Professional Documents
Culture Documents
Servicq ~Manual
Engine . . . .:I
::L
I
Rear Suspen@n- -. . . . . . . .:i . . . :
,I IN
.. w..
.......
Steering ........ ,,,.......
This BACKUP DSM manual IS to be used ONLY as a BACKUP. Please DO NOT REDISTRIBUTE
WHOLE SECTIONS. This BACKUP was solq to you under the fact that you do indeed OWN
a GENUINE DSM MANUAL. It CANNOT,,~$onsidered a REPLACEMENT (Unless your original
-.$,
manual was lost or destroyed.)
Please See README.N or README.HTML for additional Information.
Thank you. Glm~lemymanual@hotmall.com
.k
Emission Cont@Systems . . . . . . .-
ION
Chrysler Motors Co ration reserves the right to make changes in
design or to make a27.
ions to or improvemqnts in its products without
imposing any obligations upon itself to install them on its products
previously manufactured.
@ lW!5 Mitsubishi Motors
VEHICLE IDENTIFICATION
VEHICLE IDENTIFICATION NUMBER--LOCATION
The vehicle identification number (V.1.N) is located on a plate
attached to the left top side of the instrument panel.
VEHICLE
P L A TE
!tc.
No.
l//i 1 / \\\\\I*
1 2
3 4 5 6
7 8 91011
*OOLOOOQ
1
2
3
4
5
Items
Country
Make
Vehicle type
Others
Line
Contents
4: USA
E: EAGLE
3: Passenger car
A: Drive and passenger air hags
K: TALON <FWD>
L: TALON <AWD,
7
8
9
10
11
12
NOTE
* Check digit means a single number or letter X used to
verify the accuracy of transcription of Vehicle identification
number.
Brand
Eagle Talon <FWD>
4E3AK54F*TE
4E3AL54F*TE
. Modelcode
D31AMNHML4E
D31 AMRHML4E
D32AMNGFL4E
2.0 dms (122.0 cuin.)
[DOHC-MFI-Turbo (4683)] D32AMHGFL4E
Engine displ&ement
2.0 dm3 (122.0 cu.in.)
[DOHC-MFI (42OA)l
14
-~
"
Brand
Eagle Talon <MID>
Engine Displacement
2.0 dm3 (122.0 cu.in.)
[DOHC-MFI (420A)]
Model code
D31AMNHMLSE
D31 AMRHMLSE
4E3AK54F*TE
4E3AL54F*TE
D32AMNGFLSE
D32AMRGFLSE
D33AMNGFLSE
D33AMRGFLSE
Engine Displacement
2.0 dms (122.0 cu.in.)
[DOHC-MFI (420A)]
Model code
D32AMNGFLS
D32AMRGFLSE
D33AMNGFLSE
D33AMRGFLSE
Brand
Eagle Talon -SVD>
4E3AK54F*TE
4E3AL54FTE
D3l AMNHM.4!&
D31 AMRHMtiE
. /_::
Engine displacement
420A
4G63
2.
THEFT PROTECTION
mF!!!w!
1 AA0201 to W9999
!se!!!EE
rrbnnmrrbnn
OOAO212
[-i!zszEl
OOAO213
(10000222
16
LOCATIONS
Target area (A: for original equipment parts, B: for replacement parts)
Engine
<Non-turbo>
<Turbo>
Manual transaxle
<Turbo>
eNdi%turbot
oOoo1.
00003678
00x0092
Automatic transaxle
<Non-turbo>
6
<Turbo>
100 mm
WOO3679
ooA0.t~
Target area (A: for original equipment parts, B: for replacement parts)
Fender
Door
31x0521
The illustraticn~indic&s !qfl- hand side, outer.
Right hand side is symmetrically opposite.
Quarter panel
00003660
. 3
., ,. / ,5 ,
I
iI
Liftgate
,: A
31xo4ra
00003661
~~
Target area (A: for original equipment parts, B: for replacement parts)
Front bumper
Rear bumper
00003662
00X0016
t:
26
00x01073
GENERAL SPECIFICATIONS
-,
<FWD>
Fuel
system
Electronically
Electronically
controlled multi- controlled multiport fuel injecport fuel injection
tion
Electronically
Electronically
controlled multi- controlled multiport fuel injection
port fuel inject i o n
27
Vehicle dimensions
2 1,745 (68.7)
1,745 (68.7)
3 1,310 (51.6)
1,31 O-(51.6)
Wheelbase mm (in.)
4 2,510 (98.8)
2,510 (98.8)
7 5
1,5 15 (59.6)
1,515 (59.6)
1,510 (59.4)
i ,a 0 (59.4)
Transaxle
Fuel system
145 (5.7)
930
(36.6)
.I-.
;
935 (36.8)
145 (5.7)
10 12.2
12.2
11 16.2
16.2
Curb weights
1,420 (3,130)
1,455 (3,208)
1,850 (4,079)
1,850 (4,079)
1,050 (2,315)
1,050 (2,315)
850 (1,874)
850 (1,874)
Model No.
4663 (DOHC)
4G63 (DOHC)
1997 (121.9)
1997 (121.9)
Model No.
W5M33
W4A33
Type
5-speed manual
4-speed automatic
Electronically controlled
multiport fuel injection
Electronically controlled
multiport fuel injection
Seating capacity
Engine
4,375 (172.2)
Vehicle weight kg
(Ibs.)
4,375 (172.2)
D33AMRGFL4E
D33AMRGFLSE
D33AMRGFLSE
i.
D33AMNGFL4E
D33AMNGFLSE
D33AMNGFL5E
._
-
28
TIGHTENING TORQUE
Each torque value in the table is a standard value
for tightening under the following conditions.
(1) Bolts, nuts and washers are all made of steel
and plated with zinc.
(2) The threads and bearing surface of bolts and
nuts are all in dry condition.
Torque Nm (ft.lbs.)
Head mark 4
M5
0.8
M6
1.0
Ml0
1.25
Ml2
Ml4
1.25
1.5
I
2.5 (1.8)
4.9 (3.6)
1 12(8.7)
24 (17)
Head mark 8
4.9 (3.6)
1 8.8(6.5)
9.8 (7.2)
1 22 (16)
1 25 (18)
44 (33)
52 (38)
8i' (60)
96(71)
137(101)
157(116)
41 (30)
72 (53)
I
5.9 (4.3)
1.5
111 (82)
206 (152)
235 (174)
'1.5
167(123)
343 (253)
M20
M22
1.5
1.5
226 (166)
304 (.224)
304 (224)
412 (304)
559(412)
481 (354)
647 (477)
M24
1.5
392 (289)
735(542)
853 (629)
Ml6
Ml8
q 1
Head mark 7
:
'. .'
Torque Nm (ft.lbs.)
I
Head mark 4
1 Head mark 7
I
Head mark 8
L
12 (8.7)
M6
M8
Ml0
1.0
1.25
1.25
4.9 (3.6)
13 (9.4)
26 (19)
9.8 (7.2)
24(17)
49 (36)
28 (20)
57 (42)
Ml0
1.5
24 (17)
44 (33)
54 (40)
Ml2
1.25
46 (34)
93 (69)
Ml2
1 1.75
1 42(31)
) 81 (60)
103 (76)
I96(71)
I
-t
2.OL ENGINE
<TURBO>
CONTENiS
CAMSHAFT AND CAMSHAFT OIL
SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CAMSHAFT AND ROCKER ARMS . . . . . .
CRANKSHAFT, FLYWHEEL, DRIVE
PLATE AND CYLINDER BLOCK . . . . . . . .
CRANKSHAFT FRONT OIL SEAL . . . . . .
CRANKYAFT PULLEY . . . . . . . . . . . . . . . .
CRANKSHAFT: REAR OIL SEAL . . . . . . .
CYLINDER HEAD AND VALVE . . . . . . . . .
CYLINDER HEAD GASKET . . . . . . . . . . . .
ENGINE ASSEMBLY . . . . . . . . . . . . . . . . . . .
ENGINE MOUNTING . . . . . . . . . . . . . . . . . . .
ENGINE ROLL STOPPER . . . . . . . . . . . . . .
ENGINE OIL COOLER . . . . . . . . . . . . . . . . .
29
50
73
34
28
35
54
37
23
19
22
79
.2
GENERAL INFORMATION . . . . . . . . . . . . . . .
OIL PAN AND OIL SCREEN . . . . . . . . . . . 32
OIL PAN, OIL PUMP AND
COUNTERBALANCE SHAFT . . . . . . . . . . . 59
SERVICE SPECIFICATIONS . . . . . . . . . . . . .
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . .
TIMING BELT . . . . . . . . . . . . . . . . . . . . . . . . .
TIMING BELT B . . . . . . . . . . . . . . . . . . . . . . .
.3
.5
42
47
TRANSAXLE MOUNTING . . . . . . . . . . . . . . 20
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . .9
9Am2
GENERAL INFORMAtION
Items
Specifications
Type
Number of cylinders
Bore mm (in.)
85.0 (3.35)
Stroke mm (in.)
88.0 (3.46)
1,997 (121.9)
Compression ratio
8.5
Firing order
l-3-4-2
Counterbalance shaft
Equipped
Valve timing
Intake valve
Exhaust valve
Lubrication system
Opens
21 BTDC
Closes
Opens
51 ABDC
57BBDC
Closes
15ATDC
.
y
I;,.
- , ;
LUBRICATION SYSTEM
Camshaft
Counte~alance shaft
Oil jet
SERVICE SPECIFICATIONS
Items
Tension NN (Ibs.)
(tbs.) When checked
Drive belt
(For generator)
When a new belt is installed
When a used belt is installed
Deflection
1 When checked
mm (in.)
When a new belt is installed
<Reference
When a used belt is installed
value>
Drive belt
(For power
steering pump)
1 Standard
Standard value
1
245 - 490 (55.1 - 110.2)
490-686 (110.2 -154.3)
392 (88.2)
I 9.0-11.5(.35-&j)
(
LimitLimit
-
Drive belt
(For A/C
compressor)
HC contents ppm
Compression pressure (at 250 - 400 r/min: 1 kPa (psi)
Compression pressure difference of all cylinder kPa (psi)
Intake manifold vacuum kPa (in.Hg)
Installation dimension of front roll stoboer
. , bracket assemblv mm (in.)
Auto ._.._
tensioner
____
- - oush
,~ rod movement mm (in.)
Timing belt tension torque Nm (ft.lbs)
.
r
rod
mm
protrusion
(in.)
Auto tensioner
mm
Timingbell 6 tension
~~
. (in.).
Cam height (Intake) mm (in.)
Camshaft
Cam height (Exhaust) mm (in.)
II Journal diameter mm (in.)
Cylinder head 1 Flatness of gasket surface mm (in.)
Grinding limit of gasket surface
Includes/combined with cylinder block grinding mm
(in.)
Overall height mm (in.)
1 6.5-7.5 (.26-.30)
1 5BTDC f 3
1 Approx. 8: E 3TQc
(750flf IO . .. ::!*;,
1 0.5 or less+: I- .- 31i. , :f
.-- orless
.
lw
:: .I -,.: :
1250 (178)
-1 -1
min. 935 (133)
max. 1OP 1141
min. 60 (18)
I \r.,
43f3(1.69&.12)
I\rMthin
-------- 1 1.041
\-#
1 3.5(2.6)
1 3.8 - 4.5 (.l. 50--177)
1 5 - 7 (.20-A !8).
34.91 (1.3744)
34.91 p79f.
(1 .oiioi
- ,~-.i~ ,
12-5.96
1 0.05 (,902a;>T\
..
34.41 (1.3547)
34.41 (1.3547)
,
1 0.2- _(.008)
.-_
131.9-132.1
(5.91 - 5.20)
12.05 - 12.97
(.4744-.4752)
12.25 - 12.27
(.48234831)
12.50 - 12.52
(.4921 - &?9)
3)
Items
Cylinder head
. ,L . ,. . ..I...
I
33.30-.33,33 (1.3110- 1.3122)
I,
:,
I
1 . .:
.,. :
:I
Valve sprin .+
i!
I *
Valve seat
Valve
. . guide ,
: .,
Oij +I@.
Prbje&@r+dr
s-.~i-.~.-ti.~ii
Side clearance
9.96N39.!4 (9031
0.06 - 0.12 LO024
78 (11.4).or more
Piston
Piston ring
Connecting rod .
Crankshaft
?l)
0.4 (.016)
. 0 . 2 5 LOO98)
Cyljnder bl&
..,
. j
i$.; ; ;- y$: , .:
;:?., A
:
. . ~
,.
i f $
It
,.,._ 4 _-.,__; . . . -I
._ ..I
._
431803!,~~~~~~~~~r,equiv~l~~t_~, .,,, ;?;&&.r~
.!, ;""l'$y:i
I'
i$
iPEClAL TOOLS
:-
$%@a&d b y M i l l e r *j Application
toothumber
MB991 502
Scan tool
(MUT-II)
MD998713
i, , ;_
A
_.
MCPAfj~Par$oX31803+or equivalent
TooI
0.1 (.004)
0.2 (408)
"
; ii;
TV., ..__
;;;- ::
I L
...
;t
@iT?e 1 i ,$
,rl-i- 1.,
.I
:.*-,
,?
. . ,,
,.. I/
..-,.
I__.-__:..
.-
_...
.._--__.,
.I.,^
,_
:
I
AI
*... _ .-,. _. - --..-y--,
.I_
.I
MD998778
Crankshaft rear oil
seal installer
MB990938
~-----
Handle
GENERAL SERVICE
TOOL
MZ203827
Engine litter
MB991 453
En$&th;anger
assembly
.
-.
MD998767
Tensioner pulley
wrench
MD998778
Crankshaft sprocket
puller
MD998782
Valve litter :< set
Ii
I+:.?
MB990767
End yoke holder
,,
: :,
..-
,I.
b._ ,... . . . _. .
(,.,,.
Toolnumber
_di.L_ /- and name
I
Ml$9:j193
.,
Replaced by Miller
tool number
General service tool
(Use shop towel)
Plug
MD9981 62
MD9981 62
PI& wrench
,_
,i
MD998285
i-:3-.
lM~9$8;05
..,,:i,._
Silent shaft bearing
installer
(for front and rear
bearihgs) !
MD998373
. ,/:
MB991 603
,.
&l&it shaft bearing
,stopper
MB991 603
MD998375
C-3095-A
,..,. * 1
MD998371
.d
._
MD998371
I-)
MD998372
Silent shaft bearing
puller
MD998440
Leak-down tester
MD998372
ioifi
Application
. .-..
,.,.,! t
r
_
,i.
.
_
/
II
,-.
.,
..- ,,,...
SW-28
CRANKSHAFT PULLEY
REMOVAL AND INSTALLATION
s
Pre-removal Operation
Under Cover Removal
(Refer to GROUP 23A - Under Cover.)
AOlX0179
Removal steps
1. Drive belt (Generator)
2. Drive belt (Power steering)
3. Drive belt (A/C)
4. Crankshaft pulley
Pm-removal Operation
Timing Belt Front Upper Cover Removal
(Refer to P.QA-42.)
2.9 Nm
2.2 Fibs.
3
bs.
16
4.9 Nm
3.6 ft.lbs.
OlNOO42
Engine oil
OJAOO46
Cylinder head
Removal steps
1. Accelerator cable connection
2. Center cover
3. Spark plug cable
4. Breather hose
5. PCV hose
6. Rocker cover
7. Timing belt (Refer to P.9A-42.)
8. Exhaust camshaft sprocket
9. Intake camshaft sprocket
10. Front camshaft bearing cap
11. Camshaft bearing cap
12. Rear camshaft bearing cap (R.H.)
13. Rear camshaft bearing cap (L.H.)
14. Exhaust camshaft
15. Intake camshaft
16. Camshaft oil seal
17. Semicircular packing
Installation steps
.A+ 15. Intake camshaft
,A+ 14. Exhaust camshaft
FBI 13. Rear camshaft bearing cap (R.H.)
.B+ 12. Rear camshaft bearing cap (L.H.)
FBI 11. Camshaft beating cap
bB+ 10. Front camshaft bearing cap
bC+ 16. Camshaft oil seal
9. Intake camshaft sprocket
8. Exhaust camshaft sprocket
7. Timing belt (Refer to P.9A-42.)
17. Semi-circular packing
6. Rocker cover
5. PCV hose
4. Breather hose
9A-30
Plastic hammer
Exhaust side
Caution
Do not confuse the Intake side and the exhaust side.
Slits
01 A0048 I
NOTE
Install new camshafts using the following procedure.
(1) Remove the rocker arms.
(2) Lay the camshafts on the cylinder head and install
the bearing caps.
(3) Check that the camshaft can be easily turned by
hand.
(4) After checking, remove the bearing caps and the
camshafts, and install the rocker arms.
Dowel tins
Exhaust side
intake side
*ol*oow
Caution
Tighten uniformly, otherwise the rocker arms will not be
straight.
,C+ CAMSHAFT OIL SEAL INSTALLATION
Use the special tool to drive the camshaft oil seal into position
carefully.
Pm-removal Operation
l Fuel Line inner Pressure Release
(Refer to GROUP 14A-On-vehicle Service.)
l Engine Coolant Draining
(Refer to GROUP O-Maintenance Service.)
l Engine Oil Draining
(Refer to GROUP O-Maintenance Service.)
Post-installation Operation
l Engine Oil Refilling
(Refer to GROUP O-Maintenance Service.)
l Engine Coolant Refillin
(Refer to GROUP 0- 9aintenance Service.)
4.9
- - -.Nm
..
2.9 Nm
,?w
18
8
12 -r65/
-2
ii!%- 25
21'
&ing
OJAOO70
Engine oil
01x0199
Removal steps
1. Accelerator cable connection
$Iyfi;ot; GROUP 14F-On-vehicle
2. Air hose C
3. Idle air control motor connector
4. Knock sensor connector
5. Heated oxygen sensor connector
6. Engine coolant temperature gauge
unit connector
7. Engine coolant temperature sensor
connector
8. Ignition power transistor connector
9. Throttle. position sensor connector
q
12-15 Nm
<Cold en ine>
38.(
76 Nm-,, 8Nm+20 N m 8-7-11ftA
++90 -++90
11
I A
(58 ft.lbs.+O Ribs.+15 ft.lbs.
a
++90 ++90)
\
I/ -
/34 3 6
-34 Nm
-25 ft.lbs.
Cylinder head
0 Timing belt
(Refer to P.9A-42.)
28. Power steering pump
29. Rocker cover
30. Semicircular packing
31. Heat protector (A)
32. Water hose connection
33. Water hose A connection
4A, ,Ed 34. Radiator upper hose connection
qA, ,Ed 35. Radiator lower hose connection
01x0174
&eclfled sealant:
MITSUBISHI GENUINE PART
MD970389 or equivalent
Crankshaft
sensing blade
AOlXO201
AllAOllO
9A950
11 I
12
6ENl079
FE+
.D+
bC+
W+
Wq
bCi4
Removal steps
1. Plate
2. Camshaft oil seal
3. Circular packing
4. Bearing cap front
5. Bearing cap rear
6. Bearing cap No. 2
7. Bearing cap No. 5
atNO
W Sit
intake side
Dowel
pin
04
LF
Capnumber
Symbol identifying
intake or exhaust
Lu
6EN0464
11
53
12
10
12
48
6EN0192
(2) Tighten the bearing caps in the order shown two to three
times. Tighten to specification in the final sequence.
(3) Check that the rocker arm is held in position on the lash
adjuster and valve stem end.
INSPECTION
CAMSHAFT
(1) Measure the cam height.
9ENOO58
ROCKER ARM
(1) Check the roller surface. If any dents, damage or seizure
is evident, replace the rocker arm.
(2) Check rotation of the roller. If it does not rotate smoothly
or if looseness is evident, replace the rocker arm.
(3) Check the inside diameter. If damage or seizure ,is evident,
replace the rocker arm.
6ENOl85
6ENO421
S&!ifs
Caution
Immediately after air bleeding, hold lash adjuster up
right to prevent fuel from spilling.
(4) After air bleeding, set lash adjuster on the special tool
(Leak down tester MD998440).
(5) After plunger has gone down 0.2 to 0.5 mm (908 to
MD99
7ENO438
1,l-l
Lash
adjuster
I
all internal
:m1 Lubricate
parts with engine oil
during reassembly.
6EN0948
Removal steps
a, .C+ 1. Cyljnder head bolt
;. C&knkrn head assembly
.B+ 4: Retainer lock
5. Valve spring retainer
6. Valve spring
7. Intake valve
4W
.B+ 8. Retainer lock
9. Valve spring retainer
IO. Valve spring
\>yllll
A
W
N
U
0
V
J
X
D
J
M
E
Y
Q
2
F
K
,a I Ici
Ignition timing adjustment connector
Injector
Knock sensor
Manifold differential pressure (MDP) sensor
JLN
E
R
L
Y
T
P
I
G
S
C
NOTE
The Name column is in alphabetical order.
6FU2077
6FU2078
6FU248o
f#sesg
. *
-I
//L
14A-240
Intake side
camshaft
sprocket
l&j#3&l
14F-10 FUEL SUPPLY AND ENGINE CONTROL - Accelerator Cable And P&M
SERVICE SPECIFICATION
Item
Standard value
l-2 (.04-.08)
LUBRICANT
Item
Specified lubricant
Quantity
As required
TROUBLESHOOTING
Symptom
Throttle valve will not
fully open or close
21
3
Probable cause
Remedy
Adjust
Adjust
Replace
Replace
Repair
Repair
Lubricate or replace
ON4EHICLE SERVICE
ACCELERiTOR CABLE CHECK AND
ADJUSTMENT
For models equjpped with the auto-cruise control system,
refer to GROUP 14G - On-vehicle Service.
1. Turn AIC and lights OFF.
inspect and adjust at no load.
2. Warm engine until stabilized at idle.
3. Confirm idle speed is at prescribed rpm.
4. Stop engine (ignition switch OFF).
5. Confirm there are no sharp bends in accelerator cable.
6. Check inner cable for correct slack.
7. If there is too much slack or no slack, adjust play by
the following procedures.
(13:Turn the ignition switch to the ON position (without
starting the engine) and leave in that condition for
.approximately 15 seconds in order to initialize the
IAC motor.
dlate
AOlA0021
i:
(,/.
- iGcelerator &6iiiCA8d,@&@
1
4.9 Nm
3.6ft.lbs.
I -
kI
<Turbo>
4.9
3.6
4.9 Nm
3.6hlbs.l
<Non-turbo>
4.9 Nm
3.6ftlbs.
11
/
Grease:
MOPAR Multi-Mileage Lubricant
Part No. 2525035 or equivalent
13 Nm
9.4 ft.lbs.
Nm
3.6ft.lbs.
4.;
8. Bushing
9. Spring
10. Accelerator pedal arm
11. Accelerator pedal bracket
12. Accelerator pedal stopper
NOTE
For models equipped with auto-cruise control system, the
accelerator cabfe removaVinstallation procedures are
referred to GROUP 14G - Auto-cruise control system.
14b!'f3
BODY - Hood
INSTALLATION SERVICE POINT
Bumper
(small)
Bumper
(large) 17 m m
10x0722
18X0721
,
t**.
00000130
INSPECTION
HOOD SWITCH CONTINUITY CHECK
18X0831
mm (in.)
00000129
_,
,;x.,
FENDER
SEALANTS
Items
Specified sealants
FENDER
REMOVAL AND INSTALLATION
Prwemoval and post-installation Operation
Front Bum r Removal and Installation
(Refer to ge
.23A-71.)
10x0734
Sealant:
MOPAR Silicon Rubber Sealer Part No.
4026070 or Auto Glass Adhesive and Sealer
Part No.2298825 or equivalent
18X0736
18X0729
Sealant:
MOPAR Silicon Rubber Sealer Part No.
4026070 or equivalent
00000131
Removal steps
1. Splash shield :
l S@e air cjam (Refer to P.23A-79)
i. Front fend& panel
eODY
,,,-
Fend&
FENDER
SEALANTS
I t e m s
Specified sealants
FENDER
REMOVAL AND INSTALLATION
Preremoval and post-installation Operation
Front Bum r Renioval and installation
(Refer to B
.23A-71.)
18X0734
Sealant:
MOPAR Silicon Rubber Sealer Part No.
4026070 or Auto Glass Adhesive and Sealer
Part No.2298825 or equivalent
18X0736
18X0729
Sealant:
MOPAR Silicon Rubber Sealer Part No.
4026070 or equivalent
00000131
Removal steps
1. Splash shield
l Side air dam (Refer to P.23A-79)
2. Front fender panel
g?&p:
*
FRONT BUMPER
REMOVAL AND INSTALLATION
Prs-removal and Post-installation Operation
S lash shield Removal and Installation
&efer to GROUP 23A-61.)
Removal steps
1. Fog light
2. Front side-marker light
3. Front bumper center plate
4. Front bumper assembly
!$
23A-72
Disassembly steps
1. Fog light hole cover
2. Front license plate bracket
3. Bolt plate
4. Front bumper side plate
REAR BUMPER
REMOVAL AND INSTALLATION
~16x0676
Removal steps
1. Rear panel garnish
2. Rear combination light
3. Rear bumper upper plate (A)
4. Rear bumper upper plate (B)
5. Connector harness
6. Rear bumper assembly
7. Rear bumper side plate
Alox1oos
Disassembly steps
1. Rear bumper lower plate
2. Rear bumper reinforcement
3. Rear bumper core
BODY -; ~GarnisheS
GARNISHES
REMOVAL AND INSTALLATION
13Nm
18X0675
00003740
23A-76
BODY, - Moldings
MOLDINGS
SEALANT AND ADHESIVE
Items
MOLDINGS
REMOVAL AND INSTALLATION
Adhesive tape:
3M ATD Part No. 6382 or equivalent
15 mm (59 in.) wide and 1.2 mm (.047 in.) thick
Adhesive:
3M ATD Part No. 8606 Super Fast Urethane Primer or equivalent
1. Windshield molding
(Refer to P.23A-10)
2. Belt line molding
(Refer to P.23A-50)
+A, .A+ 3. Side protector molding
4. Liftgate molding
(Refer to P.23A-18)
BODY - Moldings
REMOVAL SERVICE POINT
Masking tape
Fishing line
\
(2) Insert fishing line [0O.8 mm (.03 in.)] in between the body
and the side protector molding, pull both ends alternately
to cut the adhesive section and remove the side protector
molding.
Caution
1. When reusing the side protector Molding, pull the
fishing line along the edge of the body so as not
to damage the edge of the side protector Molding.
2. If the adhesive Is difficult to remove, heat it to
40C (104F).
Double-sided tape
I
Adhesive
\
Aesin spatula
Caution
Do not remove all of the residual adhesive.
Primer
Al8XO607
AERO PARTS
SEALANT AND ADHESIVE
I
Items
AERO PARTS
REMOVAL AND INSTALLATION
Adhesive tape:
3M ATD Part No. 6382 or equivalent
4 mm (.15 in.) wide and 1.5 mm (.059 in.) thick
Adhesive:
3M ATD Part No. 8608 Super Fast Urethane Primer or equivalent
Door garnish removal
18X0673
00003751
nm (in.)
10x0133
1. Connector harness
2. Rear spoiler assembly