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Satellite TC
Satellite TC
OLYMPUS
HIPPARCOS
MSG
ULYSSES
SOHO
ERS
ENVISAT
CASSINI
L1
HUYGENS
ECS
ARIANE
ISS
SPACELAB
ISO
ARTEMIS
GIOTTO
Philippe.Poinas@esa.int
European Space Agency, Estec, Thermal and Structure Division
Keplerlaan 1, PO Box 299, 2200AG Noordwijk, The Netherlands
Tel25jun04,
+31 715654554,
Fax +31 715656142
SME04,
Philippe.Poinas@esa.int
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3. role
conduction
radiation
importance of thermo-optical
properties
4. design
what is thermal design?
which types of S/C design
exist?
5. means
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1.2
conduction
1.3
radiation
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Radiation
main mode of heat transfer in vacuum/space
Convection
manned tended satellites (ISS, shuttle, launchers, ascent)
Ablation
combination of 3 and chemical reaction (re-entry vehicles)
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1.2 Conduction
ROSETTA* FM in LSS, dec01
1.2
conduction
1.3
radiation
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1.2 Conduction
Definition
propagation of energy from particle to particle
in solid, liquid or gaseous continuous matter, homogeneous or not
without matter displacement
r
q
r
r
q = k T
Fouriers Law
r
q
k
r
n
T(x,y,z)
Th
T(x)
k
Tc
l
SME04, 25jun04, Philippe.Poinas@esa.int
k A
Q=
(Th Tc )
l
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Copper
1.E+02
Aluminium
AA5083-T0
k (W/m.K)
1.E+01
304 ss
G-10 // to warp
1.E+00
Ti
Epoxy
1.E-01
PE //
1.E-02
Cu-Ni (70-30)
Brass Cu-Zn (90-10)
Mylar PET amorphous
1.E-03
1.E-04
1
10
100
1000
Temperature (K)
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1.3 Radiation
ROSETTA* FM in LSS, dec01
1.2
conduction
1.3
radiation
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1.3 Radiation
Characteristics
propagation of electro-magnetic energy in straight line
between surfaces separated by
absorbing, scattering media
or in vacuum
Source
thermal agitation of particles
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( , ) = = 1
isotropic emitter
( , ) = = 1
hemispherical total
emissive power
Plancks Law
E ,T
2 h c2
=
hc
5 kB T
e
1
Stefan-Boltzmanns Law
(W/m2.m)
Ebb ,T = E ,T d = T 4
(W/m2)
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Radiation
Black Body Laws
Planck
and
Stefan-Boltzmann
Planck1.3
and
Stefan-Boltzmann
Laws
0.8
0.8
1.50
1.50
12
12m
m
0.5
0.5m
m
5776
5776KK
255
255KK
1.25
1.25
HemisphericalSpectral
Spectral
,
EE,
, ,Hemispherical
EmissivePower
Power(10
(1077W/m
W/m22..m)
m)
Emissive
HemisphericalSpectral
Spectral
,
EE,
, ,Hemispherical
14
2
14 W/m
2 .m)
Emissive
Power
(10
Emissive Power (10 W/m .m)
1.0
1.0
1.00
1.00
0.6
0.6
0.75
0.75
0.4
0.4
0.2
0.2
SUN
SUN
EARTH
EARTH
4
4
Area
Area==TTSS
0.0
0.0
0.1
0.1
0.50
0.50
0.25
0.25
4
Area
Area==TTEE
1.0
10.0
1.0
10.0
,
,Wavelength
Wavelength(m)
(m)
0.00
0.00
100.0
100.0
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d diffusely
reflected
s
specularly
reflected
( ) + ( ) + ( ) = 1
= s + d
absorbed
transmitted
- opaque
hence
( ) = 0
( ) + ( ) = 1
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( , ) =
E ,T d
,T
<1
,T
( , ) = = 1
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( , ) =
E ,T d
,T
<1
,T
( , ) = = 1
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( , ) = ( , ) ,
in general hemispherical total values are different
because
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refers to UV wavelengths
i.e. 95% solar spectrum
refers to IR wavelengths
i.e. body at 250/300C
but
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integration over
infrared
black body (300K)
wavelengths
h=0.87
12
12m
m
1.3
1.3
1.0
1.0
0.8
0.8
5776 K
5776 K
255 K
255 K
Reflectance
Reflectance
1.00
1.00
0.75
0.75
0.5
0.5 m
m
0.50
0.50
0.5
0.5
0.25
0.25
0.3
0.3
0.0
0.0
0.1
0.1
1.0
1.0
10.0
10.0
1.5
1.5
,, Hemispherical Spectral
EE
,, Hemispherical Spectral
EmissivePower
Power(10
(101414or
or10
107 7W/m
W/m2.2.
m)
Emissive
m)
MAP
MAPPSG120-FD
PSG120-FDReflectance
Reflectance
0.00
0.00
100.0
100.0
, ,Wavelength
Wavelength((m)
m)
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Finish
VD Au
VDA
black paint
white paint
SSM (Ag 2 mils)
OSR
S
0.23
0.15
0.94
0.20
0.10
0.09
H
0.03
0.05
0.81
0.88
0.60
0.82
S/H
9.20
3.00
1.16
0.23
0.17
0.11
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Qij = Ai Fij Ti 4 T j4
or
Qij = Ai Ti 4 T j4
when
Ai
Ti
Qij
Aj
dAi
Tj
dAj
Fij = 1
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RA
MB
U
N
PE
UMBRA
Solar Eclipse
SSO SPOT, ENVISAT 32 mn
GEO MSG
72 mn
HEO CLUSTER
5 h max
RA
MB
U
PEN
052
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Earth
10.0
10000
1000
1.0
Saturn
100
0.1
Mars
10
Jupiter
1
0.1
0.0
10
SC
S = 2
dS
100.0
Mercury
100000
Intensity (W/m2)
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Albedo Flux
reflected by Sun illuminated side of Planet
albedo = ratio of solar reflected energy to
local solar flux
Earth albedo
aE = 0.33 0.13 equivalent to 410 W/m2
aE varies with landscape
clouds 0.4-0.8
forest 0.05-0.10
ocean 0.05
emitted
(1 a ) SC RE
absorbed
Planet Flux
infrared energy radiated by the Planet
Earth=blackbody @255 K (-18 C)
equivalent to 240 W/m2
a SC RE
SC
reflected
incident
SME04, 25jun04, Philippe.Poinas@esa.int
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Equilibrium
Temperature
of
2. Satellite
Energy Balance
Equilibrium
Temperature
of aa Sphere
Sphere
from
from Ground
Ground to
to Space
Space
100000.0
100000.0
Altitude(km)
(km)
Altitude
10000.0
10000.0
1000.0
1000.0
100.0
100.0
10.0
10.0
Black
Black
White
White
Gold
Gold
Air
Air
1.0
1.0
0.1
0.1
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0
204
24
0
200
20
0
106
16
0
102
12
80
80
40
40
0
-04
-4
0
-08
-8
0
-102
-12
Temperature
Temperature(degC)
(degC)
ESTEC
in Sun
no Planet, no albedo
( r ) q = (4 r ) T
2
==1
qS
= T 4
4
qS
T = 5o C
SME04, 25jun04, Philippe.Poinas@esa.int
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( r ) q
2
+ F 4 r 2 TE4 = 4 r 2 T 4
F=1/2
==1
qS TE4
+
= T 4
4
2
qS
Earth
TE
T
T = 27o C
T = 22 o C
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( r ) q
2
+ F 4 r 2 TE4 + F 4 r 2 a q S = 4 r 2 T 4
TE4
1 a
= T 4
+ qS +
2
4 2
==1
Earth
qS
T = 56 o C
F=1/2
TE
T = 29o C
qS
albedo=a qS
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qs
qs Fi,s Ai ai
albedo absorbed
qs
qs a Fi,a Ai ai
radiated to planet
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qs
As
T is independent of area A
depends only of /
As qs = A T
qs
4
T=
Fs
As
Fs =
A
T=
Fs 394 K
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flat plate
cylinder
S
sphere
Surface
1-s plate
2-s plate
cylinder
sphere
cube
FS
1
1/2
1/
1/4
1/6
black
CFRP
sand-blasted
Al
VDA
VDAu
black paint
Electrodag 501
(-)
white paint
PSG120-FD
(W/m )
S
1367.0
black
body
PLAY with
/
RATIO
0.90
0.80
1.13
133
68
32
14
-14
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albedo factor
sink temperature
Gebhart factor to sink
power dissipation
(-)
(K)
(-)
(W)
Bs
qs
As
Ts
qa = a qs
qp
A BS T 4 TS4 = Fs A qs + Fa A qa + Fp A q p + Q
SME04, 25jun04, Philippe.Poinas@esa.int
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Bs
As
qs
qa = a qs
solar
infrared
dissipation
(Fs + a Fa ) qs Fp 4
Q
4
T =4
+ Tp + TS +
BS
BS
A BS
qp
when sink Ts surrounds (BS=1) body at T and only solar flux qs
qs
T=
Fs + TS4
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3. Role
ROSETTA* FM in LSS, dec01
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3. Role
maintain within Specified Ranges
temperatures
temperature gradients (K/length)
temperature stability (K/time)
radiative/conductive
heat flow
(W)
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3. Role
SOHO, STM
of What?
electronic units
instrument e.g. optical bench
S/C structure
interface between modules
PLM
15
Instruments
SVM
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[ -10, +40] C
[ 0, +20] C
[ +10, +50] C
< 5C
across optical instrument (1.5 m)
< 2C/m for structural element
< 5C
between MMH and NTO tanks
T
T/x
T
Stable Temperatures
< 5 K/h
< 0.1 K/mn
< 100 K/mn
T/t
T/t
T/t
Why is it so important?
low temperatures
narrow temperature ranges
small temperature gradients
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4. Design
ROSETTA* FM in LSS, dec01
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4. Design
stored energy
(mCP )i
conducted* flux
dTi
=
dt
radiated* flux
fluid flow
(not visualised)
internal external
loads
loads
*/convective
Space
Node s
Ts
*incl. to space
*excl. to planet
radi
Ris ation
(T 4i T 4
s )
tion*
c
u
d
con
-T i)
T
(
k
C ik
Node k
Tk
tion*
c
u
d
con
-T j)
T
i
(
C ij
Node i
Ti mCi i i
tion
radia 4-T i4 )
T
Rik( k
Solar UV
Node j
Tj
tion
radia 4 T 4 )
- j
Rij (Ti
Pla
ne
Al
t
be
IR
do
UV
* convective
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4. Design
Balance HEAT FLOWS
to fulfil
REQUIREMENTS
results in
TEMPERATURES
through Heating
absorb from external sources (solar, albedo, planet IR)
selective coatings
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4. Design
transfer heat from hot area
conduction, radiation
latent heat of evaporation/condensation
or through Cooling
reject to deep space (3 K)
with low / radiative coatings on radiators
ablation
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Principle
when internal power dissipation small w.r.t.
external absorbed energy
balance between
absorbed incident radiant energy (solar)
emitted radiant energy (T4)
Characteristics
no insulation
average temperature driven by
external fluxes
Application: PROBA1
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XMM FM
1999
balance between
internally dissipated power (P)
emitted radiant energy (T4)
Characteristics
insulation of Sun illuminated sides (MLI)
shadow sides
with high IR emissivity
radiate to deep space => RADIATORS
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We are between
those
2 CONCEPTS
SME04, 25jun04, Philippe.Poinas@esa.int
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5. Means
ROSETTA* FM in LSS, dec01
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5. Means - Limitations
Cooling Limitations
radiator
cryo-coolers
liquid He
100 mW
1W
few mW
at 100 K
at 50 K
at 4 K
for 0 W dissipation
for 100 W dissipation
for 1 ton/2 years
T= 25 K
T= 3 K
m= 0.8 kg
m= 24 t
T= 3 K
m=
2 kg
T= 25 K
T= 290 K
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5. Means
s A
A T
RADIATION
CONDUCTION
- coating
- absorber
- MLI blanket
- radiator
- structural material
- doubler, filler, adhesive
LATENT HEAT-ABLATION
PASSIVE
ACTIVE
- TPS
- PCM
A
T
l
HEATERS
- thermostat control
- fixed/variable conductance
- electronic control
- ground control
PASSIVE
ACTIVE
LOUVRES
COOLERS
ENERGY
ENERGY
CONTRIBUTION
CONTRIBUTION
- mechanical
- electrical
SME04, 25jun04, Philippe.Poinas@esa.int
ENERGY
ENERGY
TRANSFER
TRANSFER
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5. Means
Passive Systems Pros/Cons
no mechanical moving parts or moving fluids, no power consumption
simple to design/implement/test
low mass and cost
highly reliable
complex design
generate constraints on S/C design and test configurations
high mass and cost
less reliable than PTC means
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/=10
500 K
/=2
337 K
/=1.5
314 K
/=1
284 K
/=0.75
264 K
/=0.5
with , IR emissivity
238 K
/=0.25
200 K
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Purpose
Thot
insulating material
acts as a radiation barrier
decreases heat flow inside S/C
Sun, albedo, IR planet
ascent aerothermal after fairing jettison
ME/ABM firing
Tcold
Thot
IR energy
/n
Tcold
Principle
stack of n layers with low emissivity
connected only by radiation with limited
contact areas
equivalent to reduce the emissivity by n
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1x
bka/VDA-net
unperf.
3-23 x VDA/my/VDA-net perf.
1x
VDA/my or ka/VDA perf.
attachment
1 mil
0.25 mil
1 mil
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Qspace
Principle
direct coupling to deep space @2.73 K
Qelectric
Qlosses
insulation
satellite
6 W/m2 @100K
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MLI
INTEGRAL STM
radiators
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120-170 W/m.K
7-15 W/m.K
10-40 W/m.K
doubler
facesheets
S/C wall
unit
honeycomb
Thermal Doublers
strap
radiator
S/C structure
Contact Area
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unit
filler
honeycomb
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blades
(low )
frame
(low )
radiator
(high )
actuator
Principle
blades
S/C radiator
bearings
Purpose
S/C radiator
bearings
bearings
SME04, 25jun04, Philippe.Poinas@esa.int
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Louvre on CASSINI-HUYGENS
louvre
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metal
run
line in
line out
kapton
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PCU
Battery 3
ROSETTA FM ROSINA DPU
heaters
Battery 2
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glue
FCV
selfredundant
heaters
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Purpose
Principle
Qin
groove
Qout
adiabatic section
evaporator
liquid
vapour
liquid
condenser
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bi-tube
saddle
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