Service Manual: Finisher, Sorter, Deliverytray Puncher-Q1

Service Manual
Finisher, Sorter, DeliveryTray

Puncher-Q1
Oct 25 2004
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and
repair of products. This manual covers all localities where the products are sold. For this reason, there may be
information in this manual that does not apply to your locality.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products.
When changes occur in applicable products or in the contents of this manual, Canon will release technical information
as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will
issue a new edition of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with local law.
Trademarks
The product names and company names used in this manual are the registered trademarks of the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied,
reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.
COPYRIGHT 2001 CANON INC.

Printed in Japan
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.
Introduction
Symbols Used
This documentation uses the following symbols to indicate special information:
Symbol
Description
Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.
Indicates an item requiring care to avoid electric shocks.
Indicates an item requiring care to avoid combustion (fire).
Indicates an item prohibiting disassembly to avoid electric shocks or problems.
Indicates an item requiring disconnection of the power plug from the electric outlet.
Indicates an item intended to provide notes assisting the understanding of the topic in question.
Memo
Indicates an item of reference assisting the understanding of the topic in question.

REF.
Provides a description of a service mode.
Provides a description of the nature of an error indication.
Introduction
The following rules apply throughout this Service Manual:

1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical
and mechanical systems with reference to the timing of operation.
In the diagrams,
the arrow
represents the path of mechanical drive; where a signal name accompanies the symbol ,
indicates the direction of the electric signal.
The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the
delivery unit door, which results in supplying the machine with power.
2. In the digital circuits, '1'is used to indicate that the voltage level of a given signal is "High", while '0' is used to
indicate "Low".(The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in
"DRMD*" indicates that the DRMD signal goes on when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the
operations of the microprocessors used in the machines are not discussed: they are explained in terms of from
sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product improvement or other
purposes, and major changes will be communicated in the form of Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant
Service Information bulletins and be able to identify and isolate faults in the machine."
Contents
Contents
Chapter 1Specifications
1.1 Product Specifications....................................................................................................................................... 1- 1
1.1.1Specifications .............................................................................................................................................. 1- 1
1.2 Names of Parts................................................................................................................................................... 1- 4
1.2.1External View.............................................................................................................................................. 1- 4
1.2.2Cross Section ............................................................................................................................................... 1- 5
Chapter 2Functions
2.1 Basic Construction ............................................................................................................................................ 2- 1
2.1.1Functional Construction .............................................................................................................................. 2- 1
2.2 Feed Drive System ............................................................................................................................................ 2- 2
2.2.1Overview ..................................................................................................................................................... 2- 2
2.2.2Constraction of the Control System ............................................................................................................ 2- 2
2.2.3Punch Operation .......................................................................................................................................... 2- 3
2.3 Power Supply .................................................................................................................................................... 2- 7
2.3.1Power Supply Route .................................................................................................................................... 2- 7
2.3.2Protection Function ..................................................................................................................................... 2- 7
Chapter 3Parts Replacement Procedure

3.1 External Covers ................................................................................................................................................. 3- 1
3.1.1 Front Cover ................................................................................................................................................. 3- 1
3.1.1.1 Removing the Front Cover .................................................................................................................. 3- 1
3.1.2 Upper Cover................................................................................................................................................ 3- 1
3.1.2.1 Removing the Upper Cover................................................................................................................. 3- 1
3.2 Drive System ..................................................................................................................................................... 3- 3
3.2.1 Punch Motor................................................................................................................................................ 3- 3
3.2.1.2 Removing the Punch Motor................................................................................................................. 3- 3
3.3 Electrical System ............................................................................................................................................... 3- 5
3.3.1 Photosensor PCB ........................................................................................................................................ 3- 5
3.3.1.3 Removing the Photosensor PCB ......................................................................................................... 3- 5
3.3.1.4 Removing the Photosensor PCB ......................................................................................................... 3- 6
3.3.2 Scrap Full Detector PCB............................................................................................................................. 3- 6
3.3.2.1 Removing the scrap full detector PCB ................................................................................................ 3- 6
3.3.3 Punch Controller PCB................................................................................................................................. 3- 7
3.3.3.2 Removing the Punch Controller PCB.................................................................................................. 3- 7
Contents
Chapter 4Maintenance
4.1 User Maintenance .............................................................................................................................................. 4- 1
4.1.1User Maintenance Items .............................................................................................................................. 4- 1
4.2 Maintenance and Inspection .............................................................................................................................. 4- 2
4.2.1 Periodically Replaced Parts......................................................................................................................... 4- 2
4.2.1.1 Periodically Replaced Parts ................................................................................................................. 4- 2
4.2.2 Durables ...................................................................................................................................................... 4- 2
4.2.2.1 Durables ............................................................................................................................................... 4- 2
4.2.3 Periodical Servicing .................................................................................................................................... 4- 2
4.2.3.1 Periodical Servicing............................................................................................................................. 4- 2
4.2.3.2 Periodical Servicing............................................................................................................................. 4- 2
4.3 Adjustment......................................................................................................................................................... 4- 3
4.3.1 Adjustment at Time of Parts Replacement.................................................................................................. 4- 3
4.3.1.1 Registering the Number of Punch Holes ............................................................................................. 4- 3
4.4 Outline of Electrical Components ..................................................................................................................... 4- 4
4.4.1Sensors ......................................................................................................................................................... 4- 4
4.4.2Motors and Solenoids .................................................................................................................................. 4- 4
4.4.3PCBs ............................................................................................................................................................ 4- 5
4.5 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB .......................................... 4- 6
4.5.1Outline ......................................................................................................................................................... 4- 6
4.5.2Punch Controller PCB ................................................................................................................................. 4- 6
4.5.3Functions of the DIP Switch........................................................................................................................ 4- 6
Chapter 5Error Code

5.1 Overview............................................................................................................................................................ 5- 1
5.1.1Outline ......................................................................................................................................................... 5- 1
5.2 Service Error Code ............................................................................................................................................ 5- 2
5.2.1E590 ............................................................................................................................................................. 5- 2
5.3 Jam Codes.......................................................................................................................................................... 5- 3
5.3.1Detecting a Jam............................................................................................................................................ 5- 3
5.4 Alam Code ......................................................................................................................................................... 5- 4
5.4.1Punch Waste Case Full ................................................................................................................................ 5- 4
5.4.2Punch Waste Case Overflow ....................................................................................................................... 5- 4
Chapter 1Specifications
Contents
Contents
1.1 Product Specifications........................................................................................................................................ 1-1
1.1.1 Specifications .............................................................................................................................................. 1-1
1.2 Names of Parts.................................................................................................................................................... 1-4
1.2.1 External View.............................................................................................................................................. 1-4
1.2.2 Cross Section ............................................................................................................................................... 1-5
Chapter 1
1.1 Product Specifications

1.1.1 Specifications
0006-6504
T-1-1
Item
Specifications
Punching
Reciprocating
punching
method
Remarks
(Sequential punching)
Paper size
Unit name
2 holes
Hole
Hole
Perforalbe sheet
type 1
type 2
(sheet width)
2 holes
A3, A4, A4R, B5,

B5R, LDR, LGL,
LTR, LTR-R
[182 to 297 mm]
2 or 3 holes
3 holes
2 holes
2 holes: LGL,
LTR-R, A4R
3 holes: LDR,
LTR, A3, A4 [279
to 297 mm]
4 holes (FRA)
4 holes
LDR, LTR, A3,

A4 [279 to 297
mm]
4 holes (SWD)
4 holes
A3, A4, A4R, B4,

B5, B5R, LDR,
LGL, LTR, LTRR [182 to 297
mm]
Paper weight
64 g/m2 to 128 g/m2
Transparency is
not allowd
Punched hole
2 holes: 6.5 mm
diameter
2 or 3 holes: 8.0 mm
4 hoels: 6.5 mm
Punched scrap
capacity
2 holes: 2,500 sheets or more
64 g/m2 or
equivalent
1-1
Chapter 1
Item
Specifications
Remarks
2 or 3 holes: 1,500 sheets or

more
75 g/m2 or
4 holes: 2,500 sheets or more
80 g/m2 or
equivalent
equivalent
Dimensions
505 mm x 130 mm x 175 mm
Weight
Approx. 3.9 kg
Maximum
stanby: 0.5 W or less

operation: 10.4 W
power
consumption
Power supply
From finisher unit (24 VDC / 13

VDC / 5 VDC)
Hole position
a. Puncher Unit-Q1
40 3
/
1.57 0.12 in
80
/ 3.15
0.04 in
12 3
/
0.47 0.12 in
F-1-1
b. Puncher Unit-R1
353 mm
701 mm / 2.760.04 in
123 mm /
0.470.12 in
1083 mm
1081 mm / 1081 mm /
4.250.04 in 4.250.04 in
123 mm /
0.470.12 in
F-1-2
c. Puncher Unit-S1
403 mm
801 mm / 801 mm / 801 mm /

3.150.04 in 3.150.04 in 3.150.04 in
123 mm /
0.470.12 in
F-1-3
1-2
Chapter 1
d. Puncher Unit-T1
353 mm
211 mm / 701 mm / 211 mm /
0.830.04 in 2.760.04 in 0.830.04 in
123 mm /
0.470.12 in
F-1-4
1-3
Chapter 1
1.2 Names of Parts

1.2.1 External View
0006-6507
F-1-5
T-1-2
1-4
[1]
Upper cover
[2]
Jam handling lever
[3]
Punch dust container
Chapter 1
1.2.2 Cross Section
0006-6509
F-1-6
T-1-3
[1] Cam
[2] Hole puncher
[3] Punch dust container
1-5
Chapter 2Functions
Contents
Contents
2.1 Basic Construction ............................................................................................................................................. 2-1
2.1.1 Functional Construction .............................................................................................................................. 2-1
2.2 Feed Drive System ............................................................................................................................................. 2-2
2.2.1 Overview ..................................................................................................................................................... 2-2
2.2.2 Constraction of the Control System ............................................................................................................ 2-2
2.2.3 Punch Operation .......................................................................................................................................... 2-3
2.3 Power Supply ..................................................................................................................................................... 2-7
2.3.1 Power Supply Route .................................................................................................................................... 2-7
2.3.2 Protection Function ..................................................................................................................................... 2-7
Chapter 2
2.1 Basic Construction

2.1.1 Functional Construction
0006-6511
The puncher unit is optionally installed in the feed path between the host machine and finisher. The puncher unit does
not have a paper feed mechanism; paper is fed with the rollers of the host machine (main body/finisher). Upon
detection of the trailing edge of the fed paper, the puncher unit stops the paper temporarily and rotates the punch shaft
to punch holes along the trailing edge of the paper. The above operations are controlled by the finisher controller
PCB and every part of the puncher unit are driven under the control of the punch controller PCB.
Punch drive
system
Finisher unit
control system
Punch controller
PCB
F-2-1
2-1
Chapter 2
2.2 Feed Drive System

2.2.1 Overview
0006-6513
The puncher unit installed in the feed path between the host machine and finisher punches holes in the paper when
the paper stops temporarily. When the trailing edge of the paper reaches the prescribed position, the puncher stops
the paper to punch holes along the trailing edge of the paper.
Names and roles of the motor, solenoid, and sensors used for punching are listed below.
T-2-1
Motor
Role
Punch motor
Drives the punch.
T-2-2
Solenoid
Role
Punch slide solenoid*1
Avoids a paper end.
*1 Puncher unit R1 only

T-2-3
Sensor
Role
Punch motor clock sensor
Detects a punch motor clock.
Punch home position sensor
Detects the home position of the punch shaft.
Trailing edge sensor
Detects the trailing edge of paper.
(Photosensor PCB /LED PCB)

Punch dust full sensor
Detects that the punch dust container is full.
(Punch dust full sensor PCB)
2.2.2 Constraction of the Control System
0006-6514
The puncher unit consists of a die and a punch. The punch is driven by the punch motor. The punch is attached to the
eccentric cam on the punch shaft. Rotation of the punch shaft is converted to reciprocating motion to punch holes.
The punch motor is a DC motor. The home position of the punch shaft is detected by the punch home position sensor.
To stop the punch motor, a DC motor, at the home position accurately, the punch motor clock sensor counts clock
pulses to stop the punch motor when the prescribed clock pulse count is reached. Punching is performed once by
rotating the punch shaft 180 deg from the home position. A light-receiving transistor (photosensor PCB) is provided
at the top of the paper feed path at the entrance of the puncher unit and a light-emitting LED (LED PCB) is provided
2-2
Chapter 2
at the bottom to detect the trailing edge of paper and determine the perforation position. The punch motor is driven
by the punch controller PCB in response to the control signals from the finisher controller PCB. Punch dust generated
during punching is collected in the punch dust container. A reflection-type sensor (installed on the punch dust full
Punch home position (SR2) detection signal
Punch motor clock (SR1) detection signal
Punch motor (M1) drive signal
Punch dust full

detection signal
LED PCB (LED1)
Photosensor PCB (Q1)
sensor PCB) is used to detect that punch dust is full.
Punch controller PCB
F-2-2
2.2.3 Punch Operation
0006-6517
The hole puncher is driven by the punch motor (M1), and its position is monitored by the punch home position sensor
(SR2).
The hole puncher makes a single round-trip movement (punching) as the punch shaft rotates 180 degfrom home
position.
In the case of a 2-or-3 hole type, the half sector of the punch shaft is used when punching 2 holes while the half sector
on the opposite side is used when punching 3 holes as instructed by the host machine.
<2-/4-hole Type>
At the home position, the punch home position sensor is ON. Punching of the first sheet ends when the punch shaft
has rotated in the forward direction 180 deg, and the state of the punch home position sensor has changed from OFF
to ON. Punching of the second sheet ends when the punch shaft has rotated in the reverse direction 180 deg , and the
state of the punch home position sensor has changed from OFF to ON.
The following illustrates punching when two sheets are punched.
1) A hole is punched in the trailing edge of the first sheet.
2-3
Chapter 2
Sensor flag
Punch home
position sensor
(PI63)
Punch shaft
Eccentric
cam
Die
Hole
puncher
Sheet
Die
Punched scrap
[punch shaft stopped/

home position]
[punch shaft rotated 90

in the forward direction /
hole punched]

in the forward direction /
punch operation completed]
F-2-3
2) A hole is punched in the trailing edge of the second sheet.

home position]

in the reverse direction/
hole punched]

F-2-4
<2-/3-hole Dual Use Type>
At the home position, the punch home position sensor is ON. To punch two holes, punching of the first sheet ends
when the punch shaft half peripheral area has rotated in the forward direction 180 deg, and the state of the punch
home position sensor has changed from OFF to ON. At this time, the 3-hole puncher is moved reciprocally in the
escape direction (hole puncher rise direction) on the remaining half peripheral area on the punch shaft. Punching of
the second sheet ends when the punch shaft half peripheral area has rotated in the reverse direction 180 deg, and the
state of the punch home position sensor has changed from OFF to ON. Also at this time, the 3-hole puncher is moved
reciprocally in the escape direction (hole puncher rise direction) on the remaining half peripheral area on the punch
shaft. To punch three holes, the 2-hole puncher is moved reciprocally in the escape direction (hole puncher rise
direction).
The following illustrates punching when two sheets are punched with two holes.
1) A hole is punched in the trailing edge of the first sheet.
2-4
Chapter 2
Sensor flag
Punch home
position
sensor (PI63)
Punch shaft
Eccentric
cam
Die
Hole
puncher
Sheet
Die
Punched scrap

home position]
[punch shaft is rotated 90

in the forward direction/
hole punched]

F-2-5
When two holes are punched, the 3-hole puncher is fed reciprocally in the escape direction (hole puncher rise
direction) as shown below.

home position]
[punch shaft is rotated 90 deg [punch shaft is rotated 180 deg

hole puncher rises to
hole puncher returns to
topmost position]
original position]
F-2-6
2) A hole is punched in the trailing edge of the second sheet.

home position]

hole punched]

F-2-7
When two holes are punched, the 3-hole puncher is fed reciprocally in the escape direction (hole puncher rise
2-5
direction) as shown below.

home position]
F-2-8

hole puncher rises to
topmost position]

hole puncher returns to
original position]
Chapter 2
2.3 Power Supply

2.3.1 Power Supply Route
0008-3836
The puncher unit is supplied with 24 V, 13 V, and 5 V from the finisher controller PCB when the power switch of
the host machine is turned ON.
24 V is used to drive the motor/solenoid. 13 V is used to drive sensors (motor HP sensor/motor clock sensor) and the
LED on the punch dust full sensor PCB, 5 V is used to drive sensors (trailing edge sensor/punch dust full sensor) and
the IC on the punch controller PCB.
24V
24V
24V
13V
13V
Finisher
controller
PCB
FU1
13V
13V
5V
5V
5V
5V
5V
Punch motor
Punch motor clock sensor

Punch motor HP senmsor
LED (punch dust full sensor PCB)
LED PCB
Photosensor PCB
Punch dust full sensor PCB
Logic
*1 Puncher unit R1 only
F-2-9
2.3.2 Protection Function
0008-3838
The 24 V line used to drive the motor and solenoid is provided with a fuse which is blown when an excessive current
flows.
2-7
Chapter 3Parts
Replacement
Procedure
Contents
Contents
3.1 External Covers .................................................................................................................................................. 3-1
3.1.1 Front Cover.................................................................................................................................................. 3-1
3.1.1.1 Removing the Front Cover ................................................................................................................... 3-1
3.1.2 Upper Cover ................................................................................................................................................ 3-2
3.1.2.1 Removing the Upper Cover.................................................................................................................. 3-2
3.2 Drive System ...................................................................................................................................................... 3-4
3.2.1 Punch Motor ................................................................................................................................................ 3-4
3.2.1.2 Removing the Punch Motor.................................................................................................................. 3-4
3.3 Electrical System ................................................................................................................................................ 3-7
3.3.1 Photosensor PCB ......................................................................................................................................... 3-7
3.3.1.3 Removing the Photosensor PCB .......................................................................................................... 3-8
3.3.1.4 Removing the Photosensor PCB .......................................................................................................... 3-9
3.3.2 Scrap Full Detector PCB ........................................................................................................................... 3-10
3.3.2.1 Removing the scrap full detector PCB ............................................................................................... 3-10
3.3.3 Punch Controller PCB ............................................................................................................................... 3-11
3.3.3.1 Removing the Upper Cover................................................................................................................ 3-11
3.3.3.2 Removing the Punch Controller PCB................................................................................................. 3-12
Chapter 3
3.1 External Covers
[1]
3.1.1 Front Cover

[2]
3.1.1.1 Removing the Front

Cover
0008-1806
1) Remove the screw [1] at the front.
F-3-3
4) Remove the screw [1] to detach the front cover [2].
[1]
[1]
[2]
F-3-1
2) Remove the two screws [1] at the back to detach the
upper cover [2].
F-3-4
3.1.2 Upper Cover

3.1.2.1 Removing the Upper
Cover
0008-1803

[2]
[1]
[1]
F-3-2
3) Open the two wire saddles [1] to disconnect the
wiring harness [2].
F-3-5
3-1
upper cover [2].
[2]
[1]
F-3-6
Chapter 3
3.2 Drive System
[1]
[2]
3.2.1 Punch Motor

Cover
0008-1888
F-3-9
4) Flip up the Mylar [1] and disconnect the connector
[2].
[1]
[1]
F-3-7
upper cover [2].
[2]
F-3-10
5) Remove the screw [1] to remove the sensor mount
[2].
[1]
[2]
[2]
F-3-11
[1]
6) Remove the E-ring [1] to detach the pulley [2] and
F-3-8
gear [3].
3.2.1.2 Removing the Punch

Motor
7) Remove the E-ring [4] to detach the gear [5].

0008-1900
3) Remove the screw [1] to slide the plate [2] to the

left.
3-3
Chapter 3
[3]
[2]
[1]
[4]
[5]
F-3-12
8) Remove the two screws [1] to detach the punch
motor [2].
[2]
[1]
F-3-13
3-4
Chapter 3
3.3 Electrical System

3.3.1 Photosensor PCB
Cover
[1]
0008-3670
F-3-16
[1]

top cover [2].
F-3-14
[2]

upper cover [2].
[1]
F-3-17
3.3.1.3
Removing
Photosensor PCB
[2]
the
0008-4405
1) Remove the screw [1] to detach the PCB cover [2].
[1]
F-3-15

Cover
0008-4588
3-5
Chapter 3
[1]
[1]
[2]
[2]
F-3-20
F-3-18
2) Remove the wiring harness from the guide [1],
2) Remove the wiring harness from the guide [1],
disconnect the connector [2], and then remove the
disconnect the connector [2], and then remove the
photosensor PCB [3].
photosensor PCB [3].
[3]
[3]
[2]
[2]
[1]
F-3-21
[1]
3.3.2 Scrap Full Detector PCB
F-3-19
3.3.1.4
Removing
Photosensor PCB
the
0008-4591
1) Remove the screw [1] to detach the PCB cover [2].
3.3.2.1 Removing the scrap full

detector PCB
1) Remove the insulation sheet[1].
[1]
F-3-22
3-6
0008-1864
Chapter 3
2)
Remove
the
screw[1]and
disconnect
the
connector[2].
3) Remove the scrap full detector PCB [3].
[2]
[2]
[3]
[1]
F-3-23
[1]
F-3-25
3.3.3 Punch Controller PCB

Cover
3.3.3.2 Removing the Punch

Controller PCB
0008-1875
0008-1815
1) Remove the screw [1] to move the plate [2] to the

left.
[2]
[1]
[1]
F-3-26
F-3-24
2) Flip up the Mylar [1] and disconnect the seven

connectors [2].
3) Remove the two screws [3] to remove the punch
controller PCB [4].
upper cover [2].
3-7
[1]
[4]
[2]
[3]
[3]
F-3-27
[2]
Chapter 4Maintenance
Contents
Contents
4.1 User Maintenance............................................................................................................................................... 4-1
4.1.1 User Maintenance Items .............................................................................................................................. 4-1
4.2 Maintenance and Inspection ............................................................................................................................... 4-2
4.2.1 Periodically Replaced Parts......................................................................................................................... 4-2
4.2.1.1 Periodically Replaced Parts.................................................................................................................. 4-2
4.2.2 Durables....................................................................................................................................................... 4-2
4.2.2.1 Durables................................................................................................................................................ 4-2
4.2.3 Periodical Servicing .................................................................................................................................... 4-2
4.2.3.1 Periodical Servicing.............................................................................................................................. 4-2
4.2.3.2 Periodical Servicing.............................................................................................................................. 4-2
4.3 Adjustment ......................................................................................................................................................... 4-3
4.3.1 Adjustment at Time of Parts Replacement.................................................................................................. 4-3
4.3.1.1 Registering the Number of Punch Holes .............................................................................................. 4-3
4.4 Outline of Electrical Components ...................................................................................................................... 4-4
4.4.1 Sensors......................................................................................................................................................... 4-4
4.4.2 Motors and Solenoids .................................................................................................................................. 4-4
4.4.3 PCBs ............................................................................................................................................................ 4-5
4.5 Variable Resistors (VR), Light-Emitting Diodes (LED), and ........................................................................... 4-6
4.5.1 Outline ......................................................................................................................................................... 4-6
4.5.2 Punch Controller PCB ................................................................................................................................. 4-6
4.5.3 Functions of the DIP Switch ....................................................................................................................... 4-6
Chapter 4
4.1 User Maintenance

4.1.1 User Maintenance Items
0008-1798
T-4-1
No.
Item
Disposing of paper waste
Timing
in response to an alert (on host control
panel)
4-1
Chapter 4
4.2 Maintenance and Inspection

4.2.1 Periodically Replaced Parts
4.2.1.1 Periodically Replaced Parts
0008-1799
There are no parts that need to be replaced on a periodical basis.
4.2.2 Durables
4.2.2.1 Durables
0008-1800
There are no items that are designated as durables.
4.2.3 Periodical Servicing

4.2.3.1 Periodical Servicing
0008-1997
T-4-2
Item
Intervals
Description
Remarks
Photo Sensor PCB
240,000 sheets
cleaning
dry-wiping
LED PCB
240,000 sheets
cleaning
dry-wiping
4.2.3.2 Periodical Servicing
0008-4136
T-4-3
4-2
Item
Intervals
Description
Remarks
Photo Sensor PCB
240,000 sheets
cleaning
dry-wiping
LED PCB
240,000 sheets
cleaning
dry-wiping
Chapter 4
4.3 Adjustment
ON
4.3.1 Adjustment at Time of Parts

Replacement
F-4-1
4.3.1.1 Registering the Number

of Punch Holes
2Then, select the type of punch unit by the push

0008-1801
Setting the Type of Punch Unit Hole (when punch unit
switch (SW2). Each press on the push switch will

cause the indication to change repeatedly from 1 to 4
shown in the table.
connected)
1Set the DIP switch (SW1) as follows:
T-4-4
LED
Unit type
flashes once and goes off*1
4-hole unit (French)
flashes 2 times and goes off*1
2/3-hole unit
2-hole unit
4-hole unit (Sweden)
*1: 1 cycle of flashing consists of ON for 300 msec

and then OFF for 200 msec.
3) When the desired type is selected, hold down the
push switch so that the LED will remain on, indicating
that the selected type has been registered in EEPROM.
4) Put the push switch (SW2) back to its original
setting, and turn off and then on the power.
4-3
Chapter 4
4.4 Outline of Electrical Components

4.4.1 Sensors
0008-2000
SR1 SR2
F-4-2
T-4-5
Notation
Name
Parts No.
Punch control PCB
SR1
Punch clock sensor
WG8-5571
J4
SR2
Punch home position sensor
WG8-5571
J4
Error
E590
4.4.2 Motors and Solenoids
F-4-3
4-4
0008-2001
Chapter 4
T-4-6
Notation
Name
Parts No.
Punch control PCB
SL1
4K1-4051
J3
M1
Punch motor
FH5-1074
J2
*1:Applicable to the Punch Unit-R1 only.
4.4.3 PCBs
0008-2002
F-4-4
T-4-7
Ref.
Name
Parts No.
Punch controller
PCB
[1]
4G1-1477
[2]
Photo sensor PCB
4G1-1491
J7
[3]
LED PCB
4G1-1490
J8
[4]
Scrap full detector PCB
4G1-1492
J6
Error
E590
4-5
Chapter 4
4.5 Variable Resistors (VR), Light-Emitting Diodes (LED), and

Check Pins by PCB
4.5.1 Outline
0008-2003
Of the light emitting diodes and check pins, those that are used in the field for servicing the machine are discussed
herein.
Do not use the check pins that are not shown in the list. They are for use at the factory, and require special tools/
instruments and a high level of accuracy.
4.5.2 Punch Controller PCB
0008-2004
F-4-5
4.5.3 Functions of the DIP Switch
0008-2899
Use the following service mode to check the punching operation and the operation of the punch slide after connecting
the punch unit.
1.Checking the Punch Unit Operation
ON
F-4-6
Operation
4-6
Chapter 4
1.If no punching position has been set, the machine will initialize the punching motor (*1). If a punching position
has been set, the machine will execute a half-rotation punching session.
2.The punch slide solenoid is turned on.
3.The punch slide solenoid is turned off.
*1: No punching position has been set if the punching motor has not been initialized.
The foregoing series of operations is used to check the type of punch unit that have been written to the EEPROM on
the main PCB upon connection of a punch unit; i.e., 2-hole, 2/3-hole, 4-hole French, 4-hole Swedish.
The foregoing series of operations is used to check the type of punch unit that have been written to the EEPROM on
the main PCB upon connection of a punch unit; i.e., 2-hole, 2/3-hole, 4-hole French, 4-hole Swedish.
2.Registering the Punch Unit Type (hole type)
1) Set the DIP switch (SW1) as follows:
ON
F-4-7
2) Then, select the type of punch unit by the push switch (SW2). Each press on the push switch will cause the
indication to change repeatedly from 1 to 4 shown in the table.
T-4-8
LED
Unit type
2/3-hole unit
2-hole unit
4-hole unit (Sweden)
*1: 1 cycle of flashing consists of ON for 300 msec and then OFF for 200 msec.
3) When the desired type is selected, hold down the push switch so that the LED will remain on, indicating that the
selected type has been registered in EEPROM.
4) Put the push switch (SW2) back to its original setting, and turn off and then on the power.
3.Checking the Punch Unit Type (hole type)
ON
F-4-8
1.Set the DIP switch, and find out the type of punch unit you will be selecting using the push switch.
4-7
Chapter 4
T-4-9
LED
Unit
flashes twice and goes off*1
2/3-home unit
2-hole unit
4-hole unit (Swedish)
*1:1 cycle of flashing consists of the following: ON for 300 msec and then OFF 200mesc
4-8
Chapter 5Error Code
Contents
Contents
5.1 Overview ............................................................................................................................................................ 5-1
5.1.1 Outline ......................................................................................................................................................... 5-1
5.2 Service Error Code ............................................................................................................................................. 5-2
5.2.1 E590............................................................................................................................................................. 5-2
5.3 Jam Codes........................................................................................................................................................... 5-3
5.3.1 Detecting a Jam ........................................................................................................................................... 5-3
5.4 Alam Code.......................................................................................................................................................... 5-4
5.4.1 Punch Waste Case Full................................................................................................................................ 5-4
5.4.2 Punch Waste Case Overflow ....................................................................................................................... 5-4
Chapter 5
5.1 Overview
5.1.1 Outline
0008-2056
The CPU on the finisher controller PCB is provided with a function that monitors the condition of the machine,
communicating a fault it detects to the host machine by means of a "code" and a "detail code." In response, the host
machine indicates the code on its control panel. (The detail code may be checked in the host machine's service mode.)
5-1
Chapter 5
5.2 Service Error Code

5.2.1 E590
0008-2073
T-5-1
Code
Detail
Fault
Description
-The punch unit has a

fault.
-The home position
sensor has a fault.
-The encoder clock
sensor has a fault.
-The harness has a fault.
-The punch control PCB
has a fault.
When the punch unit is operated, the
code
E590
1161
1162
machine does not detect encoder

input within 100 msec. (punch unit
clock error)
In the course of punching, a move
from home position to non-home
position does not occur within 200
msec, or an over-run condition has
occurred and the machine is in a
non-home position state. (punch unit
home position detection error)
1163
In the course of learning processing,

the session fails to end normally, and
a move to home position fails.
(punch unit learning processing
error)
5-2
Chapter 5
5.3 Jam Codes

5.3.1 Detecting a Jam
0008-2385
The machine will assume any of the following conditions to indicate the presence of a jam, and communicates the
fact to its host machine. In response, the host machine will stop copying operation and, at the same time, indicate the
presence of a jam on its control panel.
T-5-2
Jam type
Description
Punching jam
In the course of a punching session, a move from

home position to non-home position does not occur
within 200 msec. Or, an over-run condition occurs,
Code
1644
causing a non-home position state.

Punch power-on jam
At time of power-on, the punch inlet path sensor

detects the presence of paper.
1347
5-3
Chapter 5
5.4 Alam Code

5.4.1 Punch Waste Case Full
0008-2059
T-5-3
Fault
Description
Timing of detection
Resetting
The punch waste
-With the punch
at time of a punching
Remove the
case is full.
waste sensor on, an
session
punch waste
attempt is made at
from the case
punching.
found in the
compartment.
5.4.2 Punch Waste Case Overflow
0008-2061
T-5-4
Fault
Description
Timing of detection
Resetting
The punch waste
After a punch
at time of a punching
Remove the
case has started to
waste case full
session
punch waste
overflow.
condition has
from the
been detected,
waste case in
the sensor has
the
gone on as long
compartment.
as 300
punching
operations are
executed.
-The punch
waste sensor is
on at the rising
edge of the 24V power
system. (The
machine will
assume that the
waste case is
missing.)
5-4
Oct 25 2004

Service Manual: Finisher, Sorter, Deliverytray Puncher-Q1

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Service Manual: Finisher, Sorter, Deliverytray Puncher-Q1

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Service Manual

Finisher, Sorter, DeliveryTray

COPYRIGHT 2001 CANON INC.

Indicates an item requiring care to avoid electric shocks.

Indicates an item requiring care to avoid combustion (fire).

Indicates an item prohibiting disassembly to avoid electric shocks or problems.

Indicates an item of reference assisting the understanding of the topic in question.

Provides a description of a service mode.

Provides a description of the nature of an error indication.

The following rules apply throughout this Service Manual:

Chapter 3Parts Replacement Procedure

Chapter 5Error Code

1.1 Product Specifications

A3, A4, A4R, B5,

LDR, LTR, A3,

A3, A4, A4R, B4,

64 g/m2 to 128 g/m2

2 holes: 2,500 sheets or more

2 or 3 holes: 1,500 sheets or

4 holes: 2,500 sheets or more

505 mm x 130 mm x 175 mm

stanby: 0.5 W or less

From finisher unit (24 VDC / 13

801 mm / 801 mm / 801 mm /

1.2 Names of Parts

Jam handling lever

Punch dust container

1.2.2 Cross Section

2.1 Basic Construction

2.2 Feed Drive System

Drives the punch.

Punch slide solenoid*1

Avoids a paper end.

*1 Puncher unit R1 only

Punch motor clock sensor

Detects a punch motor clock.

Punch home position sensor

Detects the home position of the punch shaft.

Trailing edge sensor

Detects the trailing edge of paper.

(Photosensor PCB /LED PCB)

Detects that the punch dust container is full.

(Punch dust full sensor PCB)

2.2.2 Constraction of the Control System

Punch home position (SR2) detection signal

Punch motor clock (SR1) detection signal

Punch motor (M1) drive signal

Punch dust full

LED PCB (LED1)

Photosensor PCB (Q1)

sensor PCB) is used to detect that punch dust is full.

Punch controller PCB

2.2.3 Punch Operation

[punch shaft stopped/

[punch shaft rotated 90

[punch shaft rotated 180

[punch shaft stopped/

[punch shaft rotated 90

[punch shaft rotated 180

[punch shaft stopped/

[punch shaft is rotated 90

[punch shaft is rotated 180

[punch shaft stopped/