TTM Post Tensioning

---------------------------------------------------------------------------------------------------------------------------------Post tensioning anchor system
English
INDEX
page
1.
STRAND
2.
2.1
2.2
2.3
2.4
ACTIVE ANCHORAGES M SERIES

Active Anchorages M
Anchorages M15
Anchorages M13
Accessories for injection on M anchorages
4
5
6
7
8
3.
ACTIVE ANCHORAGES ME SERIES
10
4.
4.1
4.2
SINGLE WIRE STRAND ANCHORAGES E SERIES

Anchorages E
Anchorages EX
11
13
16
5.
5.1
5.2
PASSIVE ANCHORAGES D SERIES

Passive anchorages D15
Passive anchorages D13
17
18
19
6.
PASSIVE ANCHORAGES S SERIES
20
7.
C15 COUPLERS
22
8.
8.1
8.2
8.3
COUPLERS G SERIES
Couplers G15
Couplers G13
Couplers G application
23
24
25
26
9.
COUPLERS F SERIES
29
10.
COUPLERS K SERIES
30
11.
ELEMENTARY ANCHORAGES
31
12.
METAL SHEATHS ST
31
13.
13.1.1
13.1.2
13.1.3
13.2
13.2.1
13.2.2
13.2.3
13.3
13.3.1
13.3.2
13.3.3
13.3.4
ELEMENTS FOR CALCULATING LOSSES

Instantaneous losses
Drop in tension through friction
Drop in tension through wedge displacement
Deferred losses
Drop in tension through relaxation
Drop in tension through relaxation
Drop in tension through viscosity
Evaluation of elongation during tensioning of cables
Displacement of clamps on active anchors
Displacement of clamps and deformation on fixed anchors
Deformation of jacks
Tension values on post tensioned strand anchorages
33
33
33
34
35
35
35
36
36
36
36
37
37
Post Tensioning Rev. H page 1
13.3.5
13.3.6
Tensioning values on post tensioned bar anchorages

Tension limit for precompressed steels
38
38
14.
14.1
14.2
GROUTING
Grouting with cap
Grouting with plug
39
40
41
15.
15.1
15.2
DISTANCES BETWEEN ANCHORAGES

Distances from edges
Recesses
49
49
50
16.
16.1
16.2
MS STAY CABLES SYSTEM

Adjustable anchorages MSA type
Fixed anchorages MSD type
51
52
53
17.
17.1
BARS
TTB bar anchor system
54
56
18.
18.1.1
18.1.2
18.1.3
18.2
18.3
18.4
18.5.1
18.5.2
18.6
18.7
18.8
18.9
18.10
18.11
18.12
18.12.1
18.13
18.14
EQUIPMENT
Hydraulic pump - series TTM-A
Hydraulic pump - series TTM 450-A
Stressing controllers series TTM 250-A
Stressing jacks series TTM
Sample pressuremeter S1000
Bar stressing jacks
Bar stressing jacks series DD
Bar stressing jacks series DX
Stressing controller - series TTM-E
Stressing jacks series M
Jack for extrusions - type M300
Strand opener jack - type S 4000
Wedge jacks type B300KN
Injection pump- type T
Strand forcing machine- type TTM-S4
Inserter caps
Reel carriers - type B1500
Load cells - series DI
57
57
58
59
60
62
63
66
67
69
70
74
75
77
79
83
90
91
92
19.
19.1
19.2
SITES
Sites in Italy
Sites Abroad
97
100
Revision catalogue : H
Date issued : January 2005
1 - STRAND
STRAND FEATURES
Diameter
0.5"
(T13)
0.6"
(T15)
Standard
Strand
type
Relaxation after
1000 h. a 0,7 0,8 f pk
Mass
Ultimate
strength
Elastic
limit
at 1%
mm cu
g/m
kN
kN
Rated
diameter
Rated
area
mm
BS 5896/80
normal
super
12.5
12.9
93
100
730
785
164
186
139
158
2.5
2.5
4.5
4.5
ASTM A416/98
Quality
270
12.7
98.7
775
183.7
156
2.5
3.5
French Standard
normal
and
super
pr EN 10138
15.2
15.7
140
150
1095
1170
260
279
230
248
2.5
2.5
4.5
4.5
0.6"
(T15)
BS 5896/80
normal
super
15.2
15.7
139
150
1090
1180
232
265
197
225
2.5
2.5
4.5
4.5
0.6"
(T15)
ASTM A416/98
Quality
270
15.24
140
1102
260.7
221
2.5
3.5
0.6"
(T15)
ASTM A779/90 Compact
15.2
165
1290
300
264
2.5
4.5
Modulus = 196 +/- 10 kN / mm2
The strand used for post tensioning is produced by SIDERURGICA LATINA MARTIN S.p.A. in
compliance with the law and according to the qualification procedures below:
- internal statistical controls;
- controls carried out by an official laboratory;
- elaboration of results obtained to verify the statistical compliance with the rules contained in the
Technical Standards.
The techniques used enable the production of stabilised and qualified strand.
The advantages offered by this product are:
- reduced relaxation;
- improved behaviour at low and high temperatures compared with traditional products;
- raising of proportional limit to 0,01%;
- noticeable reduction in production costs of c.a.p. finished products.
2 - ACTIVE ANCHORAGES M SERIES
The M system has been designed to meet the requirement of reducing the dimensions of the
anchorages and the distance between them.
Simulations using calculation programmes and finished parts and laboratory tests have made possible
the designing of an anchor which, by spreading the load in a particular way, generates tension in
compliance with the law.
The experience of the companies in the group in the metallurgical sector guarantees the use of quality
materials and suitable production processes.
All the anchorage plates are made of carbon steel C40-45 UNI EN 10083/1.
Given the chemical composition of the steel, the plate must for no reason be welded to reinforcement
structures or supports; every weld is a potential breakage point of the plate under load.
Conversely, castings, being carried out using spheroid iron, can be welded to the reinforcement
without requiring any particular measures. The centring of the steel reinforcement to the casting by
welding is highly recommended.
2.1 Active anchorages M
The active ANCHORAGES series M is made up of the following parts: casting, anchorage plate,
clamps and HDPE fitting to connect the casting to the metal sheath without sudden deviations.
Casting The castings have a supporting plane for the turned plate, coupling holes to cap and the
"injection inlet. The castings are made of spheroid iron EN-GJS 500-7 EN-JS-1050 (Italy UNI ISO
4544 GS 500-7, France NF A 32-201 FGS 500-7, Germany DIN 1693 GGG50, Great Britain BS 2789
500-7, ISO R 1083 50-7, Japan J.S.I. G 5502 FCD 50) which provides high resistance to stress and, as
it can be welded, guarantees greater safety during installation.
Anchorage plate The strand is blocked on a separating plate, with conical C40-45 UNI EN 10083/1
steel truncated bores and with either 16NiCr4Pb UNI EN 10277-4 or 9SMnP28 UNI 4838 type steel
7015-T15 clamps.
Connection Pipe The connection between the anchorage and sheath is by means of a tube passage
which guarantees a correct deviation of the strand, minimizing the loss values. The connection is
supplied either in HDPE or steel depending on its use.
Connecting to support All the castings have two equidistant slots which facilitate bolting them to the
support.
Grouting All the castings have a gas threaded hole for injecting, which enables connecting of
the injection equipment we supply. For further details regarding injection, turn to the chapter
dedicated to Equipment .
2.2 - Anchorages M 15
E
H
AxA
Type
Final load
4M15
7M15
9M15
12M15
15M15
19M15
22M15
27M15
31M15
37M15
T15
T15S
T15C
259
279
300
per cable per cable per cable

(kN)
(kN)
(kN)
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
1036
1116
1200
130 105 106 300 330 220
45/50
50
12
1813
1953
2100
160 125 133 340 390 260
62/67
55
12
2331
2511
2700
195 146 163 360 400 270
72/77
60
14
3108
3348
3600
225 160 185 385 430 320
80/85
65
14
3885
4185
4500
235 176 197 430 450 360
85/90
70
16
4921
5301
5700
265 200 215 430 500 400 95/100
75
16
5698
6138
6600
310 230 260 490 570 430 100/105 80
20
6993
7533
8100
330 250 277 500 650 470 110/115 90
20
8029
8649
9300
355 270 297 525 700 535 115/120 90
20
9583
10323
11100
375 280 314 590 730 560 130/135 90
20
(mm)
45
45
45
45
45
56
61
70
86
86
The company reserves the right to change its products and specifications without notice.
All documents are in compliance with the Memorandum dated 15 October 1996 n 252 AA.GG./S.T.C. and have ministerial registration
2.3 - Anchorages M 13
E
H
AxA
7M13
9M13
12M13
15M13
19M13
22M13
27M13
31M13
37M13
42M13
Final load
A
B
C
D
E
F
G
H
I
L
T13
T13S
173
186
per cable per cable
(kN)
(kN)
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
1211
1302
130 105
106 300
330
220
45/50
50
12
45
1557
1674
160 125
133 340
390
260
62/67
55
12
45
2076
2232
195 146
163 360
400
270
72/77
60
14
45
2595
2790
225 160
185 385
430
320
80/85
65
14
45
3287
3534
235 176
197 430
450
360
85/90
70
16
45
3806
4092
265 200
215 430
500
400 95/100
75
16
56
4671
5022
310 230
260 490
570
430 100/105 80
20
61
5363
5766
330 250
277 500
650
470 110/115 90
20
70
6401
6882
355 270
297 525
700
535 115/120 90
20
86
7266
7812
375 280
314 590
730
560 130/135 90
20
86
2.4 Grouting accessories on anchorages M
All the castings are supplied equipped with

protective covers for the threaded holes.
The protected holes are:
- gas hole for grouting
- three holes for connecting to cap
DD-3050-A type valves fitted with DD6009 type tubes, L=100 mm and DD-6008
type L=200 mm
The three holes for connecting to the cap must
remain protected by the covers during the
grouting phase which will be removed at the
moment the threaded bars are screwed in to
hold the cap.
The gas hole for grouting must be
protected by a cover during all the grouting
phase.
This hole can be connected up to:
- a PVC tube with relative valve in
applications with cap
- a corrugated tube with valve for forming
moulds using a special connecter
The casting is connected to the forming mould

by bolts housed in lateral slots, (the head of
the bolt must remain buried in the concrete).
The castings have the following bores:

4M15, 7M15 threaded grouting hole and
only two holes for connecting to cap.
9M15, 12M15, 15M15, 19M15, 22M15,
27M15, 31M15 and 37M15 3/4 threaded
grouting hole and three holes for connecting
to cap.
All the transition cones are made of HDPE

and have on the back the wording shown on
the casting. We therefore recommend to
control compatibility of components before
installing.
Each cone must be fully screwed down so that

the stop is up against the casting.
Silicone or glues are not required to be used
because the threading is shaped so as to
guarantee the seal.
All the transition cones have little steps which

indicate the internal dimension so as to enable
the use of sheaths with different diameters.
The cone must always be positioned external
to the sheath, cut in the position in compliance
with the diameter of the metal sheath used; a
suitable binding using PVC tape guarantees
sealing against grouting leaking in during the
grouting phase.
3 ACTIVE ANCHORAGES - SERIES ME

A feature of the ME active anchorage series is that they can be replaced after a period of time. They
are made up of a M type casting, specifically connected to a HDPE sheath with a transition cone.
The cone enables the grouting to remain inside, preventing the same from adhering to the internal
walls of the casting, guaranteeing that the cable can be dismantled and at the same time providing a
perfect seal. The grouting of the heads for external pre-stressing can be carried out using cementitious
mixture, wax or grease.
The strands can be nude or protected by grease and HDPE.
When using nude strand, provision must be made, in some cases, to use local protection of the clamps
with grease.
Type
4ME15
7ME15
9ME15
12ME15
15ME15
19ME15
22ME15
27ME15
31ME15
37ME15
Final Load
T15
T15S
T15C
259
279
300

(kN)
(kN)
(kN)
(mm) (mm) (mm)
(mm)
1036
1116
1200
130 106 63/3.6
135
1813
1953
2100
160 133 75/4.3
160
2331
2511
2700
195 163 90/5.1
177
3108
3348
3600
225 185 110/6.3 195
3885
4185
4500
235 197 110/6.3 210
4921
5301
5700
265 215 110/6.3 245
5698
6138
6600
310 260 125/7.1 265
6993
7533
8100
330 277 140/8.0 295
8029
8649
9300
355 297 140/8.0 295
9583
10323
11100
375 314 160/9.31 330
(mm) (mm)
50
330
55
390
60
400
65
430
70
450
75
500
80
570
90
650
90
700
90
730
(mm)
220
260
270
320
360
400
430
470
535
560
(mm) (mm)
12
310
12
360
14
430
14
450
16
520
16
600
20
660
20
700
20
760
20
800
4 MONO STRAND ANCHORAGES SERIES E
The E series mono strand anchorage is produced in full compliance with the Italian regulations in
force and according to the FIP recommendations. The E series mono strand anchorage
comprises the following parts: casting, clamps and HDPE joint for connecting the casting to the
strand coated with high density polyethylene.
Castings All the castings have holes for connection to the forming mould and set up to receive the
connection of a step which separates the anchorage from the mould. All the castings are made of
spheroid iron EN-GJS 500-7 EN-JS-1050 (Italy: UNI ISO 4544 GS 500-7, France: NF A 32-201
FGS 500-7, Germany: DIN 1693 GGG50, U.K: BS 2789 500-7, ISO R 1083 50-7, Japan: J.S.I. G
5502 FCD 50), which offers high resistance to stress and, as it can be welded, guarantees increased
safety during installation.
Wedges Anchorage of the strand is achieved using 7015-T15 type 16NiCr4Pb UNI EN 10277-4 steel
or 7017-T15 type 9SMnP28 UNI 4838 steel clamps.
Joint The connection between the anchorage and sheath is by means of a transition pipe that
guarantees correct sealing of the anchorage.
Poket former type DD-7004
Transition pipe type DD-0115C0
Spring 150 P.60 wire 6 L.180 mm
Nut type DD-9000
Anchorage type 1E15

Gasket type DD-7025
HDPE pipe
Strand
4.1 - E Anchorages
Type
Final load
T15
T15S
(mm)
79
(mm)
150
T15C

(kN)
(kN)
(kN)
(mm) (mm) (mm) (mm) (mm) (mm)
259
279
300
42
50
175 100
6
114
1E15
The E series anchorages are available in the

following versions:
-
The rear joint is coupled to the casting by

means of a push-fit device that guarantees
sealing during the jet grouting phase.
Support for connecting to forming mould DD7009-B without threaded pin for connecting to
infill mould. The support can be re-used.
1E15 anchorage made of sanded

spheroid iron.
1E15-A anchorage made of sanded
spheroid iron and coated with anti-rust
paint.
1E15-B anchorage made of sanded
spheroid iron, coated with anti-rust
paint, and machined for connecting up to
polyethylene pipe fitting DD-0115-CO.
DD-0115-CO polythene joint for 1E15-B

anchorages, can be assembled only on
anchorages machined for connecting.
Support for connecting to infill mould DD-7009A with threaded pin for connecting to infill
mould. The support can be re-used.
Nut for support for connecting to infill mould

DD-9000 with threaded pin for fixing to infill
mould.
DD-7025 type Neoprene washers for sealing

against infiltrations.
Connection to infill mould
Connection DD-0115CO can be coupled to

coated strand, guaranteeing no infiltration.
Cables for single strand cut to size

4.2 - EX Anchorages
Anchorage EX offers the possibility of

installing an anchor completely covered by
HDPE so as to guarantee perfect protection
against corrosion of all the components used
for a long period of time.
Connection to infill mould - All heads are

equipped with two equidistant holes so as to
facilitate fixing to the infill mould by means of
two bolts.
Accessories - All heads are equipped with a
series of accessories which complete the
system.
In correspondence to the movable parts,
protection from infiltrations is guaranteed by
suitable sealing.
5 PASSIVE ANCHORAGES SERIES D

The series D passive anchorage is made up of the following parts: casting, anchorage plate
complete with springs and clamps, HDPE connection or steel for fitting the casting to the metal sheath
without sudden variations.
"grouting inlet. The castings are made of spheroid iron EN-GJS 500-7 EN-JS-1050 (Italy UNI ISO
Anchorage plate The strand is blocked on a separating plate, with conical C40-45 UNI EN 10083/1
7015-T15 clamps.
Connection The connection between the anchorage and sheath is by means of a tube passage which
guarantees a correct deviation of the strand, reducing loss values to a minimum. The connection is
supplied either in HDPE or steel depending on its use.
Connecting to infill mould All the castings have two equidistant slots which facilitate bolting them to
the mould.
Grouting All the castings have a gas threaded hole for injecting, which enables connecting of
the grouting equipment we supply. For further details regarding grouting, turn to the chapter
dedicated to Equipment .
SeriesDanchorage
5.1 Passive anchorages D 15
E
H
AxA
Type
4D15
7D15
9D15
12D15
15D15
19D15
22D15
27D15
31D15
37D15
Final load
T15
T15S
T15C
259
279
300

(kN)
(kN)
(kN)
1036
1116
1200
130 105 106 300 330 220
45/50
50
12
92
1813
1953
2100
160 125 133 340 390 260
62/67
55
12
94
2331
2511
2700
195 146 163 360 400 270
72/77
60
14
94
3108
3348
3600
225 160 185 385 430 320
80/85
65
14
94
3885
4185
4500
235 176 197 430 450 360
85/90
70
16
102
4921
5301
5700
265 200 215 430 500 400 95/100
75
16
119
5698
6138
6600
310 230 260 490 570 430 100/105 80
20
132
6993
7533
8100
330 250 277 500 650 470 110/115 90
20
132
8029
8649
9300
355 270 297 525 700 535 115/120 90
20
145
9583
10323
11100
375 280 314 590 730 560 130/135 90
20
145
5.2 Passive anchorages D 13
E
H
AxA
Type
7D13
9D13
12D13
15D13
19D13
22D13
27D13
31D13
37D13
42D13
Final load
T13
T13S
173
186
per cable per cable
(kN)
(kN)
1211
1302
1557
1674
2076
2232
2595
2790
3287
3534
3806
4092
4671
5022
5363
5766
6401
6882
7266
7812
130 105 106 300 330 220
45/50
50
12
92
160 125 133 340 390 260
62/67
55
12
94
195 146 163 360 400 270
72/77
60
14
94
225 160 185 385 430 320
80/85
65
14
94
235 176 197 430 450 360
85/90
70
16
102
265 200 215 430 500 400 95/100
75
16
119
310 230 260 490 570 430 100/105 80
20
132
330 250 277 500 650 470 110/115 90
20
132
355 270 297 525 700 535 115/120 90
20
145
375 280 314 590 730 560 130/135 90
20
145
6 SERIES S PASSIVE ANCHORAGES

The S series single strand anchorage is produced in full compliance with the Italian regulations in
force and according to the FIP recommendations. In this type of anchorage the strands, in
correspondence with the end, are opened so as to improve adherence to the reinforced concrete.
The strands are positioned alternately so as to distribute the stress in the reinforced concrete
uniformly.
Single strand 1S15
G
F
Type
4S15
7S15
9S15
12S15
15S15
19S15
22S15
27S15
Final load
T15
T15S
T15C
259
279
300

(kN)
(kN)
(kN)
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
1036
1116
1200
210
80
80
800 250
50
100
10
1813
1953
2100
240
80
800 350
50
100
10
2331
2511
2700
160 160 800 400
60
150
12
3108
3348
3600
400
80
240 160 800 400
60
150
14
3885
4185
4500
320 160 800 400
60
150
14
4921
5301
5700
320 240 900 400
70
220
14
5698
6138
6600
480 160 320 320 1000 450
70
250
16
6993
7533
8100
480 160
1000 470 110/115 260
20
Post Tensioning Rev.G page 21
7 - COUPLER C15
The C type series of joints are made in full compliance with the Italian regulations in force and
according to FIP recommendations.
The C type joint enables connecting of cables during construction, for example, of bridges under
construction. Coupling is carried out using single strand collars equipped internally with preloaded
clamps with a spring device.
F+ I
E+ I
D+ I
C+ I
Type
7C13
9C13
12C13
15C13
19C13
22C13
27C13
4C15
7C15
9C15
12C15
15C15
19C15
22C15
27C15
A
( mm )
140
159
177
193
193
193
193
140
159
177
193
193
193
219
244
B
( mm )
45/50
62/67
72/77
80/85
85/90
95/100
100/105
45/50
62/67
72/77
80/85
85/90
95/100
100/105
110/115
C
( mm )
675
800
950
1250
1250
1300
1385
675
800
950
1250
1250
1300
1385
1700
D
( mm )
300
340
400
400
400
400
400
300
340
400
400
400
400
400
400
E
( mm )
800
800
800
800
800
800
800
800
800
800
800
Post Tensioning Rev.G page22
F
( mm )
1.200
1.200
1.200
1.800
1.200
1.200
1.800
1.800
8 - G SERIES COUPLER
The G series coupler is made up of the following: casting, anchoring plate and coupler, clamps,
metal grip connection and HDPE or steel connection.
"injection inlet. The castings are made of spheroid iron EN-GJS 500-7 EN-JS-1050 (Italy UNI ISO
Anchoring plate The strand is blocked on a separating plate, with conical C40-45 UNI EN 10083/1
7015-T15 clamps.
Connection The connection between the anchoring and sheath is by means of a transition tube
passage which guarantees a correct deviation of the strand, reducing loss values to a minimum. The
connection is supplied either in HDPE or steel depending on its use.
Connecting to infill mould All the castings have two equidistant slots which facilitate bolting them to
the mould.
Grouting All the castings have a gas threaded hole for grouting, which enables connecting of
the injection equipment we supply. For further details regarding injection, turn to the chapter
dedicated to Accessories .
ExE
8.1 - Couplers G 15
B
Type
7G15
9G15
12G15
15G15
19G15
22G15
27G15
A
( mm )
160
200
248
265
280
300
340
B
( mm )
450
550
650
750
880
1000
1150
C
( mm )
133
175
185
197
215
240
277
D
( mm )
340
350
385
430
430
490
500
D
E
( mm )
160
200
225
235
265
300
330
SHEATH
( mm )
62/67
72/77
80/85
85/90
95/100
100/105
110/115
ExE
8.2 - Couplers G 13
Type
9G13
12G13
15G13
19G13
27G13
A
( mm )
160
200
248
265
280
B
( mm )
450
550
650
750
1000
C
( mm )
133
175
185
197
215
D
( mm )
340
350
385
430
430
E
( mm )
160
200
225
235
265
SHEATH
( mm )
62/67
72/77
80/85
85/90
95/100
8.3 - G Couplers- application
Coupler assembled
Coupler
The wedges complete with springs are protected

by a steel casing which guarantees its tightness.
The coupler is made up of a forged plate

provided with tensioning and gripper bores.
Gripping of the strand is achieved by means of a
spring device that holds the strand once inserted
in the external bores.
Coupler tensioned
Coupler 19G15 being tensioned
The G type anchoring plates are forged out of C40-45 UNI EN 10083/1 steel and provide high
machining features to the item, in particular reducing all the possible problems of defects connected
with rolling the material.
The plates are provided with a rear recess where a steel cover contains the springs and wedges. The
cover is fixed to the plate by special screws which guarantee correct attachment and suitable
resistance to feeding by the strand feeder.
The cover is fitted with a threaded collar which allows correct connection to the injection devices.
The discharge on the cover guarantees correct filling of the rear part and protection for the blocking
devices.
All couplers are guaranteed to be traceable and identifiable.
The front fitting of the DD-CU type coupler made of HDPE
Coupler 19G15
Fitting for coupler DD 1915CU
9 - F TYPE COUPLERS
98
202
57
50
> 300
L + s + 100
2T15
3T15
4T15
1T15
50
C
E
(*) E = 45 + n x B
Type
1F15
0,6" nor
259
for cable
(KN)
259
Final load
A
B
C
D
E
F
G
0,6"sup 0,6"com
279
300
for cable for cable
(KN)
(KN)
(mm) (mm) (mm) (mm) (mm) (mm) (mm)
279
300
200
98
55
60
(*)
180
20
10 COUPLER K SERIES
The K series single strand anchorage is
produced in full compliance with the Italian
regulations in force and according to the FIP
recommendations. These connections have been
studied for post tensioning of tanks or circular
structures.
The K series connection carries out the role of
active and passive head in the case of circular
cables, whereas it is a classic coupler for cables
in slab.
They can be tensioned using M and TTM
series jacks using a special curved device that
allows a controlled deviation of the strand.
The device is made up of steel sectors, the number of which varies according to the deviation angle
required; as the angle varies, so does the loss of tension, which must be evaluated through experiments
for each individual case.
Type
2K15
4K15
6K15
8K15
12K15
A
( mm )
55
60
80
85
90
B
( mm )
85
90
110
115
120
C
( mm )
70
80
100
130
160
D
( mm )
90
100
140
150
160
E
( mm )
100
160
230
320
400
F
( mm )
170
200
240
300
330
Post Tensioning Rev.H page 30
G
( mm )
560
710
860
950
1.200
H
( mm )
140
170
210
270
300
11 ELEMENTARY ANCHORAGES
This series of wedges studied for anchorage single or multiple strand to anchorage plates is made for
single use and is available for different applications.
Wedges for post-tension used on single use
anchorages.
- 7015-T15 type, 6NiCr4Pb UNI EN 10277-4
steel clamps
- 7017-T15 type, 9SMnP28 UNI 4838 steel
clamps
Wedges T15
Conical bushes complete with markings for

post-tension use in tensioning strand from 15.2
to 15.7mm.
Bushes 7010-T15 C40-45 UNI EN 10083/1
Bushes T15/T13
Conical spherical bushes complete with

markings for post-tension use in tensioning
strand from 15.2 to 15.7mm.
- Bushes 7020-T15 C40-45 UNI EN 10083/1,
Spherical bushes T15/T13
T15 coupler connections for strand
Grip extrusions T15
Grip extrusions.
- Bushes T15 C40-45 UNI EN 10083/1,
- T15 type 9SMnP28UNI483 steel shells
Sleeves for post-tensioning used on strand

couplers..
- 7030-T15 type sleeve with 12NiCr3Pb UNI
EN 10084-97 steel wedges,
- 7034-T15 type sleeve with 9SMnP28 UNI
4838 steel wedges.
12 CORRUGATED METAL SHEATHS ST

The metal sheaths are the most inexpensive way for creating vacuums in post tensioned elements
because they supply good secondary protection against corrosion and an excellent constraint between
the cables and the concrete. The primary protection against corrosion is given by the alkalinity of the
injection and the concrete itself.
The sheaths are available in different versions
and are produced in cold rolled Fe P01 UNI
5961/67 steel clinched sheet.
The characteristics may vary in:
- Diameter
- bar length
- thickness of sheet steel used
On request they can be supplied galvanised.
The sheaths are supplied in bundles; on each
bar is assembled a connection sleeve external
to the bar.
Corrugated sheaths recommended for use with strand T15 and T15S
Number strands
Internal diameter
Injection
cement
4
7
9
12
15
19
22
27
37
(mm)
45
62
72
80
85
95
100
110
130
Litres/meter
1,2
2,3
2,8
3,6
3,8
4,7
5,2
6,2
8,6
Cement
Kg/meter
1,9
3,6
4,5
5,8
6,1
7,5
8,4
9,9
13,8
Rectilinear part
after curvature
Minimum
(mm)
500
700
800
1000
1100
1200
1300
1300
1500
Minimum Radius
Minimum
(mm)
3000
3500
4000
4000
4500
5000
5000
5000
6000
The thicknesses of the sheaths may vary from 0.3

to 0.6 mm.
The dimensions in the table are indicative and
must be compared with the operating instructions
for each individual project.
13 LOSS CALCULATION ELEMENTS

In order to carry out calculations it is necessary to distinguish between immediate and deferred drops
in tension.
13.1.1 Immediate losses
Are divided into :
-
Loss due to friction

Loss due to inserting of wedges
Loss due to elastic deformation of the concrete
They occur during the stressing phase, reducing the tension generated by the jack.
13.1.2 Loss of tension due to friction
In compliance with CEB-FIP Model Code dated 1990 the tensions po ( x ) , in a specific section placed
at an x distance from the active head, is reduced with respect to the tension po,max . ; the difference
between the two tensions corresponds to the loss by friction. The value of po ( x ) is calculated using
the following formula:
po ( x ) = po ,max . e ( f + Kx )
where :
e = base of Neperiano logarithm
f = friction coefficient
= sum of angular calculations calculated up to section x , evaluated in radians
K = conventional deviation of the rectilinear cable per linear meter.
po ( x ) = tension in the section with x coordinate
po = tension at the active anchoring level
In the case of internal post-tension
f = 0,55 steel/concrete
f = 0,30 steel/concrete BS 8110
f = 0,25 steel/galvanised steel
f = 0,18-0,22 strand
0,005 < K < 0,010 rad/m
Euro code 2)
In the case of external post-tension
For saddles with curvature radius between 2.5 and 4 m it can be assumed that:
K=0
0,25 f 0,30 strand on metal saddle
0,20 f 0,25 greased stand on metal saddle
0,05 f 0,07 bundle of strand individually coated on metal saddle
0,12 f 0,15 nude strand in HDPE sheath,, on metal saddle
13.1.3 Loss of tension on inserting wedges
During the blocking of the wedges in the anchoring, the loss of elongation of the strand is damped by
friction with the sheath; this is the opposite to what happens during the stressing phase. The loss of
tension, which reaches its maximum in correspondence with the anchoring, progressively and
symmetrically decreases and stops at a d distance from the anchoring.
p(x)
'p(x)
p0g(x)
x
distanza
dall' ancoraggio
Fig. Tension along the cable and following wedging of the clamps.
d=
g Ep
f
po
+K
l
+K
l
po = po 2d
Distance from anchoring
13.2 Deferred losses
They are divided into :

-
Loss due to shrinkage

Loss due to viscosity
Loss due to relaxation of the steel
They occur during the life of the work caused by phenomena strictly connected to the behaviour of the
concrete (shrinkage and viscosity) and the steel.
13.2.1 Loss of tension due to relaxation
The high resistance steels, subjected over a period of time to constant tension, undergo stretching. The
final loss of tension value depends on the duration of the post-tension application. To determine the
overall loss due to relaxation we suggest the following formula
p =
where:
6
1000 pi ( x ) 0 pi (x )
10
f pk
1000 relaxation value guaranteed by the producer at 1000 hours

pi ( x ) value in initial tension in the section placed at x distance
f pk
yield point of the strand
=0,43 for low relaxation strand

=0,30 for medium relaxation strand
13.2.2 Loss of tension due to shrinkage
Shrinkage is a phenomena tied to the shrinkage of the concrete that occurs during hardening. As the
post-tension cables are closely connected to the concrete matrix, they are subject to the same
deformation variations. The final losses of tension due to shrinkage, in the case of constant thermohygrometric conditions, depend on the age of the concrete at the moment of tensioning. The
mathematical formula that expresses this connection is:
f r = p r
where
p = elastic modulus of the strand
r = final deformation due to shrinkage
13.2.3 Loss of tension due to viscosity
Deformation due to viscosity is due to a shrinkage of the concrete which is in relation to the time and
level of tension. The final losses of tension due to shrinkage, in the case of constant thermohygrometric conditions, depend on the age of the concrete at the moment of tensioning, and also to the
duration and intensity of the load applied. Slow deformation under load, save more precise
evaluations, must be assumed to be twice the elastic deformation, always given that the structure is
stressed not prior to 14 days of maturing.
14.3 Evaluations of elongations during tensioning of cables
During tensioning of cables it is necessary to compare the actual elongations with the theoretical
elongations envisaged in the calculations to which the corrective terms must be added in order to
obtain the true elongations. The elongations registered on site are the sum of the following elements:
Lo = La + Lb + Lc + Ld
La
= elongation of the strand calculated considering the extra length necessary for the jack
to grip it.
Lb
= elastic deformation of the concrete. Usually, the elongation measured on the jack
included the elastic shrinkage of the concrete
= sum of the deformations of the anchoring devices and re-entry of the clamps in the
conical seats
= re-entry of gripper clamps and internal deformations of the jack
Lc
Ld
13.3.1 Draw-in of wedges on the active anchoring
The loss of elongation due to draw-in of the wedges occurs during the locking phase of the same
following tensioning
Ld
Ld
= 3-4 mm for tensioning with jacks equipped with wedging system

= 12 mm for tensioning with jacks not equipped with wedging system, series MX
13.3.2 Re-entry of clamps and deformation of fixed anchoring
Usually, deformation of anchorings under load is always limited to and does not exceed 1mm.
Draw-in of wedges on passive anchorages causes a translation of the cable towards the tensioning
jack. The values remain about 4-5mm.
13.3.3 Deformations of jacks
These deformations must be assumed from the measure of the elongation of the strand when the
readings have been taken on the piston of the jack.
The internal losses at the jacks are considered:
jacks series TTM
jacks series M
jacks series MX
jacks series DD
= 8 mm
= 7 mm
= 9 mm
= 4 mm
When the elongations are taken directly on the strand these values must not be taken into
consideration.
13.3.4 Tensioning values on strand post-tensioned anchorings

(Ministerial Decree 9 January 1996)
Technical standards for calculations, carrying out and testing of the reinforced concrete, normal
and precompressed structures and for metal structures.
Maximum load applicable on single strand
Maximum tensioning pull ( Pi ) must be limited to:

Pi = 0,85 x fp(1)k x nominal Area
Pi = maximum load in KN
Strand characteristics
Diameter
(T15)
Standard
pr EN 10138
Type of
stand
normal
super
ASTM
A779/00
Compact
(T15)
pr EN 10138
Nominal
area
mm
mm2
N/mm
15.2
15.7
140
150
1860
1860
1670
1670
1093
1172
15.2
165
1860
1670
1289
fptk
fp(1)k
Yield
point
(Ptk)
Elastic
limit
at 0,1%
Pt0,1k )
KN
KN
234
251
260
279
230
248
2.5
2.5
4.5
4.5
270
307
264
2.5
4.5
Tension
Mass
1%
elong.
Nominal
diameter
N/mm2 gr./m
Elastic modulus = 196 +/- 10 KN / mm2
KN
Relaxation
after 1000
h.0,7 - 0,8 fpt
13.3.5 - Tensioning values on bar post-tensioned anchorings

Maximum pull applicable on single bar
Maximum tensioning pull ( Pi ) must be limited to:

Pi = 0,85 x Fpyk
Pi = maximum tensioning pull in KN
13.3.6 - Tensioning limits for pre-stressing steel

The tensions must be limited to the following values refer to those characteristics guaranteed by the
producer.
Post-stressed casing structure:
spi 0,85 f p ( 0, 2 ) k
wire or braid
sp 0,60 f ptk
spi 0,85 f p (1) k
strand
sp 0,60 f ptk
bars
spi 0,85 f pyk
sp 0,60 f ptk
Pre-stressing steel
yield tension ( bars )
fpy
fp(1)
tension at 1% of deformation under load
fp(0,2) tension at 0,2% of residual deformation
fpt
characteristic tension
fpyk
characteristic yield tension (bars)
fp(1)k characteristic tension at 1% of deformation under load
fp(0,2)k characteristic tension at 0,2% of residual deformation
fptk
characteristic yield tension
14 - GROUTING
Grouting of the anchorings can be carried out using different technical solutions which must be
clarified with the Company before starting work on the site.
The cap is made up of a cover equipped with a
seal fixed to the casting by means of suitable tie
rods which vary in length and size depending on
the different applications. A special closing disc
tightens the seal and the cap to the grouting. The
disc guarantees the possibility of turning the cap
to the most suitable position and such so as to
allow all the air to exit. For the accessories refer
to
the
appropriate
chapter.
The most used system for carrying out grouting

is by re-usable caps. This system allows
homogenous infilling without air bubbles both
when using the M and G anchoring series.
Grouting must be carried out at temperatures of

not less than 5 C and the following water
cement-additive ratio must be adhered to:
-
50 Kg cement
20 litres of water,
500 gr. additive
The applicable grouting systems are :

infilling of heads,
use of reusable caps
use of mono use caps.
Internationally the system using caps is coupled

with the vacuum technology to improve the
grouting.
A suitable range of accessories guarantees the
maintenance of pressure in the recess and
complete discharge of the air.
Grouting cap on coupler 19G15

14.1 Grouting with cap

A metal cap, complete with seal, confines the grouting to the anchorage plate side. The grouting is
through the hole in the casting in which the connection is inserted.
The connection for the grouting is a valve that can be connected either to the corrugated polyethylene
tube or a rigid threaded tube. After use the cap is removed and saved.
14.2 Grouting
Grouting of the head is the most economic system for grouting the cable which is always carried out
through the hole by inserting either the corrugated or rigid PVC tube according to requirements.
Grouting
Connection using a HDPE corrugated tube tin which the valve is inserted.
Re-useable valve type DD-3050-A diam. 25 mm.

This valve enables interception of the mixture, it
can be connected directly to the DD20x25 diam.
25 mm corrugated tube and is re-usable if the
conical shut-off part is greased.
Valve type DD-3050-A
Gate valve type DD-1003-A diam. 25 mm

This valve enables interception of the mixture, it
can be connected directly to the DD20x25 diam.
25 mm corrugated tube and is usually used to
close the bleed tube.
Gate valve type DD-1016-A diam. 20 mm

This gate valve can e connected to the 20 mm
diam. type DD15x20. corrugated tube.
Re-useable valve type DD-3050-A connected to

corrugated tube type DD 20x25.
This valve is used for primary groutings;
considered to be re-usable 4 times if
appropriately greased on the inside.
Valve type DD-3050-A with tube DD20x25

This valve is used for primary bleeders;
considered to be re-usable twice if appropriately
greased on the inside..

This valve is used for secondary bleeders;
considered to be re-usable twice if appropriately
greased on the inside.
Post Tensioning Rev .H page 43
Corrugated pipe for grout and vent

-
DD 20x25 diam. 25 mm corrugated tube for

primary injections and bleeders
DD 15x20 diam. 20 mm corrugated tube for
secondary vent
Corrugated tube type DD 20x25 o DD15x20
Threaded rigid PVC tube sections

-
Threaded
DD-6010
Threaded
DD-6009
Threaded
DD-6008
Threaded
DD-6007
Rigid PVC tube type DD-6010 e DD-6009
Rigid PVC tube type DD-6010 and DD-6009 with

type DD-1017-A connection
tube sections L=200 mm type

tube sections L=100 mm type
tube sections L=200 mm 1/2 type
tube sections L=100 mm 1/2 type
Connection:
-
Re-usable valve type DD-3050-A,

Connector type DD-1017-A,
Threaded tube sections L=100 mm type
DD-6009
Type DD-3050-A valves coupled with type

DD-6009 L=100 mm tubes and type DD-6008
L=200 mm
Connection:
-
Re-usable valve type DD-1003-A,

Connector type DD-1017-A,
Threaded tube sections L=100 mm type
DD-6009
Type DD-1003-A valves coupled with type

DD-6009 L=100 mm tubes and type DD-6008
L=200 mm
Connector type DD-1017-A for coupling

between:
-
threaded tube sections type DD6009 and DD-6010,

valves DD-3050-A and DD-1003-A,
Connector type DD-1017-A
Connector type DD-1017-B for coupling

between:
-
corrugated tube DD20x25 mm,

female coupling
Connector type DD-1017-B
Connector type DD-1033-B 1/2" corrugated

tube DD15x20
Connector type DD-1034-B 1/2" corrugated
tube DD20x25
Connector type DD-1033-B and DD-1034-B
Connector type DD-1033-B 1/2" corrugated tube DD15x20 mm
- Connector type DD-1017-B and corrugated

tube DD20x25 mm
- Connector type DD-1033-B 1/2" corrugated
tube DD15x20 mm
- Connector type DD-1034-B 1/2" corrugated
tube DD20x25 mm
Connector type DD-1034-B 1/2" corrugated tube DD20x25 mm
Connector attachment to casting M
Attachment to castings series M
Connector type DD-1034-B and DD-1033-B
Anchorings: 4M15 and 7M15 connection

series DD-1034
Anchorings: 9M15 12M15, 15M15, 19M15
22M15, 27M15, 31M15 and 37M15 connection
series DD-1017-B
Check nuts for threaded connectors:

Nut DD-9000 for coupling with thread
Nut DD-8000 for coupling with 1/2" thread
Connector type DD-1033-B corrugated tube DD15x20 mm.

and check nut DD-8000
Connector type DD034-B 1/2" corrugated tube DD20x25

mm. and check nut DD-8000
Type DD-1001 cover made of soft material so as

to fit on all the sheath sizes.
The item is mono use.
Connector series G with coupling for injection

Bleeder cover type DD-1001
15 DISTANCES BETWEEN THE ANCHORINGS
15.1 Distances from edges
2A
B Minimun anchorage centres (mm)

fc min
Type
23
33
4M15
250
205
7M15
330
275
9M15
370
310
12M15
430
360
15M15
480
400
19M15
540
450
22M15
580
485
27M15
630
540
43
180
240
270
315
350
395
425
470
A Minimun edges clearances (mm)

fc min
Type
23
33
4M15
135
110
7M15
175
150
9M15
210
180
12M15
240
200
15M15
265
230
19M15
290
250
22M15
325
270
27M15
360
310
43
105
135
160
180
205
225
245
270
15.2 Recess
C
B
x
BxB
AxA
4M15 7M15 9M15 12M15 15M15 19M15 22M15 27M15

AxA
130
160
200
225
235
265
300
330
BxB
170
200
240
265
275
325
340
370
100
100
100
100
100
110
115
120
10
10
10
15
15
15
20
20
The fixing of the heads to the forming mould

must guarantee a perfect seal to avoid the
concrete entering the recess during injection
grouting.
The heads are supplied with turned supporting

planes. If the coupling surfaces with the anchoring
does not provide an adequate seal for the system,
rubber or silicone seals will have to be used.
16 MS STAY CABLES SYSTEM

The MS stay cable system is the result of years of experience in the metallurgical sector. The
research into better materials, coupled with production cycles so as to guarantee a very high level of
purity of the material, has led to the achievement of high performance of the anchorages, able to meet
the highest fatigue standards required by international regulations.
The metallurgical experience of the companies in the group has enabled the MS anchorages to
receive the best materials, the best heat treatments, the best protective coverings available on the
market today, all elements which give the anchorage excellent mechanical-structural features, to
guarantee the structures where they are installed, very high strength and preservation over the years.
Steels
The steels used in making the anchorage are very high quality and vacuum cast, with tests for
inclusions carried out with the best control systems the market can offer. All the heads are made of
forged steel and checked using non destructive systems, so as to ensure the pureness of the material,
an essential quality for elements as important as anchorage for stays.
Treatments
All the materials used in producing anchorages are normalized and stabilized following special
treatments, so as to guarantee very high performance of the materials used over the years.
Surface protection
Protection of the surfaces of the anchorage head can be further improved by special protective
treatment against corrosion, which is NIPRE, that guarantees resistance against rust in saline fog,
four times higher than chrome. NIPRE is a surface treatment that improves the characteristics of
the items, increasing the surface hardness characteristics, improving the friction coefficient and giving
the item a grey metallic colour, characteristic of the treatment. The surfaces do not change their
measurements and there is no addition of material, an important feature for elements undergoing
fatigue.
Anchorages
The MS series has two types of anchorages:
- active anchorage MSA
- passive anchorage MSD
The anchorage system for the MS stays is a mechanical anchorage protected by injections of wax in
the anchorage zone of the strand.
The stand used is T15S 15,7 mm. Galvanised, waxed and protected with a coating of high density
polyethylene.
The anchorages are tested for a load varying from 150 N/mm2 to 200 N/mm2.
The active anchorages are prepared for adjustment using a toroidal jack, a ring nut is available for
accurate adjustment of elongation of the whole cable.
Sheaths
The sheaths used to protect the stays externally may be:
- HDPE (polyethylene),
- Stainless steel,
- Aluminium.
The sheaths are the external protection of the cable and the choice must be made in agreement with
the architectonical requirements of the project.
The sheaths are coupled with anti-vandalism tubes that protect the anchorage-sheath connection at the
end section of the cable.
16.1 Adjustable type MSA anchorage

The MSA adjustable anchorages are made using an anchorage plate placed on a threaded pin,
which coupled with a ring nut, enables adjustment to be carried out during anchorage. The
adjustments are reached by tightening or loosening the ring nut using a special toroidal jack of
adequate capacity. The length of the threaded pin varies depending on the adjustments required by the
project.
Inside the regulating pin there is a space to contain wax or grease to protect the parts of the strand not
covered by the HDPE protection.
The head has a deviator complete with damper, made to deviate the strand inside the sheath and at the
same time to dampen the vibrations the cable is subjected to.
A protective cap cover all the head protecting it from corrosion.
Type
19MSA15
31MSA15
37MSA15
55MSA15
61MSA15
73MSA15
91MSA15
109MSA15
127MSA15
A
(mm)
140/8.0
180/10.2
200/11.4
225/12.8
250/14.2
280/15.9
315/17.9
315/17.9
355/20.1
B
(mm)
254.0/5
273.0/5
298.5/5
323.9/5
381.0/5
406.4/5
457.2/5
457.2/5
508.0/5
D
(mm)
30
45
50
50
60
70
70
80
90
E
(mm)
70
85
90
105
110
115
120
125
130
F
(mm)
360x360
420x420
470x470
560x560
600x600
630x630
700x700
750x750
800x800
G
(mm)
292
310
345
400
450
470
505
526
570
H
(mm)
232
249
270
300
350
370
405
426
470
.
Post Tension Rev. H page 52
16.2 Fixed MSD type anchorages

The fixed MSD anchorages are made using an anchorage plate positioned on a holder box which
holds wax or grease to protect the parts of the strand not covered by the HDPE protection.
The head has a deviator complete with damper, made to deviate the strand inside the sheath and at the
same time to dampen the vibrations the cable is subjected to.
The protective cap is smaller in size to protect only the part of the anchorage for the strand.
Type
19MSD15
31MSD15
37MSD15
55MSD15
61MSD15
73MSD15
91MSD15
109MSD15
127MSD15
A
(mm)
140/8.0
180/10.2
200/11.4
225/12.8
250/14.2
280/15.9
315/17.9
315/17.9
355/20.1
B
(mm)
254.0/5
273.0/5
298.5/5
323.9/5
381.0/5
406.4/5
457.2/5
457.2/5
508.0/5
C
(mm)
200
200
200
200
200
200
200
200
200
D
(mm)
30
45
50
50
60
70
70
80
90
F
(mm)
360x360
420x420
470x470
560x560
600x600
630x630
700x700
750x750
800x800
G
(mm)
292
310
345
400
450
470
505
526
570
.
17 - BARS
The high-tensile strength bars are used for post tension and geotechnical applications. They are
continuous threaded and diameters vary from 26,5 to 47 mm and operating load of between 568 kN
and 1820 kN.
The main applications are:
-
Continuous or prefabricated pre-stressed concrete structures

Additional reinforcement for RC work
Permanent and temporary tie bars,
Permanent and temporary mono-bar tension rods with anti-corrosion protection
Technical characteristics of high-tensile strength bars

Diameter
18
26,5
32
36
2
Area ( cm )
2,41
5,55
8,04
10,20
Mass ( Kg/m)
1,96
4,48
6,53
8,27
Fpyk ( KN)
230
525
760
970
Fptk ( KN)
255
580
850
1070
fpyt / fptk
950/1050
950/1050
950/1050
950/1050
Type
Y 1050
Y 1050
Y 1050
Y 1050
Diameter
Area ( cm2)
Mass ( Kg/m)
Fpyk ( KN)
Fptk ( KN)
fpyt / fptk
Type
26,5
5,51
4,48
460
568
835/1030
Y 1030
32
8,04
6,53
671
828
835/1030
Y 1030
36
10,20
8,27
850
1049
835/1030
Y 1030
40
12,57
10,21
1190
1320
950/1050
Y 1050
47
17,35
14,10
1650
1820
950/1050
Y 1050
The quality of the material is identified by painting the bars in the cutting zone. The following colours
are used for the following types:
-
Green: 950/1050,
Blue:
1080/1230,
Yellow: 835/1030.
Average strength bars prior to tensioning
17.1 TTB series bar system

The anchorage is made up of the following parts: plate and tightening nut.
Typology
Steel Quality
Nominal Diameter
a
Strength of
b
concrete class
c
B35
d
a
Strength of
b
concrete class
c
B45
d
Threaded bars
(N/mm2)
(mm)
distance from edge
distance between centres
thickness
width
distance from edge
distance between centres
thickness
width
835/1030
27 32 36
200 220 250
120 130 145
30 35 40
140 160 180
190 200 230
110 120 135
30 35 40
140 160 180
900/1050
26 32 36
200 220 250
120 130 145
30 35 40
145 180 200
190 200 230
110 120 135
30 35 40
145 180 200
1080/1230
27 32 36
220 250 280
130 145 160
35 40 45
160 180 200
200 230 260
120 135 150
35 40 45
160 180 200
18 - EQUIPMENT
18.1.1 - TTM-A type hydraulic pump
All the machines are equipped with control panels L=10 m which allow all the operating phases of
the machine to be controlled. Special calibrating valves enable the operator to manually adjust the
pressure very easily and precisely in the two machine circuits.
All the equipment exiting the company are in compliance with CE directives, equipped with relative
markings according to the machinery regulations and completely calibrated with 6 months validity.
Controller TTM450-A, designed for small

operations with max. 6 TTM250KN jacks
or DD series bar tensioning for all types
of jacks.
The limited size makes it an excellent
machine for tensioning bars anchor.
The machine is made for intermittent
operations and can reach max pressures
of 600 bar and 550 bar for continuous
services.
Controller TTM 450-A
Controller TTM 250-A, designed for small

operations with single TTM250KN jack or DD
series bar tensioning jacks.
The limited sizes and weight together with an
operating pressure of 550 bar. makes it a simple
and practical means for small operations.
Controller TTM550-A, designed for heavy

duty with TTM250KN jack where continuous
operating is required.
Its characteristics make it flexible and
robust and usable for draw out tests and
tensioning of post tensioned structures, it
can work with a maximum of 19 TTM250KN
or 9 TTM250KN-400 jacks.
The machine is made for heavy duty and can
reach max. pressures of 700 bar and
pressures for continuous operating services
of 550 bar.
18.1.2 -TTM450-A SERIES OF HYDRAULIC PUMP

The TTM-A series of hydraulic pump are available in six models which differ according to use
required and characteristics. This type of controller is set up with a two tube exit for driving the TTM
and DD series of jacks. All the machines are equipped with three control circuits: pulling wedging and
return, where the wedging-return circuit is the circuit itself. All the circuits are supplied with
calibration valves and safety valves to avoid overpressure.
The control gauges installed are analogue, but can be coupled to a digital gauge with 1 bar precision.
The 450, 550 and 600 series of controllers are made to use up to 12 single strand jacks at the same
time.
The 650, 700 and 750 series of controllers are made to work with DD type jacks or simple jacks; they
are not equipped for the wedging circuit as these jacks are not called on for this type of operation.
Controller TTM-A
Type
Weight
Max. Pressure
Capacity
TTM450-A
TTM550-A
TTM600-A
TTM650-A
TTM700-A
TTM750-A
(Kg)
170
175
180
150
170
180
bar.
450-500
550-600
600-700
450-500
550-600
600-700
KW
4.5
5.5
10
4.5
5.5
7.5
Subject to change
Voltage/
Amperes
Dimensions
380/16
380/32
380/63
380/16
380/32
380/63
TTM
TTM
TTM
DD
DD
DD
Further data available on request
18.1.3 -TTM 250-ASERIES OF TENSIONING CONTROLLERS

The TTM-250-A series of hydraulic pump are available in six models which differ according to use
required and characteristics. This type of controller is set up with a two tube exit for driving the TTM
and DD series of jacks. All the machines are equipped with three control circuits: pulling. wedging
and return, where the wedging-return circuit is the circuit itself. All the circuits are supplied with
calibration valves and safety valves to avoid overpressure.
The control gauges installed are analogue, but can be coupled to a digital gauge with 1 bar precision.
The 250-A, 250-B and 250-C series of controllers are made to use up to 3-4 TTM 250 KN-200 type
single strand jacks at the same time.
The function change is achieved using the control panel change, which being equipped with several
connections enables the controller to have different functions depending on the number of circuits.
Type
Weight
Max. Pressure
Capacity
TTM200-A
TTM250-A
TTM300-A
(Kg)
50
60
80
bar.
450-550
450-550
450-550
KW
1,5
1,5
1,5
Subject to change
Voltage/
Amperes
380/16
380/16
380/16
Dimensions
Use
(mm)
600x500x300
600x500x300
600x500x300
TTM-DD
TTM-DD
TTM-DD
Further data available on request
18.2 - TTM series of stressing jacks

The TMT series of jacks are available in three models which differ according to characteristics and
use.
All the jacks are set up with automatic wedging circuit and 4 metre long flexible tubes.
This jack is mainly used for stressing on TTR heads
The TTM250 KN jacks are supplied together with the following equipment:
-
Controller TTM 450 KN

Manifold DD-MF
Stressing jacks TTM 250KN-200 and TTM 250KN-100
Characteristics
Capacity
Stroke
Weight
Tensioning section
Maximum tensioning pressure
Maximum return pressure
Maximum locking pressure
Tensioning extension
Max diameter.
Length
U.M.
KN
mm.
Kg.
cm2
bar
bar
bar
mm.
mm.
mm.
TTM 250 KN
250
200
22
47.2
550
180
180
250
85
930
Subject to modification
TTM 300 KN
300
200
25
58.32
550
180
180
280
110
930
TTM 350 KN
350
200
29
65
550
180
180
300
120
950
Further data is available on request
The main uses of the TTM250KN jacks are for

tensioning on TTR heads or as single strand jacks
on TTM anchorings.
The TTM250 KN jacks are supplied together with
the following equipment:
- controller TTM-A.
- manifold DD-MF,
- hydraulic extension,
- release cone
The equipment is complete with calibration
Jack TTM250KN-C-100
certificate in compliance with EURO NORM EN
TTM250KN-C-100 jack with 100 mm. stroke 1537-2002 paragraph 8.4.2. and calibration is
without locking with short grip (90mm) for valid for six months; calibration accompanies the
single tensioning of short strand.
machine and tensioning jacks.
Jack TTM250KN-100
Jack TTM250KN-200
Jack TTM250KN-100 with 100 mm. stroke

Jack TTM250KN-200 with 200 mm. stroke
complete with locking with grip at 250 mm.
complete with locking with grip at 250 mm.
available also with 400 mm. stroke
18.2.1 Release cone
TR-15 Cod. 25057 type release cone for mono
strand T15 anchorings, it must be used on
TTM250-KN jacks.
Release cone type TR-15
Type TM-15 release cone can operate only on

anchorings in the series:
Release cone type TM-15
- TTM,
Type TM-15 Cod. 25060 release cone for mono
- M
strand T15 anchorings, it must be used on
- G
TTM250-KN-M jacks.
- On all multi strand anchorings
18.3 Master gauge S1000

The master gauge S1000 can carry out calibrations to compare the hydraulic system in use by means
of connections upstream and downstream of the circuit.
It is supplied in a suitable insulated aluminium box inside which is enclosed a digital gauge with four
digit read-out and 1 bar minimum read-out.
The read-out takes place by means of hydraulic insertion of a digital transducer with 1-1.000 bar.
scansion which enables viewing of the pressure at the point of application.
The instrument can be supplied on request with different certifications:
-
internal calibration, comparator gauge

official calibration through authorised laboratory
The master gauges are set for an operating pressure of 1.000 bar. They are supplied with CE
markings, completely protected and equipped with identification serial number for periodical controls
carried out by our technical service.
Master gauge transducer S1000
Master gauge S1000
Master gauge transducer S1000 with strand inserted
18.4 Barstressing jacks

The DD series of jacks are available in four models that differ according to use characteristics. All the
jacks are provided with flexible 10 metre long tubes and spanners of different sizes for all the types of
bars from 26.5mm to 50mm.
Jack DD2000KN
The equipment, supplied complete with operating instructions and CE markings, is identified by a
serial number and construction type for each component of the equipment itself. The equipment is
complete with calibration with six months validity.
The DD jack series is supplied complete with the following parts:
-
Tensioning cylinder,
Hydraulic extensions, 10 metres long
Additional wrenches for nuts associated with the capacity of the bar,
Wrench for pre-fixing of the nut,
Coupling
The DD jacks series are provided with automatic tightening. By means of a special wrench inserted in
the jack it is possible, maintaining the bar under tension, to proceed to tighten the nut; this avoids the
use of saddles and manual tightening operations.
The DD jacks series are provided with two robust handles which facilitate handling and can operate
with all the controllers with the following characteristics:
-
Operating pressure 550 bar,

Exchange hydraulic circuit, forward and return, (with return in discharge)
Jack DD700KN
Tightening is by means of a chain transmission (inside the jack) operated by a special lever.
The lever has a special device that allows both tightening and loosening of the nut. The chain connects
the gears which enable the nut to be tightened; the group is protected by a robust guard.
All the DD jack series are supplied complete with the indispensable accessories for correct tensioning:
long-life coupling,
lengths of bar for extensions,
long-life round rear nut
The accessories are kept in a tool box and help to
facilitate the operations associated with:
-
Long-life coupling, enables connecting of the

bars with minimum protrusion of 10-13 cm.
and to carry out tensioning reducing the
passive swarf only to the length engaged in
the coupling. The couplings are made of high
strength steel which guarantees several reuses.
Coupling 26,5 mm. long life,

Coupling 32 mm. long life,
Rear long-life nut, is made with spherical

rest, so as to guarantee the correct
squareness of the anchorage, they are made
of high strength steel which guarantees
several re-uses.
Nut 26,5 mm. long life,
Nut 32 mm. long life,
Internal wrench for DD jacks
Ratchet for DD jacks
The bar is a length of the bar having the same

characteristics as the bar under tension.
Reversible ratchet, unique for all types of

jacks which permits tightening and loosening
of the nut. It is equipped with a suitable lever
to facilitate tightening.
Nat long life nut for DD jacks
Long life coupling for DD jacks
18.5.1 Jacks for tensioning DD series bars
Jack DD1200KN
Characteristics
Capacity
Stroke
Weight
Tensioning section
U.M.
KN
mm
Kg
cm2
bar
bar
DD700KN
700
50
42
132,47
550
100
DD1200KN
1.200
50
54
235,5
550
100
DD2000KN
2.000
50
95
418,40
550
100
DD2600KN
2.600
50
135
521,5
550
100
18.5.2 - Jacks for tensioning DX series bars

The DX series of jacks are supplied complete with the following parts:
-
Tensioning cylinder
10 metre long hydraulic extensions
The series D jacks are without mechanical tightening and are used for tensioning on joints, where
tightening of the nut is carried out manually due to its limited movement.
Jack DX700KN
Characteristics
Capacity
Stroke
Weight
Tensioning section
Max diameter.
Length
U.M.
KN
mm
Kg
cm2
bar
bar
mm
mm
mm
DX700KN
700
50
35
132,47
550
100
150
200
230
DX1200KN
1.200
50
43
235,5
550
100
150
270
300
DX2000KN
2.000
50
68
418,40
550
100
150
360
370
DX2600KN
2.600
50
95
521,5
550
100
150
430
490

Tensioning concrete beam with DD2000KN jack
tensioning bar with DD2000KN jack and TTM250-A controller of 40 mm diam bar.
18.6 - TTM-ED series hydraulic pump

The TTM-E series of hydraulic pump are available in six models which differ according to use
required and characteristics. This type of pump is set up with a three tube exit for driving the M type
tensioning series of jacks. All the controllers are equipped with three control circuits: pulling wedging
and return, where the wedging-return circuit is the circuit itself. All the services are supplied with
calibration valves. The control gauges installed are analogue, but can be coupled to a digital gauge
with 1 bar precision.
The machines are equipped with control panels L=10 m which allow all the operating phases of the
machine to be controlled. Special calibrating valves enable the operator to manually adjust the
pressure very easily and precisely in the three machine circuits. All the machines are provided with
three control gauges to view the pressure in the individual circuits; they are equipped with release
valves and safety valves to avoid overpressure. All the equipment supplied is manufactured in
compliance with the machinery regulations and has CE markings.
Controller TTM 2000-E
Type
Weight
Max. Pressure
Capacity
TTM1000-E
TTM2000-E
TTM3000-E
TTM4000-E
TTM5000-E
TTM6000-E
(Kg)
400
450
500
550
600
700
bar.
550-600
550-600
550-600
550-600
550-600
550-600
KW
10
10
12.5
12.5
15
30
Voltage/
Amperes
380/32
380/32
380/63
380/63
380/63
380/63
Dimensions
( mm)
850x550x1200
850x550x1200
850x550x1200
Use
M
M
M
M
M
M
18.7 Tensioning jacks series M

The M series of jacks are available in nine models which differ according to the use
characteristics. They are provided with an automatic locking circuit and 10 metre long flexible tubes;
they are also equipped with a device rotating on an axis, restricted tensioning extension, low operating
pressure. The jacks are equipped with a metal support, studied in particular to achieve the required
inclinations in the tensioning operations. The support is integral with two bearings which enable the
jack to turn on its axis, facilitating insertion of the stand protruding from the head. The restricted
tensioning extension, the rotation of the jack on its axis and the support enable rapid operations and
limited effort during handling.
Jack M6800KN
Characteristics
U.M. M 1600 KN M 1800 KN M 2800 KN M 3000 KN M 3600 KN M 4800 KN M6800KN
Capacity
KN
1600
1800
2800
3000
3600
4800
6800
Stroke
mm
250
250
250
200
250
250
250
Weight
Kg
180
210
280
600
640
730
1200
Tensioning section
cm2
155.51
320.18
361
424.49
564.21
725.71
879.2
Maximum tensioning pressure bar
700
700
700
700
700
70
700
bar
250
250
250
250
250
250
250
bar
250
250
250
250
250
250
250
mm
400
400
400
450
450
500
600
Max diameter.
mm
250
320
340
380
400
520
660
Length
mm
1000
1000
1000
1000
1000
1150
1200
Post Tensione Rev. H pagina 70
All the jacks in the M series are supplied

complete with internal parts and accessories
for tensioning..
The jacks in the M series are classified into
type M6800KN and in internal part, which if
different from standard, is classified as
M6800KN-22 ( 22 stands )
The jacks are powered by three tubes which
guarantee the following functions :
- pull,
- return,
- wedging,
Jack M9800KN-37
All the jacks require a comb for correct use in

facilitating the insertion of the jack on the
cable.
Jack M6800KN-27
Strand comb plate 27 strands
For tensioning of active anchorings , all the

jacks require a distribution cover that allows
the jack to rest correctly against the
anchoring.
Only on G type joints does the jack rest
directly on the steel plate.
Jack M4800KN-19
The main characteristics of the M series jacks

are :
-
Jack M3600KN-15
rotation on a 350 axis,

reduced grip edge,
automatic wedging by means
hydraulic circuit,
reduced overall size,
front grip,
easy to manoeuvre,
easy for maintenance,
easy inspection/cleaning of the
engagement clamps,
of
The jacks are identified by an imprinted serial

number and equipped with certificate of
calibration.
Jack M3000KN
Jack M1800KN
Joint tensioning 19G15
Joint tensioning 19G15 with jack M4800KN

18.8 Jack for extrusions M 300

The M300 jack for extrusions has been produced to carry out extrusion anchorings on T15 and T13
strands. The extrusion anchoring consists in a passive blocking installed on the end section of a strand
by extrusion. Anchoring is by means of a calibrated die that guarantees a constant ratio of drawing
over the years.
Jack M300 is supplied complete with the following parts:
-
Cylinder,
Hydraulic extensions, 10 metres in length,
Die and extrusion pin
The jacks can function with all the controllers that have the following characteristics:
Operating pressure 550 bar,
Hydraulic circuit in exchange, forward and return with return in discharge.
Jack M300
Type
M300
Weight
( Kg )
75
Max. Pressure
bar.
450-550
Capacity
KN
350
Dimensions
( mm)
1200x150x150
Use
TTM-DD
18. 9 Untwister jack type S 4000

The type S 4000 jack opens the strand and forms S series passive anchorings.
The S series passive anchorings have been produced in compliance with Italian regulations in force
and FIP recommendations.
In this type of anchoring, the wire strand, in correspondence with the passive end, is opened in order
to improve adherence to the concrete.
The wire stands are placed in opposite directions in order to spread the force uniformly in the
concrete.
The jack has been produced to open the wire strand at one end, allowing the strand itself, if correctly
covered in the concrete, to have sufficient adherence to allow the anchorage of the tie-rod and thus
eliminating the requirement for passive anchoring.
The jack is very simple to use and is equipped with a gripper with mechanical closing which enables it,
on closing, to strike the end of the wire strand, causing it to open.
The gripper is made up of two conical sliding clamps equipped with an insert that can be replaced
when worn
18.10 Wedging jack type B300KN

Jack B300KN has been designed to enable mechanical wedging of clamp on series 1E15 anchorages
and the use of the anchorage itself as passive anchoring completely buried in the concrete.
The principle of mechanically controlled wedging, is to eliminate drown-in of the clamps in the
anchoring cones. The elimination of drown-in of the clamps is achieved using the B300KN jack which
presses the clamp at such a thrust force that further loads applied after anchoring do not cause
additional entry and the anchoring of the wire strand remains stable, guaranteeing the holding
capacity of the passive anchoring.
Type of strand
T15
T15S
T15C
-
Push value
( bar )
200
230
270
B300KN jack push section
Load applied
( KN )
157
180
211
78,5 cm2
Strand
EN 10138
EN 10138
ASTM A779/90
B300KN jack locking type operation:

-
Connect the jack to a controller that has an operating pressure of 350-400 bar. and the
possibility of feeding an exchange circuit sufficient to enable operation of the two way cylinder,
Power the controller and adjust the pull pressure as prescribed,
Connect the hydraulic tubes to the B300KN jack and check correct insertion of the hydraulic
feed tubes,
Insert an 1E15 anchorage in the clamp,
Do NOT grease the clamp or the plate taper, before blocking; the blocking of the clamp and
holding of the same must have precedence,
Operate the jack B300KN towards the plate and wedge the clamp.
The jack is equipped with a treated punch which guarantees many work cycles conserving the
rod of the jack,
if the anchorage is equipped with a rear connection, it must be wedged preserving the integrity
of the connection,
with anchoring wedged only where required and previously provided for, must be placed
against the rear connection,
Rear connection for anchoring 1E15
Jack B300KN operating
18.11 - T type grouting pump

The T type grouting pump is designed to guarantee maximum versatility with regard to site
requirements and use in severe conditions. It is supplied on wheels with robust tyres, it can be towed
on-site and is equipped with all the safety devices necessary for use. The machine has two tanks: one
for mixing the colloidal mix and one as a tank for the mix. The turbo mixer has a turbine capable of
mixing material at 1500 rpm/min.
All the grouting pumps are fitted as standard with a gauge, gauge saving device and push-button pad
with a 10 metre extension.
The fast-on fittings, litre-counters, plastic accessories, grouting tubes of various lengths, syringe
and the Saunders flow closing valve are considered to be accessories
T500 Grouting pump
Saunder valves are closing membrane valves recommended for intercepting mud and cement mixes .They
have the properties of being self-cleaning and if cleaned frequently they do become enctrusted
The litre counter, considered as an accessory is a simple mechanical, turbine fluid measuring device; it is
made of plastic and is applied on customer request. All the pumps have push-button pad control, equipped
with a 10 metre long cable.
Cables of up to 50 m. can be requested. The extension for the push-button pad is supplied on request and is
necessary in all those cases where the operator has to control the machine from a distance, supervising the
grouting zone.
The grouting syringe is supplied on request, depending on the type of valve used and on the grouting system
applied
Gauge and gauge protection device. The gauge fitted to the machine is not calibrated; calibration must be
specified during ordering.
Saunders valves are valves that close with a membrane and are recommended for intercepting mud
and cement mixes.
They have the properties of being self-cleaning and of not becoming encrusted, if cleaned frequently.
The litre counter is a simple mechanical, turbine fluid measuring device; it is made of plastic and is applied on
customer request.
All the pumps have push-button pad control, equipped with a 10 metre long cable, but extension cables of up to
50 m. can be requested. The extension for the push-button pad is necessary in all those cases where the operator
has to control the machine from a distance, supervising the grouting zone.
The grouting syringe is supplied on request, depending on the type of valve used and on the grouting system
applied.
The gauge fitted to the machine is not calibrated; calibration if required must be requested with order
Characteristics
Model T500
Model T400
Weight
900
900
Dimensions
1900x1500x1900 mm
1900x1500x1900 mm
Mixer capacity
190 litres
190 litres
Mixing time
40
40
Agitator capacity
200 litres
200 litres
Max. grouting pressure
10-20 bar.
10-20 bar.
Max. grouting capacity
25-40 litres/minute
15-25 litres/minute
Agitator power
10 KW
10 KW
Pump power
7,5 KW
7,5 KW
type DD5001gauge protector
The DD5001 gauge protector for T500

pumps is a device that guarantees suitable
pump protection from the injected mix. This
device is comprised of two parts separated
by a membrane that ensures pressure
transmission to the valve via oil.
When the mix depresses the membrane it
transmits pressure to the oil that in turn
transmits to the gauge.
The gauge protector can be supplied with a
bronze fast-on connector that facilitates
its insertion into pressurised hoses, removal
and washing.
It is essential to wash the device correctly for
it to operate properly.
DD5001 gauge protector cod. 31115
DD7169-B gasket cod. 31116
The DD5001 type gauge protector is
provided with a lateral hole for washing the
device where it comes into contact with the
cement mix; a water pie can be attached to
this fitting.
The DD7169-B type rubber gasket permits
separation of the two mix-oil parts of the
gauge protector.
Saunders valve
The 1 Saunders valve cod. 99999 is the

unique element that guarantees safe fluid
interception. Closing takes place via a
rubber gasket that guarantees a self-cleaning
effect of the seat.
DD7169-B type rubber gasket
All conduits and couplings have bronze faston fittings that guarantee rapid coupling
and an excellent seal.
1 female bronze "fast-on" coupling
Grouting pliers complete with fast-on

coupling
The syringe permits coupling to the following
valves:
- Tab valves type DD-1003-A
- Re- useable valves type DD-3050-A,
1 male bronze "fast-on" coupling
Syringe on re-
useable valves type DD-3050-
A,
Grouting pliers
Grouting pliers
Male 1 fast-on coupling
Female 1 fast-on coupling
DD5001 gauge protection device
DD7169-B gasket
Gauge in glycerine
1 Saunders valve
cod. 31117
cod. 30477
cod. 30476
cod. 31115
cod. 31116
cod. 99999
cod. 99999
Syringe on valve type DD-1003-A
18.12 - TM-S4Strand pushing machine

The TM-S4 strand pushing machine is made up of the following parts:
-
TM S4/A Head
Hydraulic pump TM-S4
Hydraulic extensions
Pushbutton control panel
Electric extensions for control panel
The two machines are connected hydraulically by flexible tubes and allow the strand to be inserted
electrically, governing the length parameters, speed and force applied.
The machine, of very simple conception, comprises an hydraulic controller powered by a 7.5 KW
electric motor, which is governed by an electronic control, which by means of two pushbutton control
panels inserts the strand into the sheaths.
The two operators, at the opposite ends of the beam, have the possibility, via the electric controls
supplied by the two control panels, to stop the feed of the strand or to carry out the millimetric
calibration required in some uses.
Inserting Strand using strand pusher TM-S4
Head TM S4/A
The TM S4/A head, designed to guarantee inserting of feed up to 150 metres, is equipped with powered
wheels driven by an hydraulic motor and hydraulic squeezing of the strand on the wheels.
The squeezing force on the powered wheels can be adjusted by means of two hydraulic cylinders inside
the head.
Strand pusher head TM-S4/A
A robust guard protects the powered wheels from danger and a strand guide device placed at the
entrance and exit of the machine, stops the strand from coming off the wheels during the inserting
operations.
The TM-S4 strand pusher is equipped with an hydraulic motor that guarantees the simultaneous drive
of the two lower wheels via a belt transmission. The two squeezing cylinders guarantee a pressure on
the strand, adjustable according to the push to be applied during the various inserting phases.
Two 48mm diameter tubes, fixed to the lower part of the machine, facilitate attachment to site
structures via couplings.
TM-S4 Hydraulic Controller

The TM-S4 controller is assembled on a robust metal structure equipped with wheels and supports for
lifting, so as to facilitate handling operations on the site.
TM S4 Controller
The TM S4 controller is equipped with pushbutton controls for electrically controlled commands;
opening/closing wheels, inserting pressure/wheels pressure control and switching on/off of the
machine are on the control panel.
switching on and off on control panel

manual drive of the pressing devices on
panel, via lever hydraulic distributor,
control of squeezing and pushing pressures
via gauges,
outputs with rapid fit couplings in the top
section: motor drive, strand squeeze drive.
phase inverter at the rear,

connectors for inserting control panels ( the
machine can function with one or two
control panels),
extensions for control panels in 50 metre
lengths,
10 metre hydraulic extensions for connecting
controller-strand pusher.
The TTM S4 controller can operate with one or two pushbutton panels; usually when there is only one
control panel the lengths to be inserted are few and the inserting operations can be managed by the
machine with one operator only.
When there is only one control panel the

operator can only govern the forward
and return functions
With two control panels all the
operations are possible.
As for all the electric devices, the control
panels are delicate and although
designed for use on building sites and
heavy duty operation, after use it is
advisable to store them where they can
be protected.
Electric extensions for control panels are
supplied in 50m lengths and can be
connected up to a distance of 300m.
Strand pusher C60-S6

The C60-S6 strand pusher, designed to guarantee threading of strand up to 250m,is equipped with six
driving wheels driven by two hydraulic motors and hydraulic squeezing of the strand in the wheels.
The squeezing force on the powered wheels can be adjusted by means of two hydraulic cylinders inside
the head.
Strand pusher head C60-S6
A robust guard protects the powered wheels from danger and a strand guide device placed at the
entrance and exit of the machine, stops the strand from coming off the wheels during the inserting
operations.
Two 48mm diameter tubes, fixed to the lower part of the machine, facilitate attachment to site
structures via couplings
Controller C60
The C60 controller is assembled on a robust metal structure equipped with wheels and supports for
lifting, so as to facilitate handling operations on the site.
Hydraulic controller C60
The C60 controller is equipped with:

-
switching on and off on control panel

manual drive of the pressing devices on panel, via lever hydraulic distributor,
control of squeezing and pushing pressures via gauges,
outputs with rapid fit couplings in the lateral section: motor drive, strand squeeze drive.
phase inverter on the side,
connectors for inserting control panels (the machine can function with one or two control
panels), with only one control panel, the main one is used),
extensions for control panels: in 50 metre lengths, 10 metre hydraulic extensions for connecting
controller-strand pusher.
Pushbutton control for strand pusher C60-S6

The C 60 controller can operate with one or two pushbutton panels; usually when there is only one
control panel the lengths to be inserted are few and the inserting operations can be managed by the
machine with one operator only.
Pushbutton pad with speed adjustment for controller C60
When there is only one control panel the operator can only govern the forward and return
functions
With two control panels all the operations are possible.
As for all the electric devices, the control panels are delicate and although designed for use on
building sites and heavy duty operation, after use it is advisable to store them where they can be
protected.
Electric extensions for control panels are supplied in 50m lengths and can be connected up to a
distance of 300m.
18.12.1 - Tips for threading

The tips have been designed to prevent the
corrugated sheaths from getting cut due to
contact with the strand during threading and to
facilitate the entry of the strand in the sheath.
Type DD-2015-PU tips for T15 and T15,7 mm.

strand Cod. 13006
Standard box of 700 pieces
DD-2015-PU Cod. 13006 type tips
The plastic tips are to be considered as reusable; because of the material used (plastic),
be careful not to fit them onto hot strand as this
would cause them to melt.
In those cases where threading is very difficult
and where the plastic tips break because of the
roughness of the positioning of the sheaths, TT5077 type steel tips are recommended because
they offer greater resistance to knocks.
Due to the material used they can be re-used
several times, their cost implies careful use
TT-5077 type tips
TT-5077 type re-usable steel tips with wedges

locking.
The TT-5077 tips have clamp locking and
guarantee very strong grip on the strand. They
are provided with milling and stops so as to
facilitate removal and saving when their use is
finished.
18.13 Uncoiler B1500

The B1500 Uncoiler has been designed to make the threading operations of the strand into the sheaths
easier.
It is usually used in combination with a strand pusher and guarantees unwinding of the strand without
tangling at a high unwinding speed. It is set up to host coils of different dimensions and by connecting
the two shoulders it can adapt to coils of different diameters.
The B1500 Uncoiler does not require special anchoring to the ground, its own weight is sufficient to
guarantee its stability when being used.
Use and advice
The coil of strand is inserted between the two shoulders, before cutting the metal band straps, the
correct tightening of the closing tie-rods, which guarantee correct blocking and safety of the
operations, must be checked.
On cutting the band straps the unwinding direction shown on the coil must be complied with to
guarantee the strand will unwind smoothly.
18.14 DI load cells
DI load cells have the main characteristic of being hydraulic, without gaskets and of being entirely
made of AISI 303 steel.
Because of these characteristics, they are ideal for fitting to temporary or permanent tie-bars for
monitoring the tension of the anchor over time. They are available with analogue and digital reading
on request.
Load cell with plate 4 TTM-F15
Capacity
Model
Precision
Overload
Material
( KN )
500
750
1000
1000
1500
2500
2500
DI-500KN
DI-750KN
DI-1000KN
DI-1000SKN
DI-1500KN
DI-2500KN
DI-2500SKN
( mm)
70
90
110
135
160
180
220
( mm)
165
205
230
250
300
360
380
( mm)
40
40
40
40
40
40
40
( mm)
195
195
195
195
195
195
195
+/- 1% F.S.
+/- 1% F.S.
+/- 1% F.S.
+/- 1% F.S.
+/- 1% F.S.
+/- 1% F.S.
+/- 1% F.S.
120 %
120 %
120 %
120 %
120 %
120 %
120 %
AISI 304
AISI 304
AISI 304
AISI 304
AISI 304
AISI 304
AISI 304
Unitary
weight
( gr )
4,5
5,5
7,5
7,5
10
16
16
More information available on request
Anchor
Cell type
3TTM15
4TTM15
5TTM15
6TTM15
7TTM15
9TTM15
12TTM15
15TTM15
19TTM15
22TTM15
27TTM15
DI-750KN
DI-750KN
DI-750KN
DI-1000KN
DI-1500KN
DI-1500KN
DI-2500KN
DI-2500KN
*****
*****
*****
Cell load
( KN )
750
750
750
1.000
1.500
1.500
2.500
2.500
*****
*****
*****
Max. cell load

( KN )
900
900
900
1.200
1.800
1.800
3.000
3.000
*****
*****
*****
Strand ext. diam.

( mm )
80
80
100
100
100
105
125
135
150
175
195
More information available on request
Characteristics:
-
Maximum load without calibration alterations: 120% of capacity.

Scale end precision 1% for analogue reading 0.5% for digital
Material - AISI 304
The cell ha a lock ring for inter-placement on the anchor plate; if the dial already has an
under-plate, this lock ring is not necessary.
The load cells are provided with CE marking are completely protected and have serial numbers for
identification.
.
TTR anchor tensioning on DI load cell with jack type TTM 250KN-200
The load cell must be supported on a flat, non-deforming surface so as to permit square cell loading,
with no transverse components. The applied load must also be perpendicular to the cell for correct
operation and therefore, the bore hole must be made with special care if hydraulic cells must be
installed.
Hydraulic cells require all the strands to be tensioned at the same time to guarantee even load
distribution.
The cell makes a direct reading in KN.
The applied load reading suffers various losses and therefore, with a tension control unit calibrated to
the load application, we read a load loss after clamping of more than 30%.
This loss is directly dependent on the lengthening loss of the tie-bar that will be greatest when the free
part is shortest and when the tension value applied to the tie-bar is lowest.
The measured cell loss derives from the sum of the following losses:
-
Clamping loss, (clamp return clamping P )

Tot. P.
Losses in the jack, (jack lengthening jack P )

Losses from angular deviation, ( deviation in the anchor angular dev. P )
Losses from offset load, (small transverse components transverse P)
= clamping P + jack P+ angular dev. P + transverse P
PTot. is the total load loss
Application of anchorage TTM on DI type load cell
Tensioning
During the tensioning phase attention must be paid to apply over tension which compensates the loss
of load stated above so as to reach the project load required.
Application of TTM anchoring on load cell DI and with Cap TTM-L
Application of load cell on M type jack

19 SITES
19.1 Sites in Italy
Application of seismic restraints on tensioned cofferdam
Assembly of high strength bars and application of seismic check devices.
Our company is specialised in assembling mixed concrete-steel structures.

Above is an example of a anti-falling rocks cofferdam where the structure, tensioned with
continuous threading bars, required anti-seismic restraints
Coupling tensioning 19G15
Coupling 19G15
Pre-stressing of viaduct using 19G15 couplings

Lifting and handling blocks
Lifting 1 block
With the availability of our equipment and personnel we are able to build blocks (with relative
supply of forming moulds), lift and assemble them. Highly specialised teams carry out the laying of
the centring, assistance with grouting and handling of trucking.
Post-tensioning of RC staging
pre-stressing of a slab for tunnel
Our company has its own pre-stressing system and having in its employ specialised technicians, is
in a position to offer companies a complete supply and laying service.
Unbonded post-tensioning floors
Beams made with unbonded cables
Example of floor laid in place with unbonded cables
19.2 - Sites abroad

With the availability of our equipment and highly qualified personnel our Company has become
specialised in constructing bridges and viaducts supplying all requirements and using our posttensioning system.
Preparing pier head
Laying pier head block and assembly of Dywidag form traveller
Laying the key segment
Making the final segment
Tibola bridge: Site for prefabrication of beams
Bridge crane launching girder
Fatala Bridge: the first cast in situ segment, 12.5m high
The central span is 160m
--------------------------------------------------------------------
Uffici operativi:
Via Alberto da Giussano, 9 20010 Corbetta(MI) Italy
Tel. +39 02 97480217 fax +39 02 97277523
info.ttm@libero.it - www.ttmsrl.it
Sede legale:
Via Oger Martin, 21 03024 Ceprano (FR) Italy
Tel. +39 0775 91991 fax +39 0775 9199222
C.F. P.IVA 02183230602

TTM Post Tensioning

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TTM Post Tensioning

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---------------------------------------------------------------------------------------------------------------------------------Post tensioning anchor system

ACTIVE ANCHORAGES M SERIES

ACTIVE ANCHORAGES ME SERIES

SINGLE WIRE STRAND ANCHORAGES E SERIES

PASSIVE ANCHORAGES D SERIES

PASSIVE ANCHORAGES S SERIES

ELEMENTS FOR CALCULATING LOSSES

Post Tensioning Rev. H page 1

Tensioning values on post tensioned bar anchorages

DISTANCES BETWEEN ANCHORAGES

MS STAY CABLES SYSTEM

Post Tensioning Rev. H page 2

ASTM A779/90 Compact

Modulus = 196 +/- 10 kN / mm2

2 - ACTIVE ANCHORAGES M SERIES

Post Tensioning Rev. H page 4

2.1 Active anchorages M

Post Tensioning Rev. H page 5

per cable per cable per cable

Post Tensioning Rev. H page 6

Post Tensioning Rev. H page 7

2.4 Grouting accessories on anchorages M

All the castings are supplied equipped with

The casting is connected to the forming mould

Post Tensioning Rev. H page 8

The castings have the following bores:

All the transition cones are made of HDPE

Each cone must be fully screwed down so that

All the transition cones have little steps which

Post Tensioning Rev. H page 9

3 ACTIVE ANCHORAGES - SERIES ME

per cable per cable per cable

4 MONO STRAND ANCHORAGES SERIES E

Post Tensioning Rev. H page 11

Poket former type DD-7004

Transition pipe type DD-0115C0

Spring 150 P.60 wire 6 L.180 mm

Nut type DD-9000

Anchorage type 1E15

Post Tensioning Rev. H page 12

per cable per cable per cable

Post Tensioning Rev. H page 13

The E series anchorages are available in the

The rear joint is coupled to the casting by

1E15 anchorage made of sanded

DD-0115-CO polythene joint for 1E15-B

Post Tensioning Rev. H page 14

Nut for support for connecting to infill mould

DD-7025 type Neoprene washers for sealing

Connection to infill mould

Connection DD-0115CO can be coupled to

Cables for single strand cut to size

Anchorage EX offers the possibility of

Connection to infill mould - All heads are

Post Tensioning Rev. H page 16

5 PASSIVE ANCHORAGES SERIES D

Post Tensioning Rev. H page 17

5.1 Passive anchorages D 15

per cable per cable per cable

5.2 Passive anchorages D 13

Post Tensioning Rev. H page 19

6 SERIES S PASSIVE ANCHORAGES

Single strand 1S15

Post Tensioning Rev. H page 20