Professional Documents
Culture Documents
Composite Mat
Composite Mat
Winter 2012/2013
13-OR-0001
Schlumberger
Oilfield Review
www.slb.com/oilfieldreview
Executive Editor
Lisa Stewart
Senior Editors
Tony Smithson
Matt Varhaug
Rick von Flatern
Editor
Richard Nolen-Hoeksema
Contributing Editors
David Allan
Ginger Oppenheimer
Rana Rottenberg
Don Williamson
Design/Production
Herring Design
Mike Messinger
Illustration
Chris Lockwood
Tom McNeff
Mike Messinger
George Stewart
Printing
RR DonnelleyWetmore Plant
Curtis Weeks
On the cover:
Carbon sequestration is one approach
to managing greenhouse gas emissions.
Here, a derrickman handles drillpipe as
a rig captures cores of the Maquoketa
Shale in Illinois, USA. The shale is a
containment barrier within the Illinois
BasinDecatur Project carbon sequestration verication well. During construction
of a verication well in the nearby Illinois
Basin Carbon Capture and Sequestration
project (small inset), all casing strings
are cemented to the surface. Verication
wells are equipped with monitoring
systems to track carbon dioxide as it is
being injected underground during carbon
sequestration operations.
Rig photographs by Daniel Byers for
the Midwest Geological Sequestration
Consortium.
Winter 2012/2013
Volume 24
Number 4
ISSN 0923-1730
Advisory Panel
Hani Elshahawi
Shell Exploration and Production
Houston, Texas, USA
Gretchen M. Gillis
Aramco Services Company
Houston, Texas
Roland Hamp
Woodside Energy Ltd.
Perth, Australia
Dilip M. Kale
ONGC Energy Centre
Delhi, India
George King
Apache Corporation
Houston, Texas
49 Contributors
51 Coming in Oilfield Review
52 New Books
54 Defining Testing:
Well Testing Fundamentals
This is the eighth in a series of introductory articles describing basic concepts of the E&P industry.
56 Annual Index
Editorial correspondence
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Brian Coll
Graeme Laws
M-I SWACO
Aberdeen, Scotland
Julie Jeanpert
Ravenna, Italy
Marco Sportelli
Eni SpA E&P Division
Ravenna, Italy
Charles Svoboda
Mark Trimble
M-I SWACO
Houston, Texas, USA
Oileld Review Winter 2012/2013: 24, no. 4.
Copyright 2013 Schlumberger.
For help in preparation of this article, thanks to Kenneth
Simpkins, M-I SWACO, Houston.
FRAC-N-PAC, PURE and QUANTUM are marks of
Schlumberger.
HEAVY DUTY RAZOR BACK CCT, MAGNOSTAR, RIDGE BACK
BURR MILL, WELL PATROLLER and WELL SCAVENGER are
marks of M-I SWACO LLC.
1. Milling is the process of using a downhole tool to cut,
grind and remove material from equipment or tools in the
wellbore. Successful milling operations require selection
of milling tools, uids and techniques that are compatible
with the sh materials and wellbore conditions.
2. Connell P and Haughton DB: Removal of Debris from
Deepwater Wellbores Using Vectored Annulus Cleaning
Systems Reduces Problems and Saves Rig Time, paper
SPE 96440, presented at the SPE Annual Technical
Conference and Exhibition, Dallas, October 912, 2005.
Debris removal is a vital step in assuring the success of drilling or completion operations. Debris
removal involves the extraction of junk and
unwanted materials from a borehole or completed wellbore. Junk typically consists of small
pieces of downhole tools, bit cones, hand tools,
wireline, chain, metal cuttings from milling operations and an array of other debris. Although not
generally considered junk, sand and other materials used during completion, stimulation and
production operations often require removal
from the wellbore prior to production.
Because there are many types of debris, engineers have developed a variety of tools and techniques to facilitate debris removal from a
wellbore. This article focuses on the postdrilling
phase of well construction and issues related to
ridding the borehole of relatively small fragments
of debris such as metal cuttings, perforating gun
debris, small hardware and sand. The article
begins with a discussion on the sources of small
debris and then reviews various techniques available to remove these materials from the wellbore.
Case studies demonstrate how operators are
applying these new technologies in a variety of
completion environments to reduce risks, minimize downtime and improve well productivity.
Sources of Small Debris
The drill oor is a busy place, providing numerous opportunities for small items to inadvertently
fall into an open hole. In deepwater operations,
the surface opening at the riser pipe may have a
diameter of 1 m [3 ft], creating opportunities for
larger items to fall to the depths.
Wear pad
Grinding
face
Oileld Review
Winter 2012/2013
Perforating gun
New
perforations
Sand
Temporary packer
Open
perforations
Complexity of Design
Oil and gas wells are becoming more complex
and expensive to construct. To drill wells characterized by remote locations, deepwater settings or great drilling depths, operational
spread rates often reach US$ 1 million per day.
In the face of such increasing complexities and
to hold costs down, operators must make critical drilling and completion decisions. Risk analysis costs, as a result, are now considered on a per
minute basis, rather than per day.
With wellbore geometries and completion
designs becoming increasingly sophisticated,
engineers recognize that risk management,
improved efciency and optimized production
may require removal of debris that might have
once been considered inconsequential. Even
small amounts of debris have the potential to
limit production and cause completion failure.
Junk and small debris may create difculties
when operators run long and complex completion assemblies in deep and deviated wellbores.
In advanced completion designssuch as those
with production sleeves that selectively isolate
producing intervalssmall debris, including
metal fragments and sand, may plug or otherwise render production sleeves difcult to access
or operate.
Wells with tortuous trajectories are hard to
clean using conventional methods. Determining
optimal circulation rates is difcult when engineers must consider varying deviation, equivalent
circulating density (ECD) limitations, telescoping casing sizes and pump capacity limitations
(next page, top left). Even modest circulation
rates, in combination with viscous uids, risk lost
circulation from elevated ECDs. These complex
well environments demand new approaches.
3. Berss K, Stenhaug M, Doornbosch F, Langseth B,
Fimreite H and Parrott B: Perforations on Target,
Oileld Review 16, no. 1 (Spring 2004): 2837.
4. Gadiyar B, Meese C, Stimatz G, Morales H, Piedras J,
Pronet J and Watson G: Optimizing Frac Packs,
Oileld Review 16, no. 3 (Autumn 2004): 1829.
5. Haughton DB and Connell P: Reliable and Effective
Downhole Cleaning System for Debris and Junk
Removal, paper SPE 101727, presented at the SPE Asia
Pacic Oil and Gas Conference and Exhibition, Adelaide,
South Australia, Australia, September 1113, 2006.
6. Visual Physics, School of Physics, University of Sydney,
Australia: Fluid Flow, Ideal Fluid, Bernoullis Principle,
http://www.physics.usyd.edu.au/teach_res/jp/uids/
ow3.pdf (accessed September 16, 2012).
Oileld Review
Casing size
Suction
36 in.
Cement
28 in.
Pressure
drop area
Fluid
input
Fluid
output
Jet
Flow
22 in.
Casing shoe
18 in.
16 in.
13 5/8 in.
113/4 in.
9 5/8 in.
7 5/8
in.
Open hole
Winter 2012/2013
venturi vacuum pump. Engineers and developers have used the venturi vacuum pump design
in many applications, from uid mixing systems
to health care and home maintenance equipment such as the common garden hose sprayer.
Today, engineers are applying this fundamental
principlethe venturi effectto design specialized wellbore cleaning systems capable of
performing debris removal operations in difcult subsurface environments.
The venturi effect can be described as a jetinduced vacuum. The laws of uid dynamics
described by Venturi and Bernoulli dictate that
ow velocity increases with a constriction of the
ow path diameter, satisfying the principle of
continuity, while a corresponding decrease in
pressure occurs, satisfying the principle of conservation of mechanical energy. A concurrent
drop in localized static pressure creates a vacuum (above).6
Venturi vacuum systems have numerous
advantages over conventional mechanical pumps.
Conventional mechanical vacuum systems typically have moving parts that can be troublesome:
Valves may become stuck, intake lters may
become clogged and motors are subject to failure.
Venturi pumps, by contrast, have few or no moving
parts and thus require little maintenance.
Debris from the Deep
Recently, engineers have used venturi vacuum
pumps to remove debris from difcult-to-reach
and problematic areas of wellbores. Multiple
designs have been developed, each with unique
features to meet an array of operational requirements. Several service companies, including
M-I SWACO, a Schlumberger company, offer
downhole debris recovery tools based on the venturi effect; some are congured to be used on
coiled tubing and others to be used on conventional workstrings.
The WELL SCAVENGER tool offers a modular
design that provides application exibility. The
upper module contains a single-nozzle uiddriven engine designed on the venturi principle.
Pressure from surface pumps generates an efcient, localized reverse-circulation ow that
achieves optimal lifting velocities without high
Engine
Jet
Conventional
flow
Low pressure
area generated by
the venturi effect
Engine module
Mixed
flow
Normal circulation
reversed
down the tool
Reverse
flow
Filtration
screen
Debrisscreening
module
Magnet
assembly
Debris
collection area
Debris
deflector
Debris
collection area
Debris
collection
modules
Lower debris
collection chamber
Debris
collection area
Debris and
fluid flow path
Oileld Review
MAGNOSTAR
tool
WELL PATROLLER
tool
SABS
tool
Fluid
flow
path
Vane
Fluid
diverter
Stabilizer
sleeve
Retractable
milling
ribs
Magnet
assembly
Filter
Circulating
ports
Actuation
ball
Ports closed
Ports open
> Wellbore cleanup tools. The MAGNOSTAR tool is a magnet assembly that collects ferrous debris as the debris stream passes the
tool. The vanes on the magnet assembly housing create a ow area for uid bypass around the tool while providing standoff from
the casing wall. The WELL PATROLLER tool is a downhole lter device that runs in the cleanup string. This device helps clean the
wellbore when running in the hole. The tool then lters any remaining debris from the annulus through a wire screen lter as the
assembly is pulled from the hole. The RIDGE BACK BURR MILL tool is a casing cleanup tool for perforated casing or liners. The tool
removes perforation burrs to ensure unrestricted passage of completion equipment downhole. Users have the ability to turn off the
RIDGE BACK BURR MILL after the milling and cleaning operation is complete. The driller circulates an actuation ball down to the
tool; the ball shifts an internal support sleeve to remove the expanding force on the milling ribs. The single action bypass sub (SABS)
allows drillers to boost the ow velocity in a casing string above a liner or casing crossover. The tool is run in the hole with its
circulating ports in the closed position (second from right). The driller drops an actuation ball to open the circulating ports (right).
This action redirects and reverses uid ow from down the toolstring to bypass the string, thus removing ow restrictions, allowing
an increase in pump rate and establishing higher annular velocity. To close the ports, the driller drops a second actuation ball.
Winter 2012/2013
Zone
Depth, top
Depth, base
Zone length
Shots
12 m [39 ft]
472
8 m [26 ft]
315
24 m [79 ft]
964
9 m [30 ft]
354
packer plug. The sand and debris were successfully removed and the temporary plug retrieved
without incident. However, to reduce the risk of
the tool becoming stuck in the sand or damaging
the packer, engineers chose to initiate circulation approximately 30 m [100 ft] above the anticipated top of the sand pill on future runs.
In each well, after positioning the washover
shoe on the packer plug, the driller circulated
one and one-half to three annular volumes to
assist in overall debris cleanout. The WELL
SCAVENGER tool cleared each sand pill in an
average of 25 minutes. Based on total nonferrous debris recovery, 16 kg [35 lbm] wet weight,
or approximately 65% of the ceramic sand, was
pumped through the lter screen and out of the
wellbore. Gun debris and larger sand particles
were retained in the collection chambers, and
ferrous materials were collected on the lter
module magnet assembly (below). The crews
handled, cleaned, inspected and prepared
> Collecting wellbore debris in the Adriatic Sea. The WELL SCAVENGER magnet assembly attracts
ferrous debris, which has circulated up through the WELL SCAVENGER tool (A). Ceramic debris (B)
and perforating gun residue (C) were recovered from the debris collection chambers.
10
Oileld Review
Workstring
SABS tool
MAGNOSTAR
tool
WELL PATROLLER
tool
WELL SCAVENGER
engine and debrisscreening module
Debris collection
chambers
No-go
locator
Wash pipe
Mule shoe
Winter 2012/2013
Workstring
SABS tool
WELL SCAVENGER
engine and debrisscreening module
Debris collection
chambers
21 joints
of workstring
Mule shoe
11
Recovered Debris
Close-Up View
> Assorted debris removed from the depths. Drillers sealed the WELL SCAVENGER debris chambers as
the tool was removed from a well on the North Slope of Alaska. When opened later at the M-I SWACO
facility, the four collection chambers contained various materials, including a mix of formation sand,
rubber pieces and ferrous material. A pen, not retrieved from the hole, illustrates relative size.
12
Oileld Review
> Recovering ferrous debris. The vanes of the MAGNOSTAR tool are covered with ferrous debris,
which has been recovered from the well after milling operations. Debris removed from the tool (inset)
is laid out for inspection on the drill oor. A ruler, not recovered from the borehole, shows the scale of
the debris.
Winter 2012/2013
13
A. Ballard Andrews
Oliver C. Mullins
Andrew E. Pomerantz
Cambridge, Massachusetts, USA
Chengli Dong
Hani Elshahawi
Shell Exploration and Production
Houston, Texas, USA
Downhole uid analysis of the heaviest components of petroleum can help unlock
David Petro
Marathon Oil Corporation
Houston, Texas
Douglas J. Seifert
Saudi Aramco
Dhahran, Saudi Arabia
Murat Zeybek
Dhahran, Saudi Arabia
14
Bubblepoint
Dewpoint
Formation conditions
Critical point
500
Increasing
composition
gradients
400
Pressure, bar
Julian Y. Zuo
Sugar Land, Texas
300
200
Liquid
Two-phase region
Vapor
100
0
100
200
300
400
500
600
700
800
900
Temperature, K
Oileld Review
Winter 2012/2013
Middle Eastern elds illustrate how these developments are helping oileld scientists and engineers learn more about connectivity in reservoirs
and the distribution of gases, liquids and solids in
the uids contained therein.
Reservoir FluidsA Complex Picture
A beaker of petroleum on a laboratory bench or
an open hatch on a stock tank presents a deceptively simple view of underground uidsthat an
entire reservoir consists of only black oil and gas.6
Fluid property gradients, where present because
of reservoir conditions, may appear to affect only
the GOR. However, this view is inaccurate
because at actual reservoir conditions, composition gradients can exist not only for the GOR, but
also for asphaltenes and the individual components of the oil (previous page).7
15
Asphaltenes,
deasphalted oils
Pal-Rhodes
viscosity model
109
108
107
106
105
104
103
102
101
0
10
20
30
40
50
Hexane asphaltenes, wt %
16
Property
750 g/mol
1 to 20
1 dominates
2 to 20
7 (average)
unknown
Oileld Review
Sample modules
Pump 1
Focused probe
Pump 2
> Modular formation dynamics tester. The MDT tool (above) contains a complex array of
instrumentation for downhole sampling and analysis. In a typical conguration (right), the MDT tool
components include a section for storing samples in addition to an InSitu Fluid Analyzer system and
LFA live uid analyzer system for real-time downhole uid analysis. Reservoir uids enter the tool at
the formation probe and are pumped in two directionsupward toward the InSitu Fluid Analyzer tool
and downward toward the LFA module. The InSitu Fluid Analyzer tool contains two spectrometers and
a uorescence detector for analysis of hydrocarbons, CO2, pH and uid color; it also contains
instruments for measuring density, resistivity, pressure and temperature. Reservoir uid from the
sampling probe that is pumped downward passes through the LFA module. This device employs an
absorption spectrometer to quantify and monitor the amount of reservoir and drilling uids that are
present. A gas refractometer (not shown) in the tool differentiates between gas and liquids.
X,200
X,300
Vertical depth, m
Winter 2012/2013
X,400
X,500
X,600
X,700
X,800
1,000
2,000
3,000
4,000
5,000
GOR, ft3/bbl
17
109
108
Pressure
Fluid density
107
Methane
106
Heavy fraction
105
104
103
102
101
1
0
Black oil
Gas
Molecule
Modeling Asphaltenes
Since 2000, advances in analytical instrumentation and science have allowed a much clearer
picture of asphaltene structure to emerge. Such
advances have narrowed the knowledge gap
about their properties and have led to a more
rened description of asphaltene science as
embodied in the modied Yen model.15 This
model was later renamed the Yen-Mullins
model.16 It envisions asphaltenes in crude oil as
existing in three distinct and separate formsas
asphaltene molecules, as nanoaggregates of individual asphaltene molecules and as clusters of
nanoaggregates (below). The number of analytical methods employed over the last decade to
resolve the molecular weight, size and aggregation parameters in this model is extensive and
includes time-resolved uorescence depolarization and laser-based mass spectrometry for
molecular and aggregate size and weight determination. For most model parameters, such as
asphaltene molecular weight, scientists must
apply several techniques to reduce the
uncertainty.
The asphaltene molecule is at the rst level of
the Yen-Mullins model. The typical asphaltene
molecule consists of several fused aromatic rings
with peripheral alkane substituents, often with
scattered sulfur and nitrogen heteroatoms.
This molecule has a mean molecular weight of
750 g/mol with most of the population ranging
from 500 to 1,000 g/mol and a length of about
1.5 nm. In this model hierarchy, the asphaltene
Nanoaggregate
Cluster
~ 2 nm
~ 5 nm
~ 1.5 nm
> The Yen-Mullins model of asphaltene nanoscience. At low concentrationstypical in condensates and volatile oils
asphaltenes are predicted to exist as a solution of molecules that measure about 1.5 nm (left). At higher concentrationsfound
in black oilsasphaltenes are dispersed as 2-nm nanoaggregates (center). At still higher concentrations, such as those found in
mobile heavy oils, asphaltenes are dispersed as clusters of 5 nm (right).
18
Oileld Review
Winter 2012/2013
Seal
Methane
charging updip
Black oil
column
Aquifer
Aquifer
D
Methane
diffusing downdip
Tar mat
Aquifer
Aquifer
Tar
> Tar mat formation. One mechanism for tar mat formation (top) envisions a
stable black oil column (A) in which biogenic methane moves beneath an
upper seal (B). As the methane slowly diffuses down the oil column, large
GOR and asphaltene gradients are formed (C). These gradients can become
large enough that a dense, asphaltene-rich tar mat may form at the bottom
of the column (D). A thin section from a tar mat formed at the base of a highGOR column shows tar on the grains of a cemented sandstone (bottom).
19
OD ( h 2 (
OD ( h 1 (
a (h 2 (
a (h 1 (
Fluid color
= exp
Gravity term
OD ( h i (
a ( h i (
va
gravitational constant
va g (h 2 h 1 (
+
RT
va
v
h2
va
v
va ( a (h 2 ( a (h1
h1
Entropy term
RT
Solubility term
temperature
> Asphaltene equation of state (EOS). The Flory-Huggins-Zuo EOS (top) predicts asphaltene gradients in an oil column. Optical
density at two depths is predicted as an exponential function of three termsgravity, entropy and solubility. The gravity term
depends primarily on asphaltene particle size and depth. The entropy term is a measure of molecular randomness and depends
on molar volumes. The nal term in this equationsolubilitydepends on GOR, density and composition.
20
Oileld Review
Winter 2012/2013
1.5-nm molecules
2.0-nm nanoaggregates
5.0-nm clusters
Vertical depth, m
20
40
60
80
100
0
0.2
0.4
0.6
0.8
1.0
are either asphaltene molecules, nanoaggregates or clusters. In this case, the assumed size
is used to predict the downhole asphaltene gradients in the oil column, which can be checked
against the actual data. If there is consistency,
then the data can be used to assess connectivity
and other reservoir properties. Analysis of the
data may not always suggest a single asphaltene
particle type because multiple particle types
may be involved (below).
X,X50
DFA data
EOS models
X,Y00
Nanoaggregates
and clusters
Oil column
Vertical depth, m
X,Y50
Nanoaggregates
X,Z00
X,Z50
0
0.5
1.0
1.5
2.0
2.5
3.0
Optical density
Nanoaggregate
Cluster
> Multiple particle types. A black oil column that was subjected to a late gas
and condensate charge shows evidence that more than one asphaltene
particle type is present in the column. Analysis of DFA data using the
Flory-Huggins-Zuo EOS indicates that nanoaggregates alone would not
account for the increase in asphaltene concentrationas measured by
optical densitywith depth (left). In this example, the late gas charge
destabilized the asphaltenes, causing clusters to form; these clusters settled
toward the bottom of the oil column because of gravity (right). The presence
of large viscosity and asphaltene gradients characterized this oil column,
and production of this well proceeded with no signicant problems.
21
1,100
1,200
0.85
0.86
0.87
0.88
0.89
X,200
X,275
X,350
X,000
X,050
X,100
Vertical depth, ft
X,150
X,200
X,250
X,300
X,350
X,400
X,450
X,500
Well 5
Well 1
Water
> Fluid properties and formation pressure in a eld in the Gulf of Mexico. DFA data on GOR (left) and density (center) from two wells
in Sand A show variability that lies either within or very close to the measurement error bands; scientists can draw no denitive
conclusions about connectivity. Data on formation pressure (right) show a difference between the two wells, suggesting a potential
for a sealing barrier. However, since the pressure measurements on the two wells were conducted on different wireline runs, and
the runs used different pressure gauges, assessment of connectivity using pressure was also inconclusive.
22
Oileld Review
Optical density
0
0.1
0.2
0.3
0.4
0.5
X,000
X,050
X,100
Vertical depth, ft
X,150
X,200
X,250
X,300
X,350
X,400
X,450
X,500
Well 5
Well 1
Water
EOS model
Winter 2012/2013
0.04
0.08
0.12
0.16
0.20
0.24
0.28
Fluorescence intensity
Optical density
EOS model
340
Vertical depth, m
Optical density
0
380
420
460
500
540
0
0.1
0.2
0.3
Fluorescence intensity
> Optical gradients in a light oil column. Shell engineers used uorescence intensity and optical
density to measure the concentration of heavy molecules in an oil column from a well in the Gulf of
Mexico. Application of the Flory-Huggins-Zuo EOS to these DFA data with a 1-nm particle size is a
good t and indicates the heavy resin molecules in the column are in equilibrium. The color
characteristics of this light oil are similar to those observed in prior work in which the source of the
blue color was identied as the ve-ring PAH perylene (inset). If the properties for perylene are used
in the EOS for these data, the calculated size of the heavy resin is 0.96 nm, suggesting that the source
of the color in this oil column is perylene-like molecules.
23
Well
Black oil
Heavy oil
Tar mat
Water
24
New Frontiers
Few compounds among the thousands found in
crude oil have evoked as much interest and avoidance as asphaltenes. In the past, asphaltenes
often meant operating problems for producers
and difculties for reners because of their high
molecular weight, high viscosity, plugging characteristics and high levels of molecular contaminants. Scientists and engineers, long fascinated
by these heavy molecules, have persevered in
their attempts to understand and characterize
them. The result is a new branch of asphaltene
chemistry that is changing the ways in which scientists view connectivity of oil columns within
the same reservoir. Through the use of advanced
sampling and analysis techniques such as DFA,
scientists are able to extend these new ways of
looking at asphaltenes from single wells to adjacent wells and reservoirs. The next step is to
extend that view across entire producing basins.
Proper incorporation of diverse phenomena,
such as large GOR variations, pressure gradients,
asphaltene gradients and the presence of tar
mats, will aid operators in eld development and
planning. At the current stage, these analyses
apply to oil columns and reservoirs at equilibrium. Extending this type of analysis to the factors causing a reservoir to be out of equilibrium
allows the theory to be applied to a wider range of
situations, as has been shown in deepwater wells
in the Gulf of Mexico.28
27. Seifert DJ, Zeybek M, Dong C, Zuo JY and Mullins OC:
Black Oil, Heavy Oil and Tar in One Oil Column
Understood by Simple Asphaltene Nanoscience, paper
SPE 161144, presented at the Abu Dhabi International
Petroleum Exhibition and Conference, Abu Dhabi, UAE,
November 1114, 2012.
28. Zuo et al, reference 18.
29. Edwards DA, Gunasekera D, Morris J, Shaw G, Shaw K,
Walsh D, Fjerstad PA, Kikani J, Franco J, Hoang V and
Quettier L: Reservoir Simulation: Keeping Pace
with Oileld Complexity, Oileld Review 23, no. 4
(Winter 2011/2012): 415.
Oileld Review
X,700
X,750
Laboratory data
EOS model
Black oil
X,800
Vertical depth, ft
X,850
X,900
X,950
Y,000
Y,050
Y,100
Tar mat
Y,150
Y,200
0
10
15
20
25
30
35
40
45
Asphaltene, wt %
> Mobile heavy oil characterization. Application of the Flory-Huggins-Zuo EOS for asphaltenes to the mobile heavy oil
data (left) yields a cluster size of 5.2 nm, conrming the expected size of 5 nm. For this mobile heavy oil zone, EOS
gravity is the only term needed to describe the six-fold variation in asphaltene content over the periphery of this eld.
The photograph shows a mobile heavy oil in the laboratory.
Winter 2012/2013
25
Drillers often refer to tools and equipment left in the borehole as lost. In reality,
these items have been misplaced thousands of feet below the surface. Removal
of these objects from the wellbore has challenged drillers since the earliest days
of the oil eld.
Enos Johnson
Hobbs, New Mexico, USA
Jimmy Land
Mark Lee
Houston, Texas, USA
Robert Robertson
Stavanger, Norway
Oileld Review Winter 2012/2013: 24, no. 4.
Copyright 2013 Schlumberger.
For help in preparation of this article, thanks to
Michael Muhlherr and Eric Wilshusen, Houston; and
Torodd Solheim, Stavanger.
FPIT is a mark of Schlumberger.
1. Short JA: Prevention, Fishing, and Casing Repair. Tulsa:
PennWell Publishing, 1995.
2. A dogleg is an abrupt turn, bend or change of direction in
a wellbore and can be quantied in degrees or degrees
per unit of distance.
3. Drilling uid pressure can erode a wellbore to create a
washout and it can erode drillpipe to create a hole, which
is also termed a washout.
26
Oileld Review
Winter 2012/2013
Bowl
> Master bushing. The master bushing transmits power from the rotary table
to the kelly bushing to spin the drillstring. The master bushing lies ush with
the drill oor (photograph), and any item that passes through its bowl may
become a sh.
27
28
Oileld Review
Unconsolidated Zone
Mobile Formation
Geopressured Zone
Reactive Formation
Drillstring Vibration
Differential Sticking
Keyseating
Undergauge Hole
Cement Problems
Collapsed Casing
Junk
Wellbore Geometry
> Sticking mechanisms. The driller must avoid or contend with a variety of potential problems in order to reach TD.
Uncured, or green, cement may trap a drillstring after a casing job. When the top of
cement is encountered while tripping in the
hole, a higher than expected pressure surge
may be generated by the BHA, causing the
cement to set instantaneously around the BHA.
Collapsed casing occurs when pressures exceed
the casing collapse pressure rating or when
Winter 2012/2013
29
Lead insert
30
Basket opening
Oileld Review
Taper Mill
Pilot Mill
Magnets
downward to break up the object. A more conventional approach is to grind the object using a
concave mill (below). The concavity of the mill
helps to center the junk beneath a thick cutting
surface of tungsten carbide that breaks the junk
into smaller pieces, which can then be washed
or circulated for capture by junk baskets above
the mill.
Mills are available in a range of congurations for use in various applications (right). They
are often used to dress the top of the sh to
accommodate a shing tool, but some are also
used to grind oat collars, bridge plugs and
retainers. The debris produced through milling is
then picked up by magnets or junk baskets or circulated from the well.
Winter 2012/2013
> Downhole milling tools. Mills come in a variety of sizes and congurations.
The taper mill (top) is designed for milling through tight spots and cleaning out
collapsed or deformed tubulars. A pilot mill (center) may be employed to mill
sections of tubular junk or to dress casing prior to installing a casing patch. The
larger milling blades are guided by the small central pilot at the front of the tool.
The string taper mill (bottom) may be used for cleaning out damaged tubulars
and is also recommended for removing keyseats in open hole. Tapering at the
top and the bottom of this mill allows it to ream in both directions.
31
32
Top sub
Bowl
Grapple
Guide
Oileld Review
Drillpipe
Drill collars
Jar
Bumper sub
Overshots can be tted with a variety of grapples, control packers and accessories, with some
strong enough to accommodate backoff and jarring operations. A common accessory is a mill
guide, installed at the base of the overshot to
grind away ared or jagged edges of the sh to
permit passage into the grapple. The mill accessory makes it possible to dress off and engage the
sh in one trip. Fishermen deploy another basic
but useful device when the wellbore is enlarged
or washed out near the top of the sh. The wall
hook guide is attached to a bent joint of pipe or a
hydraulic knuckle joint to sweep a washed-out
section of hole (above). Once the overshot has
passed the top of the sh, the string is slowly
rotated until the rotary torque indicates that the
sh has been hooked. The torque is held while
the string is elevated. When the torque
decreases, the sh slips into position for engagement by the overshot.
Although the basic overshot has changed very
little over the past few decades, it continues to be
used to great effect. An operator in New Mexico,
Winter 2012/2013
Overshot
Twistoff
Drill collars
Bit
> Fishing string. A basic shing string, with jar and overshot, was used in
a well in New Mexico to retrieve a sh after it twisted off from the rest of
the drillstring.
shing services to retrieve the remaining drillstring from the hole. The shing expert made up
a shing string consisting of drillpipe, drill collars, a jar, a bumper sub and an overshot (above).
The driller ran the shing string in the hole and
33
Fishing Spear
Pin Tap
Taper Tap
Grapple
Bullnose
nut
> Internal catch devices. Pin taps (left) are used to make up to a box tool joint
when retrieving a tubular sh that is restrained from rotation. One-piece taper
taps (center) are constructed with a ne thread form that enables the tap to
work as a threading tool. Flutes in its threading give it a cutting edge to assist
in tapping into the sh. The shing spear (right) provides engagement over a
large area of pipe to minimize distortion of the sh.
34
Economic Considerations
The decision to shor notmust be weighed
against a need to preserve the wellbore, recover
costly equipment or comply with regulations.
Each choice is fraught with its own costs, risks
and repercussions. Before committing to a specic course of action, the operator must consider
a number of factors:
Well parameters: proposed total depth, current
depth, depth to top of the sh and daily rig
operating costs
Oileld Review
Winter 2012/2013
35
Ahsan Alvi
Eric H. Berlin
Jim Kirksey
Champaign, Illinois, USA
That human activity is having a deleterious effect on the Earths natural heating and
Bill Black
David Larssen
Burnaby, British Columbia, Canada
the eld scale around the worldcarbon capture, utilization and storageremoves
cooling cycle is widely accepted by the scientic community. However, how humans
can and should respond is far less certain. One approach now being demonstrated at
carbon dioxide from emissions sources and seals it beneath the Earths surface.
Michael Carney
Houston, Texas, USA
Scott Marsteller
Anchorage, Alaska, USA
Scott McDonald
Archer Daniels Midland Company
Decatur, Illinois
Ozgur Senel
Sugar Land, Texas
Valerie Smith
Westerville, Ohio, USA
Oileld Review Winter 2012/2013: 24, no. 4.
Copyright 2013 Schlumberger.
For help in preparation of this article, thanks to Tony
Booer, Abingdon, England; Robert J. Butsch, Houston;
Daniel Byers and Scott Frailey, Illinois State Geological
Survey, Champaign, Illinois; Marcia Couslan, Calgary;
Lori Gauvreau, Oslo, Norway; and Dwight Peters, Sugar
Land, Texas.
ECLIPSE, EverCRETE, Petrel, RSTPro, RTAC and Westbay
are marks of Schlumberger.
400
0.6
380
0.4
360
0.2
340
Temperature
0.0
320
300
0.2
CO2
280
0.4
260
0.6
240
0.8
220
200
1850
Robert J. Finley
Hannes E. Leetaru
Illinois State Geological Survey
Champaign, Illinois
Most scientists have concluded that Earths natural temperature uctuations are distorted by
man-made greenhouse gases (GHGs), particularly carbon dioxide [CO2]. These greenhouse
gases enter the atmosphere as a by-product
of industrial activity (below).1 In 2010, the
Intergovernmental Panel on Climate Change
(IPCC) set a target to limit global temperature
increase to 2C [3.6F] above the preindustrial
average.2 The panel proposed to accomplish this
goal by limiting the growth of GHG concentra-
Ethan Chabora
Richmond, California, USA
1.0
1870
1890
1910
1930
Year
1950
1970
1990
2010
> Emissions and temperature. Anthropogenic CO2 emissions (blue) have substantially increased during
the past 160 years, leading to a signicant increase in atmospheric concentrations of the gas.
Associated with this increase have been higher than expected annual positive temperature anomalies
(red) leading to higher temperature increases than would be projected using historical mean
temperatures. [Adapted from Global CCS Institute: The Global Status of CCS: 2011, http://cdn.
globalccsinstitute.com/sites/default/les/publications/22562/global-status-ccs-2011.pdf (accessed
August 23, 2012).]
36
Oileld Review
CO
CO2 capture
ap
ptt
En
h
re anc
co ed
ve oi
ry l
Food products
Gr
ee
nh
ou
se
ga
se
mi
ss
ion
s
Electricity generation
Industrial users
Ethanol plants
ns
io
ss
i
em
as
g
se
ou
nh
e
e
Gr
CO2
CO2
Seal
Oil
Seal
CO2 is stored in saline formations.
Seal
continue to grow, many consider capping emissions to be synonymous with capping economic
growtha trade-off few political leaders are willing to make.
Winter 2012/2013
37
30
Number of projects
25
20
15
10
5
Identify
Evaluate
Define
Execute
Operate
Total
United States
25
Europe
21
Canada
China
Middle East
Other Asia
Africa
Total
28
24
74
> Overview of large-scale injection projects (LSIPs) around the world. According to the Global CCS
Institute annual survey undertaken in 2011, 74 LSIPs around the world are in varying stages of planning
and completion. LSIPs are dened as those that involve the capture, transport and storage of CO2 at a
scale of not less than 800,000 metric tons (Mg) [882,000 tonUS] of CO2 annually for a coal-based power
plant and not less than 400,000 Mg [441,000 tonUS] of CO2 annually for other emission-intensive
industrial facilities such as natural gasbased power generation. Projects in the rst three columns
denote LSIPs in planning stages. The Identify column represents those on a developers short list of
options that are undergoing concept and site screening studies. Those in the Evaluate column are
further rened and in prefeasibility, cost and site assessment studies. Those in the Dene column are
being examined for technical and economic viability. Projects in the two columns on the right are
active projects. Those in the Execute column are in the nal stages of design, organization,
construction and commissioning. Those in the Operate column are in full operation mode per
regulatory compliance requirements. [Adapted from the Global CCS Institute: The Global Status of
CCS: 2011, http://cdn.globalccsinstitute.com/sites/default/les/publications/22562/global-statusccs-2011.pdf (accessed August 23, 2012).]
38
Oileld Review
Winter 2012/2013
Implementation
Reserves
Storage Capacity
On production
Active injection
Contingent Resources
Development pending
Development pending
Prospective Resources
Prospect
Potential subregions
Lead
Selected areas
Play
Qualified site(s)
Project subclass
Potential subregions
Site screening
Selected areas
Site selection
Qualified site(s)
Initial characterization
39
Depth, ft
5,600
6,000
6,400
6,800
7,200
7,600
8,000
8,400
8,800
9,200
9,600
10,000
INJ4B
INJ6B
INJ5B
2,220,000
INJ3B
INJ2B
INJ1B
2,290,000
2,300,000
> Geocellular modeling. Geocellular models are used to simulate and predict well performance for
CCS injection projects. With limited data, engineers may be able to develop a simulation model of a
proposed CCS storage area. This model assumed only broad indicators, with the reservoir as a set of
dipping at layers (top). Engineers then may draw on petrophysical analyses of a proposed site, data
from nearby wells (INJ1B, INJ2B, INJ3B, INJ4B, INJ5B, INJ6B), seismic data and new surface
interpretations to develop a more realistic structural model. The engineers apply their ndings to an
advanced geostatistical prediction of the interpreted depositional facies model of an open marine to
nearshore uvialtidal deltashallow shelf distribution (bottom).
40
with minimal penetrations into the zone of interest. Though this reduces offset well data that are
valuable to engineers for selecting oil and gas well
drilling sites, for injection purposes, a lack of wellbores through the storage formation minimizes
the potential for leaks through the caprock seal.
Similarly, geoscientists seek formations that are
below any other mineral- or hydrocarbon-bearing
zones to discourage future drilling through the
storage formation.
When considering potential CCS formations,
geoscientists favor formations with a combination of porous and permeable reservoirs, effective
trapping mechanisms and an overlying caprock
seal. They also look for indications that the targeted zone has experienced minimal prior tectonic activity, thus reducing the likelihood of
Oileld Review
Winter 2012/2013
Chicago
INDIANA
Champaign
Decatur
ILLINOIS
KENTUCKY
0
0
75
50
150 km
100 mi
> Mt. Simon Sandstone. The Mt. Simon Sandstone is the thickest and most
widespread saline reservoir in the Illinois basin. It covers two-thirds of the
state of Illinois, and extends into Indiana and Kentucky. The estimated CO2
storage capacity of the Mt. Simon Sandstone is 11 to 151 billion Mg
[13 to 166 billion tonUS]. Several layers of shale above and below serve as
impermeable caprocks to hold the CO2 in place. The upper sections of the
Mt. Simon Sandstone have been used for gas storage for many years. (Map
courtesy of the Midwest Geological Sequestration Consortium.)
41
Shallow water
Shallow water
Surface casing
Surface casing
Intermediate
casing
Intermediate
casing
2,088 to 2,214 ft
Maquoketa Shale
2,611 to 2,817 ft
Maquoketa Shale
3,270 to 3,477 ft
Production
casing
Tubing
Quality
assurance
zone
Packer
mandrel
Monitoring
zone
Measurement
port
Stainless steel,
tubing to TD
Pumping
port
5,047 to 5,545 ft
Packer
Production
casing
Mt. Simon Sandstone
5,545 to 7,051 ft
Mt. Simon
Sandstone
Packer
Casing shoe
at 7,219 ft
Precambrian
42
Precambrian
> Verication well. To monitor the progress of the CO2 plume though formations, CCS projects may
include a verication well (left). Engineers install monitors (not shown) at many levels along the
verication well borehole; this 3D array of measuring and sampling points accurately assesses where
injected uids are going. In the IBDP verication well, real-time temperature and pressure sensors
take measurements at 11 ported locations along the wellbore. Mandrels with sampling points are
collocated with these sensors; reservoir uids may be captured through these ports at reservoir
conditions and brought to the surface via a slickline tool (right). The well is completed with 13 3/8-in.
surface casing, 9 5/8-in. intermediate casing and 5 1/2-in. production casing, including 2,213 ft [675 m] of
chrome set into the Precambrian rock below the Mt. Simon Sandstone. A string of 2 7/8-in. tubing is
run from the surface to 4,747 ft [1,447 m]. To resist corrosion, 2 1/2-in. stainless steel tubing is set from
4,747 to 7,126 ft [1,447 to 2,172 m].
Oileld Review
Winter 2012/2013
Shallow water
Surface casing
Tubing
Cement
Geophones
New Albany Shale
Maquoketa Shale
43
44
the canisters using a pressure-controlling apparatus that preserves the integrity of the sample.
The chemical analysis typically includes dissolved anions, cations and gases.
The project is equipped with RTAC real-time
acquisition and control software that uses a
supervisory control and data acquisition
(SCADA) system for interfacing with numerous
tools and equipment. The RTAC system also
includes a secure web-based data visualization
and archive interface, which may be used in standard modules or customized for specic purposes. For the IBDP wells, the RTAC system is
congured to be accessible to project stakeholders who wish to remotely monitor injection and
other relevant well data (next page).
Injection began in November 2011 and geoscientists offered a wide range of predictions about
initial formation response. Engineers included
provisions for venting CO2 to the atmosphere in
the event the formation did not immediately take
the volumes of gas captured. Extra pump capacity
at the ADM plant was also available should injection pressure need to be higher than initially
predicted. However, neither contingency was
required because injection rates were higher and
pressures required were below those predicted
by the model.
Refining the Models
With wells drilled and injection underway, reservoir engineers and geoscientists obtained data to
update Petrel models and optimize the next step
in the operation. For example, to ensure injection
capacity and optimize plume geometry, engineers
designed the completions after drilling and logging the injector well. Using the updated models,
engineers then designed water injection and falloff tests that represented downhole conditions.
Data from those tests were used to calibrate the
models to reevaluate and verify the completion
strategy. After the verication well was drilled
and logged, geoscientists used the new data to
update predictive models.
A team of reservoir engineers, petrophysicists
and geoscientists identied the locations of sampling and measurement zones in the verication
well using information from the updated model.
Sensitivity analyses were carried out at different
stages to understand what new data were needed.
Engineers and geoscientists began to accumulate large amounts of data with the commencement of injection at the IDBP and began
studying the models in anticipation of the
IL-ICCS project. The injection operations are
scheduled to begin early in the third and nal
Oileld Review
50
45
40
35
30
25
20
15
10
5
0
Nov. 1
2011
Dec. 1
2011
Jan. 1
2012
Feb. 1
2012
Mar. 1
2012
Apr. 1
2012
May 1
2012
June 1
2012
July 1
2012
Aug. 1
2012
Sept. 1
2012
Nov. 1
2011
Dec. 1
2011
Jan. 1
2012
Feb. 1
2012
Mar. 1
2012
Apr. 1
2012
May 1
2012
June 1
2012
July 1
2012
Aug. 1
2012
Sept. 1
2012
Nov. 1
2011
Dec. 1
2011
Jan. 1
2012
Feb. 1
2012
Mar. 1
2012
Apr. 1
2012
May 1
2012
June 1
2012
July 1
2012
Aug. 1
2012
Sept. 1
2012
3,500
3,450
3,400
3,350
3.300
Winter 2012/2013
Pressure, psi
3,250
3,200
3,150
3,100
3,050
3,000
2,950
2,900
2,850
3,600
3,400
3,200
3,000
Pressure, psi
was demonstrated by a step rate test in the injection well to be 0.715 psi/ft [16.2 MPa/km].
For the reservoir simulations, the bottomhole
injection pressure (BHIP) was allowed to reach
up to 80% of the fracture pressure in the IDBP
well. The BHIP in the IL-ICCS injection well will
be allowed to reach 90% because of its planned
higher injection rate. During the course of the
simulation, CO2 is injected into the IBDP well for
two years at 1,100 tonUS/d [1,000 Mg/d], followed
by one year of dual injection of 1,100 tonUS/d into
the IBDP well and 2,200 tonUS/d [2,000 Mg/d] into
the IL-ICCS well. Injection continues for four
years into the IL-ICCS well at 3,300 tonUS/d
[3,000 Mg/d]. At the end of this 7-year injection
period, a 45-year postmonitoring period was simulated to understand the long-term behavior of the
CO2 plumes and the reservoir pressure within the
injection zone.
In both wells, injection is conned to the
lower part of the Mt. Simon Sandstone because it
is the most porous and permeable. In the case of
the IBDP well, reservoir engineers used the existing perforated interval of 55 ft [16.8 m] in the
simulation. For the IL-ICCS well simulation, they
used the 330-ft [100-m] perforation interval of
the completion plan.
2,800
2,600
2,400
2,200
2,000
Zone 1
Zone 7
Zone 2
Zone 8
Zone 3
Zone 9
Zone 4
Zone 10
Zone 5
Zone 11
Zone 6
45
Pressure, psi
3,600
3,400
3,200
Dec. 1
2011
Jan. 1
2012
Feb. 1
2012
Mar. 1
2012
Simulated
Zone 2 Pressure
Zone 3 Pressure
Zone 4 Pressure
Zone 6 Pressure
Zone 7 Pressure
Apr. 1
2012
Observed
Zone 2 Pressure
Zone 3 Pressure
Zone 4 Pressure
Zone 6 Pressure
Zone 7 Pressure
Pressure, psi
3,400
3,200
3,000
2,800
Nov. 14
2011
Nov. 29
2011
Dec. 14
2011
Dec. 29
2011
Jan. 13
2012
Jan. 28
2012
Feb. 12
2012
Feb. 27
2012
Mar. 13
2012
> Simulation validation. The data used for the IBDP bottomhole pressure calibration process were
obtained during the rst four months of injection. To calibrate the reservoir model, engineers fed the
observed injection rate into the simulator, which predicted injection bottomhole pressures. The
simulated pressures (top, black) were then compared to the observed pressures (green). Once the
injection bottomhole pressure was calibrated, simulated pressures at ve zones at the verication well
were ne-tuned by calibrating the vertical and horizontal permeability ratio (kv /kh ) of the tight sections
and compressibility of the reservoir rock (bottom). Zones 2 and 3 are in direct communication with
injection well perforations, thus show immediate pressure responses. Reservoir engineers have
determined that ow barriers between Zones 2 and 3 and between Zone 4 and the zones above it
prevent vertical ow. As a result, the matches between simulated and observed pressures in 4, 6 and 7
are more apparent than in Zones 2 and 3.
46
Oileld Review
Winter 2012/2013
CO2 saturation, %
4,400
4,800
6,000
CO2 saturation, %
5,600
5,200
90
80
70
60
50
40
30
20
10
Depth, ft
80
60
40
20
Plume
6,400
80,000
84,000
88,000
SPCS 27 location, ft
92,000
2,500
5,000 ft
750
1,500 m
96,000
> Year 1. Map view (top) and cross-sectional view (bottom) of the IBDP CO2
model-predicted footprints of the pressure front and the plume after one year
of injection into the IBDP well indicate that the CO2 remains at or near
perforation depth. The green bar represents the designed perforation interval
for the IL-ICCS injection well.
47
CO2 saturation, %
CO2 saturation, %
90
80
70
60
50
40
30
20
10
90
80
70
60
50
40
30
20
10
Pressure front
5,200
5,600
Plume
80
60
40
20
Plume
6,400
6,400
84,000
88,000
SPCS 27 location, ft
0
0
2,500
750
92,000
96,000
84,000
88,000
SPCS 27 location, ft
92,000
2,500
5,000 ft
1,500 m
750
1,500 m
80,000
5,000 ft
> Year 3. Map view (top) shows the predicted pressure fronts at the start of
the third and nal year of injection. The CO2 plume footprints of the IBDP
injection well remain deep in the Mt. Simon Sandstone (bottom). This
coincides with the rst year of injection into the IL-ICCS well where the
plume footprint also remains at perforation depth.
48
6,000
6,000
80,000
Depth, ft
80
60
40
20
4,800
5,600
5,200
Depth, ft
4,800
4,400
4,400
CO2 saturation, %
96,000
> Year 18. Eighteen years after injection began into the IBDP well, models
predict the CO2 plume footprint, as seen in cross-sectional view (bottom),
will remain contained well below the base of the Eau Claire Shale.
Simulators predict the pressure front will dissipate in Year 8, measured
from the beginning of injection into the IBDP well.
may offer at least a partial solution to governments caught in a seemingly irreconcilable position that, on the one hand, concedes that human
activities are indeed aggravating climate change,
but on the other hand, admits that curbing those
activities is politically difcult.
RvF
Oileld Review
Contributors
Ahsan Alvi has been a Project Manager with
Schlumberger Carbon Services in Champaign, Illinois,
USA, since 2011. Previously, he was a drilling optimization engineer. Ahsan received a bachelors degree in
civil engineering from the University of Illinois at
Urbana-Champaign.
A. Ballard Andrews, a principal scientist at
Schlumberger-Doll Research in Cambridge,
Massachusetts, USA, specializes in optics, photonics,
laser applications, infrared thermography, spectroscopy and asphaltene science. He earned a PhD degree
in condensed matter physics from The University of
Texas at Austin, USA, and conducted postdoctoral
research at Los Alamos National Laboratory, New
Mexico, USA. He later worked for Brookhaven National
Laboratory in Upton, New York, USA, on computational
scientic visualization and X-ray microtomography.
Ballard has published more than 50 articles in physics,
chemistry and energy journals and coauthored a chapter in Handbook of Physics and Chemistry of the Rare
Earths. He has presented at more than 35 conferences and has 16 patents granted or led. His current
interests include downhole gas compositional analysis.
Eric H. Berlin is a Project Manager with
Schlumberger Carbon Services in Champaign, Illinois.
He has held various positions with Schlumberger since
1981 in Illinois, California and Ohio, USA. Eric
attained a BS degree in geoengineering from the
University of Minnesota Institute of Technology,
Minneapolis, USA.
Bill Black is a Senior Hydrogeologist and Westbay*
Sales and Marketing Manager for Schlumberger Water
Services in Burnaby, British Columbia, Canada; he has
worked with the Westbay system for more than 34
years. His technical interest lies in groundwater
behavior, and his current projects include demonstrating the value of Westbay technology for environmental
monitoring of unconventional resource developments
such as oil shale, oil sands, shale gas and coal seam
gas. Bill received a BSc degree in geological engineering from the University of British Columbia in
Vancouver, Canada.
Michael Carney is the North America Subsurface
Technical Manager for Schlumberger Carbon Services
in Houston; he leads a team of petrotechnical experts
in geology, geophysics, petrophysics and reservoir and
production engineering. He joined Schlumberger in
1991 as the district geologist for most of sub-Saharan
Africa in Port Gentil, Gabon, and was then the data
center manager in Luanda, Angola. In the US, he has
served in several positions, including management and
technology development. He has recently been focusing on production and reservoir optimization and permanent downhole sensing. He serves as a coleader of
the production and completions engineering community and of the Schlumberger sensor technology special interest group. Michael earned a BSc degree in
geological engineering from the Colorado School of
Mines, Golden, USA.
Winter 2012/2013
49
50
Oileld Review
Winter 2012/2013
Evaluation While Drilling. Motivated by environmental, health and security reasons, scientists have
spent years developing alternatives to radioisotopebased logging tools. Through the use of pulsed-neutron generators that have replaced chemical sources
in other logging tools, engineers have developed a
radioisotope-free gamma-gamma density measurement. This innovation allows operators to deploy a full
suite of LWD tools that have no chemical sources.
51
NEW BOOKS
Dieter Helm
Yale University Press
302 Temple Street
New Haven, Connecticut 06511 USA
2012. 304 pages. US$ 35.00
ISBN: 978-0-300-18659-8
52
Contents:
Landscapes of Internal Fire: On the
Spot: Over a River of Lava;
Imagining the Interior; On the Spot:
At the Edge of an Overthrust Belt;
Mundus Subterraneus; On the Spot:
Among the Aeolian Islands; The
Globe, Tectonic Plates, and
Mountain Building; On the Spot:
Along the Disturbance Gradient;
Volcanoes and Their Eruptions; On
the Spot: Along the Chaitn
Volcano; Hot Springs and Geysers
Oileld Review
To Forgive Design:
Understanding Failure
Ignorance: How It
Drives Science
Henry Petroski
The Belknap Press of
Harvard University Press
79 Garden Street
Cambridge, Massachusetts 02138 USA
2012. 432 pages. US$ 27.95
Stuart Firestein
Oxford University Press
198 Madison Avenue
New York, New York 10016 USA
2012. 195 pages US$ 21.95
Andrew Balmford
University of Chicago Press
1427 East 60th Street
Chicago, Illinois 60637 USA
2012. 264 pages. US$ 26.00
ISBN: 978-0-199-82807-4
ISBN 978-0-226-03597-0
ISBN: 978-0-674-06584-0
ISBN: 978-0-12-385048-5
Winter 2012/2013
Contents:
A Short View of Ignorance
Finding Out
Limits, Uncertainty, Impossibility,
and Other Minor Problems
Unpredicting
The Quality of Ignorance
You and Ignorance
Case Histories
Coda
Notes, Suggested Reading, Index
An excellent read, Ignorance
would be a ne companion text for
potential scientists at the beginning of
their studies. . . . Firesteins short
account may even make you embrace
your ignorance, wearing it like a
badge of honor. You may gradually
become more and more ignorant as
you read, and you will enjoy the
journey. Ignorance in this telling is
truly bliss.
Cerf M: Known Unknowns, Science 336,
no. 6087 (June 15, 2012): 1382.
Contents:
The Glass Half Empty
Guarding the Unicorn: Conservation
at the Sharp End
Ending the Woodpecker Wars
Problem Plants, Politics, and
Poverty
Rewilding Goes Dutch
Seeing the Good from the Trees
The Greening of a Giant
Fishing for a Future
The Glass Half Full
Appendix: Stemming the Loss
(Or What We Can All Do to
Save Nature)
References
. . . there is a kind of genius in [the
books] opacity and simplicity that
sets it apart from bibliographic
congeners in the genre of conservation writing. Science plays a critically
important role in framing the dialogue for how and where we manage
ecosystems. Balmford makes this
clear. . . . Balmfords vague, but
sincerely impassioned, response
makes more neurons re in the region
of the heart than in the head.
Nonetheless, perhaps that is just the
muscle needed for protecting nature.
McCauley D: NatureHalf Lost or Half Saved?,
Science 337, no. 6101 (September 21, 2012): 1455.
53
DEFINING TESTING
Well and formation tests, which entail taking measurements while owing
uids from the reservoir, are conducted at all stages in the life of oil and gas
elds, from exploration through development, production and injection.
Operators perform these tests to determine whether a formation will produce, or continue to produce, hydrocarbons at a rate that gives a reasonable
return on further investments. Operators also use test data to determine the
limits of the reservoir and to plan the most efcient methods for producing
wells and elds.
During testing, operators measure formation pressure, characterize the
formation uids and reservoir and determine permeability and skindamage to the formation incurred during drilling or other well operations. Data
that indicate how the formation reacts to pressure increases and decreases
during a test can also reveal critical information about the reservoir.
Well and formation tests are also primary sources of critical data for
reservoir models and are the principal means by which engineers conrm or
adjust reservoir model parameters. Engineers use these models to understand how reservoir uids, the formation and the well interact and use that
knowledge to optimize completion and development strategies.
Operators assess the production potential of wells through several test
methods, singularly or in combination. They may choose to perform a production well test in which the well is owed through a temporary completion to a test separator (right). Or they may use a wireline formation tester
(WFT) to capture uid samples and measure pressure downhole at the zone
of interest. Engineers sometimes perform both types of tests.
During production well tests, technicians ow reservoir uids to the surface through a drillstring or a drillstem test (DST) string. Packers isolate
the zone to be tested while downhole, or surface equipment provides well
control. The well is owed at different rates through a choke valve that can
be adjusted to control the ow rate precisely.
Reservoir uids produced to the surface are sent directly to holding
tanks until test operators determine that contaminants such as drilling uids are eliminated, or at least minimized, from the ow stream. After
cleanup, ow is redirected to a test separator where bulk uids are divided
into oil, gas and water, and any debris, such as sand and other material, is
removed. The three uid phases are measured and analyzed separately.
Operators may opt to obtain additional reservoir and uid ow data by
simultaneously running production logging tools into the well on wireline.
These tools measure the downhole ow rate and uid composition and can
indicate which zones are contributing to the total ow.
During well tests, reservoir uids are produced to the separator at varying rates according to a predetermined schedule. These tests may take less
than two days to evaluate a single well or months to evaluate reservoir
extent. Test types include buildup, drawdown, falloff, injection and interference. For most tests, engineers permit a limited amount of uid to ow
from or into a formation. They then close the well and monitor pressures
while the formation equilibrates.
Buildup tests are performed by shutting in the well after some period of
ow to measure increase in bottomhole pressure (BHP). By contrast, for
Conventional Separator
Safety valve
Inlet breaker
Deflector plate
Gas line
Mist
Coalescing plates
extractor
Foam breaker
Effluent
inlet
Water-level
controller and float
Water line
Weir plate
Oil line
Oil-level
controller
and float
Vortex breaker
> Test separator. Separators are designed so that produced uids enter the
vessel, where they are retained long enough for the oil to separate and oat
to the top of the water. This process is enhanced by deector plates that
slow ow velocity and by coalescing plates that gather oil into large
droplets. Once the oil and water have separated, the oil then ows over a
weir into a separate section of the vessel while water remains in the original
compartment. Mechanical water- and oil-level controller arms, with
attached oats lifted by the rising uid, trigger valves (not shown) that
release oil and water along their respective owlines. When the uids reach
prescribed levels, the controllers cause the release of gas or air pressure
with actuation of pneumatic valves. Mist extractors remove oil droplets from
the gas phase before gas exits through a valve at the top of the vessel and
passes through an orice plate meter (not shown) for measurement. Safety
valves allow gas to escape into the atmosphere rather than overpressure
the vessel.
drawdown tests, engineers open the well after a specied shut-in period to
observe BHP decrease. During injection tests and falloff tests, uid is
injected into the formation, and BHP, which increases as a result, is monitored. The well is then shut in and the ensuing decreasing BHP is recorded.
Interference tests record the pressure changes in adjacent wells when the
test well pressure is changed. The time it takes for changes in the test well
to affect pressure at the observation well gives engineers an indication of
the size of the reservoir and ow communication within it.
Engineers analyze responses to pressure change schemes using pressure transient analysis, a technique based on the mathematical relationships between ow rate, pressure and time. The information from these
analyses helps engineers determine the optimal completion interval, production potential and skin. They can also derive average permeability,
degree of permeability heterogeneity and anisotropy, reservoir boundary
shape and distance, and initial and average reservoir pressures.
Engineers use specic variations on well buildup and drawdown tests to
evaluate gas wells. During a backpressure test, a well is owed against a
specied backpressure until its BHP and surface pressures stabilizean
indication that ow is coming from the outer reaches of the drainage area.
An isochronal test is a series of drawdowns and buildups. Pumping rates
vary for each drawdown, while subsequent buildups continue until the well
54
Oileld Review
Quartz pressure
gauge
Packer assembly
Tool piston
Probe
Packer assembly
piston
> WFT sampling. Pistons are driven from one side of the WFT to force a
packer assembly rmly against the formation to be tested. At its center, the
packer includes a probe that is then extended into the formation to
withdraw wellbore uids. Formation uids (red arrows) ow into the probe
and into owlines. The uids are pumped into the wellbore until they are
sufciently free of contamination as determined by downhole uid analysis
(green and brown cylinders). Uncontaminated uids are directed into
storage bottles (orange) where the uids are kept at in situ conditions.
Multiple samples can be taken on one trip into the well. When all tests are
completed, the samples are brought to the surface and may be sent to
laboratories for advanced testing. A quartz pressure gauge measures and
records bottomhole pressures.
Winter 2012/2013
formation is delivering minimally contaminated reservoir uids, they redirect ow to sample chambers within the tool. The chambers are retrieved to
the surface and transported to laboratories for analysis.
Scientists also use downhole uid analysis (DFA) to monitor the sampling process. Using optical spectroscopy, or the recorded light spectrum,
engineers identify in real time the composition of uids as they ow into the
tool; this method also reveals critical data about the reservoir without waiting for laboratory tests to be completed. Additionally, the DFA measurements conrm that the sample is uncontaminated and eliminate
uncertainties associated with uid transport and laboratory reconstruction
of in situ conditions necessary for uid analysis. Technicians also use DFA
data to identify gas/oil ratios, relative asphaltene content and water fraction in real time.
A variety of well and formation test schemes are performed throughout
the stages in the life of a well or eld. At the exploration stage, operators
may use well tests to simulate production after a well is completed to establish production potential and reserves estimates. In addition, capturing
large uid samples at the surface gives experts an opportunity to perform
laboratory measurements on the reservoir uids.
Well tests at the exploration stage also allow operators to determine if
low ow rates are affected by skin or are the result of natural permeability
of the reservoir. Armed with the knowledge of either situation, engineers
can then take appropriate actions, plan treatments that may be necessary
once production commences or decide to abandon the project for economic
reasons. For instance, well tests can be used to estimate reservoir size,
which allows operators to abandon a small reservoir that will not be economical despite high initial ow rates.
During the eld development stage, well tests help indicate wells that
may require stimulation treatments. Using well test data, engineers predict
induced or natural fracture length and conductivity. They can then estimate
productivity gains that may be realized from a stimulation treatment. In
addition, WFTs can be used for pressure testing to determine static reservoir pressures and to conrm uid contacts and density gradients. This
information helps analyze communication within the reservoir, tie reservoir
characteristics to a geologic model and identify depleted zones.
During the production phase, well tests are aimed at monitoring reservoirs, collecting data for history matchingcomparing actual production
with predicted production from reservoir simulatorsand assessing the
need for stimulation. These tests use a pressure gauge placed at formation
depth to collect data during pressure buildup and drawdown.
Well productivity usually diminishes over time, sometimes as a result of
formation damage from nes migrationthe movement of very small particles through the formation to the wellbore where they ll pore spaces and
reduce permeability. Engineers may perform formation tests to predict the
likely effectiveness of treatments to remove these nes. The effects of completion choices may also be assessed using formation tests to aid engineers
in planning required remedial operations.
Well and formation test data provide operators with information about
their new and producing wells that is critical to making near-term operational decisions. But the real power of well test data is their application to
construction or correction of reservoir models, which allow operators to
make better long-term decisions about their assets.
55
NEW BOOKS
EDITORIALS
Drilling Automation: Generating
Greater Reliability and Profitability
Florence F.
Vol. 24, no. 2 (Summer 2012): 1.
Frontier Hydrocarbon Exploration:
The Importance of Tectonic Models
Tapponnier P.
Vol. 24, no. 3 (Autumn 2012): 1.
The Future of CCS
Finley RJ.
Vol. 24, no. 4 (Winter 2012/2013): 1.
Wassenaar TM.
Vol. 24, no. 2 (Summer 2012): 57.
Brooks M.
Vol. 24, no. 3 (Autumn 2012): 60.
DEFININGINTRODUCING
BASIC CONCEPTS OF THE
E&P INDUSTRY
al-Khalili J.
Vol. 24, no. 1 (Spring 2012): 53.
Defining Cementing:
Well Cementing Fundamentals
Nelson EB.
Vol. 24, no. 2 (Summer 2012): 5960.
Defining Perforating:
Detonation for Delivery
Smithson T.
Vol. 24, no. 1 (Spring 2012): 5556.
To Forgive Design:
Understanding Failure
Petroski H.
Vol. 24, no. 4 (Winter 2012/2013): 53.
Defining Porosity:
How Porosity Is Measured
Smithson T.
Vol. 24, no. 3 (Autumn 2012): 6364.
Defining Testing:
Well Testing Fundamentals
von Flatern R.
Vol. 24, no. 4 (Winter 2012/2013): 5455.
56
Oilfield Review