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Satellite Thermal Control Engineering

prepared for SME 2004"

OLYMPUS

HIPPARCOS

MSG

ULYSSES
SOHO
ERS

ENVISAT

CASSINI
L1
HUYGENS

ECS
ARIANE
ISS

SPACELAB

ISO
ARTEMIS

GIOTTO

Philippe.Poinas@esa.int
European Space Agency, Estec, Thermal and Structure Division
Keplerlaan 1, PO Box 299, 2200AG Noordwijk, The Netherlands
Tel25jun04,
+31 715654554,
Fax +31 715656142
SME04,
Philippe.Poinas@esa.int

1 of 66

ESTEC

Thermal & Structure Division

Satellite Thermal Control Engineering


What you will learn?
1. heat transfer basics

3. role

conduction

why thermal control required?

radiation
importance of thermo-optical
properties

4. design
what is thermal design?
which types of S/C design
exist?

2. satellite energy balance


from ground to space
simple satellite thermal
behaviour

5. means

SME04, 25jun04, Philippe.Poinas@esa.int

what to control the


flux/temperatures

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ESTEC

Thermal & Structure Division

1. Heat Transfer Basics


ROSETTA* FM in LSS, dec01

Thermal Control Engineering


1. heat transfer basics
2. satellite energy balance
3. role
4. design
5. means

*without Solar Panels


SME04, 25jun04, Philippe.Poinas@esa.int

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ESTEC

Thermal & Structure Division

1.1 Satellite Heat Transfer Modes


ROSETTA* FM in LSS, dec01

1. Heat Transfer Basics


1.1

satellite heat transfer modes

1.2

conduction

1.3

radiation

*without Solar Panels


SME04, 25jun04, Philippe.Poinas@esa.int

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ESTEC

Thermal & Structure Division

1.1 Satellite Heat Transfer Modes


Conduction
between any body
eventually by contact through an interface

Radiation
main mode of heat transfer in vacuum/space

Convection
manned tended satellites (ISS, shuttle, launchers, ascent)

Ablation
combination of 3 and chemical reaction (re-entry vehicles)

SME04, 25jun04, Philippe.Poinas@esa.int

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ESTEC

Thermal & Structure Division

1.2 Conduction
ROSETTA* FM in LSS, dec01

1. Heat Transfer Basics


1.1

satellite heat transfer modes

1.2

conduction

1.3

radiation

*without Solar Panels


SME04, 25jun04, Philippe.Poinas@esa.int

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ESTEC

Thermal & Structure Division

1.2 Conduction
Definition
propagation of energy from particle to particle
in solid, liquid or gaseous continuous matter, homogeneous or not
without matter displacement

r
q

r
r
q = k T

Fouriers Law

r
q
k

r
n

T(x,y,z)

is the heat flow rate vector (W/m2)


is the material thermal conductivity (W/m2.K)
one-dimensional conduction

Th

T(x)
k

Tc

l
SME04, 25jun04, Philippe.Poinas@esa.int

k A
Q=
(Th Tc )
l
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ESTEC

Thermal & Structure Division

1.2 Conduction - Data


Thermal Conductivity
1.E+03

Copper

1.E+02

Aluminium
AA5083-T0

k (W/m.K)

1.E+01

304 ss
G-10 // to warp
1.E+00

Ti
Epoxy

1.E-01

PE //

1.E-02

Cu-Ni (70-30)
Brass Cu-Zn (90-10)
Mylar PET amorphous

1.E-03

1.E-04
1

10

100

1000

Temperature (K)
SME04, 25jun04, Philippe.Poinas@esa.int

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ESTEC

Thermal & Structure Division

1.3 Radiation
ROSETTA* FM in LSS, dec01

1. Heat Transfer Basics


1.1

satellite heat transfer modes

1.2

conduction

1.3

radiation

*without Solar Panels


SME04, 25jun04, Philippe.Poinas@esa.int

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ESTEC

Thermal & Structure Division

1.3 Radiation
Characteristics
propagation of electro-magnetic energy in straight line
between surfaces separated by
absorbing, scattering media
or in vacuum

hence without matter displacement


reflected, absorbed or transmitted on surrounding bodies

Source
thermal agitation of particles

SME04, 25jun04, Philippe.Poinas@esa.int

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ESTEC

Thermal & Structure Division

1.3 Radiation - Black Body


Black Body
is real or fictitious surface
that absorbs all incident radiant energy i.e.

( , ) = = 1

from every direction


at every wavelengths

isotropic emitter

( , ) = = 1

radiated energy depends only on temperature

Black Body Emitted Energy


hemispherical spectral
emissive power

hemispherical total
emissive power

Plancks Law

E ,T

2 h c2
=
hc

5 kB T
e
1

Stefan-Boltzmanns Law

(W/m2.m)

Ebb ,T = E ,T d = T 4

SME04, 25jun04, Philippe.Poinas@esa.int

(W/m2)

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ESTEC

Thermal & Structure Division

Radiation
Black Body Laws
Planck
and
Stefan-Boltzmann
Planck1.3
and
Stefan-Boltzmann
Laws

0.8
0.8

1.50
1.50

12
12m
m

0.5
0.5m
m

5776
5776KK
255
255KK

1.25
1.25

HemisphericalSpectral
Spectral
,
EE,
, ,Hemispherical
EmissivePower
Power(10
(1077W/m
W/m22..m)
m)
Emissive

HemisphericalSpectral
Spectral
,
EE,
, ,Hemispherical
14
2
14 W/m
2 .m)
Emissive
Power
(10
Emissive Power (10 W/m .m)

1.0
1.0

1.00
1.00

0.6
0.6

0.75
0.75
0.4
0.4

0.2
0.2

SUN
SUN

EARTH
EARTH
4

4
Area
Area==TTSS

0.0
0.0
0.1
0.1

0.50
0.50
0.25
0.25

4
Area
Area==TTEE

1.0
10.0
1.0
10.0
,
,Wavelength
Wavelength(m)
(m)

SME04, 25jun04, Philippe.Poinas@esa.int

0.00
0.00
100.0
100.0
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ESTEC

Thermal & Structure Division

1.3 Radiation - Real Body


can absorb, reflect or transmit radiation energy
incident

d diffusely
reflected

- all parameters are wavelength and


angular dependent

s
specularly
reflected

- general case: semi-transparent

( ) + ( ) + ( ) = 1

= s + d
absorbed
transmitted

- opaque
hence

SME04, 25jun04, Philippe.Poinas@esa.int

( ) = 0
( ) + ( ) = 1
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ESTEC

Thermal & Structure Division

1.3 Radiation - Real Body


Surface Emissivity

ratio of surface radiated energy to that of a black body at the same T


always <1 for a real surface

( , ) =

E ,T d

,T

<1

,T

for a black body

( , ) = = 1

depends on direction and wavelength of emitted energy


therefore can be
directional (d) or hemispherical (h)
spectral (s) or total (t)
averaged over all directions, wavelengths or both
SME04, 25jun04, Philippe.Poinas@esa.int

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ESTEC

Thermal & Structure Division

1.3 Radiation - Real Body


Surface Absorptivity
ratio of surface absorbed energy to incident energy
always <1 for a real surface

( , ) =

E ,T d

,T

<1

,T

for a black body

( , ) = = 1

depends on incident energy direction and wavelength


therefore can be
directional (d) or hemispherical (h)
spectral (s) or total (t)
averaged over all directions, wavelengths or both
SME04, 25jun04, Philippe.Poinas@esa.int

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ESTEC

Thermal & Structure Division

1.3 Radiation - Real Body


Absorptivity vs Emissivity
for a given direction and at any wavelength

2nd Kirchoffs Law

( , ) = ( , ) ,
in general hemispherical total values are different

because

and have a strong wavelength dependence

source temperature of incident radiation (Sun at 5776 K) different


than surface temperature (satellite 250 -> 300C)
SME04, 25jun04, Philippe.Poinas@esa.int

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ESTEC

Thermal & Structure Division

1.3 Radiation - Real Body


Solar Absorptivity S and Hemispherical Emissivity H
S is the solar absorptivity
S = S integrated over 0.2-2.8 m

refers to UV wavelengths
i.e. 95% solar spectrum

H is the hemispherical emissivity


H = H integrated over 5-50 m

refers to IR wavelengths
i.e. body at 250/300C

but

S H because the spectra are different

SME04, 25jun04, Philippe.Poinas@esa.int

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ESTEC

Thermal & Structure Division

1.3 Radiation - Data


Spectral Reflectance

integration over solar


(5776K) wavelengths
s=0.20

integration over
infrared
black body (300K)
wavelengths
h=0.87

12
12m
m

1.3
1.3
1.0
1.0
0.8
0.8

5776 K
5776 K
255 K
255 K
Reflectance
Reflectance

1.00
1.00

0.75
0.75

0.5
0.5 m
m

0.50
0.50

0.5
0.5

0.25
0.25

0.3
0.3
0.0
0.0
0.1
0.1

1.0
1.0

10.0
10.0

Spectral Reflectance (-)


, ,Spectral
Reflectance (-)

Black Body Emittance

1.5
1.5
,, Hemispherical Spectral
EE
,, Hemispherical Spectral
EmissivePower
Power(10
(101414or
or10
107 7W/m
W/m2.2.
m)
Emissive
m)

Zinc Oxide Potassium


Silicate Coating

MAP
MAPPSG120-FD
PSG120-FDReflectance
Reflectance

0.00
0.00
100.0
100.0

, ,Wavelength
Wavelength((m)
m)

SME04, 25jun04, Philippe.Poinas@esa.int

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ESTEC

Thermal & Structure Division

1.3 Radiation - Data


Typical Values

Finish
VD Au
VDA
black paint
white paint
SSM (Ag 2 mils)
OSR

S
0.23
0.15
0.94
0.20
0.10
0.09

H
0.03
0.05
0.81
0.88
0.60
0.82

SME04, 25jun04, Philippe.Poinas@esa.int

S/H
9.20
3.00
1.16
0.23
0.17
0.11

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ESTEC

Thermal & Structure Division

1.3 Radiation - Black Body


Radiated Energy between Black Bodies

Qij = Ai Fij Ti 4 T j4

with Fij, the view factor


between surface i and surface j

or

Qij = Ai Ti 4 T j4

when

Ai
Ti

Qij
Aj

dAi

Tj

dAj

Fij = 1

SME04, 25jun04, Philippe.Poinas@esa.int

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ESTEC

Thermal & Structure Division

2. Satellite Energy Balance


ROSETTA* FM in LSS, dec01

Thermal Control Engineering


1. heat transfer basics
2. satellite energy balance
3. role
4. design
5. means

*without Solar Panels


SME04, 25jun04, Philippe.Poinas@esa.int

21 of 66

ESTEC

Thermal & Structure Division

2. Satellite Energy Balance

WHAT HAPPENS from


GROUND
to
SPACE ?

SME04, 25jun04, Philippe.Poinas@esa.int

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ESTEC

Thermal & Structure Division

2. Satellite Energy Balance - Thermal Environment


Ultra-high Vacuum, 10-14 bar < p < 10-17 bar => no convection
temperature levels

Deep Space, @ 2.7 K

RA
MB
U
N
PE

imbalance, temperature levels and gradients

UMBRA

Solar Eclipse
SSO SPOT, ENVISAT 32 mn
GEO MSG
72 mn
HEO CLUSTER
5 h max

RA
MB
U
PEN

052

SME04, 25jun04, Philippe.Poinas@esa.int

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ESTEC

Thermal & Structure Division

2. Satellite Energy Balance - Thermal Environment


intense Solar Flux, SC=1367 W/m2 @ 1 AU

imbalance, temperature levels and gradients

Solar Intensity vs Sun Distance


1000000

Earth

10.0

10000
1000

1.0

Saturn

100

0.1

Mars

10

Jupiter

1
0.1

0.0
10

Sun Distance (AU)


SME04, 25jun04, Philippe.Poinas@esa.int

Solar Intensity (SC)

SC
S = 2
dS

100.0

Mercury

100000

Intensity (W/m2)

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ESTEC

Thermal & Structure Division

2. Satellite Energy Balance - Thermal Environment


TE 4 4 R E 2

Albedo Flux
reflected by Sun illuminated side of Planet
albedo = ratio of solar reflected energy to
local solar flux
Earth albedo
aE = 0.33 0.13 equivalent to 410 W/m2
aE varies with landscape

clouds 0.4-0.8
forest 0.05-0.10

ocean 0.05

emitted

(1 a ) SC RE

absorbed

Planet Flux
infrared energy radiated by the Planet
Earth=blackbody @255 K (-18 C)
equivalent to 240 W/m2

a SC RE

SC

reflected

incident
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ESTEC

Thermal & Structure Division

Equilibrium
Temperature
of
2. Satellite
Energy Balance
Equilibrium
Temperature
of aa Sphere
Sphere
from
from Ground
Ground to
to Space
Space

100000.0
100000.0

Altitude(km)
(km)
Altitude

10000.0
10000.0

1000.0
1000.0

100.0
100.0

10.0
10.0

Black
Black
White
White
Gold
Gold
Air
Air

1.0
1.0

0.1
0.1

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0
204
24

0
200
20

SME04, 25jun04, Philippe.Poinas@esa.int

0
106
16

0
102
12

80
80

40
40

0
-04
-4

0
-08
-8

0
-102
-12

Temperature
Temperature(degC)
(degC)

ESTEC

Thermal & Structure Division

2. Satellite Energy Balance - Black Sphere


Assumptions
satellite=black sphere hence ==1
infinitely conductive, deep space at 0 K
low orbit around Earth

in Sun
no Planet, no albedo

( r ) q = (4 r ) T
2

==1

qS
= T 4
4

qS

T = 5o C
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ESTEC

Thermal & Structure Division

2. Satellite Energy Balance - Black Sphere


in Sun with Earth
no albedo

( r ) q
2

+ F 4 r 2 TE4 = 4 r 2 T 4
F=1/2

==1

qS TE4
+
= T 4
4
2

qS

Earth

TE

T
T = 27o C

T = 22 o C

SME04, 25jun04, Philippe.Poinas@esa.int

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ESTEC

Thermal & Structure Division

2. Satellite Energy Balance - Black Sphere


in Sun with Earth and Albedo

( r ) q
2

+ F 4 r 2 TE4 + F 4 r 2 a q S = 4 r 2 T 4

TE4
1 a
= T 4
+ qS +
2
4 2

==1

Earth

qS

T = 56 o C

F=1/2

TE

T = 29o C
qS

SME04, 25jun04, Philippe.Poinas@esa.int

albedo=a qS

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ESTEC

Thermal & Structure Division

2. Satellite Energy Balance - Real Body


radiated to deep space

qs

Qr = ei Ai Fi, space s (Ti 4 Tspace4 )


solar absorbed

qs Fi,s Ai ai
albedo absorbed

qs

qs a Fi,a Ai ai
radiated to planet

Qp =ei Ai Fi,p s (Ti Tp )


4

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ESTEC

Thermal & Structure Division

2. Satellite Energy Balance - Real Body


Real Body in Sun
assumes that body in infinitely conductive, no albedo, no planet flux
assumes that sink temperature is 0 K (not far from deep space)

qs

As

T is independent of area A
depends only of /

As qs = A T

qs
4
T=
Fs

where F S is the projected area

As
Fs =
A

SME04, 25jun04, Philippe.Poinas@esa.int

T=

Fs 394 K

with qs = 1367 W/m2

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ESTEC

Thermal & Structure Division

flat plate

cylinder
S

sphere

Surface
1-s plate
2-s plate
cylinder
sphere
cube

FS
1
1/2
1/
1/4
1/6

1.00 0.20 0.94 0.23 0.15 0.20


1.00 0.88 0.81 0.025 0.05 0.20
/ 1.00 0.23 1.16 9.20 3.00 1.00
Ap / A
Steady-State Temperature (degC)
1.00 121
-1 136
413 245 121
0.50
58
-44
71
304 163
58
0.32
23
-69
34
242 116
23
0.25
5
-81
16
212
94
5
0.17
-21 SME04,
-99 25jun04,
-12 Philippe.Poinas@esa.int
165
58
-21

black
CFRP

sand-blasted
Al

VDA

VDAu

black paint
Electrodag 501

(-)

white paint
PSG120-FD

(W/m )
S
1367.0

black
body

for =0, TS = 0 K and qs = 1367 W/m2

PLAY with
/
RATIO

0.90
0.80
1.13
133
68
32
14
-14

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ESTEC

Thermal & Structure Division

2. Satellite Energy Balance - Real Body


Steady-state: General Case
assumes that body in infinitely conductive
solar, albedo and planet fluxes
view factor to sink temperature at Ts0 K

Fs, Fa, Fp solar, albedo, planet factors (-)


qs, qa, qp solar, albedo, planet fluxes (W/m2)
a
Ts
BS
Q

albedo factor
sink temperature
Gebhart factor to sink
power dissipation

(-)
(K)
(-)
(W)

Bs

qs

As

Ts

qa = a qs

qp

solar absorbtivity (-)


infrared emissivity (-)
A radiative area
(m2)

A BS T 4 TS4 = Fs A qs + Fa A qa + Fp A q p + Q
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ESTEC

Thermal & Structure Division

2. Satellite Energy Balance - Real Body


Ts

Bs

As

qs

qa = a qs

solar

infrared

dissipation

(Fs + a Fa ) qs Fp 4
Q
4
T =4
+ Tp + TS +

BS
BS
A BS

qp
when sink Ts surrounds (BS=1) body at T and only solar flux qs

qs
T=
Fs + TS4

SME04, 25jun04, Philippe.Poinas@esa.int

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ESTEC

Thermal & Structure Division

2. Satellite Energy Balance - Examples


ULYSSES
(1989)

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ESTEC

Thermal & Structure Division

2. Satellite Energy Balance - Examples


ISO
(1995)

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ESTEC

Thermal & Structure Division

2. Satellite Energy Balance - Examples


ARTEMIS
(2001)

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ESTEC

Thermal & Structure Division

3. Role
ROSETTA* FM in LSS, dec01

Thermal Control Engineering


1. heat transfer basics
2. satellite energy balance
3. role
4. design
5. means

*without Solar Panels


SME04, 25jun04, Philippe.Poinas@esa.int

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ESTEC

Thermal & Structure Division

3. Role
maintain within Specified Ranges

temperatures
temperature gradients (K/length)
temperature stability (K/time)
radiative/conductive
heat flow
(W)

SPOT 5 Solid State Recorder (ALS)

On Board Data Compression Unit (ALS)

SME04, 25jun04, Philippe.Poinas@esa.int

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ESTEC

Thermal & Structure Division

3. Role
SOHO, STM

of What?

electronic units
instrument e.g. optical bench
S/C structure
interface between modules

PLM

15
Instruments

Visual Monitoring Camera (AST)

SVM

SME04, 25jun04, Philippe.Poinas@esa.int

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ESTEC

Thermal & Structure Division

3. Role - Typical Requirement


Narrow Temperature Ranges
electronics equipment
classical equipment
battery
propulsion system

[ -10, +40] C
[ 0, +20] C
[ +10, +50] C

limited Temperature Gradients

< 5C
across optical instrument (1.5 m)
< 2C/m for structural element
< 5C
between MMH and NTO tanks

T
T/x
T

Stable Temperatures

< 5 K/h
< 0.1 K/mn
< 100 K/mn

T/t
T/t
T/t

for typical electronic unit


for CCD camera
for cryogenic telescope

Why is it so important?
low temperatures
narrow temperature ranges
small temperature gradients

for reliability of components


for sensitivity of detectors, units
for pointing of instruments, S/C

SME04, 25jun04, Philippe.Poinas@esa.int

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ESTEC

Thermal & Structure Division

4. Design
ROSETTA* FM in LSS, dec01

Thermal Control Engineering


1. heat transfer basics
2. satellite energy balance
3. role
4. design
5. means

*without Solar Panels


SME04, 25jun04, Philippe.Poinas@esa.int

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ESTEC

Thermal & Structure Division

4. Design
stored energy

(mCP )i

conducted* flux

dTi
=
dt

radiated* flux

fluid flow
(not visualised)

internal external
loads
loads

Cij (Tj Ti ) + Rij s (Tj Ti )+ Fij (Tj Ti ) + Qii + Qie


4

*/convective

Space
Node s
Ts

*incl. to space
*excl. to planet

radi
Ris ation
(T 4i T 4
s )

tion*
c
u
d
con
-T i)
T
(
k
C ik
Node k
Tk

tion*
c
u
d
con
-T j)
T
i
(
C ij
Node i
Ti mCi i i

tion
radia 4-T i4 )
T
Rik( k

Solar UV

Node j
Tj

tion
radia 4 T 4 )
- j
Rij (Ti
Pla
ne
Al
t
be
IR
do
UV

* convective

SME04, 25jun04, Philippe.Poinas@esa.int

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ESTEC

Thermal & Structure Division

4. Design
Balance HEAT FLOWS
to fulfil
REQUIREMENTS
results in
TEMPERATURES
through Heating
absorb from external sources (solar, albedo, planet IR)
selective coatings

use the internal sources


electronic dissipations, MLI insulation efficiency

dissipate heat internally


heater
RTG, RHU
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ESTEC

Thermal & Structure Division

4. Design
transfer heat from hot area
conduction, radiation
latent heat of evaporation/condensation

or through Cooling
reject to deep space (3 K)
with low / radiative coatings on radiators

transfer heat to cold area


by conduction,
radiation
through condensation/boiling in fluid loops or heat pipes

through cryogenic techniques


cryostats
coolers (Peltier, Joule-Thomson)

ablation

SME04, 25jun04, Philippe.Poinas@esa.int

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ESTEC

Thermal & Structure Division

4. Design Radiative Concept


PROBA1 FM

Principle
when internal power dissipation small w.r.t.
external absorbed energy
balance between
absorbed incident radiant energy (solar)
emitted radiant energy (T4)

Characteristics
no insulation
average temperature driven by
external fluxes

local temperature hot spots still possible

Application: PROBA1

SME04, 25jun04, Philippe.Poinas@esa.int

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ESTEC

Thermal & Structure Division

4. Design Insulated Concept


Principle
when heat source irradiates few sides
Sun, planet IR (Mercury, Mars, Moon)

XMM FM
1999

balance between
internally dissipated power (P)
emitted radiant energy (T4)

HYPPARCOS FM, 1990

Characteristics
insulation of Sun illuminated sides (MLI)
shadow sides
with high IR emissivity
radiate to deep space => RADIATORS

preferred attitude for radiators


average temperature driven by
internal power dissipation

local temperature hot spots still possible


SME04, 25jun04, Philippe.Poinas@esa.int

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ESTEC

Thermal & Structure Division

4. Design Insulated Concept


ASTRA-1K FM Antenna Deployment

Advantages w.r.t. Radiative Concept


less sensitive to
eclipses
external loads changes

temperatures are more uniform


little ageing of unirradiated coatings

We are between
those
2 CONCEPTS
SME04, 25jun04, Philippe.Poinas@esa.int

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ESTEC

Thermal & Structure Division

5. Means
ROSETTA* FM in LSS, dec01

Thermal Control Engineering


1. heat transfer basics
2. satellite energy balance
3. role
4. design
5. means

*without Solar Panels


SME04, 25jun04, Philippe.Poinas@esa.int

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ESTEC

Thermal & Structure Division

5. Means - Limitations
Cooling Limitations
radiator
cryo-coolers
liquid He

100 mW
1W
few mW

at 100 K
at 50 K
at 4 K

for 0 W dissipation
for 100 W dissipation
for 1 ton/2 years

Heat Transport Limitation/Performance


conduction (pure Al tube k=200 W/m.K)
1.5 W @20C
l=1.00 m
=2 cm
11 kW@20C
l=0.70 m
=4.04 m
heat pipe (Al tube)
11 kW @20C
l=0.70 m
=2.5 cm
radiation (from a black surface =1)
11 kW @20C
A= 88 m2
11 kW @20C
A= 27 m2

SME04, 25jun04, Philippe.Poinas@esa.int

T= 25 K
T= 3 K

m= 0.8 kg
m= 24 t

T= 3 K

m=

2 kg

T= 25 K
T= 290 K

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ESTEC

Thermal & Structure Division

5. Means
s A
A T

RADIATION

CONDUCTION

- coating
- absorber
- MLI blanket
- radiator

- structural material
- doubler, filler, adhesive

LATENT HEAT-ABLATION

PASSIVE
ACTIVE

- TPS
- PCM

A
T
l

- washer, strap, bolt, tyrap,


stand-off
- foam

HEATERS

HEAT PIPES - FLOOPS

- thermostat control

- fixed/variable conductance

- electronic control
- ground control

- loop heat pipe


- monophasic/diphasic fluid

PASSIVE
ACTIVE

LOUVRES
COOLERS
ENERGY
ENERGY
CONTRIBUTION
CONTRIBUTION

- mechanical
- electrical
SME04, 25jun04, Philippe.Poinas@esa.int

ENERGY
ENERGY
TRANSFER
TRANSFER
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ESTEC

Thermal & Structure Division

5. Means
Passive Systems Pros/Cons
no mechanical moving parts or moving fluids, no power consumption
simple to design/implement/test
low mass and cost
highly reliable

BUT low heat transport capability


except heat pipes

Active Systems Pros/Cons


mechanical moving parts or moving fluids or electrical power required

complex design
generate constraints on S/C design and test configurations
high mass and cost
less reliable than PTC means

SME04, 25jun04, Philippe.Poinas@esa.int

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ESTEC

Thermal & Structure Division

5. Means - PTC Radiation, Coatings


Coated Sphere Equilibrium
Temperature in Sun

controls Heat absorbed by


External S/C Surfaces
with , solar absorptivity

/=10
500 K

/=2

337 K

/=1.5
314 K

/=1

284 K

/=0.75

controls Heat radiated


to Space

264 K

/=0.5

with , IR emissivity

238 K

/=0.25
200 K

SME04, 25jun04, Philippe.Poinas@esa.int

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ESTEC

Thermal & Structure Division

5. Means - PTC - Radiation, MLI Blankets

Purpose

Thot

insulating material
acts as a radiation barrier
decreases heat flow inside S/C
Sun, albedo, IR planet
ascent aerothermal after fairing jettison
ME/ABM firing

Tcold

decreases heat losses from S/C

Thot

IR energy

/n
Tcold

Principle
stack of n layers with low emissivity
connected only by radiation with limited
contact areas
equivalent to reduce the emissivity by n

SME04, 25jun04, Philippe.Poinas@esa.int

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ESTEC

Thermal & Structure Division

5. Means - PTC - Radiation, MLI Blankets


Standard MLI
stack of thin polymer foils
Kapton, Mylar (5-25 foils)

separated (avoid contact) by


spacer/mesh (Dacron/Trevira)
embossed, crinkled
perforated or not

1x
bka/VDA-net
unperf.
3-23 x VDA/my/VDA-net perf.
1x
VDA/my or ka/VDA perf.
attachment

1 mil
0.25 mil
1 mil

space exposed side


internal layers
innermost layer

stand-offs + clip washers


sewed/glued velcro
dacron yarn

SME04, 25jun04, Philippe.Poinas@esa.int

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ESTEC

Thermal & Structure Division

5. Means - PTC - Radiation, Radiators


Purpose
cool detectors, optical components, mirrors
improve the performances of

Qspace

Scientific P/L (all wavelength ranges)


Earth observation (mainly IR)

Principle
direct coupling to deep space @2.73 K

Q space = Q electric + Q losses

heat lift decreases in T4

Qelectric
Qlosses

insulation
satellite

6 W/m2 @100K

SME04, 25jun04, Philippe.Poinas@esa.int

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ESTEC

Thermal & Structure Division

5. Means - PTC - Radiation, Radiators

MLI

INTEGRAL STM

radiators

SME04, 25jun04, Philippe.Poinas@esa.int

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ESTEC

Thermal & Structure Division

5. Means - PTC Conduction, Increase


Structural Material Selection
Al alloy
Ti alloy
steel

120-170 W/m.K
7-15 W/m.K
10-40 W/m.K

doubler

facesheets

S/C wall
unit

honeycomb

Thermal Doublers

strap

spread heat dissipation under unit


1 mm thick Al alloy sheet

Straps/Braid (detector to radiator)


Cu, Al alloy wrapped in MLI/SLI
short < 10 cm

radiator
S/C structure

Contact Area

SME04, 25jun04, Philippe.Poinas@esa.int

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ESTEC

Thermal & Structure Division

5. Means - PTC Conduction, Increase


Interface Fillers
better unit to S/C conductance
graphite (Sigraflex)
laminated graphite sheet
electrical conductor
thickness
0.25 mm

unit

silicone elastomer (Cho-therm 1671)

filler

silicone binder, filled with boron nitride


particles, reinforced with fibreglass
cloth
electrical isolator

honeycomb

SME04, 25jun04, Philippe.Poinas@esa.int

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ESTEC

Thermal & Structure Division

5. Means - ATC - Louvres


bi-metallic spring
housing (low )

blades
(low )

dumps more/less power to space


accommodate extreme variation of
energy
internal power
solar fluxes (interplanetary S/C)

frame
(low )

with little temperature change


save heater power

radiator
(high )
actuator

Principle

blades

S/C radiator
bearings

Purpose

S/C radiator
bearings

blades covering a standard radiator


16 blades on bearings rotates
opens/closes radiator to deep space
variation of IR emittance

actuator: bi-metallic spring sensing


the radiator temperature

bearings
SME04, 25jun04, Philippe.Poinas@esa.int

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ESTEC

Thermal & Structure Division

5. Means - ATC - Louvres


SENER Louvre on ROSETTA* PFM

Louvre on CASSINI-HUYGENS

louvre

*without Solar Panels


SME04, 25jun04, Philippe.Poinas@esa.int

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ESTEC

Thermal & Structure Division

5. Means - ATC - Heaters


Purpose
additional source of heat inside S/C
replace power when unit is switched-off
warm up dormant units prior to swon
control temperature and gradient

metal
run
line in

line out
kapton

SME04, 25jun04, Philippe.Poinas@esa.int

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ESTEC

Thermal & Structure Division

5. Means - ATC - Heaters


ROSETTA FM Heaters
heaters

PCU

Battery 3
ROSETTA FM ROSINA DPU
heaters

Battery 2

SME04, 25jun04, Philippe.Poinas@esa.int

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ESTEC

Thermal & Structure Division

5. Means - ATC - Heaters


ROSETTA FM Thruster 12A

ROSETTA FM OSIRIS PEM-H

glue

FCV

selfredundant
heaters

SME04, 25jun04, Philippe.Poinas@esa.int

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ESTEC

Thermal & Structure Division

5. Means - ATC - Heat Pipes


Grooved Heat Pipe

Purpose

transport heat by convection with small T


avoid temperature gradients

Principle

liquid vaporizes at evaporator


gas flows to cold end
gas condensates at cold end
liquid returns by capillary forces

Qin

groove

Qout
adiabatic section

evaporator

liquid
vapour
liquid

condenser

SME04, 25jun04, Philippe.Poinas@esa.int

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ESTEC

Thermal & Structure Division

5. Means - ATC - Heat Pipes


12 mm

Telecom Panel Heat Pipe (Swales)

bi-tube
saddle

SME04, 25jun04, Philippe.Poinas@esa.int

66 of 66

ESTEC

Thermal & Structure Division

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