fa = longitudinal force due to pressure2, weight, and other sustained loadings
Ap = cross-sectional area considering nominal pipe thickness less the sum of the
mechanical (thread or groove depth), corrosion and erosion allowances
Sb = resultant, intensified bending stress3 due to pressure, weight, and other
sustained loadings
Sb =
(Ii M i )2 + (Io M o )2
Z
Fa includes the longitudinal force due to pressure P Ai for piping systems that contain no
expansion joints, where Ai = d 2 / 4 , and d is the pipe inside diameter considering pipe
wall thickness less allowances. For piping systems with expansion joints, it is the
responsibility of the designer to determine the longitudinal force due to the pressure in the
piping system.
Z shall be based on the nominal section, less the sum of the mechanical (thread or groove
depth), corrosion and erosion allowances.
It is the responsibility of the designer to determine Ii and Io; in cases where these indices
are based on stress intensification factors, it is the responsibility of the designer to
determine ii and io for all components not explicitly addressed in Appendix D (e.g.,
elbows/bends/miters other than 90 degrees, base-ells, reducing elbows, crosses, etc.).
Inquiry: Does ASME B31.3 permit an alternate leak test for jacketed piping in which it is
impracticable to visually examine the welded joints and connections for leaks in accordance
with para. 345.2.2(a)?
Reply: Visually observing the joints and connections during the leak test in accordance with
para. 345.2.2(a) and 345.3.1 is not required provided all of the following conditions are
satisfied:
1. The welded joints and connections are on the inner pipe of jacketed piping.
2. A leak test is performed that otherwise meets the requirements of para. 345.1
except visual examination of joints and connection in accordance with para.
345.2.2(a) and 345.3.1 is not required.
3. A sensitive leak test is performed in accordance with para. 345.8 to demonstrate
leak tightness of welded joints and connections that are not visually examined
during the leak testing requirements in 2 above.
TABLE 1
FLAW ACCEPTANCE CRITERIA FOR WELD
THICKNESS LESS THAN 25 mm (1 in.)
Surface flaw
Subsurface flaw
a/t
< 0.087
< 0.143
GENERAL NOTES:
(a) t = the thickness of the weld excluding any allowable
reinforcement. For a buttweld joining two members having
different thickness at the weld, t is the thinner of these two
thicknesses. If a full penetration weld includes a fillet weld,
the thickness of the throat of the fillet weld shall be
included in t.
(b) A subsurface indication shall be considered as a surface
flaw if the separation (S in Fig. 1) of the indication from the
nearest surface of the component is equal to or less than
half the through dimension (2d in Fig. 1, sketch [b]) of the
subsurface indication.
TABLE 2
FLAW ACCEPTANCE CRITERIA FOR 25 mm (1 in)
TO 300 mm (12 in.) THICK WELD
25 mm (1 in.) t 64 mm (21/2 in.),
Aspect
Surface
Subsurface
Surface
Subsurface
Ratio,
Flaw,
Flaw,
Flaw,
Flaw,
a/
a/t
a/t
a/t
a/t
0.00
0.031
0.034
0.019
0.020
0.05
0.10
0.15
0.20
0.25
0.30
0.35
0.40
0.45
0.50
0.033
0.036
0.041
0.047
0.055
0.064
0.074
0.083
0.085
0.087
0.038
0.043
0.049
0.057
0.066
0.078
0.090
0.105
0.123
0.143
0.020
0.022
0.025
0.028
0.033
0.038
0.044
0.050
0.051
0.052
0.022
0.025
0.029
0.033
0.038
0.044
0.051
0.058
0.067
0.076
GENERAL NOTES:
(a) t = thickness of the weld excluding any allowable reinforcement. For a buttweld joining two members having
different thickness at the weld, t is the thinner of these two thicknesses. If a full penetration weld includes a fillet weld,
the thickness of the throa t t of the fillet weld shall be included in t.
(b) A subsurface indication shall be considered as a surface flaw if separation (S in Fig. 1) of the indication from the
nearest surface of the component is equal to or less than half the through thickness dimension (2d in Fig. 1, sketch
[b]) of the subsurface indication.
(c) If the acceptance Criteria in this table results in a flaw length, , less than 6.4 mm (0.25 in.) , a value of 6.4 mm
(0.25 in.) may be used.
(d) for intermediate flaw aspect ratio a/ and thickness t (64 mm [2 1/2 in] < t < 100 mm [4 in.]) linear interpolation is
permissible.
Table K341.3.2
(08)
Methods
Type of
Imperfection
Visual
Crack
lack of fusion
Incomplete penetration
Internal porosity
Slag inclusion or elongated indication
Undercutting
Surface porosity or exposed slag inclusion
Concave root surface (suck-up)
Surface finish
Reinforcement or internal protrusion
GENERAL NOTE:
X
X
X
X
X
X
X
X
Ultrasonics or
Radiography
Girth
Groove
Longitudinal
Groove
[Note (2)]
Fillet
[Note (3)]
Branch
Connection
[Note (4)]
X
X
X
X
X
X
A
A
A
B
C
A
A
D
E
F
A
A
A
B
C
A
A
D
E
F
A
A
A
NA
NA
A
A
NA
E
F
A
A
A
B
C
A
A
D
E
F
Symbol
A
B
Measure
Extent of imperfection
Slag inclusion or elongated indication: Indications are unacceptable if the amplitude exceeds the reference
level, or indications have lengths that exceed
Individual length
< 19 mm (Yo in)
19 rom (% in.) <
57 mm (2~ in.)
t" > 57 mrn (2Y. in.)
t.
6mrn~~
Cumulative length
D
1;
~~~~
Wall Thickness,
mm (in.)
Two
1.5 e1t6)
~ 3 (Va)
> 51 (2)
$ 4
(%2)
and total joint thickness including weld reinforcement
S 13 (%)
> 13 CV2) and
"Z
51 (2)
Tw
roughness average, Ra )
Wall Thickness,
Tw , mm (in.)
$13 eh)
> 13 (%) and $ 51 (2)
> 51 (2)
$ 1.5
e1t6)
~ 3
(Va)
$4
Wd
NOTES:
(1) Criteria given are for required examination. More stringent criteria may be specified in the engineering design.
(2) longitudinal welds include only those permitted in paras. K302.3.4 and K305. The radiographic criteria shall be met by all welds,
including those made in accordance with a standard listed in Table K326.1 or in Appendix K.
(3) Fillet welds include only those permitted in para. K311.2.2.
(4) Branch connection welds include only those permitted in para. K328.5.4.
(5) Where two limiting values are given, the lesser measured value governs acceptance. Tw is the nominal wall thickness of the thinner of
two components joined by a butt weld.
(6) For groove welds, height is the lesser of the measurements made from the surfaces of the adjacent components. For fillet welds,
height is measured from the theoretical throat; internal protrusion does not apply. Required thickness tm shall not include reinforcement or internal protrusion.
132
Copyright 2008 by the American Society of Mechanical Engineers.
No reproduction may be made ofthis material without written consent of ASME.
Inquiry:
Under what circumstances does ASME B31.3 permit the use of helium mass spectrometer leak
tests performed under a vacuum as a substitute for the leak test requirements specified in ASME
B31.3, para. 345?
Reply:
In the opinion of the Committee, the qualified helium leak tests under vacuum conditions in the
ASME BPV Code, Section V, Article 10, Appendix V and Appendix IX are acceptable
substitutes for the testing requirements identified in para. 345 of ASME B31.3 provided the
following conditions are met:
1. The piping system is expected to operate only under vacuum (i.e., sub-atmospheric pressure)
conditions.
2. Any leakage into the piping system that could result in an internal reaction (e.g., combustion
or explosion) that increases the pressure above atmospheric shall be prevented.
3. All system joints and connections shall be leak tested. Piping welds and joints to be tested
shall be uninsulated and exposed, and shall not be primed, painted or otherwise coated.
4. Helium leak testing is performed at vacuum conditions sufficient for the mass spectrometer
helium leak tests of ASME BPV Code, Section V, Article 10, Appendices V and IX, or at
pressures below 10 millibars absolute (<1% of atmospheric pressure), whichever is lower.
5. ASME B31.3, para. 345.2 applies, except for the minimum 10 min leak test period, the
leak test pressure requirements and the limitation of the need for access for jacketed piping to
visual access. Para. 345.3 also applies, except for the leak test pressure requirements. All
other inspection, examination and records requirements of ASME B31.3 Chapter VI must
still be satisfied (i.e., paras. 340, 341, 342, 343, 344 and 346).
6. Written procedures shall be qualified, in accordance with BPV Code, Section V, Article 10.
7. Test personnel shall have training and certification consistent with ASME B31.3, para. 342.
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8. Test reports, including records of personnel qualifications, shall meet the requirements of
ASME BPV Code, Section V, Article 10, Item T-1091 and shall be retained for at least five
years.
9. Options of the ASME BPV Code, Section V, Article 10 test methods, which allow the
engineering design to modify specified requirements of the Appendix V and Appendix IX
test methods (such as acceptability limits for system leak tightness), may only be exercised
so as to make these requirements more sensitive or more conservative.
10. The use of the vacuum leak test instead of the pressurized leak test of ASME B31.3,
para. 345 shall be specified in the engineering design and shall be accepted by the Owner.
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