JIS Z $324 : 1999 Stainless steel solid wires and fluxes for submerged arc welding © ‘This Japanese Industrial Standard specifies the Stainless steel solid wires referred to as “wires”) and fluxés for submerged arc welding to obtain de- tal of not less than 11% in chromium and not more than 38 % in nickel. Hi native references The standards given in Attached Table 1 contain pro- ixcewhich, through reference in this Standard, constitute provisions of this Standard. "post recent editions of the standards shall be applied. TiCisssification of wires Wires shall be classified according to chemical com- jon anid, as given in ‘Table 1. ibs : Table 1 Classification of wires ae ‘YS 308 ‘ys s12 ¥Sa7L, ‘YS 308L, ys16-62 | “S347 ‘YS 309 ys 316 Yss7L ‘YS 309L yssigL | ys410 YS309Mo | ysaiediL’| ys430 ‘Ys 810 Ys 317 Ysse) Remarks :. The attaching method of . “ symbols’ for classification . shall be in’ accordance with ‘the following example, Example: Y S$ 308 LC cenit compton Submerged are welding Wire | Classification of fluxes Fluxes shall be classified according to type of flux | ‘as given in Table 2. mie Table 2 Classification of fluxes Classification ‘Type of flux | fer [peta | FSS-BL Bonded flax) | ‘FSS-B2 Bonded flux(*) | ‘Notes (1) The composition of flux which obtains deposited metal of the same kind as that of wire. —1349~—Z 3324—~ ‘ , (@) The composition of flux which obtains deposited metal dif- ferent from the kind of wire is by adding alloy component to the flux. Remarks :+ The symbol for classification shalll be in accordance with the following example. Example: F S S—F ae ‘Type of flux For stainless steel ‘Submerged are welding Flux 3.3. Classification of deposited metals The deposited metala by ¢ of wire and flux shall be classified according to chemical composition anc in Table 3, Table 8 Classification of deposited metals S 308. $312 sai7L $3081, 816-82 S347 $309. S316 S347L $3091 S316L 8410 S 809 Mo ssieuiL | $430 S310 ssi7 ssc Remarks: .The attaching method of symbols for classification shall be in accordance with the following example. Example: § 308 Chemical composition ‘Submerged are welding 4 Quality eee 4.1 Wires Wires shall be.as follows: tg a) Appearance of wires shall be in accordance with clause 3 of JIS Z 3200, b) Chemical composition of wires shall be tested according to 7.1, by cast, sis, and shall conform to Table 4. 1350—Table 4 Chemical composition of wires(*) 10 | 003 |-o03 [1x0 |170 | 20 CuL0to25 to25| max. | max. | t016.0| 0200] to3.0 10 | os | 00s [120 [180 | 30 = to25| max. | max. | 016.0] to21.0] to40 zo“ {003 | 00s [120 [180 | 30 = to25| max. | max. | t016.0| to210] to40 zo | 003 | 00s 90 + |180 | — | Nb10xC%to10 to25| max. | max. | to1L0} to21.5 10 | 00s | 00s [90 “|180 | — | Nb10xc%t010 to26| max. | max. | to1l0| to215 os | 003 | 063 | o6 firo | — = max.| max. | max. | max. | to140 os | 00s | 00s | o6, [150 | — = max.| max. | max. | -max. | to18.0 — |-003-| 003 | 380 [azo | — = be carried out. te () As required, elements other than those specified in this Table may be added. However, in the case where added, the analysis test of the element shall~2°3324— 4.2, Fluxes Fluxes shall be as follows: 8) The fluxes shall be uniform in quality, capable of being supplied smoiniy welding, and, capable of obtaining good bead appearance‘and shape! 73) b) The fluxes shall not cause easily chemical change during storage, and sorb excessively moisture. ) The particle size of fluxes shall be as follows: 1) Screening of fluxes shall be carried out by using a.sieve comply; SIS % 8801. = 2) The particle size shall be expressed in meshes corresponding reaps to the maximum and minimum nominal dimensions éf sieve used o sey ns ing. 3) The meshes corresponding to nominal dimensions shall be in with Table 5. 4) In the case where the flux less than 75 jm in size is added, the) a acess 5) The fluxes shall contain that in the expressed particle size ‘Faas by fi Jess than 70%. However, in the case where the flux of less thar ae particle size is added, it shall contain that of particle size'nét more'th the maximum nominal dimension and not less than 75 jum in pari by not Jess than 60 %. ‘ Table 5 Particle size Nominal dimension | Corresponding mesh 2.88 mm 8 umm {| 0 | 14 mm . 12 L1gmm 4 850 um 20 “| 500 um 2 Bum | 36 300 pra 48 212 0m 65 150 um 100 106 ym 150 - 75 ym 200 by Remarks: The nominal dimensions are in accordance with JIS Z 8801. ~1352—-Le. 3324— sited metals émical composition “The chemical compositioa of depositéd métal to bé by combination of wire and flux, when tested according to 7.8.2, shall éom- fh Table 6. “Table 6 Chemical composition of deposited metal (°) Chemical composition si | mm | P s | mi | or. | mo Others 00s | 100./05 |.0.040 | 0.030 {90 [iso | — = max. | max |'to2.50| max | max. |.to110| to210 100 |05 | 0.04 | 0039 [90 [180 | — - | max | to250| max. | max. | to120| to210 100 |05 | oo40 | 0.030.120 [220 | — - max. | 102.50} max | max. | to 14.0) to 25.0 ve gi [i004 | 100 [05 | oo40 | o030:}120 |220 | — - max. | to2.50] max. | max. | to 14.0| to25.0 100 [os | 0040 | oos0 }120 |220 | 200 = max. | to2.50| max. | max. | to 14.0/ to25.0| to 3.00 age se ere ang creeper RAEN 100 Jos | 0030 | 0.030 [200 faso | — = max. | 02.50) max. | max. | to.220| to 280) 100 |05 | 0040 | 0030 [80 j2s0 | — — max. | 02.60) max. | mex. | to 105] t0.92.0 100° }05 | cos | oos0 [75 {145 | 1.00 - max. |,t02.50| max. | max. | to95 | to 165| to2.00 05 | G04 | 0030 Ja1.0 |17.0. | 200 - max. | to2.50| max..| max. | to140] to.200| to3.00 100 Jos | 0040 | o030'[31.0 [170 [2.00 - max. | to250| max. | max. | to160| to20.0| to 3.00 100 |0s | oo40 | o030./110 |170 [120 | : cu100t0250 max. | 02.50] max. | max. | to160} t0.20.0] to2.75 x00 [06 | co | 0080 [i120 |180 | 3.00 - max. | 0250] max | ‘max. | to 140] to2i0] to4.00 100 }05 | 0040 | 0090 [220 180. | 3.00 - max. | to2.50| max | max. | to 160] t021.0/ to4.00 100 ]05 | 0040 | 0030 |90 iso | — | Nbaxc%to100 max. |.to2.50| ‘max. | max..| to 11.0] to2i0 100 fos | 0040 | 0.030 {9.0 [180 «|. — | Nbaxc%to1.00 max. | to2.50| max. | max. | to110| to210 "100" | 120 -| oto |'0.080-] oxo [ano -[° — max fimax-|' maz. | max. |. max | 0135 3 1.00 | 120 | 0040 | 0030 | o60 iso | — i max, | max. | max | mar. | imax | to18.0 100 | — | o040 | 0030 | 380 | 110 | — - =1353-—Z 3324— 4.3.2, Mechanical properties The tensile strength and elongation of dep, Dost ef metal obtained by combination of wire and flux, when tested according to the mest of 7.8.3, shall comply with the value of Table 7. Table 7 Mechanical properties of deposited metal camer =e Taaissoegh Nant [El @ i a a set a aaa 8 ai nae aed noe a oT ee a $310 520 min. [ 80 min. $312 | 660 min. 22 min, faa ona ea soe | am | oa me a casa area ae a ore ces sant aaa = son oni ein sort re = S000 re ‘ai a as a fa Notes (4) After heating at a temperature of 730 °C to 760 °C for 1h prior to working of test piece, cool in furnace at a cooling speed within 55 °C per hour until 15 °C and thereafter cool in air. (© After heating at a temperature of 760 °C to 785 °C: for 2h prior to working of test piece, cool in furnace at a cooling speed within 55 °C per hour until 590°C and thereafter cool in air. designated by the purchaser, shall be applied to the type shown in Table tested according to the method of 7.3.4, the outer surface of bent test: piece shall b free from corrosion cracks at particle boundary. —1354—1 3324— Table 8 Classification of deposited metals to be applied sulfuric acid and copper sulfate corrosion test Classification 8 308L SSL 8316 JL, Sa17L S347 SS47L Dimensions and tolerances Dimensions and tolerances shall be in accordance jh clause 2 of JIS Z 8200. ‘The representative diameters of wires are given in Table 9. Table 9 Representative diameters of wires Unit: mm 12, 16, 20, 24, 32, 40, 48, 50, 64 “gi. Wires Wires shall be as follows: Condition of wire products shall be in accordance with clause 3 of JIS Z $200. >) The mass of spool-wound wires shall be 10 kg, 12.5 kg and 20 kg. ‘) The mass of coil-wound wires shall be 12.5 kg, 20 kg and 25 kg. id) | Other masses of spool-wound wires and coil-wound wires than those above-men- tioned, and masses, dimensions and winding methods of other winding wires shall be agreed between the parties concerned. £42 Fluxes Fluxes shall be as follows: a) Fluxes shall be of particle condition of which a definite mass is packaged in a bag,-can or the like. ©) The mass of one package of fluxes shall be 15 kg, 20 kg and 25 kg. “9 -Masses other than those above-mentioned, and the state of package shall be “agreed between the parties concerned. tests 71'-Analysis test of wires The analysis method of wires shall be in accordance “-With any.one of the following standards: IS G 1201, JIS G 1211, JIS G 1212, JIS G 1213, JIS G 1214, "ais G 1215, JIS G 1216, JIS G 1217, JISG 1218, JIS G 1219, L JIS G 1237, JIS G 1253, JIS G 1256, JIS G 1257 72. Particle size test of flux The particle size test of flux shall be carried out Steotding to JIS Z 2601, as appropriate. However, as to flux to be used for particle { Sze test, after averaging the particle size distribution by reduction from product flux © 016 kg or more, about 200 g of sample shall be taken. The screening time shall be : 3inin to 5 min, - —1355——Z 3324— 7.3, Test methods of deposited metal 7.3.1 General a) may be used. Table 10 Classification of test plates Test plates to be used for analysis test, tensile test and corrosion test of j ited metal shall be in accordance with Table 10. However, SS400 of 1s or SM400A, SM400B, SM400C or SM490A, SM490B, SM490C of Jig 3p Classification of deposited metal ‘Test plate JIS G 4304 SIS G 4305 S808, S808 L. ‘SUS 302, SUS 04, SUS 304L SUS 802, SUS 504, SUSS0 $309, $3091, $309 Mo siz SUS 309 SUS 309 $310 ‘SUS 3108 SUS 8108 8 16-8-2 $316, $316 L, $316 JIL S317, $817L SUS 316, SUS 321, SUS 347 SUS 816, SUS 316 L SUS 817, SUS 317L SUS 316, SUS 821, SUS 3f SUS 316, SUS 3161 SUS 317, SUS 317 L S347, S347L SUS 921, SUS 347 SUS 821, SUS 347 8 410, $430 SUS 410, SUS 430 SUS 410, SUS 430 b) ) a =1356— Buttering of test plates In the case where as to the test plates for | test and corrosion test of deposited metal, SS400 of JIS G 3101, or SM409) SM400B, SM400C or SM490A, SM490B, SM490C of JIS G 3106 is used, but tering of two or more layers of welding material to be able to obtain the deposited metal as the specimen and of not less than 3 mm shall be carried ou or 4.0 mm for each class of wire. In case where other diameter than hi used, it shall be subjected to agreement between the parties concerned. ‘The flux to be used for test shall be dried preliminarily under the esi recommended by the manufacturer. 2 Welding conditions Welding shall be carried out under the conditios ommended by the manufacturer in the range of welding conditions of 1 and the kind of current shall be a.c. or d.c. (with Positive wire electrode), to agreement between the parties concerned. Table 11 Standard welding conditions ‘Welding speed em/min Welding current A Are voltage v Wire diameter 28 to 86 25 to.40 32 800 to 400 40 450 to 550, 28 to 36 25 to 40=Z 3324- deposited metal shall be made by carrying out cladding by welding of not four layers on the test plate of 19 mm or more in thickness, 159 mm vr more in jJength and 75 mm or more in width. However, if the case where in carbon system deposited metal (that attached with symbol L) SS400 of JIS 6°3101, ox SM400 or SM490 of JIS G 3106 is used for test plate, the cladding ff welding of five or more layers shall be carried out. ., welding shall be carried out under the flat position, and the interpass tem- vsranure, not bigher than 150°C. ye analysis sample shall be taken from the deposited metal of not less than with layer. However, in the case where in low-carbon-system deposited metal, 5400 of JIS G 3101, or SM400 or SM490 of JIS G 3106 is used for test plate, hall be taken from not less than fifth layer. ‘after the surface of deposited metal is removed, the sample shall be taken “py using a milling machine, shaping machine or drilling machine. In this case, “fhe use of cutting oil shall be avoided. “The analysis sample of deposited metal may be taken otherwise from the parallel portion of tensile test piece after tensile test or from the equivalent position to ‘the parallel portion on the extended line of the tensile test piece. ot sit "yy" The analysis method of deposited metal shall be in accordance with wire analy- sis test method of 7.1. 133.,Tensile test of deposited metal ‘The tensile, test of deposited metal shall he as follows: 1). The tensile test piece shall be Al test piece of JIS Z 3111. }): Thickness of a test plate shall be 20mm. The groove angle shall be 30°. @),The ‘preheating and interpass temperature shall be 150 °C to 250 °C for S410 |, ‘and S 430, and for other materials the welding of each pass shall begin at a temperature of 15°C to 150 °C. However, in case where the temperature of test uplate exceeds the interpass temperature at the time of beginning of each pass, _ .it shall be cooled in air. ;The heat treatment of S 410 and S 430 shall be carried out under the condi- ‘tions shown in Notes (#) and (*) of Table 7 before working of test piece. ‘Other matters shall be in accordance with JIS Z $111. "184 \Corrosion test The corrosion test shall be as follows: i)" "The specimen shalll be as shown in Fig. 1. “The test plate temperature at starting of welding and interpass temperature shall be 15 °C to 150 °C. () As to the corrosion test piece, two pieces of 5 mm or less in thickness, 10 mm or £ gpless in width and 30 mm to 70 mm in length shall be taken from the specimen shown in Fig. 1 excluding the start part and crater part. 7 1357~Z 3324— 4) The test method shall be in accordance with JIS G-0575. Unit: mm, 200 min About 120. 8 Inspection The inspection shall be as follows: a) "As to the wire, the quality, dimensions, aiid state’ of product shall-édiip the specifications of 4.1, 5 and 6.1. OER Ee sire b) As to the flux, the quality, particle size, and state of product shall comply the specifications of 4.2 and 6.2. od i ©) In the casé where the particle size test of flux has turtied out to"béSdnia the specification. 4) As to the deposited metal, the results of analysis test, tensile : sion test shall comply with the specifications of 4.3.1, 4.3.2 and 4:3:3.LZ 334— ‘fluxes Fluxes shall be packaged suitably so as.to prevent damage and mois- psorption to be caused during transportation and storage. ures, the particle size of flux shall be marked by the corresponding mesh shown able b-» i a +1359-Z'3324— SIS G 0575 JIS G 1201 SIS.G 1211 JIS G 1212 JIS G 1213 JIS G 1214 JIS G 1215 JIS G 1216 SIS G 1217 JIS G 1218 JIS G 1219 SIS G 1237 “His G 1253 JIS G 1256 JIS G 1257 JIS G 8101 JIS G 8106 JIS G 4304 JIS G 4305 JIS Z'2601 JIS Z 3111 JIS Z 3200 JIS Z 8801 —1360— ait Attached Table 1 Normative references a Method of copper sulfate-sulfuric acid test for stainless steels) General rules for chemical analysis of iron and steel Tron and steel—Methods for determination of silicon content, Methods for determination of manganese in iron and steel Iron and steel—Methods for determination of phosphori content tent Iron and steel—Method for spark discharge atomic emissio spectrometric analysis sul Iron and steel—Method for X-ray fluorescence spectrometric analysis cpt Iron and steel—Methods for atomic absorption spectrométris analysis, Rolled steels for general structure Rolled steels for welded structure Hot rolled stainless steel plates, sheets and strip Cold rolled stainless steel plates, sheets and strip marking Test sieves