5S AUDIT (SHOP FLOOR)

Audit Date

Area

Next Audit Date

Auditor

Element

Checking Item

Evaluation Rank
A B C D E

Disposal of waste / Burr / Scrap Parts

Disposal of Scrap Parts
Rework Not pending more than 3 Days
SEIRI
(CLEARING UP)

Disposal of unwanted Records / Documents

Disposal of Unwanted / Used materials
Disposal of Excess WIP / Non-moving WIP
Disposal of unwanted tools / jigs / equipment
Proper identification of WIP / Gauges / Trollys
Marking of Trolly keeping area(input&output)
Gauges are Properly organised
Two tray systems used where necessary

SEITON
(ORGANISING)

AM Check points are properly identified

Identification of Rejection & Rework
F/M/L pieces identification fixure available
Scrap box avaialble to keep scraped pieces
Wires & Hoses are routed properly
Material / Tools / Gauges kept on the identified
places(not on machines)

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5S AUDIT (SHOP FLOOR)

Audit Date

Area

Next Audit Date

Auditor
Condition of Floor (free from dents,projections,
uneven Oil spillage / Dirt)
Condition of Trollys & trays
Condition of Machines (No rusting & Oil leakage,
No dirt inside panels)

SEISO
(CLEANING)

Condition of Fans & Light fittings

Condition of gauges & Masters(free from rust)

AM Check sheet available in all machines

Adequecy of Lighting

SEIKETSU
(STANDARDISING)

Display of SOP
Follow of First 3 Steps
All Personnel wearing Uniform & Shoes / Safety
equipments as required
Updating PMC / SPC and Process monitoring
check sheets

SHITSUKE
(TRAINING &
DISCIPLINE)

Adherence to PSC & SOP

Gauges used are under calibration status
Machines are manned with only trained
Manpower
Total Score
A
B
C

% Score
Excellent (No abnormalities) - "10" Points
D
Good ( one or two Problem) - "7" Points
E
75% Adherence only - "5" Points

Very Low adherence - "3" Points

Very Poor - "0" Points

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OP FLOOR)

Comments / Objective evidence

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OP FLOOR)

Very Low adherence - "3" Points

Very Poor - "0" Points

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