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Parts Manual Service Manual: Awp Ss Iwp Ss
Parts Manual Service Manual: Awp Ss Iwp Ss
Service
Manual
Serial
Number
Range
Serial
Number
Range
AWP SS
IWP SS
from SN 3896-101
from SN 4096-101
Introduction
Important
Read, understand and obey the safety rules and
operating instructions in the Genie AWP Super
Series and IWP Super Series Operator's Manual
before attempting any maintenance or repair
procedure.
This manual provides detailed scheduled
maintenance information for the machine owner
and user. It also provides troubleshooting and
repair procedures for qualified service
professionals.
Basic mechanical, hydraulic and electrical
skills are required to perform most procedures.
However, several procedures require specialized
skills, tools, lifting equipment and a suitable
workshop. In these instances, we strongly
recommend that maintenance and repair be
performed at an authorized Genie dealer
service center.
Compliance
Machine Classification
Group A/Type 1 as defined by ISO 16368
Machine Design Life
Unrestricted with proper opeation, inspection and
scheduled maintenance.
Technical Publications
Genie Industries has endeavored to deliver the
highest degree of accuracy possible. However,
continuous improvement of our products is a Genie
policy. Therefore, product specifications
are subject to change without notice.
Readers are encouraged to notify Genie of errors
and send in suggestions for improvement. All
communications will be carefully considered for
future printings of this and all other manuals.
Contact Us:
Printed in U.S.A.
www.genieindustries.com
e-mail: techpub@terex.com
ii
Safety Rules
Danger
Failure to obey the instructions and safety rules
in this manual and the appropriate Operator's
Manual on your machine will result in death or
serious injury.
Many of the hazards identified in the
operators manuals are also safety hazards
when maintenance and repair procedures
are performed.
iii
Introduction
SAFETY RULES
Personal Safety
Workplace Safety
iv
Table of Contents
Introduction
Important Information ...................................................................................................... ii
Section One
Safety Rules
General Safety Rules .................................................................................................... iii
Section Two
Specifications
AWP Super Series Standard Base Models ............................................................... 2 - 1
AWP Super Series Narrow Base Models .................................................................. 2 - 3
AWP Super Series Rough Terrain Base Models ...................................................... 2 - 4
IWP-20S ................................................................................................................... 2 - 5
IWP-25S ................................................................................................................... 2 - 5
IWP-30S ................................................................................................................... 2 - 5
Performance Specifications ...................................................................................... 2 - 6
Hydraulic Hose and Fitting Torque Specification ...................................................... 2 - 7
Section Three
Theory of Operation
Theory of Operation .................................................................................................. 3 - 1
TABLE OF CONTENTS
Section Four
A-2
A-3
A-4
A-5
A-6
A-7
A-8
A-9
vi
TABLE OF CONTENTS
Section Four
B-2
B-3
B-4
B-5
B-6
B-7
B-8
B-9
B-10 Inspect and Lubricate the Outrigger Leveling Jack Footpads AWPS Models ............................................................................................... 4 - 25
B-11 Test the Level Sensing Operation - IWPS Models ........................................ 4 - 26
B-12 Check the Chain Adjustment, IWP-20S Models with Outreach Option .......... 4 - 27
C-1
C-2
C-3
C-4
C-5
C-6
vii
TABLE OF CONTENTS
Section Five
viii
Foot Pad Interlock Lights Will Not Turn On - IWPS Models ............................ 5 - 7
Level Sensor Interlock Lights Will Not Turn On - IWPS Models ...................... 5 - 8
10
11
Base Will Not Raise With Foot Pump - IWPS Models ................................... 5 - 20
12
Base Will Raise, But Will Not Hold In Up Position - IWPS Models ................ 5 - 21
13
14
15
16
17
Power Wheel Assist Will Not Operate IWPS Models with Power Wheel Assist ........................................................ 5 - 26
TABLE OF CONTENTS
Section Six
Repair Procedures
Introduction ............................................................................................................... 6 - 1
Base Assembly
1-1
Interlocks ........................................................................................................ 6 - 2
1-2
1-3
1-4
1-5
1-6
2-2
3-1
3-2
3-3
3-4
3-5
3-6
3-7
ix
TABLE OF CONTENTS
Section Six
Mast Components
Mast Illustrations ........................................................................................... 6 - 26
5-1
5-2
5-3
5-4
Platform
7-1
Platforms ....................................................................................................... 6 - 40
7-2
7-3
TABLE OF CONTENTS
Section Seven
Schematics
Introduction ............................................................................................................... 7 - 1
Electrical Components .............................................................................................. 7 - 2
Electrical Symbols Legend ....................................................................................... 7 - 3
Electrical Schematic - AWP Super Series DC Models
(from serial number 3896-101 to 3896-300) ............................................................. 7 - 5
Electrical Schematic - AWP Super Series DC Models
(from serial number 3896-301 to 3896-430) ............................................................. 7 - 6
Electrical Schematic - AWP Super Series DC Models
(from serial number 3896-301 to 3896-431 to AWP07-54898) ................................. 7 - 7
Electrical Schematic - AWP Super Series DC Models Standard Base
(after serial number AWP07-54898) ......................................................................... 7 - 8
Electrical Schematic - AWP Super Series DC Models Narrow Base
(after serial number AWP07-54898) ......................................................................... 7 - 9
Electrical Schematic - AWP Super Series DC CE Models
(from serial number 3896-432 to AWP07-54898) ................................................... 7 - 10
Electrical Schematic - AWP Super Series DC CE Models Standard Base
(after serial number AWP07-54898) ....................................................................... 7 - 11
Electrical Schematic - AWP Super Series DC CE Models Narrow Base
(after serial number AWP07-54898) ....................................................................... 7 - 12
Electrical Schematic - AWP Super Series DC TUV Models
(after serial number 3896-430) ............................................................................... 7 - 13
Electrical Schematic - AWP Super Series AC Models
(from serial number 3894-103 to 3896-303) ........................................................... 7 - 14
Electrical Schematic - AWP Super Series AC Models
(from serial number 3894-304 to 3896-450) ........................................................... 7 - 15
Electrical Schematic - AWP Super Series AC Models
(from serial number 3894-451 to AWP07-54898) ................................................... 7 - 16
Electrical Schematic - AWP Super Series AC Models Standard Base
(from serial number AWP07-54898 to AWP07-57594) ........................................... 7 - 17
Electrical Schematic - AWP Super Series AC Models Narrow Base
(from serial number AWP07-54898 to AWP07-57594) ........................................... 7 - 18
Electrical Schematic - AWP Super Series AC Models Standard Base
(after serial number AWP07-57594) ....................................................................... 7 - 19
Electrical Schematic - AWP Super Series AC Models Narrow Base
(after serial number AWP07-57594) ....................................................................... 7 - 20
xi
TABLE OF CONTENTS
Section Seven
Schematics, continued
Electrical Schematic - AWP Super Series AC CE Models
(from serial number 3896-451 to AWP07-54898) ................................................... 7 - 21
Electrical Schematic - AWP Super Series AC CE Models Standard Base
(from serial number AWP07-54899 to AWP07-57594) ........................................... 7 - 22
Electrical Schematic - AWP Super Series AC CE Models Narrow Base
(from serial number AWP07-54899 to AWP07-57594) ........................................... 7 - 23
Electrical Schematic - AWP Super Series AC CE Models Standard Base
(after serial number AWP07-57594) ....................................................................... 7 - 24
Electrical Schematic - AWP Super Series AC CE Models Narrow Base
(after serial number AWP07-57594) ....................................................................... 7 - 25
Electrical Schematic - AWP Super Series AC TUV Models
(after serial number 3896-460) ............................................................................... 7 - 26
Electrical Schematic - IWP Super Series DC Models
(from serial number 4096-101 to 4096-287) ........................................................... 7 - 27
Electrical Schematic - IWP Super Series DC Models
(from serial number 4096-288 to 4096-341) ........................................................... 7 - 28
Electrical Schematic - IWP Super Series DC Models
(from serial number 4096-342 to IWP07-7065) ....................................................... 7 - 29
Electrical Schematic - IWP Super Series DC Models
(after serial number IWP07-7065) ........................................................................... 7 - 30
Electrical Schematic - IWP Super Series DC Models with Power Assist ................ 7 - 31
Electrical Schematic - IWP Super Series DC Models with Power Assist
(Directional Valve Coils Powering Function Manifold) ............................................. 7 - 32
Electrical Schematic - IWP Super Series DC TUV Models ..................................... 7 - 33
Electrical Schematic - IWP Super Series DC TUV Models with Outreach .............. 7 - 34
Electrical Schematic - IWP Super Series DC TUV Models with Power Assist ........ 7 - 35
Electrical Schematic - IWP Super Series DC TUV
Models with Power Assist and Outreach ................................................................ 7 - 36
Electrical Schematic - IWP Super Series DC TUV Models with Power Assist
(Directional Valve Coils Powering Function Manifold) ............................................. 7 - 37
xii
Section Seven
Schematics, continued
Electrical Schematic - IWP Super Series AC Models
(from serial number 4096-105 to 4096-285) ........................................................... 7 - 38
Electrical Schematic - IWP Super Series AC Models
(from serial number 4096-286 to 4096-355) ........................................................... 7 - 39
Electrical Schematic - IWP Super Series AC Models
(from serial number 4096-356 to IWP07-7065) ....................................................... 7 - 40
Electrical Schematic - IWP Super Series AC Models
(from serial number IWP07-7066 to IWP07-57594) ................................................ 7 - 41
Electrical Schematic - IWP Super Series AC Models
(after serial number IWP07-57594) ......................................................................... 7 - 42
Electrical Schematic - IWP Super Series AC TUV
(Models with Base-mounted Junction Box) ............................................................. 7 - 43
Electrical Schematic - IWP Super Series AC TUV
(Models without Base-mounted Junction Box) ........................................................ 7 - 44
Electrical Schematic - IWP Super Series AC TUV Models with Outreach .............. 7 - 45
Hydraulic Schematic Legend .................................................................................. 7 - 46
Hydraulic Schematic - AWP Super Series Models .................................................. 7 - 47
Hydraulic/Pneumatic Schematic - AWP Super Series Models ................................ 7 - 48
Hydraulic Schematic - IWP Super Series Models without Power Assist ................. 7 - 49
Hydraulic Schematic - IWP Super Series Models with Power Assist ...................... 7 - 50
Hydraulic Schematic - IWP Super Series Models with Power Assist and Brakes ... 7 - 51
Hydraulic Schematic - IWP Super Series
(Models with Power Assist, Brakes and Cross Port Relief) ..................................... 7 - 52
xiii
Section 2 Specifications
Specifications
Model
Standard Base
Height, working maximum
AWP-15S
AWP-20S
AWP-25S
21 ft 4 in
6.5 m
15 ft 4 in
4.7 m
350 lbs
159 kg
300 lbs
136 kg
26 ft 1 in
8.0 m
20 ft 1 in
6.1 m
350 lbs
159 kg
300 lbs
136 kg
30 ft 9 in
9.4 m
24 ft 9 in
7.6 m
350 lbs
159 kg
300 lbs
136 kg
12V
110V or 220V
100 psi / 6.9 bar
-20F to 135F
-29C to 57C
12V
110V or 220V
100 psi / 6.9 bar
-20F to 135F
-29C to 57C
46 in
46 in
117 cm
117 cm
Outrigger footprint
603/4 x 523/4 in
603/4 x 523/4 in
(l x w) Domestic
154 x 134 cm
154 x 134 cm
3
3
Outrigger footprint
60 /4 x 52 /4 in
691/4 x 611/4 in
(l x w) CSA
154 x 134 cm
175.6 x 155.3 cm
Outrigger footprint
603/4 x 523/4 in
603/4 x 523/4 in
(l x w) CE Indoor
154 x 134 cm
154 x 134 cm
Outrigger footprint
691/4 x 611/4 in
831/4 x 751/4 in
(l x w) CE Outdoor
175.6 x 155.3 cm
211.5 x 191.2 cm
Corner access/wall access*
153/4 / 8 in
141/2 / 51/2 in
Domestic
39.7 / 20.3 cm
36.9 / 7.4 cm
Corner access/wall access*
153/4 / 8 in
201/4 / 93/4 in
CSA
39.7 / 20.3 cm
51.2 / 24.5 cm
Corner access/wall access*
153/4 / 8 in
141/2 / 51/2 in
CE Indoor
39.7 / 20.3 cm
36.9 / 7.4 cm
1
1
Corner access/wall access* 21 /2 / 12 /4 in
30 / 163/4 in
CE Outdoor
54.6 / 30.8 cm
76 / 42.4 cm
* Corner of platform top rail to corner of wall with ability to rotate leveling jack.
46 in
117 cm
603/4 x 523/4 in
154 x 134 cm
831/2 x 751/2 in
212 x 191 cm
691/4 x 611/4 in
175.6 x 155.3 cm
89 x 81 in
225.9 x 205.6 cm
14 / 3 in
35.1 / 7.4 cm
283/4 / 141/4 in
72.6 / 36.2 cm
191/4 / 71/4 in
48.6 / 18.2 cm
321/2 / 17 in
82.5 / 43.4 cm
Lift capacity
all models except Canada
Lift capacity
models sold in Canada only
Power source
DC model
12V
AC model
110V or 220V
Air motor
100 psi / 6.9 bar
Ambient Operating
-20F to 135F
Temperature
-29C to 57C
Machine weight
(DC / AC and Air models)
Height, stowed
Width
Length
27 x 26 x 443/4 in
69 x 66 x 114 cm
26 x 20 x 443/4 in
66 x 51 x 114 cm
22 x 18 x 443/4 in
56 x 46 x 114 cm
29 x 261/2 x 431/2 in
74 x 67 x 110 cm
2-1
Section 2 Specifications
SPECIFICATIONS
Model
Standard Base
Height, working maximum
AWP-30S
AWP-36S
AWP-40S
35 ft 6 in
10.8 m
29 ft 6 in
9.0 m
350 lbs
159 kg
300 lbs
136 kg
42 ft 5 in
12.9 m
36 ft 6 in
11.1 m
350 lbs
159 kg
300 lbs
136 kg
46 ft 3 in
14.1 m
40 ft 3 in
12.3 m
300 lbs
136 kg
300 lbs
136 kg
12V
110V or 220V
100 psi / 6.9 bar
-20F to 135F
-29C to 57C
12V
110V or 220V
100 psi / 6.9 bar
-20F to 135F
-29C to 57C
46 in
55 in
117 cm
140 cm
Outrigger footprint
691/4 x 611/4 in
831/4 x 751/4 in
(l x w) Domestic
175.6 x 155.3 cm
211.6 x 191.2 cm
Outrigger footprint
971/2 x 891/2 in
1171/4 x 1091/4 in
(l x w) CSA
247.5 x 227.2 cm
297.8 x 278 cm
Outrigger footprint
751/2 x 671/2 in
831/4 x 751/4 in
(l x w) CE Indoor
192 x 171.4 cm
211.6 x 191.2 cm
Outrigger footprint
1171/4 x 1091/2 in
1171/4 x 1091/2 in
(l x w) CE Outdoor
297.8 x 278 cm
297.8 x 278 cm
Corner access/wall access*
181/2 / 43/4 in
281/2 / 141/4 in
Domestic
46.6 / 11.9 cm
72.7 / 36.2 cm
Corner access/wall access*
37 / 183/4 in
52 / 311/4 in
CSA
94.1 / 47.8 cm
132.5 / 79.3 cm
Corner access/wall access*
221/4 / 8 in
281/2 / 141/4 in
CE Indoor
56.5 / 20.3 cm
72.7 / 36.2 cm
3
3
Corner access/wall access* 50 /4 / 28 /4 in
52 / 311/4 in
CE Outdoor
128.8 / 73 cm
132.5 / 79.3 cm
* Corner of platform top rail to corner of wall with ability to rotate leveling jack.
55 in
140 cm
89 x 81 in
225.9 x 205.6 cm
1171/4 x 1091/4 in
297.8 x 278 cm
89 x 81 in
225.9 x 205.6 cm
1171/4 x 1091/2 in
297.8 x 278 cm
311/4 / 141/2 in
79.4 / 37.1 cm
503/4 / 283/4 in
128.8 / 73 cm
311/4 / 141/2 in
79.4 / 37.1 cm
503/4 / 283/4 in
128.8 / 73 cm
Lift capacity
all models except Canada
Lift capacity
models sold in Canada only
Power source
DC model
12V
AC model
110V or 220V
Air motor
100 psi / 6.9 bar
Ambient Operating
-20F to 135F
Temperature
-29C to 57C
Machine weight
(DC / AC and Air models)
Height, stowed
Width
Length
26 x 22 x 431/2 in
66 x 56 x 110 cm
30 x 28 x 443/4 in
76 x 71 x 114 cm
2-2
30 x 28 x 443/4 in
76 x 71 x 114 cm
Section 2 Specifications
SPECIFICATIONS
Model
AWP-15S
AWP-20S
AWP-25S
AWP-30S
Height, stowed
78 in
198 cm
78 in
198 cm
78 in
198 cm
78 in
198 cm
Width
22 in
55.8 cm
22 in
55.8 cm
22 in
55.8 cm
22 in
55.8 cm
Length
491/2 in
125.7 cm
491/2 in
125.7 cm
491/2 in
125.7 cm
491/2 in
125.7 cm
Outrigger footprint
(l x w) Domestic
64 x 481/4 in
162.5 x 122.5 cm
64 x 481/4 in
162.5 x 122.5 cm
64 x 481/4 in
162.5 x 122.5 cm
711/2 x 58 in
181.6 x 147.3 cm
Outrigger footprint
(l x w) CSA
711/2 x 58 in
181.6 x 147.3 cm
741/2 x 651/2 in
189.2 x 166.3 cm
831/4 x 74 in
211.4 x 187.9 cm
951/4 x 893/4 in
241.9 x 227.9 cm
Outrigger footprint
(l x w) CE Indoor
64 x 481/4 in
162.5 x 122.5 cm
711/4 x 58 in
181.6 x 147.3 cm
711/4 x 58 in
181.6 x 147.3 cm
741/2 x 651/2 in
189.2 x 166.3 cm
Outrigger footprint
(l x w) CE Outdoor
831/4 x 74 in
211.4 x 187.9 cm
831/4 x 74 in
211.4 x 187.9 cm
951/4 x 893/4 in
241.9 x 227.9 cm
112 x 112 in
284.4 x 284.4 cm
141/4 / 81/2 in
36.2 / 21.6 cm
13 / 6 in
33 / 15.2 cm
181/2 / 71/4 in
47 / 18.4 cm
241/2 / 14 in
62.2 / 35.5 cm
283/4 / 15 in
73 / 38.1 cm
371/2 / 181/2 in
95.2 / 47 cm
21 / 121/4 in
53.3 / 31.1 cm
191/2 / 93/4 in
49.5 / 24.7cm
22 / 9 in
55.8 / 22.8 cm
311/2 / 20 in
80 / 50.8 cm
30 / 171/2 in
76.2 / 44.4 cm
383/4 / 21 in
98.4 / 53.3 cm
51 / 261/2 in
129.5 / 67.3 cm
Narrow Base
Machine weight
(DC / AC and Air models)
* Corner of platform top rail to corner of wall with ability to rotate leveling jack.
Platform dimensions
Gated ultra-narrow platform
(l x w x h)
22 x 18 x 443/4 in
56 x 46 x 117 cm
26 x 20 x 443/4 in
66 x 51 x 114 cm
26 x 22 x 431/2 in
66 x 56 x 110 cm
2-3
Section 2 Specifications
SPECIFICATIONS
Model
AWP-15S
AWP-20S
AWP-25S
AWP-30S
Machine weight
715 / 625 lbs
(DC / AC and Air models) 324.5 / 283.7 kg
Height, stowed
79 in
201 cm
79 in
201 cm
79 in
201 cm
79 in
201 cm
Width
291/2 in
75 cm
291/2 in
75 cm
291/2 in
75 cm
291/2 in
75 cm
Length
58 in
147 cm
58 in
147 cm
58 in
147 cm
58 in
147 cm
Outrigger footprint
(l x w) Domestic
64 x 481/4 in
162.5 x 122.5 cm
64 x 481/4 in
162.5 x 122.5 cm
64 x 481/4 in
162.5 x 122.5 cm
711/2 x 58 in
181.6 x 147.3 cm
Outrigger footprint
(l x w) CSA
711/2 x 58 in
181.6 x 147.3 cm
741/2 x 651/2 in
189.2 x 166.3 cm
831/4 x 74 in
211.4 x 187.9 cm
951/4 x 893/4 in
241.9 x 227.9 cm
Outrigger footprint
(l x w) CE Indoor
64 x 481/4 in
162.5 x 122.5 cm
711/4 x 58 in
181.6 x 147.3 cm
711/4 x 58 in
181.6 x 147.3 cm
741/2 x 651/2 in
189.2 x 166.3 cm
Outrigger footprint
(l x w) CE Outdoor
831/4 x 74 in
211.4 x 187.9 cm
831/4 x 74 in
211.4 x 187.9 cm
951/4 x 893/4 in
241.9 x 227.9 cm
112 x 112 in
284.4 x 284.4 cm
141/4 / 81/2 in
36.2 / 21.6 cm
13 / 6 in
33 / 15.2 cm
181/2 / 71/4 in
47 / 18.4 cm
241/2 / 14 in
62.2 / 35.5 cm
283/4 / 15 in
73 / 38.1 cm
371/2 / 181/2 in
95.2 / 47 cm
21 / 121/4 in
53.3 / 31.1 cm
191/2 / 93/4 in
49.5 / 24.7cm
22 / 9 in
55.8 / 22.8 cm
311/2 / 20 in
80 / 50.8 cm
30 / 171/2 in
76.2 / 44.4 cm
383/4 / 21 in
98.4 / 53.3 cm
51 / 261/2 in
129.5 / 67.3 cm
* Corner of platform top rail to corner of wall with ability to rotate leveling jack.
Platform dimensions
Standard platform
(l x w x h) gated or sliding mid-rail
27 x 26 x 443/4 in
69 x 66 x 114 cm
26 x 22 x 431/2 in
66 x 56 x 110 cm
22 x 18 x 443/4 in
56 x 46 x 117 cm
30 x 28 x 443/4 in
76 x 71 x 110 cm
26 x 20 x 443/4 in
66 x 51 x 114 cm
30 x 28 x 443/4 in
76 x 71 x 110 cm
29 x 261/2 x 431/2 in
74 x 67 x 110 cm
2-4
Section 2 Specifications
SPECIFICATIONS
Model
IWP-20S
IWP-25S
IWP-30S
26 ft 5 in
8.1 m
30 ft 5 in
9.3 m
35 ft 6 in
10.8 m
20 ft 5 in
6.2 m
24 ft 5 in
7.4 m
29 ft 6 in
9.0 m
Lift capacity
350 lbs
159 kg
350 lbs
159 kg
350 lbs
159 kg
Lift capacity
with outreach option
300 lbs
136 kg
12V
110V or 220V
12V
110V or 220V
12V
110V or 220V
76 in / 78 in
198 / 203 cm
76 in / 78 in
198 / 203 cm
76 in / 78 in
198 / 203 cm
32 in
81 cm
32 in
81 cm
60 in
152 cm
60 in
152 cm
40 in
102 cm
60 in
69 cm
Platform length
27 in
69 cm
27 in
69 cm
27 in
69 cm
Platform width
26 in
66 cm
26 in
66 cm
26 in
66 cm
Platform height
443/4 in
114 cm
443/4 in
114 cm
443/4 in
114 cm
Corner access
6 in
15 cm
6 in
15 cm
7 in
18 cm
Power source
DC model
AC model
Machine weight
(AC / DC models)
Height, stowed
base fully lowered/base raised
2-5
Section 2 Specifications
SPECIFICATIONS
DC
40 seconds
28 seconds
30 seconds
28 seconds
AC
DC
40 seconds
28 seconds
30 seconds
28 seconds
AC
DC
40 seconds
28 seconds
30 seconds
28 seconds
AC
DC
40 seconds
28 seconds
30 seconds
28 seconds
AC
DC
40 seconds
42 seconds
52 seconds
42 seconds
AC
DC
65 seconds
38 seconds
48 seconds
38 seconds
110 bar
Platform up
Platform down
AWP-20S
Platform up
Platform down
AWP-25S
Platform up
Platform down
AWP-30S
Platform up
Platform down
AWP-36S
Platform up
Platform down
AWP-40S
Platform up
Platform down
2-6
AC
DC
40 seconds
28 seconds
30 seconds
28 seconds
110 bar
Platform up
Platform down
Section 2 Specifications
SPECIFICATIONS
Torque
Torque
-4
11 ft-lbs / 14.9 Nm
-4
16 ft-lbs / 21.7 Nm
-6
23 ft-lbs / 31.2 Nm
-6
35 ft-lbs / 47.5 Nm
-8
40 ft-lbs / 54.2 Nm
-8
60 ft-lbs / 81.3 Nm
-10
69 ft-lbs / 93.6 Nm
-10
-12
93 ft-lbs / 126.1 Nm
-12
-16
-16
-20
-20
-24
-24
Seal-Lok Fittings
JIC 37 Fittings
(hose end)
Torque
-4
18 ft-lbs / 24.4 Nm
-6
Thread Size
Flats
-4
7/16-20
27 ft-lbs / 36.6 Nm
-6
9/16-18
1 1/4
-8
40 ft-lbs / 54.2 Nm
-8
3/4-16
-10
63 ft-lbs / 85.4 Nm
-10
7/8-14
-12
90 ft-lbs / 122 Nm
-12
1 1/16-12
-16
-16
1 5/16-12
-20
-20
1 5/8-12
-24
-24
1 7/8-12
2-7
Section 2 Specifications
SPECIFICATIONS
Torque Procedure
JIC 37 fittings
1 Align the tube flare (hex nut) against the nose of
the fitting body (body hex fitting) and tighten the
hex nut to the body hex fitting to hand-tight,
approximately 30 in-lbs / 3.4 Nm.
b
c
b
a
c
b
a
b
c
d
hydraulic hose
hex nut
reference mark
body hex fitting
a
b
c
2-8
Section 2 Specifications
SPECIFICATIONS
Seal-Lok fittings
1 Replace the O-ring. The O-ring must be
replaced anytime the seal has been broken.
The O-ring cannot be re-used if the fitting or
hose end has been tightened beyond finger
tight.
The O-rings used in the Parker
Seal Lok fittings and hose ends
are custom-size O-rings. They are
not standard SAE size O-rings.
They are available in the O-ring
field service kit (Genie part
number 49612).
2 Lubricate the O-ring before installation.
3 Be sure that the face seal O-ring is seated and
retained properly.
4 Position the tube and nut squarely on the face
seal end of the fitting and tighten the nut finger
tight.
5 Tighten the nut or fitting to the appropriate
torque per given size as shown in the table.
6 Operate all machine functions and inspect the
hoses and fittings and related components to
confirm that there are no leaks.
2-9
Section 2 Specifications
SPECIFICATIONS
2 - 10
Theory of Operation
Power Source
Limit Switches
Hydraulic System
All machine functions are performed by the
hydraulic system, which contains either a hydraulic
pump and an electric power unit or a hydraulic
pump and an air motor power unit.
Platform elevate and the Power Wheel Assist
(Option) functions are powered by a single-section
gear pump, rated at 0.5 to 0.6 gpm at 2000 psi /
1.89 to 2.27 L/min at 138 bar for AC and Air
models, 0.7 to 1 gpm at 2000 psi / 2.6 to 3.76 L/
min at 138 bar for DC models. The pump supplies
hydraulic fluid under pressure to the hydraulic
manifold, where the directional and flow control
valves are located, and to the drive manifold (if
equipped). To protect from over-pressurization of
the system, the hydraulic pump is provided with a
pressure relief valve, set at 2700 psi / 186 bar.
The power wheel assist function is managed by a
bi-directional hydraulic motor connected to a single
drive/steer wheel. By first raising the chassis using
the foot pump, the drive/steer wheel will lower,
then by activating the directional rocker switch on
the steer handle, you can move the machine in the
direction desired while steering with the steer
handle.
Electrical System
All functions are accomplished by first pressing a
control activate button and then pushing a button
on the control panel, which sends voltage or air to
the appropriate directional control valve. These
directional valves determine which direction the
hydraulic fluid will travel.
Machine Controls
The Genie AWP Super Series and Genie IWP
Super Series machines are equipped with
operational controls which are found in two
locations: the ground controls, located in two
positions, on the side of the mast (standard base
models), and in the front of the mast opposite the
platform (narrow and rough terrain models), and
the platform controls, located in the platform.
Ground controls: Only auxiliary platform lowering
is available by pressing the auxiliary platform
lowering button. For models with Power Wheel
Assist Option, pull and hold the function enable
lever to either side of the switch, and press the
thumb rocker switch and drive the machine in the
desired direction of travel. When releasing the
thumb rocker switch, the machine will continue to
roll. To set the brake, you must release the
function enable lever. To move a machine without
power wheel assist, pull and hold the function
enable lever to release the brake. Release the
function enable lever to stop the machine and set
the brake. The brake will hold the machine on
inclines of less than 3.
Platform controls are activated by pressing the
control activate button, then rotating the mast
up/down function switch in the direction indicated
on the control panel decal.
Washing electronic components is
not suggested. Instead, use
compressed air to remove debris.
3-1
3-2
Symbols Legend
Safety alert symbolused to alert
personnel to potential personal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death
Indicates an imminently hazardous
situation which, if not avoided, will
result in death or serious injury.
Indicates a potentially hazardous
situation which, if not avoided,
could result in death or serious
injury.
Indicates a potentially hazardous
situation which, if not avoided,
may cause minor or moderate
injury.
Indicates a potentially hazardous
situation which, if not avoided,
may result in property damage.
Indicates that a specific result is expected after
performing a series of steps.
Indicates that an incorrect result has occurred
after performing a series of steps.
4-1
Table or Checklist
A
A+B
A+B+C
4-2
Pre-Deliver
Pre-Deliveryy Preparation
First Edition Second Printing
Fundamentals
Instructions
Pre-Delivery Preparation
Pre-operation inspection
completed
Maintenance items completed
Function tests completed
Model
Serial number
Date
Machine owner
Inspected by (print)
Inspector signature
Inspector title
Inspector company
Genie Industries USA
18340 NE 76th Street
PO Box 97030
Redmond, WA 98073-9730
(425) 881-1800
Genie UK
The Maltings, Wharf Road
Grantham, Lincolnshire
NG31- 6BH England
(44) 1476-584333
Part
No.
38139
Genie
AWP Super
Series
Copyright
2002
by Genie Industries. Genie
is a registered
trademark
of Genie and Genie IWP Super Series
Industries.
Rev A
4-3
4-4
Checklist A
Serial number
A-1
B-1
Battery
A-2
Pre-operation inspection
B-2
Electrical wiring
A-3
Function tests
B-3
Welds
A-4
Damage, loose or
missing parts
B-4
A-5
Hydraulic leaks
B-5
A-6
Lifting chain
adjustments
B-6
B-7
Lifting capacity
B-8
Sequencing cables
B-9
Proper outrigger
length AWPS models
Date
Y N R
Checklist B
Y N R
Machine owner
Inspected by (print)
Inspector signature
Inspector title
A-7
Inspector company
A-8
Instructions
Make copies of this report to use for
each inspection.
Auxiliary lowering
operation
A-9
Manual lowering
operation
A-10 Columns
A-11 Sequencing cables
Daily or 8 hour
Inspection:
Checklist C
C-1
C-2
Mast assembly
C-3
Lifting chains
C-4
Hydraulic oil
C-5
Auxiliary platform
lowering batteries
C-6
Lifting chains
Y N R
R = repaired
Comments
4-5
Checklist A Procedures
A-1
Inspect the Manuals and Decals
Maintaining the operators and safety manuals in
good condition is essential to safe machine
operation. Manuals are included with each
machine and should be stored in the container
provided in the platform. An illegible or missing
manual will not provide safety and operational
information necessary for a safe operating
condition.
In addition, maintaining all of the safety and
instructional decals in good condition is mandatory
for safe machine operation. Decals alert operators
and personnel to the many possible hazards
associated with using this machine. They also
provide users with operation and maintenance
information. An illegible decal will fail to alert
personnel of a procedure or hazard and could
result in unsafe operating conditions.
1
Check to make sure that the operator's and safety
manuals are present and complete in the
storage container on the platform.
2 Examine the pages of each manual to be sure
that they are legible and in good condition.
Result: The operator's manual is appropriate for
the machine and all manuals are legible and in
good condition.
Result: The operator's manual is not
appropriate for the machine or all manuals are
not in good condition or is illegible. Remove the
machine from service until the manual is
replaced.
4-6
CHECKLIST A
PROCEDURES
A-2
Perform Pre-operation Inspection
A-3
Perform Function Tests
4-7
CHECKLIST A
PROCEDURES
A-4
Inspect for Damage and Loose or
Missing Parts
Corrosion or oxidation
Cracks in welds or structural components
Steer handle
Hydraulic motor and hoses
Locking bracket
Handle and handle lock
4-8
CHECKLIST A
PROCEDURES
A-5
Check for Hydraulic Leaks
A-6
Check the Hydraulic Oil Level
Hydraulic cylinder(s)
3 quarts
2.8 liters
4-9
CHECKLIST A
PROCEDURES
A-7
Test the Base Operation IWPS Models
A-8
Check the Auxiliary Platform
Lowering Operation
4 - 10
CHECKLIST A
A-9
Check the Manual Platform
Lowering Operation
Genie specifications require that this procedure be
performed every 8 hours or daily, whichever
comes first.
Detection of a manual lowering malfunction is
essential for safe machine operation. An unsafe
working condition exists if the manual lowering
function does not operate in the event of a main
and auxiliary power failure.
1 Raise the platform slightly.
2 Activate the manual lowering valve located at
the bottom of the hydraulic cylinder.
Result: The platform should lower.
PROCEDURES
A-10
Inspect the Columns for Damage
Genie specifications require that this procedure be
performed every 8 hours or daily, whichever
comes first.
Detection of damage to columns is essential for
safe machine operation. An unsafe working
condition exists if the columns are damaged and
do not operate smoothly, free of hesitation and
binding. A daily check of the columns allows the
inspector to identify changes in the operating
condition of the column assembly that might
indicate damage.
1 Visually inspect each column for the following:
Dents, gouges or abrasions
Bends or warping
Excessive wear
2 Raise and lower the platform through a
complete cycle.
Result: The platform should raise and lower
smoothly, free of hesitation and binding.
4 - 11
CHECKLIST A
PROCEDURES
A-11
Check the Sequencing Cables
Genie specifications require that this procedure be
performed every 8 hours or daily, whichever
comes first.
Detection of damage to sequencing cables or
components is essential for safe machine
operation. An unsafe working condition exists if the
sequencing components are damaged and do not
operate smoothly. A daily check of the sequencing
system allows the inspector to identify changes in
the operating condition that might indicate damage.
1 Visually inspect the cables and components for
the following:
Frayed or broken wire strands
Kinks in the cable
Corrosion
Paint or foreign materials
Broken or damaged pulleys
Unusual or excessive pulley wear
Split or cracked threaded swage ends
2 Confirm the following:
Cables are on the pulleys
Upper and lower cable ends are properly
secured
Upper and lower mounting brackets are
properly secured
A-12
Check the Interlock System for
Proper Operation
Genie specifications require that this procedure be
performed every 8 hours or daily, whichever
comes first.
Testing the interlock system for malfunctions is
essential for safe machine operation. An unsafe
working condition exists if any interlock display
light fails to operate properly.
AWPS models
1 Turn the key switch to ground control and pull
out the red Emergency Stop button to the ON
position. Twist to release the red Emergency
Stop button at the platform controls.
Result: AC & DC models: The power light
should be on.
Air models: The air pressure gauge should read
80 - 110 psi / 5.5 - 7.8 bar
2 Slide each outrigger
into a base socket until
the outrigger lock pin
snaps into place. Adjust
outriggers to level using
the outrigger screw jack
until the base casters
are slightly off the
ground.
3 Check the interlock display
lights at the ground
controls.
Result: Confirm that the
corresponding light is on.
4 Repeat steps 2 and 3 for
each of the remaining outriggers.
IWPS models
4 - 12
CHECKLIST A
PROCEDURES
A-13
Test the Power and
Function Controls
Genie specifications require that this procedure be
performed every 8 hours or daily, whichever
comes first.
Testing the machine functions and the Emergency
Stop buttons for malfunctions is essential for safe
machine operation. An unsafe working condition
exists if any function fails to operate properly or
either red Emergency Stop button fails to stop all
the machine functions. Each function should
operate smoothly and be free of hesitation, jerking
and unusual noise.
1 Turn the key switch to ground control and pull
out the red Emergency Stop button to the ON
position. Twist to release the red Emergency
Stop button at the platform controls.
Result: The power light should be on.
2 Push in the control activate button and rotate
the up/down switch in the UP position, then the
DOWN position.
Result: Platform up/down functions should
operate.
3 Push in the red Emergency Stop button at the
platform controls to the OFF position.
4 Push in the control activate button and rotate
the up/down switch in the UP position, then the
DOWN position.
Result: The up/down functions should not
operate.
5 Push in the red Emergency Stop button at both
platform and ground controls.
6 Push in the control activate button and rotate
the up/down switch in the UP position, then the
DOWN position.
Result: The up/down functions should not
operate.
4 - 13
CHECKLIST A
PROCEDURES
A-14
Inspect the Lifting Chains and
Idler Wheels
b
d
c
a
b
c
d
4 - 14
CHECKLIST A
A-15
Inspect the Breather Cap
Genie specifications require that this procedure be
performed every 8 hours or daily, whichever
comes first.
The hydraulic tank is vented to the atmosphere.
The breather cap has an internal air filter that can
clog and may cause the power unit to operate
improperly. If the breather cap is not properly
installed and checked daily, impurities can enter
the hydraulic system and may cause component
damage.
1 Be sure the breather cap is installed on the
hydraulic power unit tank and is not damaged.
Do not remove it.
PROCEDURES
A-17
Check the Air Supply Lubricator
Oil Level - Air Models
A-16
Check the Tire Pressure AWPS Models with Rough Terrain
Base Option
It is essential to maintain proper pressure in all airfilled tires. Improperly inflated tires can affect
machine handling.
Oil Specification
Oil Type
4 - 15
CHECKLIST A
PROCEDURES
A-18
Check the Air Supply Lubricator
Drip Rate - Air Models
A-19
Check the Air Filter/Regulator
Canister - Air Models
a
b
c
a
b
c
a
b
4 - 16
air filter/regulator
air filter/regulator canister
air filter/regulator canister drain plug
July 2010
Checklist B Procedures
REV B
B-1
Inspect the Battery
4 - 17
CHECKLIST B
July 2010
PROCEDURES
B-2
Inspect the Electrical Wiring
REV B
B-3
Inspect All Welds
Genie specifications require that this procedure be
performed every 250 hours or quarterly, whichever
comes first.
IWPS models:
Foot pads
4 - 18
July 2010
REV B
CHECKLIST B
B-4
Test the Tilt-back Operation
(if equipped)
Genie specifications require that this procedure be
performed every 250 hours or quarterly, whichever
comes first.
A tilt-back frame is standard equipment on
AWP-36S and 40S and optional on AWP-15S,
20S, 25S and 30S. The tilt-back frame allows the
machine to be rolled through a standard doorway.
Failure to detect improper tilt-back operation could
result in unsafe operating conditions and may
cause injury and component damage.
1 Fully lower the platform.
2 Remove the outriggers from the base and place
in the storage sockets.
PROCEDURES
4 - 19
CHECKLIST B
July 2010
PROCEDURES
B-5
Check the Lifting Chain
Adjustments
REV B
4 - 20
July 2010
REV B
CHECKLIST B
Specifications
Model
Height
Measurement (step 2)
IWP-20S
76 in
193 cm
3 in
7.6 cm
IWP-25S
76 in
193 cm
3 in
7.6 cm
IWP-30S
76 in
193 cm
3 in
7.6 cm
AWP-15S
78 in
198 cm
3 in
7.6 cm
AWP-20S
78 in
198 cm
3 in
7.6 cm
AWP-25S
78 in
198 cm
3 in
7.6 cm
AWP-30S
78 in
198 cm
3 in
7.6 cm
AWP-36S
1091/2 in
278 cm
3 in
7.6 cm
AWP-40S
1091/2 in
278 cm
3 in
7.6 cm
PROCEDURES
B-6
Clean and Lubricate the Columns
4 - 21
CHECKLIST B
July 2010
PROCEDURES
REV B
B-7
Test the Lifting Capacity
B-8
Adjust the Sequencing Cables
a
b
a
b
c
4 - 22
July 2010
REV B
CHECKLIST B
PROCEDURES
Specification
Deflection, Maximum
a
b
c
d
nylock nut
spring
upper sequencing bracket
sequencing cable
4 - 23
CHECKLIST B
July 2010
PROCEDURES
B-9
Inspect for Proper Outrigger
Length - AWPS Models
REV B
ANSI Models
AWP-15S
20 inches
50.8 cm
(including narrow and rough terrain base options)
AWP-20S
20 inches
50.8 cm
(including narrow and rough terrain base options)
AWP-25S
20 inches
50.8 cm
(including narrow and rough terrain base options)
AWP-30S
26 inches
66 cm
(including narrow and rough terrain base options)
AWP-36S
36 inches
91.4 cm
AWP-40S
40 inches
101.6 cm
CSA Models
AWP-15S
20 inches
50.8 cm
(including narrow and rough terrain base options)
AWP-20S
26 inches
66 cm
(including narrow and rough terrain base options)
AWP-25S
36 inches
91.4 cm
(including narrow and rough terrain base options)
Length
4 - 24
AWP-30S
46 inches
117 cm
(including narrow and rough terrain base options)
AWP-36S
60 inches
152 cm
AWP-40S
60 inches
152 cm
July 2010
REV B
CHECKLIST B
CE Indoor Models
AWP-15S
20 inches
50.8 cm
(including narrow and rough terrain base options)
AWP-20S
20 inches
50.8 cm
AWP-20S
26 inches
(narrow and rough terrain base options)
66 cm
AWP-25S
26 inches
66 cm
(including narrow and rough terrain base options)
AWP-30S
30.5 inches
77 cm
AWP-30S
36 inches
(narrow and rough terrain base options)
91.4 cm
AWP-36S
36 inches
91.4 cm
AWP-40S
40 inches
102 cm
CE Outdoor Models
PROCEDURES
B-10
Inspect and Lubricate the
Outrigger Leveling Jack
Footpads - AWPS Models
AWP-15S
46 inches
117 cm
(including narrow and rough terrain base options)
AWP-20S
46 inches
117 cm
AWP-20S
60 inches
(narrow and rough terrain base options)
152 cm
AWP-25S
60 inches
152 cm
(including narrow and rough terrain base options)
AWP-30S
60 inches
152 cm
AWP-30S
75 inches
(narrow and rough terrain base options)
191 cm
AWP-36S
75 inches
191 cm
AWP-40S
85 inches
216 cm
a
c
b
b
c
Grease Type
outrigger footpad
outrigger footpad swivel point
Lithium-based
4 - 25
CHECKLIST B
July 2010
PROCEDURES
B-11
Test the Level Sensing
Operation - IWPS Models
REV B
4 - 26
July 2010
REV B
CHECKLIST B
PROCEDURES
B-12
Check the Chain Adjustment,
IWP-20S Models with Outreach
Option
4 - 27
July 2010
Checklist C Procedures
REV B
C-1
Inspect and Lubricate the Casters
and Wheels
C-2
Inspect the Mast Assembly
for Wear
Lithium-based
4 - 28
July 2010
REV B
CHECKLIST
C PROCEDURES
b
c
idler wheel
spacer
lifting chain
a
b
c
platform
jack stand
base
4 - 29
CHECKLIST
July 2010
PROCEDURES
C-3
Inspect and Lubricate the Lifting
Chains
REV B
C-4
Replace the Hydraulic Oil
4 - 30
July 2010
REV B
CHECKLIST
C PROCEDURES
Hydraulic System
Hydraulic fluid
3 quarts
2.8 liters
3.7 quarts
3.7 quarts
3.7 quarts
3.5 liters
3.5 liters
3.5 liters
3.7 quarts
3.7 quarts
3.7 quarts
3.7 quarts
4.0 quarts
3.9 quarts
3.5 liters
3.5 liters
3.5 liters
3.5 liters
3.8 liters
3.7 liters
4 - 31
CHECKLIST
July 2010
PROCEDURES
REV B
C-5
Replacing the Auxiliary Platform
Lowering Batteries
C-6
Remove and Inspect the Lifting
Chains
4 - 32
5-1
Malfunction
discovered
Identify
symptoms
Troubleshoot
problem
still exists
Return to
service
problem
solved
Inspect
and test
Perform
repair
5-2
Chart 1
Power Light Will
Not Turn On AC Models
Be sure the key switch
is in the appropriate
position.
Be sure both red
Emergency Stop
buttons are pulled out to
the ON position.
Be sure the ground
control box printed
circuit board fuse is not
blown.
Be sure the AC power
supply cord is plugged
into a live outlet.
Be sure the ground
control box circuit
breaker has not been
tripped.
0V AC
110V AC
Check the voltage on
the BK 110V AC wire at
the input side of the key
switch KS1.
0V AC
Replace KS1.
110V AC
Check the voltage on
the BK 110V AC wire at
the input side of the
Emergency Stop button
P1.
0V AC
110V AC
Check the voltage on
the YL wire at the output
side of P1.
0V AC
Replace P1.
110V AC
Check voltage on the
BK wire at the
transformer U9.
0V AC
110V AC
5-3
CHART 1
Check voltage at
terminals 1 and 3 on
terminal strip W4. Place
positive lead of volt
meter on terminal 1 then
3 and the negative lead
on terminal 10.
0V AC
Repair U9 wires OR
replace U9.
12V or more
Replace the ground
control PC Board U10.
5-4
Chart 2
Power Light Will
Not Turn On DC Models
Be sure the key switch
is in the appropriate
position.
Be sure both red
Emergency Stop
buttons are pulled out to
the ON position.
Be sure the ground
control box PC board
fuse is not blown.
Be sure the battery
cables are connected.
12V DC
less than
12V DC Check battery condition
and replace bad battery
OR check for short
circuits OR check
battery cables OR
consult Genie Industries
Service Department.
0V DC
12V DC
Check voltage at the
output side of KS1.
0V DC
Replace KS1.
12V DC
Check voltage on the
BK wire at the input side
of the Emergency Stop
button P1.
0V DC
12V DC
Check voltage at the
output side of the
Emergency Stop button
P1.
0V DC
Replace KS1.
12V DC
Check voltage at
terminal 3 on terminal
strip W3.
0V DC
12V DC
Replace the ground
control PC Board U10.
5-5
Chart 3
Interlock
Lights Will
Not Turn On AWPS AC
and DC
Models
Be sure the key
switch is in the
appropriate
position.
Be sure both red
Emergency Stop
buttons are pulled
out to the ON
position.
Be sure the
outriggers are the
correct length.
Be sure the leveling
jacks are in firm
contact with the
ground.
Be sure the ground
control box PC
board fuse is not
blown.
5-6
0V DC
bad
12V DC
Disconnect the power
supply. Unplug the base
cable quick disconnect
QD4 from the ground
control box EN2. Inspect
the male and female
connectors for damage.
good
no
Connect QD4 and
perform a continuity test continuity
from terminal 8 of the
terminal strip W4 to
terminals 4, 5, 6 and 7
on terminal strip W4.
continuity
bad
Repair or replace
contacts.
good
Repair open in wires.
Chart 4
Foot Pad
Interlock
Lights Will
Not Turn On IWPS Models
Be sure the key
switch is in the
appropriate
position.
Be sure both red
Emergency Stop
buttons are pulled
out to the ON
position.
Be sure the power
light is on.
Be sure the unit is
set up according to
the operator's
manual.
Be sure the ground
control box PC
board fuse is not
blown.
0V DC
bad
0V DC
0V DC
0V DC
12V DC
Disconnect the power
supply. Unplug the base
cable quick disconnect
QD4 from the ground
control box EN2. Inspect
the male and female
connectors for damage.
good
Connect QD4 and check
voltage at the #7 BK
wire from QD4 to
terminal strip W6.
12V DC
Remove the foot pad
switch access covers on
the base weldment,
check for voltage at the
N.C. terminals at SW17
and SW18.
12V DC
With the key switch
turned to ground control
and both Emergency
Stop buttons pulled out
to the ON position,
activate each footpad
switch and check for
voltage on the N.O. side
of SW17 and SW18.
12V DC
no
continuity Replace the footpad
switch.
continuity
Repair open in BK wires
from W6 to the N.C.
terminals on SW17 and
SW18.
5-7
Chart 5
Level Sensor
Interlock
Lights Will
Not Turn On IWPS Models
Be sure the key
switch is in the
appropriate
position.
Be sure both red
Emergency Stop
buttons are pulled
out to the ON
position.
Be sure the power
light is on.
Be sure the unit is
set up according to
the operator's
manual.
Be sure the ground
control box PC
board fuse is not
blown.
0V DC
bad
0V DC
12V DC
Disconnect the power
supply. Unplug the base
cable quick disconnect
QD4 from the ground
control box and inspect
the male and female
connectors for damage.
good
Connect QD4 and check
for voltage at the #7 BK
wire from QD4 to
terminal strip W6.
12V DC
Separate the wire
connections at the level
sensor S7 and check for
voltage at the BK wire
on the wire harness
side. Place negative
lead of volt meter at the
GN wire, on the wire
harness side.
0V DC
12V DC
5-8
CHART 5
0V DC
12V DC
Check voltage at
terminals 4 and 5 of
terminal strip W4. Place
negative lead of volt
meter at terminal 10 of
terminal strip W4.
0V DC
12V DC
Replace PC board U10
OR consult Genie
Industries Service
Department.
5-9
Chart 6
Platform Up
Function
Inoperative AC Models
Be sure the key
switch is in the
appropriate
position.
Be sure both red
Emergency Stop
buttons are pulled
out to the ON
position.
Be sure the ground
control box circuit
breaker has not
been tripped.
Be sure the ground
control box PC
board fuse is not
blown.
Be sure all interlock
display lights are
on.
0V DC
12V DC
Check voltage at the
N.O. contacts at the
Emergency Stop button
P2 in platform control
box EN1. Place negative
lead of volt meter on
terminal 10 of terminal
strip W4.
0V DC
12V DC
Check voltage at the
N.C. contact on P2.
0V DC
Replace Emergency
Stop button P2 N.C.
contact.
0V DC
0V DC
12V DC
Check voltage at the
input side of control
activate switch SW8.
12V DC
Press and hold control
activate switch SW8.
Check voltage at the
output side of the N.O.
contact at SW8.
12V DC
5 - 10
CHART 6
0V DC
12V DC
Press and hold the
control activate switch
SW8 and activate SW11
in the UP direction, hold
both switches and check
voltage at terminal 3 on
SW11 contact.
0V DC
12V DC
Press and hold the
control activate switch
SW8 and activate SW11
in the up direction, hold
both switches and check
voltage at terminal 13 on
terminal strip W4 at PC
board U10.
0V DC
12V DC
Press and hold the
control activate switch
SW8 and activate SW11
in the up direction, hold
both switches and check
voltage at terminal 11 on
terminal strip at W4 PC
board U10.
0V DC
12V DC
Press and hold the
control activate switch
SW8 and activate SW11
in the up direction, hold
both switches and check
voltage at RD wire from
W4 to M5 motor
contactor.
0V DC
12V DC
Continued on the next
page.
5 - 11
CHART 6
0V DC
12V DC
Perform a resistence
test across the motor
contactor coil at M5.
0 ohms
1 to 5 ohms
Check for 110 volts AC
at the WH and BK wires
of the motor contactor at
M5.
0V AC
0V AC
110V AC
Press and hold the
control activate switch
SW8 and activate SW11
in the UP direction, hold
both switches and check
voltage at the N.O.
terminals WH and BK
wires on the motor
contactor at M5.
110V AC
Check the M5 motor
wiring OR consult
Genie Industries Service
Department.
5 - 12
Chart 7
Platform UP
Function
Inoperative,
But Power
Unit Runs AC Models
Be sure the power
unit hydraulic tank is
full and the breather
cap has been
installed.
Be sure the key
switch is in the
appropriate position.
Be sure both red
Emergency Stop
buttons are pulled
out to the ON
position.
Be sure the ground
control box PC
board fuse is not
blown.
0V DC
0V DC
12V DC
Replace or repair open
circuit from terminal 12
of the terminal strip W4.
0 or
infinite
ohms
Replace Y30.
7 ohms
Using a tee fitting, install
a 0 to 3000 psi / 250 bar 1800 to
pressure gauge in the
2000 psi
pressure port (stamped
P) of power unit M5.
Push in the control
activate switch SW8,
activate the UP function
SW11.
less than
1800 psi
5 - 13
CHART 7
1800 to
2000 psi
less than
1800 psi
Remove and inspect
valve Y30 for
contamination or
damage. Repair or
replace valve and
repeat pressure test.
less than
1800 psi
Adjust the pressure
relief valve. See Repair
procedure 1-2 OR repair
or replace lift cylinder.
less than
1800 psi
Consult Genie Industries
Service Department.
5 - 14
Chart 8
Pump Motor
Will Not
Operate DC Models
Be sure the key
switch is in the
appropriate position.
Be sure both red
Emergency Stop
buttons are pulled
out to the ON
position.
Be sure the ground
control box PC
board fuse is not
blown.
Be sure all interlock
display lights are
on.
Be sure the
battery(s) is fully
charged and
properly connected.
0V DC
12V DC
Activate the up function
and check for voltage on
the RD wire at the input
side of the Emergency
Stop button P2 in
platform control box
EN1.
0V DC
12V DC
Activate the up function
and check voltage on
the WH wire at the
output side of P2.
0V DC
Replace P2 contact.
12V DC
Activate the up function
and check voltage on
the WH wire at the input
side of the control
activate switch SW8.
0V DC
12V DC
Activate the up function
and check for voltage on
the BK wire at the output
side of SW8.
0V DC
12V DC
5 - 15
CHART 8
0V DC
12V DC
Activate the up function
and check for voltage at
the BK wire at the output
side of SW11.
0V DC
Replace SW11.
12V DC
Activate the up function
and check for voltage at
terminal 13 on terminal
strip W4.
0V DC
12V DC
Activate the up function
and check for voltage at
terminal 11 on terminal
strip W4.
0V DC
12V DC
Activate the up function
and check for voltage at
the RD wire on the
motor contactor coil.
0V DC
12V DC
Check for continuity
across the motor
contactor coil.
no
continuity Replace the motor
contactor.
continuity
Activate the up function
and check for voltage at
the N.O. side of the
motor contactor (number
4 weld cable to M5
motor).
0V DC
12V DC
Check the condition of
the battery(s) B2 OR
consult Genie Industries
Service Department.
5 - 16
Chart 9
Platform Up
Inoperative,
Power Unit
Runs DC Models
Be sure all other
functions operate
normally.
Be sure the power
unit reservoir is full
and the breather cap
has been installed.
Be sure the key
switch is in the
appropriate position.
Be sure both red
Emergency Stop
buttons are pulled
out to the on
position.
Be sure the ground
control box PC board
fuse is not blown.
0V DC
0 or
infinite
ohms
Replace Y30.
7 ohms
Using a tee fitting install
a 0 to 3000 psi / 206.8
bar pressure gauge in
the pressure port
(stamped P) of power
unit M5. Activate the up
function SW11, check
the pressure.
1800 to
2000 psi
less than
1800 psi
Remove the return to
1800 to
tank hose and plug the 2000 psi
hose fitting. leave the
pressure gauge teed in
at the P port fitting. Push
in the control activate
switch SW8, activate the
up function.
less than
1800 psi
5 - 17
CHART 9
5 - 18
Chart 10
Platform
Down
Function
Inoperative
Be sure all other
functions operate
normally.
12V DC
7 ohms
Pull the manual lowering
knob (red knob) at the
barrel end of the lift
cylinder.
platform
does not
lower
0 or
infinite
ohms
platform
lowers
0V DC
continuity
Activate the down
function. Check voltage
on the BL wire at the
output side of SW11.
0V DC
12V DC
Check voltage on the
WH wire at the input
side of the auxiliary
down switch SW12.
0V DC
12V DC
Repair open in wire
circuit from SW12 to
QD4 to Y7 OR consult
Genie Industries Service
Department.
5 - 19
Chart 11
Base Will Not
Raise With
Foot Pump IWPS Models
Be sure the platform
is fully lowered.
Be sure to pump the
foot pedal with slow,
even strokes.
Be sure the power
unit reservoir is full
and the breather
cap has been
installed.
incorrect
incorrect
correct
Check the manual
release valve actuator
(item I), for proper
adjustment.
correct
Disconnect the hydraulic less than
hose from the barrel end 1600 psi
of the base lift cylinder.
Install a 3000 psi / 250
bar pressure gauge in
the hydraulic hose.
Pump the foot pedal and
check the pressure.
1600 psi
Replace the piston seal
on the base lift cylinder
OR consult Genie
Industries Service
Department.
5 - 20
Chart 12
Base Will
Raise, But
Will Not Hold
In Up
Position IWPS Models
incorrect
incorrect
correct
Check the manual
release valve actuator
(item I), for proper
adjustment.
correct
Lower the base and
inspect manual release
valve (item I) OR check
valve (item G).
bad
good
Repair or replace base
lift cylinder OR consult
Genie Industries Service
Department.
5 - 21
Chart 13
Base Will Not
Lower IWPS Models
Be sure there are
no obstructions
under the base.
incorrect
correct
incorrect
Check the adjustment
on the inner base frame.
correct
Possible contamination
of the hydraulic system
in the foot pump
manifold. Consult Genie
Industries Service
Department.
5 - 22
Chart 14
Platform Will
Not Hold In
Up Position
no
oil flow
oil flow
Repair or replace check
valve (item E) OR the
normally closed down
valve (item F).
5 - 23
Chart 15
Power Unit
Will Not Lift
Rated Load
DC Models: Be sure
the battery is fully
charged and
properly connected
AC Models: Be sure
machine is
connected to a
proper power supply.
5 - 24
Chart 16
Auxiliary
Platform
Lowering
Will Not
Operate
on
off
Check voltage at
terminal 9A of the
terminal strip W4.
0V DC
12V DC
Check voltage on the
RD wire at SW12.
0V DC
12V DC
Press and hold the
auxiliary down switch
SW12. Check voltage
on the WH wire at
SW12.
0V DC
12V DC
Consult Genie Industries
Service Department.
5 - 25
Chart 17
Power Wheel
Assist Will
Not Operate IWPS Models
with Power
Wheel Assist
5 - 26
Repair Procedures
About This Section
Most of the procedures in this section should only
be performed by a trained service professional
in a suitably equipped workshop. Select the
appropriate repair procedure after troubleshooting
the problem.
6-1
Base Assembly
4 Trace the interlock contact wires to the rear of
the base.
1-1
Interlocks
b
c
a
b
c
6-2
terminal strip
interlock contact bracket fastener
base
BASE ASSEMBLY
1-2
Base Components - IWPS Models
How to Remove the Inner Base
Frame
Bodily injury hazard. This
procedure requires specific repair
skills, lifting equipment and a
suitable workshop. Attempting this
procedure without these skills and
tools may result in death or
serious injury and significant
component damage. Dealer
service is strongly recommended.
1 Pull the base lowering handle to fully lower the
base.
2 Attach an overhead crane to the lifting eye at
the top of the mast.
a
a
b
6-3
BASE ASSEMBLY
a
b
f
g
a
b
c
d
e
f
g
a
d
c
a
b
c
d
6-4
lock nut
coupler
base release cable
cable mounting bracket
number 1 column
base release cable
cable striker bracket
slider bracket
spring
lock nut
cable mounting bracket
BASE ASSEMBLY
6-5
BASE ASSEMBLY
6-6
BASE ASSEMBLY
1-3
Foot Pump Manifold Components
IWPS Models (before serial number IWP09-8270)
Index
No.
Description
Schematic
Item
Check valve ....................................... G ........... System pressure ................................. 8-10 ft-lbs / 11-14 Nm
Manual release valve ........................ I ............ Lowers base ........................................ 8-10 ft-lbs / 11-14 Nm
Relief valve, 1600 psi / 110 bar ......... J ............ Base lift cylinder ................................ 35-40 ft-lbs / 47-54 Nm
Pilot to open check valve ................... K ........... Base lift cylinder ................................ 35-40 ft-lbs / 47-54 Nm
Foot pump ......................................... L ........... Base lift cylinder .................................. 8-10 ft-lbs / 11-14 Nm
Function
Torque
Hex Size
Torque
Description
Hex Size
Torque
SAE No. 2
1/ 8
50 in-lbs / 6 Nm
SAE No. 8
5/16
50 ft-lbs / 68 Nm
SAE No. 4
3/16
13 ft-lbs / 18 Nm
SAE No. 10
9/16
55 ft-lbs / 75 Nm
SAE No. 6
1/ 4
18 ft-lbs / 24 Nm
SAE No. 12
5/ 8
75 ft-lbs / 102 Nm
6-7
BASE ASSEMBLY
1-3
Foot Pump Manifold Components
IWPS Models (after serial number IWP09-8269)
Index
No.
Description
Schematic
Item
Check valve ....................................... G ........... System pressure .................................. 8-10 ft-lbs / 11-14 Nm
Manual release valve .......................... J ........... Lowers base ......................................... 8-10 ft-lbs / 11-14 Nm
Pilot to open check valve .................... K ........... Base lift cylinder .................................. 35-40 ft-lbs / 47-54 Nm
Relief valve, 1600 psi / 110 bar ........... L ........... Base lift cylinder .................................. 8-10 ft-lbs / 11-14 Nm
Orifice, 0.3 inch / 0.76 mm .................. M........... System pressure .................................. 8-10 ft-lbs / 11-14 Nm
Orifice, 0.3 inch / 0.76 mm .................. M........... System pressure .................................. 8-10 ft-lbs / 11-14 Nm
Orifice, 0.3 inch / 0.76 mm .................. M........... System pressure .................................. 8-10 ft-lbs / 11-14 Nm
10
Orifice, 0.3 inch / 0.76 mm .................. M........... System pressure .................................. 8-10 ft-lbs / 11-14 Nm
11
Function
Torque
11
3
10
6-8
BASE ASSEMBLY
1-4
Power Wheel Assist Manifold Components - IWPS Models
(before serial number 4097-991)
Index
No.
Description
Schematic
Item
Check valve ....................................... AA ......... System pressure ............................... 25-35 ft-lbs / 34-41 Nm
Solenoid valve, 2 position 3 way ....... AB ......... Reverse ............................................. 25-35 ft-lbs / 34-41 Nm
Solenoid valve, 2 position 3 way ....... AC ........ Forward ............................................. 25-35 ft-lbs / 34-41 Nm
Solenoid valve, 2 position 3 way ....... AD ........ All functions ....................................... 25-35 ft-lbs / 34-41 Nm
Function
Torque
Y32
AD
AA
Y5
Y6
AC
AB
Hex Size
Torque
SAE No. 2
1/8
50 in-lbs / 6 Nm
SAE No. 4
3/16
13 ft-lbs / 18 Nm
SAE No. 6
1/4
18 ft-lbs / 24 Nm
SAE No. 8
5/16
50 ft-lbs / 68 Nm
SAE No. 10
9/16
55 ft-lbs / 75 Nm
SAE No. 12
5/8
75 ft-lbs / 102 Nm
6 to 8
6-9
BASE ASSEMBLY
1-5
Power Wheel Assist Manifold Components - IWPS Models
(from serial number 4097-991 to 4099-2532)
Index
No.
Description
Schematic
Item
Check valve ....................................... BA ......... System pressure ............................... 25-35 ft-lbs / 34-41 Nm
Solenoid Valve, 2 position 2 way ...... BB ......... All Functions ..................................... 25-35 ft-lbs / 34-41 Nm
Solenoid Valve, 3 position 4 way ...... BC ........ Forward/Reverse .............................. 25-35 ft-lbs / 34-41 Nm
Relief Valve 1600 psi / 110 bar ......... BD ........ System relief ..................................... 25-35 ft-lbs / 34-41 Nm
Function
Torque
BA
1
BB
Y32
2
BC
Y5
Y6
BD
Hex Size
Torque
SAE No. 2
1/8
50 in-lbs / 6 Nm
SAE No. 4
3/16
13 ft-lbs / 18 Nm
SAE No. 6
1/4
18 ft-lbs / 24 Nm
SAE No. 8
5/16
50 ft-lbs / 68 Nm
6 to 8
SAE No. 10
9/16
55 ft-lbs / 75 Nm
5/8
6 to 8
SAE No. 12
6 - 10
75 ft-lbs / 102 Nm
1-6
Power Wheel Assist Manifold Components - IWPS Models
(after serial number 4099-2532)
Index
No.
Description
Schematic
Item
Check valve ....................................... CA ........ System pressure ............................... 25-35 ft-lbs / 34-41 Nm
Solenoid valve, 2 position 2 way ...... CB ........ All functions ...................................... 25-35 ft-lbs / 34-41 Nm
Function
Torque
Solenoid valve, 3 position 4 way ...... CC ........ Forward/Reverse .............................. 25-35 ft-lbs / 34-41 Nm
Relief valve 1600 psi / 110 bar ......... CD ........ System relief ..................................... 25-35 ft-lbs / 34-41 Nm
Cross-port relief valve ....................... CE ........ Brake ................................................ 25-35 ft-lbs / 34-41 Nm
CA
1
CB
Y32
2
CC
Y5
Y6
CD
4
CE
5
Hex Size
Torque
SAE No. 2
1/8
50 in-lbs / 6 Nm
SAE No. 4
3/16
13 ft-lbs / 18 Nm
SAE No. 6
1/4
18 ft-lbs / 24 Nm
SAE No. 8
5/16
50 ft-lbs / 68 Nm
6 to 8
SAE No. 10
9/16
55 ft-lbs / 75 Nm
5/8
6 to 8
SAE No. 12
75 ft-lbs / 102 Nm
6 - 11
Test
Desired result
20 to 22
16 to 19
16 to 19
0.5 to 1.5
0.5 to 1.5
0.5 to 1.5
0.5 to 1.5
no continuity
(infinite )
h
g
f
a
b
c
d
e
f
g
h
6 - 12
red wire #2
red/yellow wire
red wire #1
yellow wire
black wire
white wire
brown wire
blue wire
2-2
How to Test the AC Contactor AC Models
Test
terminal 0 to 1
all other terminal combinations
Desired result
80 to 85
no continuity
(infinite )
a
b
c
d
e
f
terminal
terminal
terminal
terminal
terminal
terminal
no.
no.
no.
no.
no.
no.
1
8
6
2
4
0
6 - 13
Description
Solenoid operated N.O. dump valve .................. Diverts pump output back to tank during motor start up
Function
10
11
12
13
14
15
6 - 14
15
14
3
13
Y30
12
11
10
8
6
6 - 15
3-1B
Hydraulic Power Unit Components - AC Models
(from serial number AWP03-27390 to AWP08-60145)
Index
No.
Description
Function
Solenoid operated N.O. dump valve .................. Diverts pump output back to tank during motor start up
10
11
12
13
14
15
16
6 - 16
2
3
4
5
6
16
15
10
14
13
11
12
6 - 17
3-2
Hydraulic Power Unit Components - DC Models
(before serial number s AWP03-27402 and IWP03-5123)
Index
No.
Description
Function
Solenoid operated N.O. dump valve ................ Diverts pump output back to tank during motor start up
10
11
12
13
14
15
6 - 18
15
14
3
13
Y30
12
11
10
8
6
6 - 19
3-3
Hydraulic Power Unit Components - Air Powered Models
(before serial number AWP04-27779)
Index
No.
Description
Air motor ........................................................... 100 psi / 6.9 bar @ 80 cfm / 37760 cc/sec
Valve N.O. Air Pilot ........................................... Diverts pump output back to tank during motor start up
Function
10
11
12
Breather cap
(after serial number 3897-4544) ....................... Tank vent/filler
13
Breather cap
(before serial number 3897-4545) .................... Tank vent/filler
14
15
16
17
18
19
6 - 20
1
2
19
18
17
16
3
15
14
4
13
5
12
11
10
6
8
6 - 21
3-4
Hydraulic Power Unit
How to Remove the Hydraulic
Power Unit - AC Models
1 Fully lower the platform, turn the key switch off
and remove the key and disconnect the power
supply.
6 - 22
6 - 23
3-5
Hydraulic Pump
6 - 24
3-6
Valve Adjustment
6 - 25
3-7
How to Test the Motor Start
Solenoid - DC Models
Test
2 large posts
Desired result
continuity (zero )
Desired result
13 to 17
2 large posts
no continuity
(infinite )
a
b
6 - 26
Power Pack
9 Tag, disconnect and plug the hydraulic hoses
from the power unit.
4-1
Power Pack
How to Change a Power Pack
1 Fully lower the platform. Turn the key switch off
and disconnect the machine from the power
supply.
IWP models: Pull the base lowering handle to
lower the base.
2 Remove the power unit cover.
3 AC and DC models: Separate both control
cable quick disconnect couplers from the
ground control box.
Air models: Disconnect the air lines from the
air valve container, filter regulator and air
lubricator.
4 AC and DC models: Separate the battery quick
disconnects.
5 DC models: Disconnect the battery cables from
the motor start solenoid.
6 AWPS models with Narrow Base or Rough
Terrain Base: Remove the loading wheels.
8 Remove the breather cap from the hydraulic
power unit and install a pipe plug in the filler
hole.
Installation
To assemble, reverse the disassemble steps.
Tip-over hazard. On Narrow Base
and Rough Terrain Base models,
the counterweights must be
installed on the new power pack.
Component damage hazard. Do
not overtighten the hydraulic
fittings.
Note: Do not install the motor cover until the relief
valve adjustment is complete. Refer to 3-6, How to
adjust the Pressure Relief Valve.
6 - 27
Mast Components
AWP-15S
AWP-20S
Mast Components
a carriage
b number 3 column
c number 2 column
d number 1 column
e number 3 column idler wheel assembly
f
number 2 column idler wheel assembly
6 - 28
REV B
g
h
i
j
k
l
number
number
number
number
number
number
4
4
5
5
6
6
MAST COMPONENTS
REV B
5-1
Lift Cylinder
How to Remove the Lift Cylinder
Bodily injury hazard. This
procedure requires specific repair
skills, lifting equipment and a
suitable workshop. Attempting this
procedure without these skills and
tools may result in death or
serious injury and significant
component damage. Dealer
service is strongly recommended.
b
c
6 - 29
MAST COMPONENTS
REV B
5-2
Mast Assembly
4 AWP-36S and 40S models: Remove the tiltback frame. See 6-1, How to Remove the Tiltback Frame.
b
a
b
c
d
6 - 30
REV B
MAST COMPONENTS
6 - 31
MAST COMPONENTS
REV B
6 - 32
REV B
MAST COMPONENTS
a
b
a
b
c
6 - 33
MAST COMPONENTS
REV B
6 - 34
REV B
MAST COMPONENTS
5-3
Glide Pads
Specification
Side movement, Maximum
0.079 inch
2 cm
6 - 35
REV B
MAST COMPONENTS
5-4
Lifting Chains
6 - 36
REV B
MAST COMPONENTS
6 - 37
MAST COMPONENTS
REV B
Procedure
Inspection Failure
Inspection Remedy
Wear
Evidence of rust or
corrosion.
Tight Joints
6 - 38
MAST COMPONENTS
REV B
Inspection
Procedure
Inspection Failure
Inspection Remedy
Raised pins.
Misalignment of flats on
all "V" heads.
Chain Side
chain
anchors
Idler Wheels
threaded
rod
idler
wheel
Twisted or misaligned
chain anchor.
Replace idler
wheel.
6 - 39
b
e
6 - 40
a
b
c
d
e
shock absorber
lower shock mounting block
lower tube
upper tube
upper shock mounting block
6 - 41
Platform
7-1
Platforms
6 - 42
PLATFORM
7-2
Platform Control Box
6 - 43
PLATFORM
7-3
Platform Outreach Chain
How to Adjust the Platform
Outreach Chain, IWP-20S Models
6 - 44
PLATFORM
6 - 45
PLATFORM
6 - 46
Section 7 Schematics
Schematics
About This Section
There are two groups of schematics in this section.
An alpha numeric legend and wire color legend for
each schematic is located on the fold of the
opposing page.
Electrical Schematics
Electrocution hazard. Contact with
electrically charged circuits may
result in death or serious injury.
Remove all rings, watches and
other jewelry.
Hydraulic Schematics
Before Troubleshooting:
Read, understand and obey the safety rules
and operating instructions printed in the
Genie AWP Super Series Operator's Manual
and the Genie IWP Super Series Operator's
Manual.
Be sure that all necessary tools and test
equipment are available and ready for use.
Malfunction
discovered
Troubleshoot
problem
still exists
Return to
service
problem
solved
Inspect
and test
Perform
repair
7-1
Section 7 Schematics
Electrical Components
Item
Description
Genie Part
Number
Manufacturer
Manufacturer
Part Number
Qty
B2 .................. Battery, 130AH, 12V DC ............. 75442 ......... Trojan Battery Co. ................ SCS 225 DRY .............. 1
B4 .................. Battery, Size AA, 1.5V ................ 38018 ......... Wesco .................................. AA 1.5 Alkaline 815 ...... 8
CB4 ............... Circuit breaker, 15A,110V .......... 38020 ......... H D Cambell ......................... 1140-G111-P1M1-15.0 1
CB4 ............... Circuit breaker, 15A, 220V CE .. 38021 ......... H D Cambell ......................... 1140-G151-P7M1-8.0 .. 1
*F1 ................ Fuse, 5A ..................................... 69864 ......... Avnet .................................... ATC-5 ........................... 1
*F1 ................ Fuse, 5A ..................................... 35039 ......... Wesco .................................. AGC5 ........................... 1
KS1 ............... Contact - key switch, N.O. .......... 33320 ......... H D Cambell ......................... ZA2-BG2 ...................... 1
LS1 ................ Contact - limit switch, N.C. ......... 46409 ......... H D Cambell ......................... #XCK-P110H7 .............. 1
P1 .................. Contact, N.C. .............................. 33321 ......... H D Cambell ......................... ZA2-BT4 ....................... 1
P2 .................. Contact, N.C. .............................. 35613 ......... H D Cambell ......................... ZA2-BS44 ..................... 1
P3 .................. Contact, N.C. .............................. 33321 ......... H D Cambell ......................... ZA2-BT4 ....................... 1
QD1 ............... Battery connector ....................... 19436 ......... Anderson .............................. 6325-G1 ....................... 1
Y5, Y6, .......... Coil, 10V DC ............................... 46215 ......... Hydra Power Systems ......... 6301010 ....................... 2
Y7 .................. Coil, 10V DC ............................... 40417 ......... Hydra Power Systems ......... 10148-53 ...................... 1
Y30 ................ Coil, 10V DC ............................... 40319 ......... Monarch Hydraulics ............. 07277 ........................... 1
Y32 ................ Coil, 12V DC ............................... 21444 ......... Hydraulic Components ........ 321362 ......................... 1
* F1 * NOTE: The AWP Super Series Models were produced using two different fuses on the PC Board in
the ground control box. A serial number break is not available. Refer to the specific PC board to determine
the correct fuse type.
7-2
Section 7 Schematics
Symbols Legend
WH
Electrical Symbols
Wire with
description
N.C.
N.C.H.O.
M5
M5
Motor
Limit Switch
SW24
LIFT
ENABLE
Led
Circuits crossing
no connection
8 AA
Batteries
Toggle
Switch
Connection with
no terminal
Red Emergency
Stop Button
Lift Enable
Diode
U12
Thermal Device
12V
Battery(s)
Switch
Solenoid Valve
Solenoid Valve
with Diode
CB1
Connector
F1
Fuse
Circuit Breaker
7-3
Section 7 Schematics
ABBREVIATION LEGEND
Item
Description
Battery
B2 = 12V DC
B4 = 8 AA batteries
Power supply AC
Enclosure
EN1 = Platform control box
EN2 = Ground control box
EN4 = Power to platform GFCI receptacle
Ground
Key switch - ground/platform
Led or light
L5 = Power indicator (ground)
L6 = Low battery indicator for auxiliary (ground)
D5
EN
GND
KS1
L
M5
*N17
N.C.
N.O
P
QD
SW
U
W
7-4
Description
Blue
Black
Green/Yellow
Orange
Red
White
White/Black
Section 7 Schematics
Electrical Schematic
AWP Super Series DC Models
(from serial number 3896-101 to 3896-300)
M
A
1
P1
EMERGENCY
STOP
BK
BK
BK
N.C.
RD
KS1
BK
GROUND/
PLATFORM
BK
BK
N.O.
W3
16.0V DC INPUT
LEVELING
INDICATORS
L5
L14 L12
BK
L7
DC MODEL:
LOW BATTERY
INDICATOR
AUXILIARY
DOWN
N.O.
WH
WH
4
5
12V DC OUTPUT
12V DC OUTPUT
12V DC OUTPUT
9A
GROUND
10
UP SIGNAL OUTPUT
11
12
UP SIGNAL INPUT
13
POWER INDICATOR
L6
U10
2
WH
OR
BL
RD
BK
RD
RD
GN/YL
RD
OR
W4
PC BOARD
GN/YL
RD
LOW BATTERY
8 AA
BATTERIES
SW12
LEVELING
INDICATOR
INPUTS
FOR
L15 L13 INDICATOR
AUXILIARY LOWERING
B4
P2
EMERGENCY
STOP
RD
WH
N.C.
GN/YL
TERMINAL
STRIP
OR
BL
WH
WH
GN/YL
BK
GROUND
STUD
B2
BATTERY
12V DC
RD
RD
BK
BK
FRONT LEFT
INTERLOCK
BK
BK
BK
W6
TO BASE
MOTOR
CONTACTOR
BK
M5
MOTOR
REAR RIGHT
INTERLOCK
QD1
BATTERY
CONNECTOR
SW16
BK
REAR LEFT
INTERLOCK
SW15
FRONT RIGHT
INTERLOCK
RD
QUICK DISCONNECT B
WH
Y30
N.O.
DUMP
VALVE
RD
RD
BL
RD
OR
RD
WH
RD
GN/YL
WH/BK
BK
GN/YL
SW13
RD
TO PLATFORM
1
QD4
RD
WH
BK
WH
GN/YL
BL
QUICK DISCONNECT A
POWER UNIT
OR
OR
WH
BK
RD
TO MOTOR
OR
QD3
STRAIN RELIEF
GN/YL
POWER
SUPPLY
AC
WH
RD
BL
D5
WH
WH
BK
QD7
SW14
WH
BASE
*N17
POWER TO
PLATFORM
GFCI
RECEPTACLE
RD
OR
GN/YL
BK
UP
DOWN
EN4
BK
BK
BK
PLATFORM
UP/DOWN
EN2
GROUND
CONTROL
BOX
W5
GROUND
STUD
WH
BK
SW11
GND
SW8
CONTROL
ACTIVATE
GN/YL
RD
GND
GROUND
STUD
GN/YL
PLATFORM
CONTROL
BOX
WT
EN1
OR
Y7
N.C.
PLATFORM
DOWN
7-5
Section 7 Schematics
Electrical Schematic
AWP Super Series DC Models
(from serial number 3896-101 to 3896-300)
ABBREVIATION LEGEND
Item
Description
Battery
B2 = 12V DC
B4 = 8 AA batteries
Power supply AC
Enclosure
EN1 = Platform control box
EN2 = Ground control box
EN4 = Power to platform GFCI receptacle
Ground
Key switch - ground/platform
Led or light
L5 = Power indicator (ground)
L6 = Low battery indicator for auxiliary (ground)
L7 = Low battery indicator main (ground)
L12 = Outrigger front left (ground)
L13 = Outrigger front right (ground)
L14 = Outrigger rear left (ground)
L15 = Outrigger rear right (ground)
Hydraulic power unit
Normally closed
Normally open
Power switch
P1 = Emergency Stop button at ground controls
P2 = Emergency Stop button at platform controls
Quick disconnect
QD1 = Battery quick disconnect
QD3 = Control cable to platform control box
QD4 = Control cable to base
QD7 = Control cable to motor
Switch
SW 8 = Control activate
SW11 = Platform up/down
SW12 = Auxiliary down
SW13 = Outrigger interlock front left
SW14 = Outrigger interlock front right
SW15 = Outrigger interlock rear left
SW16 = Outrigger interlock rear right
Electronic component
U10 = PC board
Wiring component
W3 = Terminal strip 3 pole 3 pin (U10)
W4 = Terminal strip 14 pole 14 pin (U10)
W5 = Terminal strip 4 pole 8 pin
W6 = Terminal strip 6 pole 12 pin (base)
Valve coil
Y7 = Platform down
Y30 = Normally open dump valve
D5
EN
GND
KS1
L
M5
N.C.
N.O.
P
QD
SW
U
W
Description
Blue
Black
Green/Yellow
Orange
Red
White
White/Black
Section 7 Schematics
Electrical Schematic
AWP Super Series DC Models
(from serial number 3896-301 to 3896-430)
M
A
1
BK
KS1
GROUND/
PLATFORM
RD
RD
RD
BK
BK
BK
N.O.
RD
P1
EMERGENCY
STOP
RD
16.0V DC INPUT
1
2
L5
L14 L12
BK
N.C.
BK
L15 L13
B4
8 AA
BATTERIES
SW12
L7
DC MODEL:
LOW BATTERY
INDICATOR
AUXILIARY
DOWN
N.O.
WH
W3
LEVELING
INDICATORS
RD
BK
LEVELING
INDICATOR
INPUTS
12V DC OUTPUT
12V DC OUTPUT
12V DC OUTPUT
9A
GROUND
10
UP SIGNAL OUTPUT
11
12
UP SIGNAL INPUT
13
L6
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
U10
WH
POWER INDICATOR
OR
BL
RD
BK
RD
RD
GN/YL
RD
OR
W4
PC BOARD
RD
WH
P2
EMERGENCY
STOP
RD
WH
N.C.
BL
WH
WH
GN/YL
BK
GROUND
STUD
B2
BATTERY
12V DC
BATTERY
CONNECTOR
RD
RD
BK
BK
FRONT LEFT
INTERLOCK
BK
BK
W6
TO BASE
MOTOR
CONTACTOR
BK
M5
MOTOR
REAR RIGHT
INTERLOCK
OR
SW16
BK
REAR LEFT
INTERLOCK
SW15
FRONT RIGHT
INTERLOCK
RD
QUICK DISCONNECT B
WH
Y30
N.O.
DUMP
VALVE
RD
RD
BL
RD
OR
RD
WH
RD
GN/YL
WH/BK
BK
GN/YL
SW13
RD
TO PLATFORM
1
QD4
BK
WH
RD
BK
WH
OR
QUICK DISCONNECT A
POWER UNIT
GN/YL
BK
OR
WH
RD
OR
TO MOTOR
GN/YL
QD3
WH
RD
POWER
SUPPLY
AC
WH
BK
WH
BL
D5
STRAIN RELIEF
SW14
QD7
BL
WH
BASE
*N17
POWER TO
PLATFORM
GFCI
RECEPTACLE
RD
OR
GN/YL
BK
DOWN
EN4
BK
BK
BK
PLATFORM
UP/DOWN
TERMINAL
STRIP
UP
GN/YL
SW11
EN2
GROUND
CONTROL
BOX
W5
GROUND
STUD
WT
BK
GN/YL
GND
SW8
CONTROL
ACTIVATE
GN/YL
RD
GND
GROUND
STUD
WH
EN1
PLATFORM
CONTROL
BOX
OR
Y7
N.C.
PLATFORM
DOWN
7-6
Section 7 Schematics
Electrical Schematic
AWP Super Series DC Models
(from serial number 3896-301 to 3896-430)
ABBREVIATION LEGEND
Item
Description
Battery
B2 = 12V DC
B4 = 8 AA batteries
Power supply AC
Enclosure
EN1 = Platform control box
EN2 = Ground control box
EN4 = Power to platform GFCI receptacle
Ground
Key switch - ground/platform
Led or light
L5 = Power indicator (ground)
L6 = Low battery indicator for auxiliary (ground)
L7 = Low battery indicator main (ground)
L12 = Outrigger front left (ground)
L13 = Outrigger front right (ground)
L14 = Outrigger rear left (ground)
L15 = Outrigger rear right (ground)
Hydraulic power unit
Normally closed
Normally open
Power switch
P1 = Emergency Stop button at ground controls
P2 = Emergency Stop button at platform controls
Quick disconnect
QD1 = Battery quick disconnect
QD3 = Control cable to platform control box
QD4 = Control cable to base
QD7 = Control cable to motor
Switch
SW 8 = Control activate
SW11 = Platform up/down
SW12 = Auxiliary down
SW13 = Outrigger interlock front left
SW14 = Outrigger interlock front right
SW15 = Outrigger interlock rear left
SW16 = Outrigger interlock rear right
Electronic component
U10 = PC board
Wiring component
W3 = Terminal strip 3 pole 3 pin (U10)
W4 = Terminal strip 14 pole 14 pin (U10)
W5 = Terminal strip 4 pole 8 pin
W6 = Terminal strip 6 pole 12 pin (base)
Valve coil
Y7 = Platform down
Y30 = Normally open dump valve
D5
EN
GND
KS1
L
M5
N.C.
N.O.
P
QD
SW
U
W
Description
Blue
Black
Green/Yellow
Orange
Red
White
White/Black
Section 7 Schematics
Electrical Schematic
AWP Super Series DC Models
(from serial number 3896-431 to AWP07-54898)
M
A
1
BK
KS1
GROUND/
PLATFORM
RD
RD
RD
BK
BK
BK
N.O.
1
P1
RD
16.0V DC INPUT
1
2
L5
RD
BK
W3
LEVELING
INDICATORS
EMERGENCY
STOP
L14 L12
BK
BK
B4
N.C.
LEVELING
INDICATOR
INPUTS
5
6
12V DC OUTPUT
12V DC OUTPUT
12V DC OUTPUT
9A
LOW BATTERY
L7
SW12
DC MODEL:
LOW BATTERY
INDICATOR
AUXILIARY
DOWN
N.O.
GROUND
10
UP SIGNAL OUTPUT
11
12
UP SIGNAL INPUT
13
U10
WH
L6
POWER INDICATOR
INDICATOR FOR
L15 L13 AUXILIARY
LOWERING
8 AA
BATTERIES
OR
BL
RD
BK
RD
GN/YL
RD
OR
W4
PC BOARD
RD
RD
BL
BN
P2
EMERGENCY
STOP
RD
WH
N.C.
UP
OR
BL
WH
WH
GN/YL
BK
GROUND
STUD
B2
BATTERY
12V DC
BATTERY
CONNECTOR
RD
RD
BK
BK
FRONT LEFT
INTERLOCK
BK
BK
BK
W6
TERMINAL
STRIP
TO BASE
MOTOR
CONTACTOR
BK
M5
MOTOR
REAR RIGHT
INTERLOCK
QD1
SW16
BK
REAR LEFT
INTERLOCK
SW15
FRONT RIGHT
INTERLOCK
RD
QUICK DISCONNECT B
WH
Y30
N.O.
DUMP
VALVE
RD
RD
BL
RD
OR
RD
WH
RD
GN/YL
YL
BK
GN/YL
SW13
RD
TO PLATFORM
1
QD4
RD
WH
BK
GN/YL
BN
BL
QUICK DISCONNECT A
POWER UNIT
OR
OR
WH
BK
RD
TO MOTOR
OR
QD3
STRAIN RELIEF
GN/YL
POWER
SUPPLY
AC
BL
RD
OR
D5
WH
WH
BK
QD7
SW14
WH
BK
BASE
*N17
EN4
DOWN
POWER TO
PLATFORM
GFCI
RECEPTACLE
RD
OR
GN/YL
BK
TERMINAL
STRIP
BK
BK
GN/YL
PLATFORM
UP/DOWN
WH
EN2
GROUND
CONTROL
BOX
W5
GROUND
STUD
CONTROL
ACTIVATE
SW11
GN/YL
GND
SW8
BK
GN/YL
RD
GND
GROUND
STUD
WH
EN1
PLATFORM
CONTROL
BOX
BL
Y7
N.C.
PLATFORM
DOWN
7-7
Section 7 Schematics
Electrical Schematic
AWP Super Series DC Models
(from serial number 3896-4311 to AWP07-54898)
ABBREVIATION LEGEND
Item
Description
Battery
B2 = 12V DC
B4 = 8 AA batteries
Power supply AC
Enclosure
EN1 = Platform control box
EN2 = Ground control box
EN4 = Power to platform GFCI receptacle
Fuse 175 Amp
Warning light
Ground
Descent alarm
Key switch - ground/platform
Led or light
L5 = Power indicator (ground)
L6 = Low battery indicator for auxiliary (ground)
L7 = Low battery indicator main (ground)
L12 = Outrigger front left (ground)
L13 = Outrigger front right (ground)
L14 = Outrigger rear left (ground)
L15 = Outrigger rear right (ground)
Hydraulic power unit
Note with description
*N17 = Narrow platform units:
WH and BK wires replace BL and OR wires
*N27 = Units without plug:
WH and BK wires replace BL and BN wires
Normally closed
Normally open
Power switch
P1 = Emergency Stop button at ground controls
P2 = Emergency Stop button at platform controls
Quick disconnect
QD1 = Battery quick disconnect
QD3 = Control cable to platform control box
QD4 = Control cable to base
Switch
SW 8 = Control activate
SW11 = Platform up/down
SW12 = Auxiliary down
SW13 = Outrigger interlock front left
SW14 = Outrigger interlock front right
SW15 = Outrigger interlock rear left
SW16 = Outrigger interlock rear right
Electronic component
U 9 = Battery charger
U10 = PC board
Wiring component
W3 = Terminal strip 3 pole 3 pin (U10)
W4 = Terminal strip 14 pole 14 pin (U10)
W5 = Terminal strip 5 pole 10 pin
W6 = Terminal strip 6 pole 12 pin (base)
Valve coil
Y7 = Platform down
Y30 = Normally open dump valve
D5
EN
F11
FB2
GND
H4
KS1
L
M5
*N
N.C.
N.O.
P
QD
SW
Description
Blue
Black
Brown
Green/Yellow
Orange
Red
Red/Black
White
Yellow
Section 7 Schematics
Electrical Schematic
AWP Super Series DC Models with Standard Base
(after serial number AWP07-54898)
N
RD/BLK
KS1
PLATFORM
MODE
KEY
SWITCH
P2
WH
RD
RD
P1
EMERGENCY
STOP
SW8
BK
RD
BK
BK
LEVELING
INDICATORS
BK
B4
N.C.
8 AA
BATTERIES
WH
L13 L15
L12 L14
L5
L6
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
SW12
DOWN
12V DC OUTPUT
12V DC OUTPUT
12V DC OUTPUT
9A
GROUND
10
UP SIGNAL INPUT
13
OR
RD
BL
RD
BK
BK
SW15
SW16
SW13
SW14
W6
BL
Y7
TERMINAL
STRIP
RD
BK
2
N.C.
PLATFORM
DOWN
YL
RD/BLK
GN/YL
WHT
RD
STANDARD
BASE
OR
W4
BN
4
BK
WH
WH
GND
GROUND
STUD
GND
GN/YL
W5
BK
RD
RD
BN
WH
YL
GN/YL
OR
OR
BL
WH
BL
WH
BK
WH
GN/YL
BN
GN/YL
BK
6
RD
RD
BN
BK
OR
GN/YL
4 5
RD
BL
OR
WHT
1 2 3
4 5
GN/YL
BL
BL
BL
GROUND
STUD
1 2 3
BK
WH
WH
*N27
QD3
GROUND
CONTROL
BOX
TERMINAL
STRIP
QD4
EN2
BK
WH
GROUND
STUD
RD
EN4
POWER TO
PLATFORM
GFCI
RECEPTACLE
RD
RD
BL
WH
BK
BL
OR
BN
RD
BK
U10
RD
FRONT RIGHT
INTERLOCK
FRONT LEFT
INTERLOCK
REAR RIGHT
INTERLOCK
REAR LEFT
INTERLOCK
N.O.
*N17
GN/YL
PC BOARD
AUXILIARY
DOWN
12
RD
BK
OR
11
RD
WH
UP SIGNAL OUTPUT
WH
BK
BK
L7
DC MODEL:
LOW BATTERY
INDICATOR
POWER INDICATOR
UP
LEVELING
INDICATOR
INPUTS
OR
BK
RD
W3
16.0V DC INPUT
WH
PLATFORM
UP/DOWN
BK
N.C.
CONTROL
ACTIVATE
SW11
BASE
MODE
RD
BN
EMERGENCY
STOP
PLATFORM
CONTROL
BOX
B1
B
WH
BK
3 RD
4 BK
BK
EN1
WH
BK
RD/BLK
RD
STRAIN RELIEF
STRAIN RELIEF
TO PLUG
TO MOTOR
D5
POWER
SUPPLY
AC
WH
GN/YL
H4
DESCENT
ALARM
POWER UNIT
OR
RD
WH
FB2
BK
RD
WARNING
LIGHT
OPTIONAL
WARNING LIGHT
AND
DESCENT ALARM
RD
BK
B2
U9
BATTERY
CHARGER
AC
INPUT
+
-
RD
BATTERY
12V DC
QD1
RD
BK
BK
RD
BK
MOTOR
CONTACTOR
M5
F11
MOTOR
WH
Y30
N.O.
DUMP
VALVE
ES0070_G
7-8
Section 7 Schematics
Electrical Schematic
AWP Super Series DC Models with Standard Base
(after serial number AWP07-54898)
ABBREVIATION LEGEND
Item
Description
Battery
B2 = 12V DC
B4 = 8 AA batteries
Power supply AC
Enclosure
EN1 = Platform control box
EN2 = Ground control box
EN4 = Power to platform GFCI receptacle
Fuse 175 Amp
Warning light
Ground
Descent alarm
Key switch - ground/platform
Led or light
L5 = Power indicator (ground)
L6 = Low battery indicator for auxiliary (ground)
L7 = Low battery indicator main (ground)
L12 = Outrigger front left (ground)
L13 = Outrigger front right (ground)
L14 = Outrigger rear left (ground)
L15 = Outrigger rear right (ground)
Hydraulic power unit
Note with description
*N17 = Narrow platform units:
WH and BK wires replace BL and OR wires
*N27 = Units without plug:
WH and BK wires replace BL and BN wires
Normally closed
Normally open
Power switch
P1 = Emergency Stop button at ground controls
P2 = Emergency Stop button at platform controls
Quick disconnect
QD1 = Battery quick disconnect
QD3 = Control cable to platform control box
QD4 = Control cable to base
Switch
SW 8 = Control activate
SW11 = Platform up/down
SW12 = Auxiliary down
SW13 = Outrigger interlock front left
SW14 = Outrigger interlock front right
SW15 = Outrigger interlock rear left
SW16 = Outrigger interlock rear right
Electronic component
U 9 = Battery charger
U10 = PC board
Wiring component
W3 = Terminal strip 3 pole 3 pin (U10)
W4 = Terminal strip 14 pole 14 pin (U10)
W5 = Terminal strip 5 pole 10 pin
W6 = Terminal strip 6 pole 12 pin (base)
Valve coil
Y7 = Platform down
Y30 = Normally open dump valve
D5
EN
F11
FB2
GND
H4
KS1
L
M5
*N
N.C.
N.O.
P
QD
SW
Description
Blue
Black
Brown
Green/Yellow
Orange
Red
Red/Black
White
Yellow
Section 7 Schematics
Electrical Schematic
AWP Super Series DC Models with Narrow Base
(after serial number AWP07-54898)
N
RD/BLK
KS1
PLATFORM
MODE
KEY
SWITCH
P2
RD
RD
P1
EMERGENCY
STOP
SW8
BK
RD
BK
BK
LEVELING
INDICATORS
BK
B4
N.C.
8 AA
BATTERIES
WH
L12 L13
L14 L15
L5
L6
SW12
DOWN
12V DC OUTPUT
12V DC OUTPUT
12V DC OUTPUT
9A
GROUND
10
UP SIGNAL INPUT
13
U10
RD
RD
RD
BK
BK
SW15
SW16
SW14
SW13
W6
BL
Y7
TERMINAL
STRIP
RD
BK
2
N.C.
PLATFORM
DOWN
YL
RD/BLK
GN/YL
WHT
RD
NARROW
BASE
OR
W4
BN
4
BK
WH
WH
RD
GND
GROUND
STUD
GND
GN/YL
W5
RD
BK
GN/YL
4 5
OR
1 2 3
BL
WHT
BK
BK
RD
RD
BN
WH
YL
GN/YL
OR
OR
BL
WH
BL
WH
WH
GN/YL
BN
GN/YL
RD
RD
BN
GN/YL
OR
BL
BL
BL
GROUND
STUD
4 5
BK
6
STRAIN RELIEF
STRAIN RELIEF
TO PLUG
1 2 3
RD
WH
WH
*N27
QD3
GROUND
CONTROL
BOX
TERMINAL
STRIP
QD4
EN2
BK
RD
WH
GROUND
STUD
POWER TO
PLATFORM
GFCI
RECEPTACLE
OR
RD
BL
WH
BK
BL
OR
BN
EN4
BK
12
BL
FRONT LEFT
INTERLOCK
FRONT RIGHT
INTERLOCK
REAR RIGHT
INTERLOCK
REAR LEFT
INTERLOCK
N.O.
*N17
GN/YL
PC BOARD
AUXILIARY
DOWN
11
RD
BK
OR
UP SIGNAL OUTPUT
OR
WH
RD
BK
L7
DC MODEL:
LOW BATTERY
INDICATOR
WH
BK
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
POWER INDICATOR
UP
LEVELING
INDICATOR
INPUTS
WH
BK
RD
W3
16.0V DC INPUT
BK
PLATFORM
UP/DOWN
BK
WH
N.C.
CONTROL
ACTIVATE
SW11
BASE
MODE
RD
BN
EMERGENCY
STOP
PLATFORM
CONTROL
BOX
B1
B
WH
BK
3 RD
4 BK
BK
EN1
WH
BK
RD/BLK
RD
TO MOTOR
D5
POWER
SUPPLY
AC
WH
GN/YL
H4
DESCENT
ALARM
POWER UNIT
OR
RD
WH
FB2
BK
RD
WARNING
LIGHT
OPTIONAL
WARNING LIGHT
AND
DESCENT ALARM
B2
U9
BATTERY
CHARGER
AC
INPUT
+
-
RD
BATTERY
12V DC
QD1
RD
BK
BK
RD
BK
MOTOR
CONTACTOR
RD
BK
8
M5
F11
MOTOR
WH
Y30
N.O.
DUMP
VALVE
ES0070_G
7-9
Section 7 Schematics
Electrical Schematic
AWP Super Series DC Models with Narrow Base
(after serial number AWP07-54898)
ABBREVIATION LEGEND
Item
Description
Battery
B2 = 12V DC
B4 = 8 AA batteries
Radio noise reduction
Power supply AC
Enclosure
EN1 = Platform control box
EN2 = Ground control box
EN4 = Power to platform GFCI receptacle
Fuse
F1 = 175A fuse
Ground
Key switch - ground/platform
Led or light
L5 = Power indicator (ground)
L6 = Low battery indicator for auxiliary (ground)
L7 = Low battery indicator main (ground)
L12 = Outrigger front left (ground)
L13 = Outrigger front right (ground)
L14 = Outrigger rear left (ground)
L15 = Outrigger rear right (ground)
Hydraulic power unit
Key switch
Hydraulic power unit
Narrow platform units:
WH and BK wires replace BL and OR wires
Normally closed
Normally open
Power switch
P1 = Emergency Stop button at ground controls
P2 = Emergency Stop button at platform controls
Quick disconnect
QD1 = Battery quick disconnect
QD3 = Control cable to platform control box
QD4 = Control cable to base
QD7 = Control cable to motor
Switch
SW 8 = Control activate
SW11 = Platform up/down
SW12 = Auxiliary down
SW13 = Outrigger interlock front left
SW14 = Outrigger interlock front right
SW15 = Outrigger interlock rear left
SW16 = Outrigger interlock rear right
Electronic component
U10 = PC board
Wiring component
W3 = Terminal strip 3 pole 3 pin (U10)
W4 = Terminal strip 14 pole 14 pin (U10)
W5 = Terminal strip 4 pole 8 pin
W6 = Terminal strip 6 pole 12 pin (base)
Valve coil
Y7 = Platform down
Y30 = Normally open dump valve
C3
D5
EN
F
GND
KS1
L
M5
KS1
M5
*N17
N.C.
N.O
P
QD
SW
U
W
Section 7 Schematics
Electrical Schematic
AWP Super Series DC CE Models
(from serial number 3896-432 to AWP07-54898)
M
A
1
KS1
PLATFORM
N.O.
RD
BK
RD
RD
BK
BK
BK
BK
BK
RD
KS1
GROUND
N.O.
RD
RD
RD
1
2
L14 L12
12V DC OUTPUT
9A
LOW BATTERY
B4
L7
8 AA
BATTERIES
SW12
DC MODEL:
LOW BATTERY
INDICATOR
AUXILIARY
DOWN
N.O.
RD
BN
12V DC OUTPUT
FOR
L15 L13 INDICATOR
AUXILIARY LOWERING
BK
OR
BL
RD
BK
GROUND
10
UP SIGNAL OUTPUT
11
12
UP SIGNAL INPUT
13
U10
WH
4
5
L6
BK
RD
WH
RD
OR
W4
PC BOARD
BL
EN1
16.0V DC INPUT
L5
RD
BK
W3
LEVELING
INDICATORS
P1
EMERGENCY
STOP
N.C.
PLATFORM
CONTROL
BOX
EN3
REMOTE
BOX
P2
GND
RD
WH
WH
N.C.
N.O.
GN/YL
GROUND
STUD
GND
GROUND
CONTROL
BOX
W5
GROUND
STUD
RD
OR
WH
BK
TERMINAL
STRIP
WH
SW11
EN2
RD
EMERGENCY
STOP
WH
SW8
CONTROL
ACTIVATE
PLATFORM
UP/DOWN
OR
BL
EN4
POWER TO
PLATFORM
GFCI
RECEPTACLE
BK
GROUND
STUD
GN/YL
BK
B2
BATTERY
12V DC
RD
RD
BK
BK
WH
WH
GN/YL
B2
BATTERY
12V DC
QD1
BATTERY
CONNECTOR
QD1
BATTERY
CONNECTOR
RD
RD
BK
BK
BK
RD
F1
175A
FUSE
FRONT LEFT
INTERLOCK
BK
BK
W6
BK
TERMINAL
STRIP
QUICK DISCONNECT B
TO BASE
1
BK
M5
MOTOR
REAR RIGHT
INTERLOCK
SW16
REAR LEFT
INTERLOCK
SW15
1
RD
MOTOR
CONTACTOR
FRONT RIGHT
INTERLOCK
RD
WH
Y30
N.O.
DUMP
VALVE
RD
RD
WH
RD
BL
RD
OR
RD
YL
GN/YL
SW13
TO PLATFORM
QD4
BK
WH
RD
RD
WH
QUICK DISCONNECT A
BN
POWER UNIT
OR
BL
STRAIN RELIEF
TO MOTOR
FERRITE
GAURD
OR
BK
RD
OR
QD3
GN/YL
POWER
SUPPLY
AC
BL
RD
OR
D5
WH
WH
BK
QD7
C3
WH
*N17
NARROW PLATFORM UNITS
WH AND BK WIRES REPLACE
BL AND OR WIRES.
SW14
BASE
WH
BK
GN/YL
DOWN
BK
BK
UP
BL
BK
Y7
N.C.
PLATFORM
DOWN
7 - 10
Section 7 Schematics
Electrical Schematic
AWP Super Series DC CE Models
(from serial number 3896-432 to AWP07-54898)
ABBREVIATION LEGEND
Item
Description
Battery
B2 = 12V DC
B4 = 8 AA batteries
Power supply AC
Enclosure
EN1 = Platform control box
EN2 = Ground control box
EN4 = Power to platform GFCI receptacle
Fuse 175 Amp
Warning light
Ground
Descent alarm
Key switch - ground/platform
Led or light
L5 = Power indicator (ground)
L6 = Low battery indicator for auxiliary (ground)
L7 = Low battery indicator main (ground)
L12 = Outrigger front left (ground)
L13 = Outrigger front right (ground)
L14 = Outrigger rear left (ground)
L15 = Outrigger rear right (ground)
Hydraulic power unit
Note with description
*N17 = Narrow platform units:
WH and BK wires replace BL and OR wires
*N27 = Units without plug:
WH and BK wires replace BL and BN wires
Normally closed
Normally open
Power switch
P1 = Emergency Stop button at ground controls
P2 = Emergency Stop button at platform controls
Quick disconnect
QD1 = Battery quick disconnect
QD3 = Control cable to platform control box
QD4 = Control cable to base
Switch
SW 8 = Control activate
SW11 = Platform up/down
SW12 = Auxiliary down
SW13 = Outrigger interlock front left
SW14 = Outrigger interlock front right
SW15 = Outrigger interlock rear left
SW16 = Outrigger interlock rear right
Electronic component
U 9 = Battery charger
U10 = PC board
Wiring component
W3 = Terminal strip 3 pole 3 pin (U10)
W4 = Terminal strip 14 pole 14 pin (U10)
W5 = Terminal strip 5 pole 10 pin
W6 = Terminal strip 6 pole 12 pin (base)
Valve coil
Y7 = Platform down
Y30 = Normally open dump valve
D5
EN
F11
FB2
GND
H4
KS1
L
M5
*N
N.C.
N.O.
P
QD
SW
Description
Blue
Black
Brown
Green/Yellow
Orange
Red
Red/Black
White
Yellow
Section 7 Schematics
Electrical Schematic
AWP Super Series DC CE Models with Standard Base
(after serial number AWP07-54898)
N
RD/BLK
KS1
PLATFORM
MODE
KEY
SWITCH
P2
WH
RD
RD
P1
EMERGENCY
STOP
SW8
BK
RD
BK
BK
LEVELING
INDICATORS
BK
B4
N.C.
8 AA
BATTERIES
WH
L13 L15
L12 L14
L5
L6
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
SW12
DOWN
12V DC OUTPUT
12V DC OUTPUT
12V DC OUTPUT
9A
GROUND
10
UP SIGNAL INPUT
13
OR
RD
BL
RD
BK
BK
SW15
SW16
SW13
SW14
W6
BL
Y7
TERMINAL
STRIP
RD
BK
2
N.C.
PLATFORM
DOWN
YL
RD/BLK
GN/YL
WHT
RD
STANDARD
BASE
OR
W4
BN
4
BK
WH
WH
GND
GROUND
STUD
GND
GN/YL
W5
BK
RD
RD
BN
WH
YL
GN/YL
OR
OR
BL
WH
BL
WH
BK
WH
GN/YL
BN
GN/YL
BK
6
RD
RD
BN
BK
OR
GN/YL
4 5
RD
BL
OR
WHT
1 2 3
4 5
GN/YL
BL
BL
BL
GROUND
STUD
1 2 3
BK
WH
WH
*N27
QD3
GROUND
CONTROL
BOX
TERMINAL
STRIP
QD4
EN2
BK
WH
GROUND
STUD
RD
EN4
POWER TO
PLATFORM
GFCI
RECEPTACLE
RD
RD
BL
WH
BK
BL
OR
BN
RD
BK
U10
RD
FRONT RIGHT
INTERLOCK
FRONT LEFT
INTERLOCK
REAR RIGHT
INTERLOCK
REAR LEFT
INTERLOCK
N.O.
*N17
GN/YL
PC BOARD
AUXILIARY
DOWN
12
RD
BK
OR
11
RD
WH
UP SIGNAL OUTPUT
WH
BK
BK
L7
DC MODEL:
LOW BATTERY
INDICATOR
POWER INDICATOR
UP
LEVELING
INDICATOR
INPUTS
OR
BK
RD
W3
16.0V DC INPUT
WH
PLATFORM
UP/DOWN
BK
N.C.
CONTROL
ACTIVATE
SW11
BASE
MODE
RD
BN
EMERGENCY
STOP
PLATFORM
CONTROL
BOX
B1
B
WH
BK
3 RD
4 BK
BK
EN1
WH
BK
RD/BLK
RD
STRAIN RELIEF
STRAIN RELIEF
TO PLUG
TO MOTOR
D5
POWER
SUPPLY
AC
WH
GN/YL
H4
DESCENT
ALARM
POWER UNIT
OR
RD
WH
FB2
BK
RD
WARNING
LIGHT
OPTIONAL
WARNING LIGHT
AND
DESCENT ALARM
RD
BK
B2
U9
BATTERY
CHARGER
AC
INPUT
+
-
RD
BATTERY
12V DC
QD1
RD
BK
BK
RD
BK
MOTOR
CONTACTOR
M5
F11
MOTOR
WH
Y30
N.O.
DUMP
VALVE
ES0070_G
7 - 11
Section 7 Schematics
Electrical Schematic
AWP Super Series DC CE Models with Standard Base
(after serial number AWP07-54898)
ABBREVIATION LEGEND
Item
Description
Battery
B2 = 12V DC
B4 = 8 AA batteries
Power supply AC
Enclosure
EN1 = Platform control box
EN2 = Ground control box
EN4 = Power to platform GFCI receptacle
Fuse 175 Amp
Warning light
Ground
Descent alarm
Key switch - ground/platform
Led or light
L5 = Power indicator (ground)
L6 = Low battery indicator for auxiliary (ground)
L7 = Low battery indicator main (ground)
L12 = Outrigger front left (ground)
L13 = Outrigger front right (ground)
L14 = Outrigger rear left (ground)
L15 = Outrigger rear right (ground)
Hydraulic power unit
Note with description
*N17 = Narrow platform units:
WH and BK wires replace BL and OR wires
*N27 = Units without plug:
WH and BK wires replace BL and BN wires
Normally closed
Normally open
Power switch
P1 = Emergency Stop button at ground controls
P2 = Emergency Stop button at platform controls
Quick disconnect
QD1 = Battery quick disconnect
QD3 = Control cable to platform control box
QD4 = Control cable to base
Switch
SW 8 = Control activate
SW11 = Platform up/down
SW12 = Auxiliary down
SW13 = Outrigger interlock front left
SW14 = Outrigger interlock front right
SW15 = Outrigger interlock rear left
SW16 = Outrigger interlock rear right
Electronic component
U 9 = Battery charger
U10 = PC board
Wiring component
W3 = Terminal strip 3 pole 3 pin (U10)
W4 = Terminal strip 14 pole 14 pin (U10)
W5 = Terminal strip 5 pole 10 pin
W6 = Terminal strip 6 pole 12 pin (base)
Valve coil
Y7 = Platform down
Y30 = Normally open dump valve
D5
EN
F11
FB2
GND
H4
KS1
L
M5
*N
N.C.
N.O.
P
QD
SW
Description
Blue
Black
Brown
Green/Yellow
Orange
Red
Red/Black
White
Yellow
Section 7 Schematics
Electrical Schematic
AWP Super Series DC CE Models with Narrow Base
(after serial number AWP07-54898)
N
RD/BLK
KS1
PLATFORM
MODE
KEY
SWITCH
P2
RD
RD
P1
EMERGENCY
STOP
SW8
BK
RD
BK
BK
LEVELING
INDICATORS
BK
B4
N.C.
8 AA
BATTERIES
WH
L12 L13
L14 L15
L5
L6
SW12
DOWN
12V DC OUTPUT
12V DC OUTPUT
12V DC OUTPUT
9A
GROUND
10
UP SIGNAL INPUT
13
U10
RD
RD
RD
BK
BK
SW15
SW16
SW14
SW13
W6
BL
Y7
TERMINAL
STRIP
RD
BK
2
N.C.
PLATFORM
DOWN
YL
RD/BLK
GN/YL
WHT
RD
NARROW
BASE
OR
W4
BN
4
BK
WH
WH
RD
GND
GROUND
STUD
GND
GN/YL
W5
RD
BK
GN/YL
4 5
OR
1 2 3
BL
WHT
BK
BK
RD
RD
BN
WH
YL
GN/YL
OR
OR
BL
WH
BL
WH
WH
GN/YL
BN
GN/YL
RD
RD
BN
GN/YL
OR
BL
BL
BL
GROUND
STUD
4 5
BK
6
STRAIN RELIEF
STRAIN RELIEF
TO PLUG
1 2 3
RD
WH
WH
*N27
QD3
GROUND
CONTROL
BOX
TERMINAL
STRIP
QD4
EN2
BK
RD
WH
GROUND
STUD
POWER TO
PLATFORM
GFCI
RECEPTACLE
OR
RD
BL
WH
BK
BL
OR
BN
EN4
BK
12
BL
FRONT LEFT
INTERLOCK
FRONT RIGHT
INTERLOCK
REAR RIGHT
INTERLOCK
REAR LEFT
INTERLOCK
N.O.
*N17
GN/YL
PC BOARD
AUXILIARY
DOWN
11
RD
BK
OR
UP SIGNAL OUTPUT
OR
WH
RD
BK
L7
DC MODEL:
LOW BATTERY
INDICATOR
WH
BK
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
POWER INDICATOR
UP
LEVELING
INDICATOR
INPUTS
WH
BK
RD
W3
16.0V DC INPUT
BK
PLATFORM
UP/DOWN
BK
WH
N.C.
CONTROL
ACTIVATE
SW11
BASE
MODE
RD
BN
EMERGENCY
STOP
PLATFORM
CONTROL
BOX
B1
B
WH
BK
3 RD
4 BK
BK
EN1
WH
BK
RD/BLK
RD
TO MOTOR
D5
POWER
SUPPLY
AC
WH
GN/YL
H4
DESCENT
ALARM
POWER UNIT
OR
RD
WH
FB2
BK
RD
WARNING
LIGHT
OPTIONAL
WARNING LIGHT
AND
DESCENT ALARM
B2
U9
BATTERY
CHARGER
AC
INPUT
+
-
RD
BATTERY
12V DC
QD1
RD
BK
BK
RD
BK
MOTOR
CONTACTOR
RD
BK
8
M5
F11
MOTOR
WH
Y30
N.O.
DUMP
VALVE
ES0070_G
7 - 12
Section 7 Schematics
Electrical Schematic
AWP Super Series DC CE Models with Narrow Base
(after serial number AWP07-54898)
ABBREVIATION LEGEND
Item
Description
Battery
B2 = 12V DC
B4 = 8 AA batteries
Power supply AC
Enclosure
EN1 = Platform control box
EN2 = Ground control box
EN4 = Power to platform GFCI receptacle
Fuse
F1 = 175A fuse
Ground
Key switch - ground/platform
Led or light
L5 = Power indicator (ground)
L6 = Low battery indicator for auxiliary (ground)
L7 = Low battery indicator main (ground)
L12 = Outrigger front left (ground)
L13 = Outrigger front right (ground)
L14 = Outrigger rear left (ground)
L15 = Outrigger rear right (ground)
Hydraulic power unit
Key switch
Hydraulic power unit
Narrow platform units:
WH and BK wires replace BL and OR wires
Normally closed
Normally open
Power switch
P1 = Emergency Stop button at ground controls
P2 = Emergency Stop button at platform controls
Quick disconnect
QD1 = Battery quick disconnect
QD3 = Control cable to platform control box
QD4 = Control cable to base
QD7 = Control cable to motor
Switch
SW 8 = Control activate
SW11 = Platform up/down
SW12 = Auxiliary down
SW13 = Outrigger interlock front left
SW14 = Outrigger interlock front right
SW15 = Outrigger interlock rear left
SW16 = Outrigger interlock rear right
Electronic component
U10 = PC board
Wiring component
W3 = Terminal strip 3 pole 3 pin (U10)
W4 = Terminal strip 14 pole 14 pin (U10)
W5 = Terminal strip 4 pole 8 pin
W6 = Terminal strip 6 pole 12 pin (base)
Valve coil
Y7 = Platform down
Y30 = Normally open dump valve
D5
EN
F
GND
KS1
L
M5
KS1
M5
*N17
N.C.
N.O
P
QD
SW
U
W
Description
Blue
Black
Green/Yellow
Orange
Red
White
Section 7 Schematics
Electrical Schematic
AWP Super Series DC TUV Models
(after serial number 3896-430)
M
A
1
KS1
GROUND/
PLATFORM
BK
RD
RD
RD
BK
BK
BK
N.O.
1
P1
RD
16.0V DC INPUT
1
2
L5
L14 L12
BK
BK
B4
N.C.
5
6
12V DC OUTPUT
12V DC OUTPUT
12V DC OUTPUT
9A
L6
L7
DC MODEL:
LOW BATTERY
INDICATOR
AUXILIARY
DOWN
N.O.
RD
GROUND
10
UP SIGNAL OUTPUT
11
12
U10
UP SIGNAL INPUT
WH
POWER INDICATOR
LOW BATTERY
SW12
OR
BL
RD
BK
RD
WH
RD
OR
13
W4
PC BOARD
RD
BL
LEVELING
INDICATOR
INPUTS
FOR
L15 L13 INDICATOR
AUXILIARY LOWERING
8 AA
BATTERIES
BL
RD
BK
W3
LEVELING
INDICATORS
EMERGENCY
STOP
P2
EMERGENCY
STOP
RD
WH
N.C.
GND
BK
OR
QD1
BL
WH
WH
BK
GROUND
STUD
B2
BATTERY
12V DC
BATTERY
CONNECTOR
RD
RD
BK
BK
RD
F1
175A
FUSE
FRONT LEFT
INTERLOCK
BK
BK
W6
BK
BK
7
TERMINAL
STRIP
QUICK DISCONNECT B
TO BASE
MOTOR
CONTACTOR
BK
M5
MOTOR
REAR RIGHT
INTERLOCK
SW16
REAR LEFT
INTERLOCK
SW15
FRONT RIGHT
INTERLOCK
WH
Y30
N.O.
DUMP
VALVE
RD
RD
WH
RD
BL
RD
OR
RD
GN/YL
BL
BK
WH
SW13
TO PLATFORM
RD
QD4
RD
WH
RD
BL
WH
BL
QUICK DISCONNECT A
OR
POWER UNIT
OR
WH
BK
RD
WH
QD3
OR
POWER
SUPPLY
AC
STRAIN RELIEF
TO MOTOR
GN/YL
RD
OR
D5
BL
WH
BK
QD7
SW14
WH
BASE
RD
GN/YL
RD
UP
*N17
POWER TO
PLATFORM
GFCI
RECEPTACLE
DOWN
EN4
OR
BK
TERMINAL
STRIP
BK
BK
BK
PLATFORM
UP/DOWN
GN/YL
SW11
WH
GROUND
CONTROL
BOX
W5
GROUND
STUD
CONTROL
ACTIVATE
EN2
RD
WH
GND
SW8
BK
GN/YL
GROUND
STUD
WH
PLATFORM
CONTROL
BOX
WH
EN1
BL
Y7
N.C.
PLATFORM
DOWN
7 - 13
Section 7 Schematics
Electrical Schematic
AWP Super Series DC TUV Models
(after serial number 3896-430)
ABBREVIATION LEGEND
Item
Description
B1
CB4
D5
EN
Battery 8 AA batteries
Circuit breaker, 15A-110V / 8A-220V
Power supply AC
Enclosure
EN1 = Platform control box
EN2 = Ground control box
EN4 = Power to platform GFCI receptacle
EN5 = Power unit 110V AC
EN6 = Power unit 220V AC
Ground
Key switch ground/platform
Led or light
L5 = Power indicator (ground)
L6 = Low battery indicator for auxiliary (ground)
L7 = Low battery indicator main (ground)
L12 = Outrigger front left (ground)
L13 = Outrigger front right (ground)
L14 = Outrigger rear left (ground)
L15 = Outrigger rear right (ground)
Hydraulic power unit
Key switch
Hydraulic power unit
Normally closed
Normally open
Note with description
*N7 = 110V AC terminal strip detail
*N8 = 110V AC motor detail
*N9 = 220V AC terminal strip detail
*N10 = 220V AC motor detail
*N17 = Narrow platform units:
WH and BK wires replace BL and OR wires
Power switch
P1 = Emergency Stop button at ground controls
P2 = Emergency Stop button at platform controls
Power relay
PR4 = Function pump (M5)
Quick disconnect
QD3 = Control cable to platform control box
QD4 = Control cable to base
QD7 = Control cable to motor
Switch
SW 8 = Control activate
SW11 = Platform up/down
SW12 = Auxiliary down
SW13 = Outrigger interlock front left
SW14 = Outrigger interlock front right
SW15 = Outrigger interlock rear left
SW16 = Outrigger interlock rear right
Electronic component
U9 = Transformer
U10 = PC board
U12 = Thermal device
Wiring component
W3 = Terminal strip 3 pole 3 pin (U10)
W4 = Terminal strip 14 pole 14 pin (U10)
W5 = Terminal strip 7 pole 14 pin (*N7,*N9)
W6 = Terminal strip 6 pole 12 pin (base)
Valve coil
Y7 = Platform down
Y30 = Normally open dump valve
GND
KS1
L
M5
KS1
M5
N.C.
N.O
*N
PR
QD
SW
Description
Blue
Black
Brown
Green
Green/Yellow
Orange
Red
Red/Yellow
White
White/Black
Yellow
Section 7 Schematics
Electrical Schematic
AWP Super Series AC Models
(from serial number 3896-103 to 3896-303)
M
A
1
KS1
BK
SW12
W3
16.0V DC INPUT
16.0V DC INPUT
12V DC OUTPUT
12V DC OUTPUT
12V DC OUTPUT
9A
GROUND
10
UP SIGNAL OUTPUT
11
12
UP SIGNAL INPUT
13
LEVELING
INDICATORS
B1
AUXILIARY
DOWN
BK
8 AA
BATTERIES
L14 L12
RD
WH
L15 L13
L7
DC MODEL:
LOW
BATTERY
INDICATOR
LEVELING
INDICATOR
INPUTS
L5
POWER INDICATOR
L6
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
U10
PC BOARD
WH
RD
RD/YL
BN
RD
BL
WH
OR
BL
RD
BK
RD
RD
GN/YL
RD
BK
OR
W4
RD
WH
WH
BK WIRE DISCONNECTED
PR4
BK
CB4
*N9
220V AC
TERMINAL STRIP
DETAIL
BK
WH
GN/YL
GROUND
STUD
GN/YL
1
3
5
2
4
8
M5
110V AC
MOTOR DETAIL
GND
M5
220V AC
MOTOR DETAIL
WH
BN
WH
WT
BK
REAR LEFT
INTERLOCK
REAR RIGHT
INTERLOCK
SW15
SW16
W6
FRONT RIGHT
INTERLOCK
SW14
FRONT LEFT
INTERLOCK
BK
BK
WH
GN/YL
RD
BL
GND
BK
7
BK
RD
RD
BL
RD
OR
RD
WH
RD
WH/BK
GN/YL
SW13
GN/YL
BK
*N10
MOTOR
QUICK DISCONNECT B
TO BASE
N.O.
DUMP
VALVE
J-BOX
OR
WH
EN6
*N8
MOTOR
Y30
BK
GN/YL
J-BOX
QD4
GROUND
SCREW
BK
EN5
N.O.
DUMP
VALVE
GN/YL
Y30
GROUND
SCREW
WH
BK
BK
WH
BL
STRAIN RELIEF
GN/YL
OR
QD7
TO MOTOR
TO PLATFORM
1
GROUND
STUD
GN/YL
BK
WH
QUICK DISCONNECT A
GROUND
CONTROL
BOX
GND
GN/YL
BK
GN/YL
RD
WH
QD3
OR
POWER
SUPPLY
AC
WH
BK
RD
WH
BL
D5
RD
WH
BASE
EN2
*N17
GN/YL
BN
WH
WH
BK
UP
DOWN
GROUND
STUD
WH
BK
BK
PLATFORM
UP/DOWN
WH
GN/YL
BK
TERMINAL
STRIP
*N7
110V AC
TERMINAL STRIP
DETAIL
BK
W5
GN/YL
WT
GN/YL
BL
BK
WH
BK
GN/YL
SW11
TERMINAL
STRIP
BK
N.C.
WH
GROUND
STUD
RD
BK
WH
SW8
BK
BL
W5
GND
EMERGENCY
STOP
GN/YL
P2
CONTROL BK
ACTIVATE
110V AC / 220V AC
WH
BN
BK
EN4
BK
BK
PLATFORM
CONTROL
BOX
POWER TO
PLATFORM
GFCI
RECEPTACLE
U12
U9
8A CIRCUIT BREAKER
220V AC MODELS
EN1
YL
TRANSFORMER
WH
BK
N.O.
WH
YL
BK
WH
BK
N.C.
TRANSFORMER
RD
WH
YL
GROUND/
PLATFORM
WH
EMERGENCY
STOP
U12
THERMAL
DEVICE
U9
BL
P1
OR
Y7
N.C.
PLATFORM
DOWN
7 - 14
Section 7 Schematics
Electrical Schematic
AWP Super Series AC Models
(from serial number 3896-103 to 3896-303)
ABBREVIATION LEGEND
Item
Description
B1
CB4
D5
EN
Battery 8 AA batteries
Circuit breaker, 15A-110V / 8A-220V
Power supply AC
Enclosure
EN1 = Platform control box
EN2 = Ground control box
EN4 = Power to platform GFCI receptacle
EN5 = Power unit 110V AC
EN6 = Power unit 220V AC
Ground
Key switch ground/platform
Led or light
L5 = Power indicator (ground)
L6 = Low battery indicator for auxiliary (ground)
L7 = Low battery indicator main (ground)
L12 = Outrigger front left (ground)
L13 = Outrigger front right (ground)
L14 = Outrigger rear left (ground)
L15 = Outrigger rear right (ground)
Hydraulic power unit
Key switch
Hydraulic power unit
Normally closed
Normally open
Note with description
*N7 = 110V AC terminal strip detail
*N8 = 110V AC motor detail
*N9 = 220V AC terminal strip detail
*N10 = 220V AC motor detail
*N17 = Narrow platform units:
WH and BK wires replace BL and OR wires
Power switch
P1 = Emergency Stop button at ground controls
P2 = Emergency Stop button at platform controls
Power relay
PR4 = Function pump (M5)
Quick disconnect
QD3 = Control cable to platform control box
QD4 = Control cable to base
QD7 = Control cable to motor
Switch
SW 8 = Control activate
SW11 = Platform up/down
SW12 = Auxiliary down
SW13 = Outrigger interlock front left
SW14 = Outrigger interlock front right
SW15 = Outrigger interlock rear left
SW16 = Outrigger interlock rear right
Electronic component
U9 = Transformer
U10 = PC board
U12 = Thermal device
Wiring component
W3 = Terminal strip 3 pole 3 pin (U10)
W4 = Terminal strip 14 pole 14 pin (U10)
W5 = Terminal strip 7 pole 14 pin (*N7,*N9)
W6 = Terminal strip 6 pole 12 pin (base)
Valve coil
Y7 = Platform down
Y30 = Normally open dump valve
GND
KS1
L
M5
KS1
M5
N.C.
N.O
*N
PR
QD
SW
Description
Blue
Black
Brown
Green
Green/Yellow
Orange
Red
Red/Yellow
White
White/Black
Yellow
Section 7 Schematics
Electrical Schematic
AWP Super Series AC Models
(from serial number 3896-304 to 3896-450)
M
A
1
KS1
P1
16.0V DC INPUT
12V DC OUTPUT
12V DC OUTPUT
12V DC OUTPUT
9A
GROUND
10
UP SIGNAL OUTPUT
11
12
UP SIGNAL INPUT
13
L14 L12
POWER INDICATOR
L15 L13
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
RD
L7
WH
DC MODEL:
LOW
BATTERY
INDICATOR
L6
U10
PC BOARD
BN
RD
BL
WH
OR
BL
RD
BK
RD
RD
GN/YL
RD
BK
OR
W4
RD
WH
BK WIRE DISCONNECTED
PR4
BK
CB4
*N9
220V AC
TERMINAL STRIP
DETAIL
BK
WH
GN/YL
GROUND
STUD
GN/YL
1
3
5
2
4
8
M5
110V AC
MOTOR DETAIL
GND
WH
BN
WH
WT
BK
FRONT RIGHT
INTERLOCK
REAR LEFT
INTERLOCK
REAR RIGHT
INTERLOCK
SW15
SW16
W6
SW14
FRONT LEFT
INTERLOCK
BK
BK
BK
WH
GN/YL
RD
BL
OR
WH
BK
WH
Y30
N.O.
DUMP
VALVE
J-BOX
QUICK DISCONNECT B
TO BASE
EN6
*N8
MOTOR
M5
*N10
MOTOR
220V AC
MOTOR DETAIL
GND
BK
7
BK
RD
RD
BL
RD
OR
RD
WH
RD
WH/BK
GN/YL
SW13
N.O.
DUMP
VALVE
J-BOX
BK
EN5
Y30
QD4
GROUND
SCREW
GN/YL
GROUND
SCREW
WH
GN/YL
GN/YL
BK
BL
STRAIN RELIEF
WH
OR
QD7
TO MOTOR
TO PLATFORM
1
GROUND
STUD
BK
BK
GROUND
CONTROL
BOX
GND
GN/YL
QUICK DISCONNECT A
WH
BK
GN/YL
RD
WH
QD3
OR
POWER
SUPPLY
AC
WH
BK
RD
WH
BL
D5
RD
WH
BASE
EN2
*N17
NARROW PLATFORM UNITS
WH AND BK WIRES REPLACE
BL AND OR WIRES.
GN/YL
GN/YL
BN
WH
WH
BK
UP
DOWN
GROUND
STUD
WH
BK
BK
PLATFORM
UP/DOWN
WH
GN/YL
BK
TERMINAL
STRIP
*N7
110V AC
TERMINAL STRIP
DETAIL
BK
W5
GN/YL
WT
GN/YL
BL
BK
WH
BK
GN/YL
SW11
TERMINAL
STRIP
BK
N.C.
WH
GROUND
STUD
RD
BK
WH
SW8
BK
BL
W5
GND
GN/YL
P2
EMERGENCY
STOP
CONTROL BK
ACTIVATE
110V AC / 220V AC
WH
BN
BK
EN4
BK
BK
PLATFORM
CONTROL
BOX
POWER TO
PLATFORM
GFCI
RECEPTACLE
U12
U9
8A CIRCUIT BREAKER
220V AC MODELS
EN1
YL
TRANSFORMER
WH
WH
WH
AUXILIARY
DOWN
L5
RD/YL
WH
8 AA
BATTERIES
LEVELING
INDICATOR
INPUTS
WH
RD
16.0V DC INPUT
WH
+
B1
SW12
WH
LEVELING
INDICATORS
YL
N.C.
W3
RD
N.C.
BK
BK
1
EMERGENCY
STOP
BK
YL
BK
BK
N.O.
TRANSFORMER
RD
RD
N.O.
BK
BL
BK
U12
THERMAL
DEVICE
U9
GROUND/
PLATFORM
OR
Y7
N.C.
PLATFORM
DOWN
7 - 15
Section 7 Schematics
Electrical Schematic
AWP Super Series AC Models
(from serial number 3896-304 to 3896-450)
ABBREVIATION LEGEND
Item
Description
B1
CB4
D5
EN
Battery 8 AA batteries
Circuit breaker, 15A-110V / 8A-220V
Power supply AC
Enclosure
EN1 = Platform control box
EN2 = Ground control box
EN4 = Power to platform GFCI receptacle
EN5 = Power unit 110V AC
EN6 = Power unit 220V AC
Ground
Key switch ground/platform
Led or light
L5 = Power indicator (ground)
L6 = Low battery indicator for auxiliary (ground)
L7 = Low battery indicator main (ground)
L12 = Outrigger front left (ground)
L13 = Outrigger front right (ground)
L14 = Outrigger rear left (ground)
L15 = Outrigger rear right (ground)
Hydraulic power unit
Key switch
Hydraulic power unit
Normally closed
Normally open
Note with description
*N7 = 110V AC terminal strip detail
*N8 = 110V AC motor detail
*N9 = 220V AC terminal strip detail
*N10 = 220V AC motor detail
*N17 = Narrow platform units:
WH and BK wires replace BL and OR wires
Power switch
P1 = Emergency Stop button at ground controls
P2 = Emergency Stop button at platform controls
Power relay
PR4 = Function pump (M5)
Quick disconnect
QD3 = Control cable to platform control box
QD4 = Control cable to base
QD7 = Control cable to motor
Switch
SW 8 = Control activate
SW11 = Platform up/down
SW12 = Auxiliary down
SW13 = Outrigger interlock front left
SW14 = Outrigger interlock front right
SW15 = Outrigger interlock rear left
SW16 = Outrigger interlock rear right
Electronic component
U9 = Transformer
U10 = PC board
U12 = Thermal device
Wiring component
W3 = Terminal strip 3 pole 3 pin (U10)
W4 = Terminal strip 14 pole 14 pin (U10)
W5 = Terminal strip 7 pole 14 pin (*N7,*N9)
W6 = Terminal strip 6 pole 12 pin (base)
Valve coil
Y7 = Platform down
Y30 = Normally open dump valve
GND
KS1
L
M5
KS1
M5
N.C.
N.O
*N
PR
QD
SW
Description
Blue
Black
Brown
Green
Green/Yellow
Orange
Red
Red/Yellow
White
White/Black
Yellow
Section 7 Schematics
Electrical Schematic
AWP Super Series AC Models
(from serial number 3896-451 to AWP07-54898)
N
A
1
7 - 16
Section 7 Schematics
Electrical Schematic
AWP Super Series AC Models
(from serial number 3896-451 to AWP07-54898)
ABBREVIATION LEGEND
Item
Description
B4
CB4
D5
EN
Battery 8 AA batteries
Circuit breaker, 15A-110V / 8A-220V
Power supply AC
Enclosure
EN1 = Platform control box
EN2 = Ground control box
EN4 = Power to platform GFCI receptacle
EN5 = Power unit 110V AC
EN6 = Power unit 220V AC
Warning light
Ground
Descent alarm
Key switch ground/platform
Led or light
L5 = Power indicator (ground)
L6 = Low battery indicator for auxiliary (ground)
L7 = Low battery indicator main (ground)
L12 = Outrigger front left (ground)
L13 = Outrigger front right (ground)
L14 = Outrigger rear left (ground)
L15 = Outrigger rear right (ground)
Hydraulic power unit
Key switch
Hydraulic power unit
Normally closed
Normally open
Note with description
*N7 = 110V AC terminal strip detail
*N8 = 110V AC motor detail
*N9 = 220V AC terminal strip detail
*N10 = 220V AC motor detail
*N17 = Narrow platform units:
WH and BK wires replace BL and OR wires
*N27 = Units with out plug:
WH and BK wires replace BL and BN wires
Power switch
P1 = Emergency Stop button at ground controls
P2 = Emergency Stop button at platform controls
Power relay
PR4 = Function pump (M5)
Quick disconnect
QD3 = Control cable to platform control box
QD4 = Control cable to base
Switch
SW 8 = Control activate
SW11 = Platform up/down
SW12 = Auxiliary down
SW13 = Outrigger interlock front left
SW14 = Outrigger interlock front right
SW15 = Outrigger interlock rear left
SW16 = Outrigger interlock rear right
Electronic component
U9 = Transformer
U10 = PC board
Wiring component
W3 = Terminal strip 3 pole 3 pin (U10)
W4 = Terminal strip 14 pole 14 pin (U10)
W5 = Terminal strip 7 pole 14 pin (*N7,*N9)
W6 = Terminal strip 8 pole 16 pin (base)
Valve coil
Y7 = Platform down
Y30 = Normally open dump valve
FB2
GND
H4
KS1
L
M5
KS1
M5
N.C.
N.O
*N
PR
QD
SW
Description
Blue
Black
Brown
Green/Yellow
Orange
Red
Red/Black
Red/Yellow
White
Yellow
Section 7 Schematics
Electrical Schematic
AWP Super Series AC Models with Standard Base
(from serial number AWP07-54899 to AWP07-57594)
N
RD/BLK
KS1
PLATFORM
MODE
KEY
SWITCH
P2
BN
BK
P1
BK
L6
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
N.C.
MODEL:
L12 L14 DC
LOW BATTERY
INDICATOR
L5
RD
AUXILIARY
DOWN
RD
RD
RD
OR
RD
WH
BL
RD
OR
BK
RD/YL
RD
WH
5
6
12V DC OUTPUT
12V DC OUTPUT
12V DC OUTPUT
9A
BK
RD
GROUND
10
11
12
UP SIGNAL INPUT
13
BK
BK
RD/BLK
BK
WH
BK
BK
N.C.
PLATFORM
DOWN
YL
OR
GN/YL
W4
WH
RD
OR
WH
PR4
BK
EN4
8A CIRCUIT BREAKER
220V AC MODELS
CB4
POWER TO
PLATFORM
GFCI
RECEPTACLE
QD4
WH
WH
BL
WH
BK
RD
RD
BN
WH
YL
GN/YL
OR
OR
BL
WH
BL
WH
WH
GN/YL
BN
BK
BK
WH
GN/YL
H4
GND
GN/YL
WH
GN/YL
BK
WH
GROUND
STUD
STRAIN RELIEF
DESCENT
ALARM
TO MOTOR
RD
BL
OR
WH
YL
1
3
BL
*N8
MOTOR
110V AC
MOTOR DETAIL
2
4
GND
OR
YL
EN6
WH
1
3
BK
J-BOX
WH
M5
N.O.
DUMP
VALVE
BK
J-BOX
GROUND
SCREW
Y30
GN/YL
OPTIONAL
WARNING LIGHT
AND
DESCENT ALARM
EN5
WH
WARNING
LIGHT
BK
GROUND
SCREW
BK
GN/YL
FB2
WH
BN
BL
D5
POWER
SUPPLY
AC
BK
GROUND
STUD
TO PLUG
BK
STRAIN RELIEF
WH
110V AC
TERMINAL STRIP
DETAIL
TERMINAL
STRIP
WH
BN
RD
RD
BK
BK
OR
GN/YL
4 5
RD
BL
OR
WHT
1 2 3
4 5
GN/YL
BL
WH
GN/YL
GROUND
STUD
1 2 3
*N7
W5
WH
WH
*N27
WH
BK
BK
BL
WH
BL
OR
Y7
TERMINAL
STRIP
OR
FRONT RIGHT
INTERLOCK
FRONT LEFT
INTERLOCK
REAR RIGHT
INTERLOCK
REAR LEFT
INTERLOCK
STANDARD
BASE
GND
QD3
SW15
SW16
SW13
SW14
W6
WHT
OR
BL
BK
BL
BN
BN
GROUND
STUD
BK
WH
YL
BK
BN
BL
N.O.
*N17
GN/YL
PC BOARD
RD
UP SIGNAL OUTPUT
U10
POWER INDICATOR
UP
SW12
TRANSFORMER
RD
L7
WH
DOWN
LEVELING
INDICATOR
INPUTS
BK
BK
L13 L15
8 AA
BATTERIES
YL
BK
B4
RD
RD
RD
16.0V DC INPUT
LEVELING
INDICATORS
EMERGENCY
STOP
W3
U9
WH
N.C.
SW8
PLATFORM
UP/DOWN
2
BASE
MODE
RD
CONTROL
ACTIVATE
SW11
BK
BK
RD
PLATFORM
CONTROL
BOX
B1
EMERGENCY
STOP
WH
EN2
3 RD
4 BK
BK
EN1
WH
RD/BLK
RD
M5
Y30
N.O.
DUMP
VALVE
*N10
MOTOR
220 V AC
MOTOR DETAIL
2
4
GND
ES0071_F
7 - 17
Section 7 Schematics
Electrical Schematic
AWP Super Series AC Models with Standard Base
(from serial number AWP07-54899 to AWP07-57594)
ABBREVIATION LEGEND
Item
Description
B4
CB4
D5
EN
Battery 8 AA batteries
Circuit breaker, 15A-110V / 8A-220V
Power supply AC
Enclosure
EN1 = Platform control box
EN2 = Ground control box
EN4 = Power to platform GFCI receptacle
EN5 = Power unit 110V AC
EN6 = Power unit 220V AC
Warning light
Ground
Descent alarm
Key switch ground/platform
Led or light
L5 = Power indicator (ground)
L6 = Low battery indicator for auxiliary (ground)
L7 = Low battery indicator main (ground)
L12 = Outrigger front left (ground)
L13 = Outrigger front right (ground)
L14 = Outrigger rear left (ground)
L15 = Outrigger rear right (ground)
Hydraulic power unit
Key switch
Hydraulic power unit
Normally closed
Normally open
Note with description
*N7 = 110V AC terminal strip detail
*N8 = 110V AC motor detail
*N9 = 220V AC terminal strip detail
*N10 = 220V AC motor detail
*N17 = Narrow platform units:
WH and BK wires replace BL and OR wires
*N27 = Units with out plug:
WH and BK wires replace BL and BN wires
Power switch
P1 = Emergency Stop button at ground controls
P2 = Emergency Stop button at platform controls
Power relay
PR4 = Function pump (M5)
Quick disconnect
QD3 = Control cable to platform control box
QD4 = Control cable to base
Switch
SW 8 = Control activate
SW11 = Platform up/down
SW12 = Auxiliary down
SW13 = Outrigger interlock front left
SW14 = Outrigger interlock front right
SW15 = Outrigger interlock rear left
SW16 = Outrigger interlock rear right
Electronic component
U9 = Transformer
U10 = PC board
Wiring component
W3 = Terminal strip 3 pole 3 pin (U10)
W4 = Terminal strip 14 pole 14 pin (U10)
W5 = Terminal strip 7 pole 14 pin (*N7,*N9)
W6 = Terminal strip 8 pole 16 pin (base)
Valve coil
Y7 = Platform down
Y30 = Normally open dump valve
FB2
GND
H4
KS1
L
M5
KS1
M5
N.C.
N.O
*N
PR
QD
SW
Description
Blue
Black
Brown
Green/Yellow
Orange
Red
Red/Black
Red/Yellow
White
Yellow
Section 7 Schematics
Electrical Schematic
AWP Super Series AC Models with Narrow Base
(from serial number AWP07-54899 to AWP07-57594)
N
RD/BLK
KS1
PLATFORM
MODE
KEY
SWITCH
P2
RD
P1
BK
12V DC OUTPUT
12V DC OUTPUT
12V DC OUTPUT
9A
N.C.
L7
MODEL:
L15 L16 DC
LOW BATTERY
WH
INDICATOR
L5
SW12
RD
AUXILIARY
DOWN
OR
RD
BL
RD
WH
RD
RD
OR
BK
RD/YL
BK
BN
BL
RD
WH
BK
RD
10
11
12
UP SIGNAL INPUT
13
BK
BK
RD/BLK
BK
Y7
TERMINAL
STRIP
OR
BK
FRONT LEFT
INTERLOCK
FRONT RIGHT
INTERLOCK
REAR RIGHT
INTERLOCK
REAR LEFT
INTERLOCK
N.C.
PLATFORM
DOWN
YL
OR
GN/YL
W4
NARROW
BASE
BL
WH
BK
WH
RD
GND
OR
WH
PR4
BK
EN4
CB4
POWER TO
PLATFORM
GFCI
RECEPTACLE
8A CIRCUIT BREAKER
220V AC MODELS
QD4
WH
WH
BL
WH
BK
RD
RD
BN
WH
YL
GN/YL
OR
OR
BL
WH
BL
WH
WH
GN/YL
BN
BK
BK
WH
GN/YL
H4
GND
GN/YL
WH
GN/YL
BK
WH
STRAIN RELIEF
DESCENT
ALARM
GROUND
STUD
TO MOTOR
RD
BL
OR
WH
YL
1
3
BL
*N8
MOTOR
110V AC
MOTOR DETAIL
2
4
GND
OR
YL
EN6
WH
1
3
BK
J-BOX
WH
M5
N.O.
DUMP
VALVE
BK
J-BOX
GROUND
SCREW
Y30
GN/YL
OPTIONAL
WARNING LIGHT
AND
DESCENT ALARM
EN5
WH
WARNING
LIGHT
BK
GROUND
SCREW
BK
GN/YL
FB2
WH
BN
BL
D5
POWER
SUPPLY
AC
BK
GROUND
STUD
TO PLUG
BK
STRAIN RELIEF
WH
110V AC
TERMINAL STRIP
DETAIL
TERMINAL
STRIP
WH
BN
RD
RD
BK
BK
OR
GN/YL
4 5
RD
BL
OR
WHT
1 2 3
4 5
GN/YL
BL
WH
GN/YL
GROUND
STUD
1 2 3
*N7
W5
WH
WH
*N27
WH
BK
BK
BL
WH
BL
OR
SW15
SW16
SW14
SW13
W6
WHT
OR
QD3
BK
BL
BN
BN
GROUND
STUD
BK
RD
YL
N.O.
*N17
GN/YL
GROUND
PC BOARD
RD
UP SIGNAL OUTPUT
U10
POWER INDICATOR
UP
DOWN
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
BK
BK
L13 L14
8 AA
BATTERIES
YL
BK
L6
B4
RD
RD
RD
WH
TRANSFORMER
RD
16.0V DC INPUT
EMERGENCY
STOP
W3
BK
U9
WH
N.C.
SW8
PLATFORM
UP/DOWN
BK
BASE
MODE
CONTROL
ACTIVATE
SW11
BN
EMERGENCY
STOP
BK
RD
PLATFORM
CONTROL
BOX
B1
B
WH
EN2
3 RD
4 BK
BK
EN1
WH
RD/BLK
RD
M5
Y30
N.O.
DUMP
VALVE
*N10
MOTOR
220 V AC
MOTOR DETAIL
2
4
GND
ES0071_F
7 - 18
Section 7 Schematics
Electrical Schematic
AWP Super Series AC Models with Narrow Base
(from serial number AWP07-54899 to AWP07-57594)
ABBREVIATION LEGEND
Item
Description
B4
CB4
D5
EN
Battery 8 AA batteries
Circuit breaker, 15A-110V / 8A-220V
Power supply AC
Enclosure
EN1 = Platform control box
EN2 = Ground control box
EN4 = Power to platform GFCI receptacle
EN5 = Power unit 110V AC
EN6 = Power unit 220V AC
Warning light
Ground
Descent alarm
Key switch ground/platform
Led or light
L5 = Power indicator (ground)
L6 = Low battery indicator for auxiliary (ground)
L7 = Low battery indicator main (ground)
L12 = Outrigger front left (ground)
L13 = Outrigger front right (ground)
L14 = Outrigger rear left (ground)
L15 = Outrigger rear right (ground)
Hydraulic power unit
Key switch
Hydraulic power unit
Normally closed
Normally open
Note with description
*N7 = 110V AC terminal strip detail
*N8 = 110V AC motor detail
*N9 = 220V AC terminal strip detail
*N10 = 220V AC motor detail
*N17 = Narrow platform units:
WH and BK wires replace BL and OR wires
*N27 = Units with out plug:
WH and BK wires replace BL and BN wires
Power switch
P1 = Emergency Stop button at ground controls
P2 = Emergency Stop button at platform controls
Power relay
PR4 = Function pump (M5)
Quick disconnect
QD3 = Control cable to platform control box
QD4 = Control cable to base
Switch
SW 8 = Control activate
SW11 = Platform up/down
SW12 = Auxiliary down
SW13 = Outrigger interlock front left
SW14 = Outrigger interlock front right
SW15 = Outrigger interlock rear left
SW16 = Outrigger interlock rear right
Electronic component
U9 = Transformer
U10 = PC board
Wiring component
W3 = Terminal strip 3 pole 3 pin (U10)
W4 = Terminal strip 14 pole 14 pin (U10)
W5 = Terminal strip 7 pole 14 pin (*N7,*N9)
W6 = Terminal strip 8 pole 16 pin (base)
Valve coil
Y7 = Platform down
Y30 = Normally open dump valve
FB2
GND
H4
KS1
L
M5
KS1
M5
N.C.
N.O
*N
PR
QD
SW
Description
Blue
Black
Brown
Green/Yellow
Orange
Red
Red/Black
Red/Yellow
White
Yellow
Section 7 Schematics
Electrical Schematic
AWP Super Series AC Models with Standard Base
(after serial number AWP07-57594)
N
*N28
PLATFORM
CONTROL
BOX
RD
BK
RD/BLK
N.C.
WH
BN
BASE
MODE
RD
WH
BK
EMERGENCY
STOP
EN1
EN2
3 RD
B1
BK
P2
WH
PLATFORM
MODE
BL
KEY
SWITCH
P1
SW8
CONTROL
ACTIVATE
BK
SW11
BK
PLATFORM
UP/DOWN
RD
RD
BK
YL
LEVELING
INDICATORS
EMERGENCY
STOP
B4
RD
L12 L14
L5
SW12
RD
BL
WH
GND
RD
WH
OR
RD
BL
RD
BK
BK
BK
12V DC OUTPUT
12V DC OUTPUT
12V DC OUTPUT
9A
GROUND
10
13
2
N.C.
PLATFORM
DOWN
YL
RD/BLK
UP SIGNAL INPUT
FRONT RIGHT
INTERLOCK
FRONT LEFT
INTERLOCK
REAR RIGHT
INTERLOCK
REAR LEFT
INTERLOCK
Y7
TERMINAL
STRIP
BK
12
SW15
SW16
SW13
SW14
W6
RD
GN/YL
BL
WHT
OR
STANDARD
BASE
BK
OR
W4
CB9
OR
PR4
BK
WH
GN/YL
EN4
QD4
POWER TO
PLATFORM
GFCI
RECEPTACLE
GN/YL
GN/YL
GN/YL
WH
WH
GN/YL
BK
RD
RD
BN
WH
YL
GN/YL
OR
OR
BL
WH
BL
WH
*N29
*N30
110V AC / 220V AC
TERMINAL STRIP
DETAIL
GN/YL
GN/YL
H4
STRAIN RELIEF
DESCENT
ALARM
TO MOTOR
RD
BL
OR
WH
YL
1
3
BL
*N8
MOTOR
110V AC
MOTOR DETAIL
2
4
GND
OR
YL
EN6
WH
1
3
BK
J-BOX
M5
Y30
N.O.
DUMP
VALVE
WH
M5
BK
J-BOX
N.O.
DUMP
VALVE
GN/YL
OPTIONAL
WARNING LIGHT
AND
DESCENT ALARM
EN5
GROUND
SCREW
Y30
WH
WARNING
LIGHT
BK
GROUND
SCREW
BK
WH
FB2
GN/YL
*N27
UNITS WITHOUT PLUG
WH AND BK WIRES REPLACE
BL AND BN WIRES.
WH
D5
POWER
SUPPLY
AC
BK
TERMINAL STRIP
WH
BK
W5
BK
OR
TO PLUG
WH
BK
RD
4 5
GN/YL
BL
OR
WHT
1 2 3
4 5
WH
BL
WH
BN
WH
WH
WH
WH
BK
WH
GN/YL
BK
RD
BL
BN
GN/YL
RD
BK
GN/YL
OR
BL
WHT
1 2 3
BK
STRAIN RELIEF
QD3
BL
BN
240V AC MODELS
BK
WH
WH
GROUND
STUD
BK
RD
BK
BL
11
WH
6A CIRCUIT BREAKER
120V AC MODELS
3A CIRCUIT BREAKER
240V AC MODELS
GN/YL
RD
BK
OR
UP SIGNAL OUTPUT
WH
GROUND
STUD
RD
WH
RD/YL
BK
BN
BL
RD
BN
BN
*N17
BK
YL
WH
WH
PC BOARD
RD
N.O.
BL
U10
TRANSFORMER
RD
L7
DC MODEL:
LOW BATTERY
INDICATOR
POWER INDICATOR
AUXILIARY
DOWN
LEVELING
INDICATOR
INPUTS
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
N.C.
UP
OR
L6
L13 L15
8 AA
BATTERIES
WH
DOWN
W3
16.0V DC INPUT
U9
BK
KS1
*N10
MOTOR
220 V AC
MOTOR DETAIL
2
4
GND
ES0071_J
7 - 19
Section 7 Schematics
Electrical Schematic
AWP Super Series AC Models with Standard Base
(after serial number AWP07-57594)
ABBREVIATION LEGEND
Item
Description
B4
CB4
D5
EN
Battery 8 AA batteries
Circuit breaker, 15A-110V / 8A-220V
Power supply AC
Enclosure
EN1 = Platform control box
EN2 = Ground control box
EN4 = Power to platform GFCI receptacle
EN5 = Power unit 110V AC
EN6 = Power unit 220V AC
Warning light
Ground
Descent alarm
Key switch ground/platform
Led or light
L5 = Power indicator (ground)
L6 = Low battery indicator for auxiliary (ground)
L7 = Low battery indicator main (ground)
L12 = Outrigger front left (ground)
L13 = Outrigger front right (ground)
L14 = Outrigger rear left (ground)
L15 = Outrigger rear right (ground)
Hydraulic power unit
Key switch
Hydraulic power unit
Normally closed
Normally open
Note with description
*N7 = 110V AC terminal strip detail
*N8 = 110V AC motor detail
*N9 = 220V AC terminal strip detail
*N10 = 220V AC motor detail
*N17 = Narrow platform units:
WH and BK wires replace BL and OR wires
*N27 = Units with out plug:
WH and BK wires replace BL and BN wires
Power switch
P1 = Emergency Stop button at ground controls
P2 = Emergency Stop button at platform controls
Power relay
PR4 = Function pump (M5)
Quick disconnect
QD3 = Control cable to platform control box
QD4 = Control cable to base
Switch
SW 8 = Control activate
SW11 = Platform up/down
SW12 = Auxiliary down
SW13 = Outrigger interlock front left
SW14 = Outrigger interlock front right
SW15 = Outrigger interlock rear left
SW16 = Outrigger interlock rear right
Electronic component
U9 = Transformer
U10 = PC board
Wiring component
W3 = Terminal strip 3 pole 3 pin (U10)
W4 = Terminal strip 14 pole 14 pin (U10)
W5 = Terminal strip 7 pole 14 pin (*N7,*N9)
W6 = Terminal strip 8 pole 16 pin (base)
Valve coil
Y7 = Platform down
Y30 = Normally open dump valve
FB2
GND
H4
KS1
L
M5
KS1
M5
N.C.
N.O
*N
PR
QD
SW
Description
Blue
Black
Brown
Green/Yellow
Orange
Red
Red/Black
Red/Yellow
White
Yellow
Section 7 Schematics
Electrical Schematic
AWP Super Series AC Models with Narrow Base
(after serial number AWP07-57594)
N
*N28
PLATFORM
CONTROL
BOX
RD
BK
RD/BLK
N.C.
WH
BN
BASE
MODE
RD
WH
BK
EMERGENCY
STOP
EN1
EN2
3 RD
B1
BK
P2
WH
PLATFORM
MODE
BL
KEY
SWITCH
P1
SW8
CONTROL
ACTIVATE
BK
SW11
BK
PLATFORM
UP/DOWN
RD
RD
BK
YL
LEVELING
INDICATORS
EMERGENCY
STOP
B4
RD
L14 L15
L5
SW12
RD
BL
WH
GND
RD
WH
BL
RD
RD
RD
BK
BK
BK
12V DC OUTPUT
12V DC OUTPUT
12V DC OUTPUT
9A
GROUND
10
13
2
N.C.
PLATFORM
DOWN
YL
RD/BLK
UP SIGNAL INPUT
FRONT LEFT
INTERLOCK
FRONT RIGHT
INTERLOCK
REAR RIGHT
INTERLOCK
REAR LEFT
INTERLOCK
Y7
TERMINAL
STRIP
BK
12
SW15
SW16
SW14
SW13
W6
RD
GN/YL
BL
WHT
OR
NARROW
BASE
BK
OR
W4
CB9
OR
PR4
BK
WH
GN/YL
EN4
QD4
POWER TO
PLATFORM
GFCI
RECEPTACLE
GN/YL
GN/YL
GN/YL
WH
WH
GN/YL
BK
RD
RD
BN
WH
YL
GN/YL
OR
OR
BL
WH
BL
WH
*N29
*N30
110V AC / 220V AC
TERMINAL STRIP
DETAIL
GN/YL
GN/YL
H4
STRAIN RELIEF
DESCENT
ALARM
TO MOTOR
RD
BL
OR
WH
YL
1
3
BL
*N8
MOTOR
110V AC
MOTOR DETAIL
2
4
GND
OR
YL
EN6
WH
1
3
BK
J-BOX
M5
Y30
N.O.
DUMP
VALVE
WH
M5
BK
J-BOX
N.O.
DUMP
VALVE
GN/YL
OPTIONAL
WARNING LIGHT
AND
DESCENT ALARM
EN5
GROUND
SCREW
Y30
WH
WARNING
LIGHT
BK
GROUND
SCREW
BK
WH
FB2
GN/YL
*N27
UNITS WITHOUT PLUG
WH AND BK WIRES REPLACE
BL AND BN WIRES.
WH
D5
POWER
SUPPLY
AC
BK
TERMINAL STRIP
WH
BK
W5
BK
OR
TO PLUG
WH
BK
RD
4 5
GN/YL
BL
OR
WHT
1 2 3
4 5
WH
BL
WH
BN
WH
WH
WH
WH
BK
WH
GN/YL
BK
RD
BL
BN
GN/YL
RD
BK
GN/YL
OR
BL
WHT
1 2 3
BK
STRAIN RELIEF
QD3
BL
BN
240V AC MODELS
BK
WH
WH
GROUND
STUD
BK
RD
BK
BL
11
WH
6A CIRCUIT BREAKER
120V AC MODELS
3A CIRCUIT BREAKER
240V AC MODELS
GN/YL
OR
BK
OR
UP SIGNAL OUTPUT
WH
GROUND
STUD
RD
WH
RD/YL
BK
BN
BL
RD
BN
BN
*N17
BK
YL
WH
WH
PC BOARD
RD
N.O.
BL
U10
TRANSFORMER
RD
L7
DC MODEL:
LOW BATTERY
INDICATOR
POWER INDICATOR
AUXILIARY
DOWN
LEVELING
INDICATOR
INPUTS
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
N.C.
UP
OR
L6
L12 L13
8 AA
BATTERIES
WH
DOWN
W3
16.0V DC INPUT
U9
BK
KS1
*N10
MOTOR
220 V AC
MOTOR DETAIL
2
4
GND
ES0071_J
7 - 20
Section 7 Schematics
Electrical Schematic
AWP Super Series AC Models with Narrow Base
(after serial number AWP07-57594)
ABBREVIATION LEGEND
Item
Description
B1
CB4
D5
EN
Battery 8 AA batteries
Circuit breaker, 15A-110V / 8A-220V
Power supply AC
Enclosure
EN1 = Platform control box
EN2 = Ground control box
EN3 = Remote box (ce option)
EN4 = Power to platform GFCI receptacle
EN5 = Power unit 110V AC
EN6 = Power unit 220V AC
Ground
Key switch - ground/platform
Led or light
L5 = Power indicator (ground)
L6 = Low battery indicator for auxiliary (ground)
L7 = Low battery indicator main (ground)
L12 = Outrigger front left (ground)
L13 = Outrigger front right (ground)
L14 = Outrigger rear left (ground)
L15 = Outrigger rear right (ground)
Hydraulic power unit
Key switch
Hydraulic power unit
Normally closed
Normally open
Note with description
*N7 = 110V AC terminal strip detail
*N8 = 110V AC motor detail
*N9 = 220V AC terminal strip detail
*N10 = 220V AC motor detail
*N17 = Narrow platform units:
WH and BK wires replace BL and OR wires
Power switch
P1 = Emergency Stop button at ground controls
P2 = Emergency Stop button at platform controls
Power relay
PR4 = Function pump (M5)
Quick disconnect
QD3 = Control cable to platform control box
QD4 = Control cable to base
QD7 = Control cable to motor
Switch
SW 8 = Control activate
SW11 = Platform up/down
SW12 = Auxiliary down
SW13 = Outrigger interlock front left
SW14 = Outrigger interlock front right
SW15 = Outrigger interlock rear left
SW16 = Outrigger interlock rear right
Electronic component
U9 = Transformer
U10 = PC board
U12 = Thermal device
Wiring component
W3 = Terminal strip 3 pole 3 pin (U10)
W4 = Terminal strip 14 pole 14 pin (U10)
W5 = Terminal strip 7 pole 14 pin (*N7,*N9)
W6 = Terminal strip 6 pole 12 pin (base)
Valve coil
Y7 = Platform down
Y30 = Normally open dump valve
GND
KS1
L
M5
KS1
M5
N.C.
N.O
*N
PR
QD
SW
Description
Blue
Brown
Black
Green/Yellow
Orange
Red
Red/Yellow
White
Yellow
Section 7 Schematics
Electrical Schematic
AWP Super Series AC CE Models
(from serial number 3896-451 to AWP07-54898)
M
A
1
KS1
N.O.
RD
BK
N.O.
BK
TRANSFORMER
RD
GROUND
RD
N.O.
RD
N.C.
N.C.
L14 L12
RD
L15 L13
YL
12V DC OUTPUT
12V DC OUTPUT
12V DC OUTPUT
9A
GROUND
10
UP SIGNAL OUTPUT
11
12
UP SIGNAL INPUT
13
PC BOARD
RD
BL
WH
OR
BL
RD
BK
RD
WH
BK
OR
W4
OR
WH
PR4
WH
BK
WH
BL
BK
W5
TERMINAL
STRIP
BK
SW11
TERMINAL
STRIP
WH
GN/YL
WH
BN
WH
WT
BK
GND
WH
BN
WH
BK
WH
PLATFORM
UP/DOWN
WT
110V AC
TERMINAL STRIP
DETAIL
W5
BK
GN/YL
BK
*N7
WH
WH
WH
BK
BK
BK
GROUND
STUD
WH
GND
RD
N.C.
BL
WH
U12
BN
8A CIRCUIT BREAKER
220V AC MODELS
EMERGENCY
STOP
YL
TRANSFORMER
U9
BK
CB4
P2
220V AC
TERMINAL STRIP
DETAIL
WH
WH
BK
*N9
WH
BL
BK WIRE DISCONNECTED
OR
PLATFORM
CONTROL
BOX
WH
BN
N.O.
EN1
CONTROL
ACTIVATE
WH
RD/YL
RD
BN
SW8
2
3
L6
U10
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
L7
POWER INDICATOR
DC MODEL:
LOW BATTERY
INDICATOR
AUXILIARY
DOWN
REMOTE
BOX
(CE OPTION)
LEVELING
INDICATOR
INPUTS
L5
SW12
EN3
W3
16.0V DC INPUT
RD
WH
BK
LEVELING
INDICATORS
BK
8 AA
BATTERIES
EMERGENCY
STOP
B1
P1
RD
YL
BK
KS1
N.O.
RD
THERMAL
DEVICE
U9
BL
BK
BK
RD
U12
BK
PLATFORM
GROUND
STUD
UP
BK
EN2
BL
EN4
POWER TO
PLATFORM
GFCI
RECEPTACLE
110V AC / 220V AC
WH
GN/YL
BK
WH
GROUND
STUD
GN/YL
1
3
5
2
4
8
M5
*N8
MOTOR
GND
110V AC
MOTOR DETAIL
REAR LEFT
INTERLOCK
REAR RIGHT
INTERLOCK
SW15
SW16
W6
TERMINAL
STRIP
FRONT RIGHT
INTERLOCK
FRONT LEFT
INTERLOCK
RD
BK
BK
BN
BK
WH
BK
BL
OR
WH
TO BASE
GROUND
SCREW
N.O.
DUMP
VALVE
EN5
QUICK DISCONNECT B
SW14
BK
WH
RD
OR
Y30
GROUND
SCREW
Y30
1
4
8
M5
7
BK
N.O.
DUMP
VALVE
EN6
*N10
RD
RD
BL
RD
OR
RD
WH
RD
YL
N.C.
PLATFORM
DOWN
220V AC
MOTOR DETAIL
MOTOR
GND
GN/YL
BK
SW13
TO MOTOR
7
BK
WH
WH
GN/YL
QD4
STRAIN RELIEF
GN/YL
TO PLATFORM
1
QD7
BK
BK
GROUND
STUD
WH
BASE
GROUND
CONTROL
BOX
GND
GN/YL
BK
RD
BK
QUICK DISCONNECT A
WH
GN/YL
OR
QD3
BL
RD
POWER
SUPPLY
AC
WH
WH
D5
BL
BK
*N17
BK
WH
BK
GN/YL
DOWN
OR
Y7
7 - 21
Section 7 Schematics
Electrical Schematic
AWP Super Series AC CE Models
(from serial number 3896-451 to AWP07-54898)
ABBREVIATION LEGEND
Item
Description
B4
CB4
D5
EN
Battery 8 AA batteries
Circuit breaker, 15A-110V / 8A-220V
Power supply AC
Enclosure
EN1 = Platform control box
EN2 = Ground control box
EN4 = Power to platform GFCI receptacle
EN5 = Power unit 110V AC
EN6 = Power unit 220V AC
Warning light
Ground
Descent alarm
Key switch ground/platform
Led or light
L5 = Power indicator (ground)
L6 = Low battery indicator for auxiliary (ground)
L7 = Low battery indicator main (ground)
L12 = Outrigger front left (ground)
L13 = Outrigger front right (ground)
L14 = Outrigger rear left (ground)
L15 = Outrigger rear right (ground)
Hydraulic power unit
Key switch
Hydraulic power unit
Normally closed
Normally open
Note with description
*N7 = 110V AC terminal strip detail
*N8 = 110V AC motor detail
*N9 = 220V AC terminal strip detail
*N10 = 220V AC motor detail
*N17 = Narrow platform units:
WH and BK wires replace BL and OR wires
*N27 = Units with out plug:
WH and BK wires replace BL and BN wires
Power switch
P1 = Emergency Stop button at ground controls
P2 = Emergency Stop button at platform controls
Power relay
PR4 = Function pump (M5)
Quick disconnect
QD3 = Control cable to platform control box
QD4 = Control cable to base
Switch
SW 8 = Control activate
SW11 = Platform up/down
SW12 = Auxiliary down
SW13 = Outrigger interlock front left
SW14 = Outrigger interlock front right
SW15 = Outrigger interlock rear left
SW16 = Outrigger interlock rear right
Electronic component
U9 = Transformer
U10 = PC board
Wiring component
W3 = Terminal strip 3 pole 3 pin (U10)
W4 = Terminal strip 14 pole 14 pin (U10)
W5 = Terminal strip 7 pole 14 pin (*N7,*N9)
W6 = Terminal strip 8 pole 16 pin (base)
Valve coil
Y7 = Platform down
Y30 = Normally open dump valve
FB2
GND
H4
KS1
L
M5
KS1
M5
N.C.
N.O
*N
PR
QD
SW
Description
Blue
Black
Brown
Green/Yellow
Orange
Red
Red/Black
Red/Yellow
White
Yellow
Section 7 Schematics
Electrical Schematic
AWP Super Series AC CE Models with Standard Base
(from serial number AWP07-54899 to AWP07-57594)
N
RD/BLK
KS1
PLATFORM
MODE
KEY
SWITCH
P2
BN
BK
P1
BK
L6
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
N.C.
MODEL:
L12 L14 DC
LOW BATTERY
INDICATOR
L5
RD
AUXILIARY
DOWN
RD
RD
RD
OR
RD
WH
BL
RD
OR
BK
RD/YL
RD
WH
5
6
12V DC OUTPUT
12V DC OUTPUT
12V DC OUTPUT
9A
BK
RD
GROUND
10
11
12
UP SIGNAL INPUT
13
BK
BK
RD/BLK
BK
WH
BK
BK
N.C.
PLATFORM
DOWN
YL
OR
GN/YL
W4
WH
RD
OR
WH
PR4
BK
EN4
8A CIRCUIT BREAKER
220V AC MODELS
CB4
POWER TO
PLATFORM
GFCI
RECEPTACLE
QD4
WH
WH
BL
WH
BK
RD
RD
BN
WH
YL
GN/YL
OR
OR
BL
WH
BL
WH
WH
GN/YL
BN
BK
BK
WH
GN/YL
H4
GND
GN/YL
WH
GN/YL
BK
WH
GROUND
STUD
STRAIN RELIEF
DESCENT
ALARM
TO MOTOR
RD
BL
OR
WH
YL
1
3
BL
*N8
MOTOR
110V AC
MOTOR DETAIL
2
4
GND
OR
YL
EN6
WH
1
3
BK
J-BOX
WH
M5
N.O.
DUMP
VALVE
BK
J-BOX
GROUND
SCREW
Y30
GN/YL
OPTIONAL
WARNING LIGHT
AND
DESCENT ALARM
EN5
WH
WARNING
LIGHT
BK
GROUND
SCREW
BK
GN/YL
FB2
WH
BN
BL
D5
POWER
SUPPLY
AC
BK
GROUND
STUD
TO PLUG
BK
STRAIN RELIEF
WH
110V AC
TERMINAL STRIP
DETAIL
TERMINAL
STRIP
WH
BN
RD
RD
BK
BK
OR
GN/YL
4 5
RD
BL
OR
WHT
1 2 3
4 5
GN/YL
BL
WH
GN/YL
GROUND
STUD
1 2 3
*N7
W5
WH
WH
*N27
WH
BK
BK
BL
WH
BL
OR
Y7
TERMINAL
STRIP
OR
FRONT RIGHT
INTERLOCK
FRONT LEFT
INTERLOCK
REAR RIGHT
INTERLOCK
REAR LEFT
INTERLOCK
STANDARD
BASE
GND
QD3
SW15
SW16
SW13
SW14
W6
WHT
OR
BL
BK
BL
BN
BN
GROUND
STUD
BK
WH
YL
BK
BN
BL
N.O.
*N17
GN/YL
PC BOARD
RD
UP SIGNAL OUTPUT
U10
POWER INDICATOR
UP
SW12
TRANSFORMER
RD
L7
WH
DOWN
LEVELING
INDICATOR
INPUTS
BK
BK
L13 L15
8 AA
BATTERIES
YL
BK
B4
RD
RD
RD
16.0V DC INPUT
LEVELING
INDICATORS
EMERGENCY
STOP
W3
U9
WH
N.C.
SW8
PLATFORM
UP/DOWN
2
BASE
MODE
RD
CONTROL
ACTIVATE
SW11
BK
BK
RD
PLATFORM
CONTROL
BOX
B1
EMERGENCY
STOP
WH
EN2
3 RD
4 BK
BK
EN1
WH
RD/BLK
RD
M5
Y30
N.O.
DUMP
VALVE
*N10
MOTOR
220 V AC
MOTOR DETAIL
2
4
GND
ES0071_F
7 - 22
Section 7 Schematics
Electrical Schematic
AWP Super Series AC CE Models with Standard Base
(from serial number AWP07-54899 to AWP07-57594)
ABBREVIATION LEGEND
Item
Description
B4
CB4
D5
EN
Battery 8 AA batteries
Circuit breaker, 15A-110V / 8A-220V
Power supply AC
Enclosure
EN1 = Platform control box
EN2 = Ground control box
EN4 = Power to platform GFCI receptacle
EN5 = Power unit 110V AC
EN6 = Power unit 220V AC
Warning light
Ground
Descent alarm
Key switch ground/platform
Led or light
L5 = Power indicator (ground)
L6 = Low battery indicator for auxiliary (ground)
L7 = Low battery indicator main (ground)
L12 = Outrigger front left (ground)
L13 = Outrigger front right (ground)
L14 = Outrigger rear left (ground)
L15 = Outrigger rear right (ground)
Hydraulic power unit
Key switch
Hydraulic power unit
Normally closed
Normally open
Note with description
*N7 = 110V AC terminal strip detail
*N8 = 110V AC motor detail
*N9 = 220V AC terminal strip detail
*N10 = 220V AC motor detail
*N17 = Narrow platform units:
WH and BK wires replace BL and OR wires
*N27 = Units with out plug:
WH and BK wires replace BL and BN wires
Power switch
P1 = Emergency Stop button at ground controls
P2 = Emergency Stop button at platform controls
Power relay
PR4 = Function pump (M5)
Quick disconnect
QD3 = Control cable to platform control box
QD4 = Control cable to base
Switch
SW 8 = Control activate
SW11 = Platform up/down
SW12 = Auxiliary down
SW13 = Outrigger interlock front left
SW14 = Outrigger interlock front right
SW15 = Outrigger interlock rear left
SW16 = Outrigger interlock rear right
Electronic component
U9 = Transformer
U10 = PC board
Wiring component
W3 = Terminal strip 3 pole 3 pin (U10)
W4 = Terminal strip 14 pole 14 pin (U10)
W5 = Terminal strip 7 pole 14 pin (*N7,*N9)
W6 = Terminal strip 8 pole 16 pin (base)
Valve coil
Y7 = Platform down
Y30 = Normally open dump valve
FB2
GND
H4
KS1
L
M5
KS1
M5
N.C.
N.O
*N
PR
QD
SW
Description
Blue
Black
Brown
Green/Yellow
Orange
Red
Red/Black
Red/Yellow
White
Yellow
Section 7 Schematics
Electrical Schematic
AWP Super Series AC CE Models with Narrow Base
(from serial number AWP07-54899 to AWP07-57594)
N
RD/BLK
KS1
PLATFORM
MODE
KEY
SWITCH
P2
RD
P1
BK
12V DC OUTPUT
12V DC OUTPUT
12V DC OUTPUT
9A
N.C.
L7
MODEL:
L15 L16 DC
LOW BATTERY
WH
INDICATOR
L5
SW12
RD
AUXILIARY
DOWN
OR
RD
BL
RD
WH
RD
RD
OR
BK
RD/YL
BK
BN
BL
RD
WH
BK
RD
10
11
12
UP SIGNAL INPUT
13
BK
BK
RD/BLK
BK
Y7
TERMINAL
STRIP
OR
BK
FRONT LEFT
INTERLOCK
FRONT RIGHT
INTERLOCK
REAR RIGHT
INTERLOCK
REAR LEFT
INTERLOCK
N.C.
PLATFORM
DOWN
YL
OR
GN/YL
W4
NARROW
BASE
BL
WH
BK
WH
RD
GND
OR
WH
PR4
BK
EN4
CB4
POWER TO
PLATFORM
GFCI
RECEPTACLE
8A CIRCUIT BREAKER
220V AC MODELS
QD4
WH
WH
BL
WH
BK
RD
RD
BN
WH
YL
GN/YL
OR
OR
BL
WH
BL
WH
WH
GN/YL
BN
BK
BK
WH
GN/YL
H4
GND
GN/YL
WH
GN/YL
BK
WH
STRAIN RELIEF
DESCENT
ALARM
GROUND
STUD
TO MOTOR
RD
BL
OR
WH
YL
1
3
BL
*N8
MOTOR
110V AC
MOTOR DETAIL
2
4
GND
OR
YL
EN6
WH
1
3
BK
J-BOX
WH
M5
N.O.
DUMP
VALVE
BK
J-BOX
GROUND
SCREW
Y30
GN/YL
OPTIONAL
WARNING LIGHT
AND
DESCENT ALARM
EN5
WH
WARNING
LIGHT
BK
GROUND
SCREW
BK
GN/YL
FB2
WH
BN
BL
D5
POWER
SUPPLY
AC
BK
GROUND
STUD
TO PLUG
BK
STRAIN RELIEF
WH
110V AC
TERMINAL STRIP
DETAIL
TERMINAL
STRIP
WH
BN
RD
RD
BK
BK
OR
GN/YL
4 5
RD
BL
OR
WHT
1 2 3
4 5
GN/YL
BL
WH
GN/YL
GROUND
STUD
1 2 3
*N7
W5
WH
WH
*N27
WH
BK
BK
BL
WH
BL
OR
SW15
SW16
SW14
SW13
W6
WHT
OR
QD3
BK
BL
BN
BN
GROUND
STUD
BK
RD
YL
N.O.
*N17
GN/YL
GROUND
PC BOARD
RD
UP SIGNAL OUTPUT
U10
POWER INDICATOR
UP
DOWN
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
BK
BK
L13 L14
8 AA
BATTERIES
YL
BK
L6
B4
RD
RD
RD
WH
TRANSFORMER
RD
16.0V DC INPUT
EMERGENCY
STOP
W3
BK
U9
WH
N.C.
SW8
PLATFORM
UP/DOWN
BK
BASE
MODE
CONTROL
ACTIVATE
SW11
BN
EMERGENCY
STOP
BK
RD
PLATFORM
CONTROL
BOX
B1
B
WH
EN2
3 RD
4 BK
BK
EN1
WH
RD/BLK
RD
M5
Y30
N.O.
DUMP
VALVE
*N10
MOTOR
220 V AC
MOTOR DETAIL
2
4
GND
ES0071_F
7 - 23
Section 7 Schematics
Electrical Schematic
AWP Super Series AC CE Models with Narrow Base
(from serial number AWP07-54899 to AWP07-57594)
ABBREVIATION LEGEND
Item
Description
B4
CB4
D5
EN
Battery 8 AA batteries
Circuit breaker, 15A-110V / 8A-220V
Power supply AC
Enclosure
EN1 = Platform control box
EN2 = Ground control box
EN4 = Power to platform GFCI receptacle
EN5 = Power unit 110V AC
EN6 = Power unit 220V AC
Warning light
Ground
Descent alarm
Key switch ground/platform
Led or light
L5 = Power indicator (ground)
L6 = Low battery indicator for auxiliary (ground)
L7 = Low battery indicator main (ground)
L12 = Outrigger front left (ground)
L13 = Outrigger front right (ground)
L14 = Outrigger rear left (ground)
L15 = Outrigger rear right (ground)
Hydraulic power unit
Key switch
Hydraulic power unit
Normally closed
Normally open
Note with description
*N7 = 110V AC terminal strip detail
*N8 = 110V AC motor detail
*N9 = 220V AC terminal strip detail
*N10 = 220V AC motor detail
*N17 = Narrow platform units:
WH and BK wires replace BL and OR wires
*N27 = Units with out plug:
WH and BK wires replace BL and BN wires
Power switch
P1 = Emergency Stop button at ground controls
P2 = Emergency Stop button at platform controls
Power relay
PR4 = Function pump (M5)
Quick disconnect
QD3 = Control cable to platform control box
QD4 = Control cable to base
Switch
SW 8 = Control activate
SW11 = Platform up/down
SW12 = Auxiliary down
SW13 = Outrigger interlock front left
SW14 = Outrigger interlock front right
SW15 = Outrigger interlock rear left
SW16 = Outrigger interlock rear right
Electronic component
U9 = Transformer
U10 = PC board
Wiring component
W3 = Terminal strip 3 pole 3 pin (U10)
W4 = Terminal strip 14 pole 14 pin (U10)
W5 = Terminal strip 7 pole 14 pin (*N7,*N9)
W6 = Terminal strip 8 pole 16 pin (base)
Valve coil
Y7 = Platform down
Y30 = Normally open dump valve
FB2
GND
H4
KS1
L
M5
KS1
M5
N.C.
N.O
*N
PR
QD
SW
Description
Blue
Black
Brown
Green/Yellow
Orange
Red
Red/Black
Red/Yellow
White
Yellow
Section 7 Schematics
Electrical Schematic
AWP Super Series AC CE Models with Standard Base
(after serial number AWP07-57594)
N
*N28
PLATFORM
CONTROL
BOX
RD
BK
RD/BLK
N.C.
WH
BN
BASE
MODE
RD
WH
BK
EMERGENCY
STOP
EN1
EN2
3 RD
B1
BK
P2
WH
PLATFORM
MODE
BL
KEY
SWITCH
P1
SW8
CONTROL
ACTIVATE
BK
SW11
BK
PLATFORM
UP/DOWN
RD
RD
BK
YL
LEVELING
INDICATORS
EMERGENCY
STOP
B4
RD
L12 L14
L5
SW12
RD
BL
WH
GND
RD
WH
OR
RD
BL
RD
BK
BK
BK
12V DC OUTPUT
12V DC OUTPUT
12V DC OUTPUT
9A
GROUND
10
13
2
N.C.
PLATFORM
DOWN
YL
RD/BLK
UP SIGNAL INPUT
FRONT RIGHT
INTERLOCK
FRONT LEFT
INTERLOCK
REAR RIGHT
INTERLOCK
REAR LEFT
INTERLOCK
Y7
TERMINAL
STRIP
BK
12
SW15
SW16
SW13
SW14
W6
RD
GN/YL
BL
WHT
OR
STANDARD
BASE
BK
OR
W4
CB9
OR
PR4
BK
WH
GN/YL
EN4
QD4
POWER TO
PLATFORM
GFCI
RECEPTACLE
GN/YL
WH
BL
WH
BN
GN/YL
GN/YL
WH
WH
GN/YL
W5
TERMINAL STRIP
BK
RD
RD
BN
WH
YL
GN/YL
OR
OR
BL
WH
BL
WH
*N29
*N30
110V AC / 220V AC
TERMINAL STRIP
DETAIL
GN/YL
WH
STRAIN RELIEF
DESCENT
ALARM
TO MOTOR
RD
BL
OR
WH
YL
1
3
BL
*N8
MOTOR
110V AC
MOTOR DETAIL
2
4
GND
OR
YL
EN6
WH
1
3
BK
J-BOX
WH
M5
BK
J-BOX
N.O.
DUMP
VALVE
GN/YL
OPTIONAL
WARNING LIGHT
AND
DESCENT ALARM
EN5
GROUND
SCREW
Y30
WH
WARNING
LIGHT
BK
GROUND
SCREW
BK
WH
FB2
GN/YL
*N27
UNITS WITHOUT PLUG
WH AND BK WIRES REPLACE
BL AND BN WIRES.
GN/YL
H4
BK
D5
POWER
SUPPLY
AC
WH
BK
BK
OR
TO PLUG
WH
WH
WH
WH
N
WH
BK
BL
WH
GN/YL
BK
RD
RD
BL
GN/YL
BK
4 5
RD
OR
BL
WHT
1 2 3
4 5
GN/YL
1 2 3
STRAIN RELIEF
QD3
BK
BK
GN/YL
OR
BL
WHT
BN
240V AC MODELS
BK
BN
WH
WH
GROUND
STUD
BK
RD
BK
BL
11
WH
6A CIRCUIT BREAKER
120V AC MODELS
3A CIRCUIT BREAKER
240V AC MODELS
GN/YL
RD
BK
OR
UP SIGNAL OUTPUT
WH
GROUND
STUD
RD
WH
RD/YL
BK
BN
BL
RD
BN
BN
*N17
BK
YL
WH
WH
PC BOARD
RD
N.O.
BL
U10
TRANSFORMER
RD
L7
DC MODEL:
LOW BATTERY
INDICATOR
POWER INDICATOR
AUXILIARY
DOWN
LEVELING
INDICATOR
INPUTS
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
N.C.
UP
OR
L6
L13 L15
8 AA
BATTERIES
WH
DOWN
W3
16.0V DC INPUT
U9
BK
KS1
M5
Y30
N.O.
DUMP
VALVE
*N10
MOTOR
220 V AC
MOTOR DETAIL
2
4
GND
ES0071_J
7 - 24
Section 7 Schematics
Electrical Schematic
AWP Super Series AC CE Models with Standard Base
(after serial number AWP07-57594)
ABBREVIATION LEGEND
Item
Description
B4
CB4
D5
EN
Battery 8 AA batteries
Circuit breaker, 15A-110V / 8A-220V
Power supply AC
Enclosure
EN1 = Platform control box
EN2 = Ground control box
EN4 = Power to platform GFCI receptacle
EN5 = Power unit 110V AC
EN6 = Power unit 220V AC
Warning light
Ground
Descent alarm
Key switch ground/platform
Led or light
L5 = Power indicator (ground)
L6 = Low battery indicator for auxiliary (ground)
L7 = Low battery indicator main (ground)
L12 = Outrigger front left (ground)
L13 = Outrigger front right (ground)
L14 = Outrigger rear left (ground)
L15 = Outrigger rear right (ground)
Hydraulic power unit
Key switch
Hydraulic power unit
Normally closed
Normally open
Note with description
*N7 = 110V AC terminal strip detail
*N8 = 110V AC motor detail
*N9 = 220V AC terminal strip detail
*N10 = 220V AC motor detail
*N17 = Narrow platform units:
WH and BK wires replace BL and OR wires
*N27 = Units with out plug:
WH and BK wires replace BL and BN wires
Power switch
P1 = Emergency Stop button at ground controls
P2 = Emergency Stop button at platform controls
Power relay
PR4 = Function pump (M5)
Quick disconnect
QD3 = Control cable to platform control box
QD4 = Control cable to base
Switch
SW 8 = Control activate
SW11 = Platform up/down
SW12 = Auxiliary down
SW13 = Outrigger interlock front left
SW14 = Outrigger interlock front right
SW15 = Outrigger interlock rear left
SW16 = Outrigger interlock rear right
Electronic component
U9 = Transformer
U10 = PC board
Wiring component
W3 = Terminal strip 3 pole 3 pin (U10)
W4 = Terminal strip 14 pole 14 pin (U10)
W5 = Terminal strip 7 pole 14 pin (*N7,*N9)
W6 = Terminal strip 8 pole 16 pin (base)
Valve coil
Y7 = Platform down
Y30 = Normally open dump valve
FB2
GND
H4
KS1
L
M5
KS1
M5
N.C.
N.O
*N
PR
QD
SW
Description
Blue
Black
Brown
Green/Yellow
Orange
Red
Red/Black
Red/Yellow
White
Yellow
Section 7 Schematics
Electrical Schematic
AWP Super Series AC CE Models with Narrow Base
(after serial number AWP07-57594)
N
*N28
PLATFORM
CONTROL
BOX
RD
BK
RD/BLK
N.C.
WH
BN
BASE
MODE
RD
WH
BK
EMERGENCY
STOP
EN1
EN2
3 RD
B1
BK
P2
WH
PLATFORM
MODE
BL
KEY
SWITCH
P1
SW8
CONTROL
ACTIVATE
BK
SW11
BK
PLATFORM
UP/DOWN
RD
RD
BK
YL
LEVELING
INDICATORS
EMERGENCY
STOP
B4
RD
L14 L15
L5
SW12
RD
BL
WH
GND
RD
WH
BL
RD
RD
RD
BK
BK
BK
12V DC OUTPUT
12V DC OUTPUT
12V DC OUTPUT
9A
GROUND
10
13
2
N.C.
PLATFORM
DOWN
YL
RD/BLK
UP SIGNAL INPUT
FRONT LEFT
INTERLOCK
FRONT RIGHT
INTERLOCK
REAR RIGHT
INTERLOCK
REAR LEFT
INTERLOCK
Y7
TERMINAL
STRIP
BK
12
SW15
SW16
SW14
SW13
W6
RD
GN/YL
BL
WHT
OR
NARROW
BASE
BK
OR
W4
CB9
OR
PR4
BK
WH
GN/YL
EN4
QD4
POWER TO
PLATFORM
GFCI
RECEPTACLE
GN/YL
WH
BL
WH
BN
GN/YL
GN/YL
WH
WH
GN/YL
W5
TERMINAL STRIP
BK
RD
RD
BN
WH
YL
GN/YL
OR
OR
BL
WH
BL
WH
*N29
*N30
110V AC / 220V AC
TERMINAL STRIP
DETAIL
GN/YL
WH
STRAIN RELIEF
DESCENT
ALARM
TO MOTOR
RD
BL
OR
WH
YL
1
3
BL
*N8
MOTOR
110V AC
MOTOR DETAIL
2
4
GND
OR
YL
EN6
WH
1
3
BK
J-BOX
WH
M5
BK
J-BOX
N.O.
DUMP
VALVE
GN/YL
OPTIONAL
WARNING LIGHT
AND
DESCENT ALARM
EN5
GROUND
SCREW
Y30
WH
WARNING
LIGHT
BK
GROUND
SCREW
BK
WH
FB2
GN/YL
*N27
UNITS WITHOUT PLUG
WH AND BK WIRES REPLACE
BL AND BN WIRES.
GN/YL
H4
BK
D5
POWER
SUPPLY
AC
WH
BK
BK
OR
TO PLUG
WH
WH
WH
WH
N
WH
BK
BL
WH
GN/YL
BK
RD
RD
BL
GN/YL
BK
4 5
RD
OR
BL
WHT
1 2 3
4 5
GN/YL
1 2 3
STRAIN RELIEF
QD3
BK
BK
GN/YL
OR
BL
WHT
BN
240V AC MODELS
BK
BN
WH
WH
GROUND
STUD
BK
RD
BK
BL
11
WH
6A CIRCUIT BREAKER
120V AC MODELS
3A CIRCUIT BREAKER
240V AC MODELS
GN/YL
OR
BK
OR
UP SIGNAL OUTPUT
WH
GROUND
STUD
RD
WH
RD/YL
BK
BN
BL
RD
BN
BN
*N17
BK
YL
WH
WH
PC BOARD
RD
N.O.
BL
U10
TRANSFORMER
RD
L7
DC MODEL:
LOW BATTERY
INDICATOR
POWER INDICATOR
AUXILIARY
DOWN
LEVELING
INDICATOR
INPUTS
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
N.C.
UP
OR
L6
L12 L13
8 AA
BATTERIES
WH
DOWN
W3
16.0V DC INPUT
U9
BK
KS1
M5
Y30
N.O.
DUMP
VALVE
*N10
MOTOR
220 V AC
MOTOR DETAIL
2
4
GND
ES0071_J
7 - 25
Section 7 Schematics
Electrical Schematic
AWP Super Series AC CE Models with Narrow Base
(after serial number AWP07-57594)
ABBREVIATION LEGEND
Item
Description
B1
CB4
D5
EN
Battery 8 AA batteries
Circuit breaker, 8A-220V
Power supply AC
Enclosure
EN1 = Platform control box
EN2 = Ground control box
EN3 = Remote box (ce option)
EN4 = Power to platform GFCI receptacle
EN6 = Power unit 220V AC
Ground
Key switch ground/platform
Led or light
L5 = Power indicator (ground)
L6 = Low battery indicator for auxiliary (ground)
L7 = Low battery indicator main (ground)
L12 = Outrigger front left (ground)
L13 = Outrigger front right (ground)
L14 = Outrigger rear left (ground)
L15 = Outrigger rear right (ground)
Hydraulic power unit
Key switch
Hydraulic power unit
Normally closed
Normally open
Note with description
*N9 = 220V AC terminal strip detail
*N10 = 220V AC motor detail
*N17 = Narrow platform units:
WH and BK wires replace BL and OR wires
Power switch
P1 = Emergency Stop button at ground controls
P2 = Emergency Stop button at platform controls
Power relay
PR4 = Function pump (M5)
Quick disconnect
QD3 = Control cable to platform control box
QD4 = Control cable to base
QD7 = Control cable to motor
Switch
SW 8 = Control activate
SW11 = Platform up/down
SW12 = Auxiliary down
SW13 = Outrigger interlock front left
SW14 = Outrigger interlock front right
SW15 = Outrigger interlock rear left
SW16 = Outrigger interlock rear right
Electronic component
U9 = Transformer
U10 = PC board
U12 = Thermal device
Wiring component
W3 = Terminal strip 3 pole 3 pin (U10)
W4 = Terminal strip 14 pole 14 pin (U10)
W5 = Terminal strip 7 pole 14 pin (*N7,*N9)
W6 = Terminal strip 6 pole 12 pin (base)
Valve coil
Y7 = Platform down
Y30 = Normally open dump valve
GND
KS1
L
M5
KS1
M5
N.C.
N.O
*N
PR
QD
SW
Description
Blue
Brown
Black
Green/Yellow
Orange
Red
Red/Yellow
White
Yellow
Section 7 Schematics
Electrical Schematic
AWP Super Series AC TUV Models
(after serial number 3896-460)
M
A
1
KS1
U12
GROUND/
PLATFORM
RD
N.O.
RD
BK
N.O.
BK
BK
RD
N.C.
N.C.
EMERGENCY
STOP
BK
YL
L14 L12
L15 L13
AUXILIARY
DOWN
OR
16.0V DC INPUT
3
4
12V DC OUTPUT
12V DC OUTPUT
12V DC OUTPUT
9A
POWER INDICATOR
L6
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
GROUND
10
UP SIGNAL OUTPUT
11
12
UP SIGNAL INPUT
13
RD
WH
RD/YL
BN
RD
BL
WH
OR
BL
RD
BK
RD
WH
BK
OR
W4
OR
WH
CB4
P2
8A
CIRCUIT
BREAKER
BK
SW11
*N9
WH
WH
BL
BK
BK
GROUND
STUD
N.C.
WH
GND
RD
WH
WH
PR4
BK
EMERGENCY
STOP
WH
YL
WH
PLATFORM
CONTROL
BOX
SW8
16.0V DC INPUT
U10
PC BOARD
DC MODEL:
LOW BATTERY
INDICATOR
RD
BL
L7
BL
EN1
CONTROL
ACTIVATE
LEVELING
INDICATOR
INPUTS
L5
SW12
REMOTE
BOX
W3
LEVELING
INDICATORS
8 AA
BATTERIES
EN3
BK
B4
BL
BL
N.O.
TRANSFORMER
THERMAL
DEVICE
BK
P1
RD
U9
RD
220V AC
TERMINAL STRIP
DETAIL
W5
TERMINAL
STRIP
WH
GN/YL
GND
WH
BN
WH
BK
WH
BK
PLATFORM
UP/DOWN
GROUND
STUD
UP
BK
EN2
110V AC / 220V AC
WH
GN/YL
BK
WH
GROUND
STUD
GN/YL
1
4
8
M5
REAR RIGHT
INTERLOCK
7
BK
*N10
RD
RD
BL
RD
OR
RD
WH
RD
YL
N.C.
PLATFORM
DOWN
220V AC
MOTOR DETAIL
MOTOR
SW16
W6
BK
BK
BK
BK
BL
WH
RD
BL
OR
TO BASE
1
N.O.
DUMP
VALVE
EN6
GN/YL
BK
EN4
POWER TO
PLATFORM
GFCI
RECEPTACLE
WH
OR
BL
Y30
GROUND
SCREW
REAR LEFT
INTERLOCK
TO MOTOR
7
SW15
QUICK DISCONNECT B
FRONT RIGHT
INTERLOCK
SW14
RD
QD4
FRONT LEFT
INTERLOCK
STRAIN RELIEF
SW13
TO PLATFORM
1
QD7
WH
BASE
BK
GROUND
STUD
WH
GROUND
CONTROL
BOX
GND
GN/YL
WH
QUICK DISCONNECT A
BK
RD
BK
GN/YL
WH
QD3
OR
RD
POWER
SUPPLY
AC
BL
WH
D5
BL
BK
*N17
BK
WH
BK
GN/YL
DOWN
OR
GND
GN/YL
BK
Y7
7 - 26
Section 7 Schematics
Electrical Schematic
AWP Super Series AC TUV Models
(after serial number 3896-460)
ABBREVIATION LEGEND
Item
Description
Battery
B2 = 12V DC
B4 = 8 AA batteries
Power supply AC
Enclosure
EN1 = Platform control box
EN2 = Ground control box
EN4 = Power to platform GFCI receptacle
Ground
Key switch - ground/platform
Led or light
L5 = Power indicator (ground)
L6 = Low battery indicator for auxiliary (ground)
L7 = Low battery indicator main (ground)
L12 = Outrigger front left (ground)
L13 = Outrigger front right (ground)
L14 = Outrigger rear left (ground)
L15 = Outrigger rear right (ground)
Limit switch - platform extension (option)
Hydraulic power unit
Narrow platform units:
WH and BK wires replace BL and OR wires
Normally closed
Normally open
Power switch
P1 = Emergency Stop button at ground controls
P2 = Emergency Stop button at platform controls
Quick disconnect
QD3 = Control cable to platform control box
QD4 = Control cable to base
QD7 = Control cable to motor
Tilt sensor
Switch
SW 8 = Control activate
SW11 = Platform up/down
SW12 = Auxiliary down
SW17 = Foot pad, left side
SW18 = Foot pad, right side
SW24 = Lift enable
Electronic component
U10 = PC board
Wiring component
W3 = Terminal strip 3 pole 3 pin (U10)
W4 = Terminal strip 14 pole 14 pin (U10)
W6 = Terminal strip 10 pole 20 pin (base)
Valve coil
Y7 = Platform down
Y30 = Normally open dump valve
D5
EN
GND
KS1
L
LS1
M5
*N17
N.C.
N.O.
P
QD
S7
SW
U
W
Description
Blue
Black
Green
Green/Yellow
Orange
Red
White
White/Black
Yellow
Section 7 Schematics
Electrical Schematic
IWP Super Series DC Models
(from serial number 4096-101 to 4096-287)
M
A
1
P1
BK
EMERGENCY
STOP
BK
BK
BK
RD
N.C.
1
KS1
BK
LEVELING
INDICATORS
2
3
LED 1 12V DC INPUT 4
LED 2 12V DC INPUT 5
L5
POWER INDICATOR
BK
N.O.
L14 L12
BK
L15 L13
B4
L6
12V DC OUTPUT 8
INDICATOR FOR
AUXILIARY LOWERING
12V DC OUTPUT 9
12V DC OUTPUT 9A
GROUND 10
8 AA
BATTERIES
L7
SW12
DC MODEL:
LOW BATTERY
INDICATOR
AUXILIARY
DOWN
U10
N.O.
2
WH
OR
BL
RD
BK
RD
RD
GN/YL
RD
S7
TILT
SENSOR
OR
W4
PC BOARD
RD
RD
BK
OR
WH
BK
GN
WH
WH
W3
GROUND/
PLATFORM
P2
W6
EMERGENCY
STOP
QD4
GND
PLATFORM
CONTROL SW8
CONTROL
BOX
ACTIVATE
BK
BK
5 WH/BK
3 OR
SW18
2 BL
BK
1 WH
SW17
BK
GN
GN
BK
RD
WH
BL
WH
GND
B2
BATTERY
12V DC
-
GN/YL
BK
BK
BK
POWER GN/YL
INPUT
PLUG
D5
POWER SUPPLY
AC
CHARGE
BATTERY
MOTOR
BK
BK
BK
GN/YL
GN/YL
YL
RD
BK
BK
BL
M5
WH
QD1(+)
RD
WH
OR
BK
7
OR
WH
WH
PLATFORM
EXTENTION
WH
GN/YL
GN/YL
GN/YL
LS1
GN/YL
TO
PLATFORM
RD
WH
GN/YL
OR
BK
DOWN
4 GN/YL
STRAIN RELIEF
BK
BK
GN/YL
RD
110V AC / 220V AC
WH 1
N.O.
Y7 PLATFORM
WH/BK
WH
RD
PLATFORM
OUTREACH
OPTION
QUICK DISCONNECT A
TO PLATFORM
GROUND
STUD
GN/YL
BL 2
BK
TO MOTOR
RD
WH
QD3 1
OR
POWER
SUPPLY
AC
GN/YL
BK
WH
D5
WH
RD
BK
WH
QD7
POWER
INPUT
PLUG
POWER TO
PLATFORM
GFCI
RECEPTACLE
OR 3
EN2
UP
BL
WH
GND
GROUND
STUD
DOWN
*N17
EN4
GN/YL 4
GROUND
CONTROL
BOX
BK
PLATFORM
UP/DOWN
SWITCH
WH
GND
GROUND
STUD
GN/YL
SW11
GROUND
STUD
RD
WT
SWITCH
BK
GN/YL
TO BASE
N.C.
QUICK DISCONNECT B
EN1
TERMINAL
STRIP
RD
WH
OR
BASE
GN/YL
QUICK DISCONNECT A
Y30
TO PLATFORM
QD3
N.O.
DUMP VALVE
QD1(-)
7 - 27
Section 7 Schematics
Electrical Schematic
IWP Super Series DC Models
(from serial number 4096-101 to 4096-287)
ABBREVIATION LEGEND
Item
Description
Battery
B2 = 12V DC
B4 = 8 AA batteries
Power supply AC
Enclosure
EN1 = Platform control box
EN2 = Ground control box
EN4 = Power to platform GFCI receptacle
Ground
Key switch - ground/platform
Led or light
L5 = Power indicator (ground)
L6 = Low battery indicator for auxiliary (ground)
L7 = Low battery indicator main (ground)
L12 = Outrigger front left (ground)
L13 = Outrigger front right (ground)
L14 = Outrigger rear left (ground)
L15 = Outrigger rear right (ground)
Limit switch - platform extension (option)
Hydraulic power unit
Narrow platform units:
WH and BK wires replace BL and OR wires
Normally closed
Normally open
Power switch
P1 = Emergency Stop button at ground controls
P2 = Emergency Stop button at platform controls
Quick disconnect
QD3 = Control cable to platform control box
QD4 = Control cable to base
QD7 = Control cable to motor
Tilt sensor
Switch
SW 8 = Control activate
SW11 = Platform up/down
SW12 = Auxiliary down
SW17 = Foot pad, left side
SW18 = Foot pad, right side
SW24 = Lift enable
Electronic component
U10 = PC board
Wiring component
W3 = Terminal strip 3 pole 3 pin (U10)
W4 = Terminal strip 14 pole 14 pin (U10)
W6 = Terminal strip 10 pole 20 pin (base)
Valve coil
Y7 = Platform down
Y30 = Normally open dump valve
D5
EN
GND
KS1
L
LS1
M5
*N17
N.C.
N.O.
P
QD
S7
SW
U
W
Description
Blue
Black
Green
Green/Yellow
Orange
Red
White
White/Black
Yellow
Section 7 Schematics
Electrical Schematic
IWP Super Series DC Models
(from serial number 4096-288 to 4096-341)
M
A
1
P1
BK
EMERGENCY
STOP
BK
RD
BK
BK
BK
RD
1
N.C.
KS1
GROUND/
PLATFORM
RD
BK
BK
LEVELING
INDICATORS
BK
L15 L13
B4
3
LED 1 12V DC INPUT 4
LED 2 12V DC INPUT 5
LED 3 12V DC INPUT 6
LED 4 12V DC INPUT 7
L6
12V DC OUTPUT 8
INDICATOR FOR
AUXILIARY LOWERING
12V DC OUTPUT 9
12V DC OUTPUT 9A
GROUND 10
8 AA
BATTERIES
L7
SW12
DC MODEL:
LOW BATTERY
INDICATOR
AUXILIARY
DOWN
L5
L14 L12
N.O.
N.O.
POWER INDICATOR
BK
U10
WH
OR
BL
RD
BK
RD
RD
GN/YL
RD
S7
TILT
SENSOR
OR
W4
PC BOARD
RD
RD
BK
OR
WH
BK
GN
WH
WH
W3
RD
W6
P2
TERMINAL
STRIP
EMERGENCY
STOP
RD
QD4
GND
PLATFORM
CONTROL SW8
CONTROL
BOX
ACTIVATE
BK
GN/YL
GROUND
STUD
RD
WH
GND
7
6
5
GN/YL 4
GROUND
STUD
OR 3
BL 2
WT
SWITCH
BK
WH 1
7
6
TO BASE
N.C.
EN1
QUICK DISCONNECT B
WH
GND
GROUND
STUD
BK
BK
5 WH/BK
4 GN/YL
3 OR
SW18
2 BL
BK
1 WH
SW17
RD
WH
STRAIN RELIEF
BL
WH
GND
BK
B2
BATTERY
12V DC
-
GN/YL
BK
BK
BK
POWER
INPUT
PLUG
D5
GN/YL
WH
POWER
SUPPLY
AC
CHARGE
BATTERY
MOTOR
BK
BK
BK
GN/YL
GN/YL
RD
YL
BK
BK
M5
BL
QD1(+)
OR
RD
WH
WH
BK
7
OR
OR
WH
GN/YL
TO
PLATFORM
PLATFORM
EXTENTION
WH
GN/YL
GN/YL
WH
QUICK DISCONNECT A
RD
110V AC / 220V AC
LS1
GN/YL
RD
WH
GN/YL
BK
BK
GN/YL
PLATFORM
OUTREACH
OPTION
TO MOTOR
RD
OR
QD3 1
WH
POWER
SUPPLY
AC
WH
D5
GN/YL
BK
WH
GN/YL
BK
RD
BK
WH
BL
QD7
POWER
INPUT
PLUG
TO PLATFORM
GROUND
STUD
GN/YL
GN
BK
UP
POWER TO
PLATFORM
GFCI
RECEPTACLE
GN
DOWN
WH
DOWN
BK
*N17
EN4
N.O.
Y7PLATFORM
WH/BK
WH
RD
SW11
PLATFORM
UP/DOWN
SWITCH
OR
BASE
GN/YL
QUICK DISCONNECT A
Y30
TO PLATFORM
QD3
N.O.
DUMP VALVE
QD1(-)
7 - 28
Section 7 Schematics
Electrical Schematic
IWP Super Series DC Models
(from serial number 4096-288 to 4096-341)
ABBREVIATION LEGEND
Item
Description
Battery
B2 = 12V DC
B4 = 8 AA batteries
Power supply AC
Enclosure
EN1 = Platform control box
EN2 = Ground control box
EN4 = Power to platform GFCI receptacle
Ground
Key switch - ground/platform
Led or light
L5 = Power indicator (ground)
L6 = Low battery indicator for auxiliary (ground)
L7 = Low battery indicator main (ground)
L12 = Outrigger front left (ground)
L13 = Outrigger front right (ground)
L14 = Outrigger rear left (ground)
L15 = Outrigger rear right (ground)
Limit switch - platform extension (option)
Hydraulic power unit
Narrow platform units:
WH and BK wires replace BL and OR wires
Normally closed
Normally open
Power switch
P1 = Emergency Stop button at ground controls
P2 = Emergency Stop button at platform controls
Quick disconnect
QD3 = Control cable to platform control box
QD4 = Control cable to base
QD7 = Control cable to motor
Tilt sensor
Switch
SW 8 = Control activate
SW11 = Platform up/down
SW12 = Auxiliary down
SW17 = Foot pad, left side
SW18 = Foot pad, right side
SW24 = Lift enable
Electronic component
U10 = PC board
Wiring component
W3 = Terminal strip 3 pole 3 pin (U10)
W4 = Terminal strip 14 pole 14 pin (U10)
W6 = Terminal strip 10 pole 20 pin (base)
Valve coil
Y7 = Platform down
Y30 = Normally open dump valve
D5
EN
GND
KS1
L
LS1
M5
*N17
N.C.
N.O.
P
QD
S7
SW
U
W
Description
Blue
Black
Green
Green/Yellow
Orange
Red
White
White/Black
Yellow
Section 7 Schematics
Electrical Schematic
IWP Super Series DC Models
(from serial number 4096-342 to IWP07-7065)
N
A
1
7 - 29
Section 7 Schematics
Electrical Schematic
IWP Super Series DC Models
(from serial number 4096-342 to IWP07-7065)
ABBREVIATION LEGEND
Item
Description
Battery
B2 = 12V DC
B4 = 8 AA batteries
Power wheel
Power supply AC
Enclosure
EN1 = Platform control box
EN2 = Ground control box
EN4 = Power to platform GFCI receptacle
Fuse 175 Amp
Warning light
Ground
Descent alarm
Key switch - ground/platform
Led or light
L5 = Power indicator (ground)
L6 = Low battery indicator for auxiliary (ground)
L7 = Low battery indicator main (ground)
L66 = Level sensor interlock
L67 = Footpad interlock
Hydraulic power unit
Note with description
*N17 = Narrow platform units:
WH and BK wires replace BL and OR wires
*N27 = Units without plug:
WH and BK wires replace BL and BN wires
Normally closed
Normally open
Power switch
P1 = Emergency Stop button at ground controls
P2 = Emergency Stop button at platform controls
P3 = Emergency Stop button at steer handle controls
Quick disconnect
QD1 = Battery quick disconnect
QD3 = Control cable to platform control box
QD4 = Control cable to base
Tilt sensor
Switch
SW11 = Platform up/down
SW12 = Auxiliary down
SW17 = Foot pad, left side
SW18 = Foot pad, right side
SW21 = Power assist, direction reversing safety
SW22 = Power assist, forward/reverse
SW41 = Power assist, drive enable
Electronic component
U9 = Battery charger
U10 = PC board
Wiring component
W3 = Terminal strip 3 pole 3 pin (U10)
W4 = Terminal strip 14 pole 14 pin (U10)
W5 = Terminal strip 5 pole 10 pin
Valve coil
Y5 = Drive manifold, drive forward
Y6 = Drive manifold, drive reverse
Y7 = Platform down
Y30 = Normally open dump valve
Y32 = Drive enable, drive function
CR96
D5
EN
F11
FB2
GND
H4
KS1
L
M5
*N
N.C.
N.O.
P
QD
S7
SW
Description
Blue
Black
Brown
Green/Yellow
Orange
Red
Red/Black
White
Yellow
Section 7 Schematics
Electrical Schematic
IWP Super Series DC Models
(after serial number IWP07-7065)
N
RD/BLK
KS1
KEY
SWITCH
P2
BASE
MODE
RD
RD
RD
EMERGENCY
STOP
SW8
BK
BK
BK
1
2
LEVELING
INDICATORS
L6
BK
B4
N.C.
8 AA
BATTERIES
WH
UP
L67 L67
POWER INDICATOR
AUXILIARY
DOWN
7
9
12V DC OUTPUT
9A
GROUND
10
UP SIGNAL OUTPUT
11
12
UP SIGNAL INPUT
13
WH
SW41
WHT
DRIVE
ENABLE
SWITCH
RD
P3
EMERGENCY
STOP
(OPTION)
BL
WH
WH
SW21
DIRECTION
REVERSING
SAFETY SWITCH
BK
OR
OR
GN/YL
BK
WH
WH
BK
BK
5
J BOX
POWER
WHEEL
OPTION
RD
QD4
WH
YL
BK
BK
RD
RD
BN
YL
WH
GN/YL
OR
WH
WH
OR
OR
WH
RD
BL
RD
WH
BL
WH
BL
BL
WH
BK
BK
H4
RD
BL
FB2
BK
OPTIONAL
WARNING LIGHT
AND
DESCENT ALARM
RD
BK
B2
U9
BATTERY
CHARGER
AC
INPUT
+
-
RD
BK
BATTERY
12V DC
QD1
RD
RD
BK
BK
BK
SW17
SW18
NC
RD
WARNING
LIGHT
WH
WH
POWER UNIT
WH
BK
N.C.
PLATFORM
DOWN
WH
DESCENT
ALARM
OR
Y7
BK
GN/YL
GN/YL
OR
WH
YL
GN/YL
GN/YL
OR
RD
BK
BK
WH
GN/YL
WH
CR96
BN
GN/YL
30
87
BK
TO MOTOR
D5
BN
DRIVE
MANIFOLD
STRAIN RELIEF
TO PLUG
POWER
SUPPLY
AC
DRIVE
FUNCTION
BK
BN
RD
BL
OR
4 5
GN/YL
1 2 3
BL
RD
RD
BN
GN/YL
OR
BL
BL
BL
GROUND
STUD
87A
BK
STRAIN RELIEF
RD
WH
WH
*N27
86
GN/YL 85
TERMINAL
STRIP
4 5
Y6
DRIVE
REVERSE
GND
W5
1 2 3
Y32
GROUND
STUD
RD
BK
RD
WH
BL
OR
Y5
GND
RD
BL
1
BK
OR
DRIVE
FORWARD
GROUND
STUD
QD3
BK
RD/BLK
W4
PC BOARD
11 12
RD
BK
BK
EN4
WH
GN/YL
10
RD
12V DC OUTPUT
U10
BN
BL
12V DC OUTPUT
BL
POWER TO
PLATFORM
GFCI
RECEPTACLE
BK
OR
SW22
FORWARD/
REVERSE
SWITCH
BN
BN
RD
GN/YL
STEER
HANDLE
CONTROLS
N.O.
*N17
POWER WHEEL
ASSIST (OPTION)
WH
L7
DC MODEL:
LOW BATTERY
INDICATOR
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
L66 L66
L5
SW12
DOWN
16.0V DC INPUT
OR
BK
RD
W3
WH
PLATFORM
UP/DOWN
P1
RD
GROUND
CONTROL
BOX
BK
WH
N.C.
CONTROL
ACTIVATE
SW11
BN
EMERGENCY
STOP
PLATFORM
CONTROL
BOX
B1
B
WH
EN2
BK
3 RD
4 BK
BK
EN1
WH
BK
RD/BLK
RD
PLATFORM
MODE
MOTOR
CONTACTOR
LEVEL
SENSOR
PCB
S7
TILT
SENSOR
M5
F11
MOTOR
GN/YL
WH
Y30
N.O.
DUMP
VALVE
ES0072_H
7 - 30
Section 7 Schematics
Electrical Schematic
IWP Super Series DC Models
(after serial number IWP07-7065)
ABBREVIATION LEGEND
Item
Description
B1
Battery
B2 = 12V DC
B4 = 8 AA batteries
Power supply AC
Enclosure
EN1 = Platform control box
EN2 = Ground control box
EN4 = Power to platform GFCI receptacle
Ground
Key switch - ground/platform
Led or light
L5 = Power indicator (ground)
L6 = Low battery indicator for auxiliary (ground)
L7 = Low battery indicator main (ground)
L12 = Outrigger front left (ground)
L13 = Outrigger front right (ground)
L14 = Outrigger rear left (ground)
L15 = Outrigger rear right (ground)
Limit switch - platform extension (option)
Hydraulic power unit
Narrow platform units:
WH and BK wires replace BL and OR wires
Normally closed
Normally open
Power switch
P1 = Emergency Stop button at ground controls
P2 = Emergency Stop button at platform controls
P3 = Emergency Stop button at steer handle controls
Quick disconnect
QD3 = Control cable to platform control box
QD4 = Control cable to base
QD7 = Control cable to motor
Tilt sensor
Switch
SW 8 = Control activate
SW11 = Platform up/down
SW12 = Auxiliary down
SW17 = Foot pad, left side
SW18 = Foot pad, right side
SW21 = Direction reversing safety switch
SW22 = Forward/Reverse switch
SW24 = Lift enable
Electronic component
U10 = PC board
Wiring component
W3 = Terminal strip 3 pole 3 pin (U10)
W4 = Terminal strip 14 pole 14 pin (U10)
W6 = Terminal strip 10 pole 20 pin (base)
Valve coil
Y5 = Drive forward
Y6 = Drive reverse
Y7 = Platform down
Y30 = Normally open dump valve
Y32 = Function solenoid
D5
EN
GND
KS1
L
LS1
M5
*N17
N.C.
N.O.
P
QD
S7
SW
U
W
Description
Blue
Black
Green
Green/Yellow
Orange
Red
White
Yellow
Section 7 Schematics
Electrical Schematic
IWP Super Series DC Models with Power Assist
J
BL
BK
BK
RD
1
KS1
GROUND/
PLATFORM
BK
W3
LEVELING
INDICATORS
RD
3
LED 14 12V DC INPUT 4
LED 12 12V DC INPUT 5
L5
POWER INDICATOR
L14 L12
N.O.
-
L6
12V DC OUTPUT 8
12V DC OUTPUT 9
INDICATOR FOR
BK
B4
12V DC OUTPUT 9A
GROUND 10
8 AA
BATTERIES
L7
SW12
DC MODEL:
LOW BATTERY
INDICATOR
AUXILIARY
DOWN
BK
WH
DRIVE
FORWARD
WH
DRIVE
FUNCTION
BK
WH
SW22
OR
FORWARD/
REVERSE
SWITCH
BL
RD
RD
RD
TILT
SENSOR
OR
PC BOARD
BL
WT
OR
BL
GN
GN/YL
POWER GN/YL
INPUT
PLUG
WH
BK
D5
POWER SUPPLY
AC
SW18
2 BL
BK
1 WH
SW17
WH
RD
WH
TO
PLATFORM
7
LS1
PLATFORM
EXTENTION
OR
WH
WH
BK
M5
CHARGE
BATTERY
MOTOR
BK
BK
RD
RD
GN/YL
OR
BK
3 OR
PLATFORM
OUTREACH
OPTION
RD
B2
BATTERY
12V DC
YL
BK
B2
BATTERY
12V DC
BK
WH
BK
7
N.O.
PLATFORM
DOWN
4 GN
YL
BK
BK
Y7
WH
RD
BL
BK
BK
OR
WH
WH
GND
BK
WH 1
GN/YL
RD
110V AC / 220V AC
BK
GND
WH
TO PLATFORM
GROUND
STUD
GN/YL
BK
WH
GROUND
STUD
RD
RD
OR
BL 2
POWER UNIT
QUICK DISCONNECT A
WH
OR 3
WT
RD
BK
BK
GN/YL
STRAIN RELIEF
TO MOTOR
RD
WH
QD3 1
OR
POWER
SUPPLY
AC
BL
RD
D5
WH
BK
WH
QD7
POWER
INPUT
PLUG
BK
WH
BL
POWER TO
PLATFORM
GFCI
RECEPTACLE
EN2
UP
BK
DOWN
WH 4
GROUND
CONTROL
BOX
*N17
EN4
BL
GND
GROUND
STUD
OR
GROUND
STUD
RD
TERMINAL
STRIP
BK
TO BASE
WH
QUICK DISCONNECT B
BK
GND
BK
PLATFORM
UP/DOWN
SWITCH
RD
QD4
GN/YL
SW11
RD
OR
N.C.
BK
RD
S7
RD
ACTIVATE
SWITCH
Y6
RD
W6
PLATFORM
CONTROL SW8
CONTROL
BOX
BK
RD
P2
EN1
Y32
WH
W4
U10
WH
BK
RD
EMERGENCY
STOP
WH
DRIVE
REVERSE
BK
BK
Y5
RD
BL
BK
SW21
EMERGENCY
DIRECTION - REVERSING
STOP
SAFETY SWITCH
(OPTION)
BK
N.C.
N.O.
P3
BK
BK
A
DRIVE
MANIFOLD
GN/YL
EMERGENCY
STOP
BL
STEER HANDLE
CONTROLS
P1
BK
GN/YL
OR
WH
OR
TO BASE
WH
QUICK DISCONNECT A
Y30
TO PLATFORM
QD3
N.O.
DUMP VALVE
BK
7 - 31
Section 7 Schematics
Electrical Schematic
IWP Super Series DC Models with Power Assist
ABBREVIATION LEGEND
Item
Description
B1
Battery
B2 = 12V DC
B4 = 8 AA batteries
Power supply AC
Enclosure
EN1 = Platform control box
EN2 = Ground control box
EN4 = Power to platform GFCI receptacle
15A fuse
Ground
Key switch - ground/platform
Led or light
L5 = Power indicator (ground)
L6 = Low battery indicator for auxiliary (ground)
L7 = Low battery indicator main (ground)
L12 = Outrigger front left (ground)
L13 = Outrigger front right (ground)
L14 = Outrigger rear left (ground)
L15 = Outrigger rear right (ground)
Limit switch - platform extension (option)
Hydraulic power unit
Narrow platform units:
WH and BK wires replace BL and OR wires
Normally closed
Normally open
Power switch
P1 = Emergency Stop button at ground controls
P2 = Emergency Stop button at platform controls
P3 = Emergency Stop button at steer handle controls
Quick disconnect
QD3 = Control cable to platform control box
QD4 = Control cable to base
QD7 = Control cable to motor
Tilt sensor
Switch
SW 8 = Control activate
SW11 = Platform up/down
SW12 = Auxiliary down
SW17 = Foot pad, left side
SW18 = Foot pad, right side
SW21 = Direction reversing safety switch
SW22 = Forward/Reverse switch
SW24 = Lift enable
Electronic component
U10 = PC board
Wiring component
W3 = Terminal strip 3 pole 3 pin (U10)
W4 = Terminal strip 14 pole 14 pin (U10)
W6 = Terminal strip 10 pole 20 pin (base)
Valve coil
Y5 = Drive forward
Y6 = Drive reverse
Y7 = Platform down
Y30 = Normally open dump valve
Y32 = Function solenoid
D5
EN
F1
GND
KS1
L
LS1
M5
*N17
N.C.
N.O.
P
QD
S7
SW
U
W
Description
Blue
Black
Green
Green/Yellow
Orange
Red
White
Yellow
Section 7 Schematics
Electrical Schematic
IWP Super Series DC Models with Power Assist
(Directional Valve Coils Powering Function Solenoid)
K
BK
BK
BL
BK
BK
N.C.
BK
L14 L12
BK
L15 L13
B4
L6
12V DC OUTPUT 8
12V DC OUTPUT 9
12V DC OUTPUT 9A
GROUND 10
DC MODEL:
LOW BATTERY
INDICATOR
AUXILIARY
DOWN
U10
PC BOARD
BL
WH
SW22
OR
OR
FORWARD/
REVERSE
SWITCH
BL
RD
DRIVE
FUNCTION
WH
RD
S7
TILT
SENSOR
OR
W4
WH
OR 3
BL 2
WH 1
GN
Y7
WH
RD
BK
N.O.
PLATFORM
DOWN
YL
RD
4 GN
3 OR
SW18
2 BL
BK
1 WH
SW17
BK
WH
RD
WH
BK
BL
WH
GND
GN/YL
BK
BK
POWER
INPUT
PLUG
D5
GN/YL
WH
POWER SUPPLY
AC
CHARGE
BATTERY
MOTOR
BK
BK
RD
BK
BK
M5
GN/YL
OR
RD
B2
BATTERY
12V DC
RD
GN/YL
B2
BATTERY
12V DC
WH
WH
YL
BK
BL
WH
WH
BK
OR
LS1
PLATFORM
EXTENTION
OR
OR
OR
OR
WH
WT
BK
BK
GN/YL
TO
PLATFORM
POWER UNIT
RD
GN/YL
OR
BK
WH
BK
GND
RD
(OPTION)
STRAIN RELIEF
QUICK DISCONNECT A
RD
GROUND
STUD
GN/YL
BK
GROUND
STUD
RD
BK
PLATFORM
OUTREACH
TO MOTOR
RD
WH
QD3 1
OR
POWER
SUPPLY
AC
WH
BK
WH
D5
BL
RD
BK
WH
BL
QD7
POWER
INPUT
PLUG
110V AC / 220V AC
EN2
UP
WH 4
GROUND
CONTROL
BOX
TO PLATFORM
WH
RD
OR
DOWN
POWER TO
PLATFORM
GFCI
RECEPTACLE
BL
GND
GROUND
STUD
*N17
EN4
RD
TO BASE
GND
GROUND
STUD
TERMINAL
STRIP
BK
7
QUICK DISCONNECT B
BK
WT
BK
RD
QD4
BK
PLATFORM
UP/DOWN
SWITCH
OR
RD
W6
GN/YL
SW11
Y6
CONTROL
ACTIVATE
SWITCH
BK
BK
RD
RD
N.C.
PLATFORM
CONTROL
BOX
SW8
Y32
WH
P2
WH
WH
BK
RD
EMERGENCY
STOP
EN1
DRIVE
REVERSE
BK
BK
Y5
RD
BL
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
L7
SW12
DRIVE
FORWARD
8 AA
BATTERIES
N.O.
W3
POWER INDICATOR
BK
N.O.
BL
L5
RD
BK
KS1
GROUND/
PLATFORM
DRIVE
MANIFOLD
BK
WH
BK
A
1
EMERGENCY
DIRECTION - REVERSING
STOP
SAFETY SWITCH
(OPTION)
BK
RD
1
STEER HANDLE
CONTROLS
P3
SW21
P1
EMERGENCY
STOP
GN/YL
WH
OR
TO BASE
WH
QUICK DISCONNECT A
Y30
TO PLATFORM
QD3
N.O.
DUMP VALVE
BK
7 - 32
Section 7 Schematics
Electrical Schematic
IWP Super Series DC Models with Power Assist
(Directional Valve Coils Powering Function Solenoid)
ABBREVIATION LEGEND
Item
Description
Battery
B2 = 12V DC
B4 = 8 AA batteries
Power supply AC
Enclosure
EN1 = Platform control box
EN2 = Ground control box
EN4 = Power to platform GFCI receptacle
15A fuse
Ground
Key switch - ground/platform
Led or light
L5 = Power indicator (ground)
L6 = Low battery indicator for auxiliary (ground)
L7 = Low battery indicator main (ground)
L12 = Outrigger front left (ground)
L13 = Outrigger front right (ground)
L14 = Outrigger rear left (ground)
L15 = Outrigger rear right (ground)
Limit switch - platform extension (option)
Hydraulic power unit
Narrow platform units:
WH and BK wires replace BL and OR wires
Normally closed
Normally open
Power switch
P1 = Emergency Stop button at ground controls
P2 = Emergency Stop button at platform controls
Quick disconnect
QD3 = Control cable to platform control box
QD4 = Control cable to base
QD7 = Control cable to motor
Tilt sensor
Switch
SW 8 = Control activate
SW11 = Platform up/down
SW12 = Auxiliary down
SW17 = Foot pad, left side
SW18 = Foot pad, right side
SW24 = Lift enable
Electronic component
U10 = PC board
Wiring component
W3 = Terminal strip 3 pole 3 pin (U10)
W4 = Terminal strip 14 pole 14 pin (U10)
W6 = Terminal strip 10 pole 20 pin (base)
Valve coil
Y7 = Platform down
Y30 = Normally open dump valve
D5
EN
F1
GND
KS1
L
LS1
M5
*N17
N.C.
N.O.
P
QD
S7
SW
U
W
Description
Blue
Black
Green
Green/Yellow
Orange
Red
White
Yellow
Section 7 Schematics
Electrical Schematic
IWP Super Series DC TUV Models
M
A
1
P1
EMERGENCY
STOP
BK
BK
BL
BK
BK
RD
BK
N.C.
KS1
GROUND/
PLATFORM
BK
+
RD
2
3
LED 1 12V DC INPUT 4
LED 2 12V DC INPUT 5
L5
POWER INDICATOR
L14 L12
BK
L15 L13
B4
L6
12V DC OUTPUT 8
INDICATOR FOR
AUXILIARY LOWERING
12V DC OUTPUT 9
12V DC OUTPUT 9A
GROUND 10
8 AA
BATTERIES
L7
SW12
DC MODEL:
LOW BATTERY
INDICATOR
AUXILIARY
DOWN
2
WH
OR
BL
RD
BK
RD
WH
RD
S7
TILT
SENSOR
OR
W4
U10
PC BOARD
BL
P2
W6
TERMINAL
STRIP
RD
QD4
EN2
BL
POWER TO
PLATFORM
GFCI
RECEPTACLE
110V AC / 220V AC
WH
GND
GROUND
STUD
GN/YL
BK
GN/YL
BK
B2
BATTERY
12V DC
POWER GN/YL
INPUT
PLUG
WH
BK
QD1(-)
D5
POWER SUPPLY
AC
SW17
WH
WH
PLATFORM
OUTREACH
OPTION
TO
PLATFORM
7
LS1
WH
WH
BK
F1
CHARGE
BATTERY
M5
15 AMP
BK
MOTOR
BK
RD
RD
BK
PLATFORM
EXTENTION
OR
GN/YL
OR
BK
BK
1 WH
BK
RD
QD1(+)
OR
SW18
2 BL
YL
RD
3 OR
BK
WH
YL
4 GN
BK
DOWN
BK
BL
N.O.
Y7 PLATFORM
WH
RD
WH
BK
OR
WH 1
OR
WH
BK
TO PLATFORM
WH
GN
GND
OR
BL 2
POWER UNIT
QUICK DISCONNECT A
EN4
BK
GROUND
STUD
WH
OR 3
WT
RD
GN/YL
BK
BK
GN/YL
STRAIN RELIEF
TO MOTOR
RD
OR
QD3 1
BL
POWER
SUPPLY
AC
WH
D5
WH
BK
QD7
POWER
INPUT
PLUG
RD
BL
WH
*N17
BK
BK
PLATFORM BK
UP/DOWN
DOWN
SWITCH
WH
UP
WH 4
GROUND
CONTROL
BOX
GN/YL
SW11
BL
GND
GROUND
STUD
WT
BK
GROUND
STUD
RD
TO BASE
GND
PLATFORM
CONTROL SW8
CONTROL
BOX
ACTIVATE
SWITCH
BK
WH
QUICK DISCONNECT B
N.C.
OR
EN1
BK
WH
EMERGENCY
STOP
WH
RD
OR
RD
BL
LEVELING
INDICATORS
N.O.
N.O.
W3
BK
BL
GN/YL
BK
OR
TO BASE
WH
QUICK DISCONNECT A
Y30
TO PLATFORM
QD3
N.O.
DUMP VALVE
7 - 33
Section 7 Schematics
Electrical Schematic
IWP Super Series DC TUV Models
ABBREVIATION LEGEND
Item
Description
Battery
B2 = 12V DC
B4 = 8 AA batteries
Power supply AC
Enclosure
EN1 = Platform control box
EN2 = Ground control box
EN4 = Power to platform GFCI receptacle
15A fuse
Ground
Key switch - ground/platform
Led or light
L5 = Power indicator (ground)
L6 = Low battery indicator for auxiliary (ground)
L7 = Low battery indicator main (ground)
L12 = Outrigger front left (ground)
L13 = Outrigger front right (ground)
L14 = Outrigger rear left (ground)
L15 = Outrigger rear right (ground)
Limit switch - platform extension (option)
Hydraulic power unit
Narrow platform units:
WH and BK wires replace BL and OR wires
Normally closed
Normally open
Power switch
P1 = Emergency Stop button at ground controls
P2 = Emergency Stop button at platform controls
Quick disconnect
QD3 = Control cable to platform control box
QD4 = Control cable to base
QD7 = Control cable to motor
Tilt sensor
Switch
SW 8 = Control activate
SW11 = Platform up/down
SW12 = Auxiliary down
SW17 = Foot pad, left side
SW18 = Foot pad, right side
SW24 = Lift enable
Electronic component
U10 = PC board
Wiring component
W3 = Terminal strip 3 pole 3 pin (U10)
W4 = Terminal strip 14 pole 14 pin (U10)
W6 = Terminal strip 10 pole 20 pin (base)
Valve coil
Y7 = Platform down
Y30 = Normally open dump valve
D5
EN
F1
GND
KS1
L
LS1
M5
*N17
N.C.
N.O.
P
QD
S7
SW
U
W
Description
Blue
Black
Green
Green/Yellow
Orange
Red
White
Yellow
Section 7 Schematics
Electrical Schematic
IWP Super Series DC TUV Models
with Outreach
M
A
1
P1
RD
EMERGENCY
STOP
RD
RD
BK
BK
BK
BK
N.C.
RD
KS1
PLATFORM
RD
RD
BK
BK
W3
LEVELING
INDICATORS
GROUND
BK
BL
BK
L15 L13
B4
RD
N.O.
L6
12V DC OUTPUT 8
INDICATOR FOR
AUXILIARY LOWERING
12V DC OUTPUT 9
12V DC OUTPUT 9A
GROUND 10
L7
DC MODEL:
LOW BATTERY
INDICATOR
AUXILIARY
DOWN
N.O.
8 AA
BATTERIES
SW12
WH
OR
BL
RD
BK
RD
WH
RD
S7
TILT
SENSOR
OR
W4
U10
RD
PC BOARD
BL
BK
OR
WH
BK
GN
BL
BL
3
LED 1 12V DC INPUT 4
L5
L14 L12
POWER INDICATOR
KS1
BK
N.O.
P2
W6
EMERGENCY
STOP
QD4
BL 2
WH 1
BK
Y7
WH
RD
BK
N.O.
PLATFORM
DOWN
YL
4 GN
3 OR
SW18
2 BL
BK
1 WH
SW17
BK
WH
WH
BL
WH
GND
GN/YL
BK
B2
BATTERY
12V DC
BK
POWER GN/YL
INPUT
PLUG
WH
BK
D5
POWER SUPPLY
AC
CHARGE
BATTERY
M5
BK
MOTOR
BK
RD
GN/YL
BK
BK
F1
15 AMP
RD
GN/YL
QD1(+)
OR
WH
WH
YL
BK
BL
WH
WH
BK
GN/YL
LS1
PLATFORM
EXTENTION
OR
OR
OR
OR
WH
OR
BK
TO
PLATFORM
WH
OR
RD
POWER UNIT
WT
RD
PLATFORM
OUTREACH
OPTION
RD
BK
OR
STRAIN RELIEF
QUICK DISCONNECT A
RD
BK
OR 3
TO MOTOR
GN/YL
WH
QD3 1
BL
POWER
SUPPLY
AC
WH
BK
WH
BK
WH
BK
RD
D5
110V AC / 220V AC
EN2
QD7
POWER
INPUT
PLUG
TO PLATFORM
GROUND
STUD
GN/YL
7
6
BK
BL
POWER TO
PLATFORM
GFCI
RECEPTACLE
GROUND
STUD
UP
*N17
WH
WH 4
GROUND
CONTROL
BOX
PLATFORM BK
UP/DOWN
DOWN
SWITCH
EN4
BL
GND
GROUND
STUD
GN/YL
SW11
RD
WT
BK
WH
GROUND
STUD
TO BASE
GND
PLATFORM
SW8
CONTROL CONTROL
ACTIVATE
BOX
SWITCH
BK
QUICK DISCONNECT B
N.C.
EN1
GND
TERMINAL
STRIP
RD
WH
OR
TO BASE
WH
QUICK DISCONNECT A
Y30
TO PLATFORM
QD3
N.O.
DUMP VALVE
QD1(-)
7 - 34
Section 7 Schematics
Electrical Schematic
IWP Super Series DC TUV Models
with Outreach
ABBREVIATION LEGEND
Item
Description
B1
Battery
B2 = 12V DC
B4 = 8 AA batteries
Power supply AC
Enclosure
EN1 = Platform control box
EN2 = Ground control box
EN4 = Power to platform GFCI receptacle
15A fuse
Ground
Key switch - ground/platform
Led or light
L5 = Power indicator (ground)
L6 = Low battery indicator for auxiliary (ground)
L7 = Low battery indicator main (ground)
L12 = Outrigger front left (ground)
L13 = Outrigger front right (ground)
L14 = Outrigger rear left (ground)
L15 = Outrigger rear right (ground)
Limit switch - platform extension (option)
Hydraulic power unit
Narrow platform units:
WH and BK wires replace BL and OR wires
Normally closed
Normally open
Power switch
P1 = Emergency Stop button at ground controls
P2 = Emergency Stop button at platform controls
P3 = Emergency Stop button at steer handle controls
Quick disconnect
QD3 = Control cable to platform control box
QD4 = Control cable to base
QD7 = Control cable to motor
Tilt sensor
Switch
SW 8 = Control activate
SW11 = Platform up/down
SW12 = Auxiliary down
SW17 = Foot pad, left side
SW18 = Foot pad, right side
SW21 = Direction reversing safety switch
SW22 = Forward/Reverse switch
SW24 = Lift enable
Electronic component
U10 = PC board
Wiring component
W3 = Terminal strip 3 pole 3 pin (U10)
W4 = Terminal strip 14 pole 14 pin (U10)
W6 = Terminal strip 10 pole 20 pin (base)
Valve coil
Y5 = Drive forward
Y6 = Drive reverse
Y7 = Platform down
Y30 = Normally open dump valve
Y32 = Function solenoid
D5
EN
F1
GND
KS1
L
LS1
M5
*N17
N.C.
N.O.
P
QD
S7
SW
U
W
Description
Blue
Black
Green
Green/Yellow
Orange
Red
White
Yellow
Section 7 Schematics
Electrical Schematic
IWP Super Series DC TUV Models
with Power Assist
K
EMERGENCY
STOP
BK
BK
BL
BK
BK
LEVELING
INDICATORS
RD
BK
3
LED 1 12V DC INPUT 4
LED 2 12V DC INPUT 5
L5
L14 L12
BK
L15 L13
B4
L6
12V DC OUTPUT 8
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
12V DC OUTPUT 9
12V DC OUTPUT 9A
GROUND 10
8 AA
BATTERIES
L7
SW12
DC MODEL:
LOW BATTERY
INDICATOR
AUXILIARY
DOWN
U10
PC BOARD
BL
WH
OR
BK
WH
SW22
WH
RD
DRIVE
FUNCTION
RD
BK
TILT
SENSOR
OR
W4
WH
BK
GN
BL
GROUND
STUD
OR 3
GROUND
CONTROL
BOX
WT
WH 4
EN2
UP
BL 2
WH 1
6
5
GND
TERMINAL
STRIP
BK
TO BASE
RD
GND
GROUND
STUD
RD
RD
BK
N.O.
Y7 PLATFORM
WH
RD
DOWN
BK
YL
4 GN
3 OR
SW18
2 BL
BK
1 WH
SW17
BK
WH
RD
WH
BK
BL
GND
GN/YL
POWER GN/YL
INPUT
PLUG
BK
D5
POWER SUPPLY
AC
CHARGE
BATTERY
M5
BK
MOTOR
BK
RD
GN/YL
BK
BK
F1
15 AMP
GN/YL
OR
BK
WH
WH
GROUND
STUD
GN/YL
RD
B2
BATTERY
12V DC
RD
YL
B2
BATTERY
12V DC
WH
WH
BK
BL
WH
OR
LS1
GN/YL
OR
PLATFORM
EXTENTION
OR
WH
BK
TO
PLATFORM
OR
OR
OR
WH
QUICK DISCONNECT A
RD
WH
POWER UNIT
WT
PLATFORM
OUTREACH
OPTION
RD
BK
BK
GN/YL
STRAIN RELIEF
TO MOTOR
RD
WH
QD3 1
OR
POWER
SUPPLY
AC
WH
BK
WH
D5
BL
RD
BK
WH
BL
QD7
POWER
INPUT
PLUG
BK
RD
7
QUICK DISCONNECT B
WH
TO PLATFORM
110V AC / 220V AC
BK
DOWN
POWER TO
PLATFORM
GFCI
RECEPTACLE
RD
OR
RD
BK
GND
*N17
EN4
GN/YL
GROUND
STUD
BK
PLATFORM
UP/DOWN
SWITCH
Y6
S7
QD4
GN/YL
SW11
BK
RD
N.C.
BK
Y32
RD
RD
ACTIVATE
SWITCH
WH
WH
W6
PLATFORM
CONTROL
SW8
BOX
CONTROL
Y5
BK
RD
P2
EN1
DRIVE
REVERSE
BK
BK
EMERGENCY
STOP
WH
DRIVE
FORWARD
GN/YL
FORWARD/
REVERSE
SWITCH
BL
SW21
POWER INDICATOR
BK
N.O.
BL
W3
KS1
GROUND/
PLATFORM
A
DRIVE
MANIFOLD
EMERGENCY
DIRECTION - REVERSING
STOP
SAFETY SWITCH
(OPTION)
BK
RD
1
BK
P3
BK
N.C.
N.O.
STEER HANDLE
CONTROLS
P1
BL
GN/YL
WH
OR
TO BASE
WH
QUICK DISCONNECT A
Y30
TO PLATFORM
QD3
N.O.
DUMP VALVE
BK
7 - 35
Section 7 Schematics
Electrical Schematic
IWP Super Series DC TUV Models
with Power Assist
ABBREVIATION LEGEND
Item
Description
B1
Battery
B2 = 12V DC
B4 = 8 AA batteries
Power supply AC
Enclosure
EN1 = Platform control box
EN2 = Ground control box
EN4 = Power to platform GFCI receptacle
15A fuse
Ground
Key switch - ground/platform
Led or light
L5 = Power indicator (ground)
L6 = Low battery indicator for auxiliary (ground)
L7 = Low battery indicator main (ground)
L12 = Outrigger front left (ground)
L13 = Outrigger front right (ground)
L14 = Outrigger rear left (ground)
L15 = Outrigger rear right (ground)
Limit switch - platform extension (option)
Hydraulic power unit
Narrow platform units:
WH and BK wires replace BL and OR wires
Normally closed
Normally open
Power switch
P1 = Emergency Stop button at ground controls
P2 = Emergency Stop button at platform controls
P3 = Emergency Stop button at steer handle controls
Quick disconnect
QD3 = Control cable to platform control box
QD4 = Control cable to base
QD7 = Control cable to motor
Tilt sensor
Switch
SW 8 = Control activate
SW11 = Platform up/down
SW12 = Auxiliary down
SW17 = Foot pad, left side
SW18 = Foot pad, right side
SW21 = Direction reversing safety switch
SW22 = Forward/Reverse switch
SW24 = Lift enable
Electronic component
U10 = PC board
Wiring component
W3 = Terminal strip 3 pole 3 pin (U10)
W4 = Terminal strip 14 pole 14 pin (U10)
W6 = Terminal strip 10 pole 20 pin (base)
Valve coil
Y5 = Drive forward
Y6 = Drive reverse
Y7 = Platform down
Y30 = Normally open dump valve
Y32 = Function solenoid
D5
EN
F1
GND
KS1
L
LS1
M5
*N17
N.C.
N.O.
P
QD
S7
SW
U
W
Description
Blue
Black
Green
Green/Yellow
Orange
Red
White
Yellow
Section 7 Schematics
Electrical Schematic
IWP Super Series DC TUV Models
with Power Assist and Outreach
L
P1
RD
BK
BK
P3
W3
LEVELING
INDICATORS
L14 L12
GROUND
BK
BL
RD
BK
L15 L13
B4
N.O.
L6
12V DC OUTPUT 8
INDICATOR FOR
AUXILIARY LOWERING
12V DC OUTPUT 9
12V DC OUTPUT 9A
GROUND 10
L7
DC MODEL:
LOW BATTERY
INDICATOR
AUXILIARY
DOWN
N.O.
8 AA
BATTERIES
SW12
DRIVE
FORWARD
BK
WH
WH
WH
SW22
OR
OR
FORWARD/
REVERSE
SWITCH
BL
RD
DRIVE
FUNCTION
RD
DRIVE
REVERSE
BK
BK
WH
Y32
BK
Y6
OR
BK
RD
RD
WH
RD
S7
TILT
SENSOR
OR
W4
U10
Y5
PC BOARD
BL
RD
BK
OR
WH
BK
GN
BL
BL
POWER INDICATOR
KS1
BK
3
LED 1 12V DC INPUT 4
DRIVE
MANIFOLD
L5
N.O.
SW21
BK
EMERGENCY
DIRECTION - REVERSING
STOP
SAFETY SWITCH
(OPTION)
PLATFORM
BK
STEER HANDLE
CONTROLS
KS1
RD
BK
RD
BK
BK
N.C.
RD
RD
EMERGENCY
STOP
RD
GN/YL
P2
W6
EMERGENCY
STOP
RD
QD4
BL
GROUND
STUD
GN/YL
BK
D5
POWER SUPPLY
AC
WH
RD
WH
PLATFORM
OUTREACH
OPTION
TO
PLATFORM
LS1
WH
WH
BK
F1
CHARGE
BATTERY
M5
15 AMP
BK
MOTOR
BK
RD
RD
BK
PLATFORM
EXTENTION
OR
GN/YL
OR
POWER GN/YL
INPUT
PLUG
WH
GN/YL
BK
SW17
BK
RD
B2
BATTERY
12V DC
BK
1 WH
YL
B2
BATTERY
12V DC
SW18
2 BL
BK
3 OR
BL
WH
GND
BK
YL
GN/YL
OR
4 GN
WH
RD
BK
BK
WH
BK
N.O.
Y7 PLATFORM
DOWN
WH
RD
OR
RD
BK
OR
GND
GROUND
STUD
RD
WH
WH 1
WT
BK
BL 2
OR
WH
GN/YL
WH
OR 3
RD
QUICK DISCONNECT A
TO PLATFORM
110V AC / 220V AC
WH
BK
RD
BK
OR
POWER UNIT
TO MOTOR
GN/YL
QD3 1
BL
POWER
SUPPLY
AC
WH
D5
STRAIN RELIEF
BK
BK
WH
QD7
POWER
INPUT
PLUG
RD
BL
WH
*N17
POWER TO
PLATFORM
GFCI
RECEPTACLE
EN2
UP
WH 4
GROUND
CONTROL
BOX
PLATFORM BK
UP/DOWN
DOWN
SWITCH
EN4
BL
GND
GROUND
STUD
GN/YL
SW11
RD
WT
BK
WH
GROUND
STUD
TERMINAL
STRIP
BK
TO BASE
GND
PLATFORM
CONTROL SW8
CONTROL
BOX
ACTIVATE
SWITCH
BK
QUICK DISCONNECT B
N.C.
EN1
RD
OR
WH
OR
TO BASE
WH
QUICK DISCONNECT A
Y30
TO PLATFORM
QD3
N.O.
DUMP VALVE
BK
7 - 36
Section 7 Schematics
Electrical Schematic
IWP Super Series DC TUV Models
with Power Assist and Outreach
ABBREVIATION LEGEND
Item
Description
B1
Battery
B2 = 12V DC
B4 = 8 AA batteries
Power supply AC
Enclosure
EN1 = Platform control box
EN2 = Ground control box
EN4 = Power to platform GFCI receptacle
15A fuse
Ground
Key switch - ground/platform
Led or light
L5 = Power indicator (ground)
L6 = Low battery indicator for auxiliary (ground)
L7 = Low battery indicator main (ground)
L12 = Outrigger front left (ground)
L13 = Outrigger front right (ground)
L14 = Outrigger rear left (ground)
L15 = Outrigger rear right (ground)
Limit switch - platform extension (option)
Hydraulic power unit
Narrow platform units:
WH and BK wires replace BL and OR wires
Normally closed
Normally open
Power switch
P1 = Emergency Stop button at ground controls
P2 = Emergency Stop button at platform controls
P3 = Emergency Stop button at steer handle controls
Quick disconnect
QD3 = Control cable to platform control box
QD4 = Control cable to base
QD7 = Control cable to motor
Tilt sensor
Switch
SW 8 = Control activate
SW11 = Platform up/down
SW12 = Auxiliary down
SW17 = Foot pad, left side
SW18 = Foot pad, right side
SW21 = Direction reversing safety switch
SW22 = Forward/Reverse switch
SW24 = Lift enable
Electronic component
U10 = PC board
Wiring component
W3 = Terminal strip 3 pole 3 pin (U10)
W4 = Terminal strip 14 pole 14 pin (U10)
W6 = Terminal strip 10 pole 20 pin (base)
Valve coil
Y5 = Drive forward
Y6 = Drive reverse
Y7 = Platform down
Y30 = Normally open dump valve
Y32 = Function solenoid
D5
EN
F1
GND
KS1
L
LS1
M5
*N17
N.C.
N.O.
P
QD
S7
SW
U
W
Description
Blue
Black
Green
Green/Yellow
Orange
Red
White
Yellow
Section 7 Schematics
Electrical Schematic
IWP Super Series DC TUV Models with Power Assist
(Directional Valve Coils Powering Function Solenoid)
L
P1
P3
BK
RD
N.C.
RD
KS1
PLATFORM
RD
RD
BK
BK
W3
LEVELING
INDICATORS
GROUND
BK
BK
BL
RD
BK
L15 L13
B4
N.O.
L6
12V DC OUTPUT 8
INDICATOR FOR
AUXILIARY LOWERING
12V DC OUTPUT 9
12V DC OUTPUT 9A
GROUND 10
L7
DC MODEL:
LOW BATTERY
INDICATOR
AUXILIARY
DOWN
N.O.
8 AA
BATTERIES
SW12
BK
WH
FORWARD
U10
WH
WH
SW22
OR
OR
FORWARD/
REVERSE
SWITCH
BL
RD
DRIVE
FUNCTION
RD
DRIVE
REVERSE
BK
BK
WH
Y32
BK
Y6
OR
BK
RD
RD
WH
RD
S7
TILT
SENSOR
OR
W4
PC BOARD
BL
RD
BK
OR
WH
BK
GN
BL
BL
3
LED 1 12V DC INPUT 4
POWER INDICATOR
L14 L12
DRIVE
MANIFOLD
Y5
DRIVE
L5
N.O.
KS1
A
1
DIRECTION - REVERSING
SAFETY SWITCH
BK
SW21
EMERGENCY
STOP
(OPTION)
BK
BK
BK
STEER HANDLE
CONTROLS
RD
EMERGENCY
STOP
RD
GN/YL
P2
W6
EMERGENCY
STOP
RD
QD4
BL
GROUND
STUD
GN/YL
GN/YL
BK
POWER GN/YL
INPUT
PLUG
BK
D5
POWER SUPPLY
AC
WH
RD
WH
TO
PLATFORM
LS1
WH
WH
BK
F1
CHARGE
BATTERY
M5
15 AMP
BK
MOTOR
BK
RD
RD
BK
PLATFORM
EXTENTION
OR
GN/YL
OR
RD
B2
BATTERY
12V DC
WH
PLATFORM
OUTREACH
OPTION
YL
B2
BATTERY
12V DC
SW17
BK
BK
1 WH
BL
WH
GND
BK
SW18
2 BL
GN/YL
OR
RD
3 OR
WH
RD
YL
4 GN
BK
WH
BK
DOWN
BK
OR
N.O.
Y7 PLATFORM
WH
RD
OR
RD
BK
WH
GND
GROUND
STUD
RD
BK
WT
BK
BL 2
WH 1
OR
WH
GN/YL
WH
OR 3
RD
QUICK DISCONNECT A
TO PLATFORM
110V AC / 220V AC
WH
BK
RD
BK
OR
POWER UNIT
TO MOTOR
GN/YL
QD3 1
BL
POWER
SUPPLY
AC
WH
D5
STRAIN RELIEF
BK
BK
WH
QD7
POWER
INPUT
PLUG
RD
BL
WH
*N17
POWER TO
PLATFORM
GFCI
RECEPTACLE
EN2
UP
WH 4
GROUND
CONTROL
BOX
PLATFORM BK
UP/DOWN
DOWN
SWITCH
EN4
BL
GND
GROUND
STUD
GN/YL
SW11
RD
WT
BK
WH
GROUND
STUD
TERMINAL
STRIP
BK
TO BASE
GND
PLATFORM
CONTROL SW8
CONTROL
BOX
ACTIVATE
SWITCH
BK
QUICK DISCONNECT B
N.C.
EN1
RD
OR
WH
OR
TO BASE
WH
QUICK DISCONNECT A
Y30
TO PLATFORM
QD3
N.O.
DUMP VALVE
BK
7 - 37
Section 7 Schematics
Electrical Schematic
IWP Super Series DC TUV Models with Power Assist
(Directional Valve Coils Powering Function Solenoid)
ABBREVIATION LEGEND
Item
Description
Battery
B4 = 8 AA batteries
15A circuit breaker
Power supply AC
Enclosure
EN1 = Platform control box
EN2 = Ground control box
EN4 = Power to platform GFCI receptacle
Ground
Key switch - ground/platform
Led or light
L5 = Power indicator (ground)
L6 = Low battery indicator for auxiliary (ground)
L7 = Low battery indicator main (ground)
L12 = Outrigger front left (ground)
L13 = Outrigger front right (ground)
L14 = Outrigger rear left (ground)
L15 = Outrigger rear right (ground)
Limit switch - platform extension (option)
Hydraulic power unit
Normally closed
Normally open
Power switch
P1 = Emergency Stop button at ground controls
P2 = Emergency Stop button at platform controls
Quick disconnect
QD3 = Control cable to platform control box
QD4 = Control cable to base
QD7 = Control cable to motor
Tilt sensor
Switch
SW 8 = Control activate
SW11 = Platform up/down
SW12 = Auxiliary down
SW17 = Foot pad, left side
SW18 = Foot pad, right side
SW24 = Lift enable
Electronic component
U9 = Transformer
U10 = PC board
U12 = Thermal device
Wiring component
W3 = Terminal strip 3 pole 3 pin (U10)
W4 = Terminal strip 14 pole 14 pin (U10)
W6 = Terminal strip 10 pole 20 pin (base)
Valve coil
Y7 = Platform down
Y30 = Normally open dump valve
CB1
D5
EN
GND
KS1
L
LS1
M5
N.C.
N.O.
P
QD
S7
SW
Description
Blue
Brown
Black
Green
Green/Yellow
Orange
Red
Red/Yellow
White
White/Black
Yellow
Section 7 Schematics
Electrical Schematic
IWP Super Series AC Models
(from serial number 4096-105 to 4096-285)
M
A
1
U12
P1
EMERGENCY
STOP
BK
TRANSFORMER
BK
YL
1
KS1
BK
L15 L13
B4
16V AC INPUT
16V AC INPUT
RD
RD
OR
BL
RD
12V DC OUTPUT 9
RD
12V DC OUTPUT 9A
RD
AUXILIARY
DOWN
S7
BK
TILT
SENSOR
OR
DC MODEL:
LOW BATTERY
INDICATOR
GN/YL
GROUND 10
L7
SW12
WH
BK
12V DC OUTPUT 8
8 AA
BATTERIES
BN
RD
INDICATOR FOR
AUXILIARY LOWERING
BL
WH
L6
WH
RD/YL
L5
L14 L12
BK
W4
U10
PC BOARD
RD
RD
BK
OR
WH
BK
GN
WH
N.O.
W3
POWER INDICATOR
BK
WH
LEVELING
INDICATORS
BK
N.O.
GROUND/
PLATFORM
THERMAL
DEVICE
YL
U9
BK
RD
N.C.
P2
W6
EMERGENCY
STOP
QD4
GND
PLATFORM
CONTROL
BOX
GROUND
STUD
SW8
BK
WH
7
6
5
GN/YL 4
OR 3
EN2
CB1
15 AMP
BL 2
GROUND
CONTROL
BOX
WT
UP
WH 1
7
6
STRAIN RELIEF
SW18
2 GN
BK
1 WH
SW17
GN
GN
WH
GND
BK
GND
GN/YL
GROUND
STUD
BK
GN/YL
GN/YL
TO BASE
BK
GN/YL
BL
RD
YL
BK
BK
M5
RD
BL
WH
GN/YL
WH
WH
WH
OR
OR
BK
GN/YL
TO
PLATFORM
LS1
MOTOR
BK
4 GN/YL
3 OR
PLATFORM
EXTENTION
QUICK DISCONNECT A
OR
110V AC / 220V AC
WH/BK
WH
BK
RD
BK
GN/YL
RD
POWER UNIT
RD
GROUND
STUD
GN/YL
BK
N.O.
PLATFORM
DOWN
BK
TO PLATFORM
POWER TO
PLATFORM
GFCI
RECEPTACLE
Y7
WH
GN
BK
BK
RD
GN/YL
BK
OR
GN/YL
WH
QD3 1
WH
RD
BL
D5
POWER
SUPPLY
AC
WH
BK
PLATFORM
OUTREACH
OPTION
TO MOTOR
BK
BK
WH
QD7
POWER
INPUT
PLUG
EN4
GND
GROUND
STUD
DOWN
GN/YL
PLATFORM
UP/DOWN
SWITCH
RD
GND
GROUND
STUD
CONTROL
ACTIVATE
SWITCH
BK
SW11
BK
GN/YL
TO BASE
N.C.
QUICK DISCONNECT B
EN1
TERMINAL
STRIP
RD
WH
OR
QUICK DISCONNECT A
Y30
TO PLATFORM
QD3
N.O.
DUMP VALVE
BK
7 - 38
Section 7 Schematics
Electrical Schematic
IWP Super Series AC Models
(from serial number 4096-105 to 4096-285)
ABBREVIATION LEGEND
Item
Description
Battery
B4 = 8 AA batteries
15A circuit breaker
Power supply AC
Enclosure
EN1 = Platform control box
EN2 = Ground control box
EN4 = Power to platform GFCI receptacle
Ground
Key switch - ground/platform
Led or light
L5 = Power indicator (ground)
L6 = Low battery indicator for auxiliary (ground)
L7 = Low battery indicator main (ground)
L12 = Outrigger front left (ground)
L13 = Outrigger front right (ground)
L14 = Outrigger rear left (ground)
L15 = Outrigger rear right (ground)
Limit switch - platform extension (option)
Hydraulic power unit
Normally closed
Normally open
Power switch
P1 = Emergency Stop button at ground controls
P2 = Emergency Stop button at platform controls
Quick disconnect
QD3 = Control cable to platform control box
QD4 = Control cable to base
QD7 = Control cable to motor
Tilt sensor
Switch
SW 8 = Control activate
SW11 = Platform up/down
SW12 = Auxiliary down
SW17 = Foot pad, left side
SW18 = Foot pad, right side
SW24 = Lift enable
Electronic component
U9 = Transformer
U10 = PC board
U12 = Thermal device
Wiring component
W3 = Terminal strip 3 pole 3 pin (U10)
W4 = Terminal strip 14 pole 14 pin (U10)
W6 = Terminal strip 10 pole 20 pin (base)
Valve coil
Y7 = Platform down
Y30 = Normally open dump valve
CB1
D5
EN
GND
KS1
L
LS1
M5
N.C.
N.O.
P
QD
S7
SW
Description
Blue
Black
Brown
Green
Green/Yellow
Orange
Red
Red/Yellow
White
White/Black
Yellow
Section 7 Schematics
Electrical Schematic
IWP Super Series AC Models
(from serial number 4096-286 to 4096-355)
M
EMERGENCY
STOP
BK
A
1
U12
P1
RD
THERMAL
DEVICE
YL
U9
BK
RD
TRANSFORMER
BK
BK
YL
N.C.
RD
KS1
GROUND/
PLATFORM
W3
N.O.
BK
N.O.
L14 L12
BK
BK
L15 L13
B4
BK
12V DC OUTPUT 8
RD
12V DC OUTPUT 9
RD
12V DC OUTPUT 9A
GN/YL
GROUND 10
AUXILIARY
DOWN
U10
S7
BK
TILT
SENSOR
OR
DC MODEL:
LOW BATTERY
INDICATOR
RD
L7
SW12
W4
PC BOARD
RD
RD
BK
OR
WH
BK
GN
WH
N.O.
RD
8 AA
BATTERIES
WH
BL
INDICATOR FOR
AUXILIARY LOWERING
WH
OR
L6
BN
WH
POWER INDICATOR
BL
RD
16V AC INPUT 3
L5
WH
RD/YL
LEVELING
INDICATORS
BK
RD
16V AC INPUT 1
RD
BK
P2
W6
EMERGENCY
STOP
QD4
RD
BK
RD
M5
OR
WH
GN/YL
WH
WH
BK
MOTOR
EN4
POWER TO
PLATFORM
GFCI
RECEPTACLE
110V AC / 220V AC
WH
WH
GND
GROUND
STUD
GN/YL
BK
BK
GND
GN/YL
GROUND
STUD
RD
TO BASE
BK
GN/YL
BL
RD
BK
YL
GN
BK
GN
TO
PLATFORM
BL
SW17
PLATFORM
EXTENTION
TO PLATFORM
2
BK
1 WH
LS1
QUICK DISCONNECT A
SW18
2 GN
WH
3 OR
BK
POWER UNIT
BK
RD
BK
BK
STRAIN RELIEF
GN/YL
RD
BK
OR
WH/BK
N.O.
PLATFORM
DOWN
4 GN/YL
PLATFORM
OUTREACH
OPTION
TO MOTOR
GN/YL
WH
QD3 1
WH
POWER
SUPPLY
AC
GN/YL
BK
WH
GN/YL
BK
RD
BL
D5
WH 1
BK
GN/YL
UP
DOWN
BL 2
Y7
WH
GN
GN/YL
WT
QD7
OR 3
EN2
GROUND
CONTROL
BOX
CB1
15 AMP
POWER
INPUT
PLUG
GN/YL 4
BK
OR
BK
PLATFORM
UP/DOWN
SWITCH
OR
CONTROL
ACTIVATE
SWITCH
BK
WH
GND
GROUND
STUD
GN/YL
SW8
GND
GROUND
STUD
WH
GROUND
STUD
RD
TO BASE
GND
PLATFORM
CONTROL
BOX
SW11
BK
GN/YL
QUICK DISCONNECT B
N.C.
BK
EN1
TERMINAL
STRIP
RD
WH
OR
QUICK DISCONNECT A
Y30
TO PLATFORM
QD3
N.O.
DUMP VALVE
BK
7 - 39
Section 7 Schematics
Electrical Schematic
IWP Super Series AC Models
(from serial number 4096-286 to 4096-355)
ABBREVIATION LEGEND
Item
Description
Battery
B4 = 8 AA batteries
15A circuit breaker
Power supply AC
Enclosure
EN1 = Platform control box
EN2 = Ground control box
EN4 = Power to platform GFCI receptacle
Ground
Key switch - ground/platform
Led or light
L5 = Power indicator (ground)
L6 = Low battery indicator for auxiliary (ground)
L7 = Low battery indicator main (ground)
L12 = Outrigger front left (ground)
L13 = Outrigger front right (ground)
L14 = Outrigger rear left (ground)
L15 = Outrigger rear right (ground)
Limit switch - platform extension (option)
Hydraulic power unit
Normally closed
Normally open
Power switch
P1 = Emergency Stop button at ground controls
P2 = Emergency Stop button at platform controls
Quick disconnect
QD3 = Control cable to platform control box
QD4 = Control cable to base
QD7 = Control cable to motor
Tilt sensor
Switch
SW 8 = Control activate
SW11 = Platform up/down
SW12 = Auxiliary down
SW17 = Foot pad, left side
SW18 = Foot pad, right side
SW24 = Lift enable
Electronic component
U9 = Transformer
U10 = PC board
U12 = Thermal device
Wiring component
W3 = Terminal strip 3 pole 3 pin (U10)
W4 = Terminal strip 14 pole 14 pin (U10)
W6 = Terminal strip 10 pole 20 pin (base)
Valve coil
Y7 = Platform down
Y30 = Normally open dump valve
CB1
D5
EN
GND
KS1
L
LS1
M5
N.C.
N.O.
P
QD
S7
SW
Description
Blue
Black
Brown
Green
Green/Yellow
Orange
Red
Red/Yellow
White
White/Black
Yellow
Section 7 Schematics
Electrical Schematic
IWP Super Series AC Models
(from serial number 4096-356 to IWP07-7065)
N
A
1
7 - 40
Section 7 Schematics
Electrical Schematic
IWP Super Series AC Models
(from serial number 4096-356 to IWP07-7065)
ABBREVIATION LEGEND
Item
Description
Battery
B4 = 8 AA batteries
Circuit breaker, 15A-110V / 8A-220V
Power supply AC
Enclosure
EN1 = Platform control box
EN2 = Ground control box
EN4 = Power to platform GFCI receptacle
EN5 = Power unit 110V AC
EN6 = Power unit 220V AC
Warning light
Ground
Descent alarm
Key switch - ground/platform
Led or light
L5 = Power indicator (ground)
L6 = Low battery indicator for auxiliary (ground)
L7 = Low battery indicator main (ground)
L66 = Level sensor interlock
L67 = Footpad interlock
Hydraulic power unit
Note with description
*N7 = 110V AC terminal strip detail
*N8 = 110V AC motor detail
*N9 = 220V AC terminal strip detail
*N10 = 220V AC motor detail
*N17 = Narrow platform units:
WH and BK wires replace BL and OR wires
*N27 = Units with out plug:
WH and BK wires replace BL and BN wires
Normally closed
Normally open
Power switch
P1 = Emergency Stop button at ground controls
P2 = Emergency Stop button at platform controls
Power relay
PR4 = Function pump (M5)
Quick disconnect
QD3 = Control cable to platform control box
QD4 = Control cable to base
Tilt sensor
Switch
SW 8 = Control activate
SW11 = Platform up/down
SW12 = Auxiliary down
SW17 = Foot pad, left side
SW18 = Foot pad, right side
Electronic component
U9 = Transformer
U10 = PC board
Wiring component
W3 = Terminal strip 3 pole 3 pin (U10)
W4 = Terminal strip 14 pole 14 pin (U10)
W5 = Terminal strip 7 pole 14 pin (base)
Valve coil
Y7 = Platform down
Y30 = Normally open dump valve
CB4
D5
EN
FB2
GND
H4
KS1
L
M5
*N
N.C.
N.O.
P
PR
QD
S7
SW
Description
Blue
Black
Brown
Green/Yellow
Orange
Red
Red/Black
Red/Yellow
White
Yellow
Section 7 Schematics
Electrical Schematic
IWP Super Series AC Models
(from serial number IWP07-7066 to IWP07-57594)
N
RD/BLK
RD
KEY
SWITCH
P2
BK
P1
EMERGENCY
STOP
BK
L66 L66
N.C.
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
L7
MODEL:
L67 L67 DC
LOW BATTERY
WH
INDICATOR
L5
SW12
RD
YL
RD/YL
BK
BN
BL
RD
WH
WH
OR
12V DC OUTPUT
12V DC OUTPUT
12V DC OUTPUT
9A
BL
RD
BK
RD/BLK
GROUND
10
11
12
UP SIGNAL INPUT
13
WHT
OR
BK
OR
W4
N.O.
BN
BL
OR
WH
GND
RD
OR
WH
PR4
BK
GROUND
STUD
J BOX
RD
EN4
POWER TO
PLATFORM
GFCI
RECEPTACLE
8A CIRCUIT BREAKER
220V AC MODELS
CB4
QD4
WH
WH
BL
WH
BK
RD
GN/YL
Y7
BK
N.O.
PLATFORM
DOWN
GN/YL
RD
BN
WH
YL
GN/YL
WH
OR
OR
WH
BL
RD
WH
BL
WH
BL
WH
OR
WH
BK
BK
BK
GN/YL
WH
BK
WH
BK
SW18
SW17
WH
STRAIN RELIEF
DESCENT
ALARM
NC
GND
GN/YL
WH
GN/YL
H4
BK
WH
GROUND
STUD
LEVEL
SENSOR
PCB
S7
TILT
SENSOR
TO MOTOR
GN/YL
RD
BL
OR
WH
YL
1
3
BK
BL
*N7
MOTOR
110V AC
MOTOR DETAIL
2
4
GND
OR
YL
EN6
WH
1
3
BK
J-BOX
M5
Y30
N.O.
DUMP
VALVE
WH
M5
N.O.
DUMP
VALVE
WH
J-BOX
GROUND
SCREW
Y30
GN/YL
OPTIONAL
WARNING LIGHT
AND
DESCENT ALARM
EN5
WH
WARNING
LIGHT
BK
GROUND
SCREW
BK
GN/YL
FB2
BK
BK
D5
POWER
SUPPLY
AC
BK
GROUND
STUD
TO PLUG
WH
RD
OR
GN/YL
BL
4 5
WHT
4 5
1 2 3
YL
BK
WH
GN/YL
BL
BN
BN
RD
RD
BK
GN/YL
OR
BL
WHT
GN/YL
GROUND
STUD
1 2 3
110V AC
TERMINAL STRIP
DETAIL
TERMINAL
STRIP
WH
STRAIN RELIEF
QD3
*N7
W5
BN
WH
*N27
WH
BK
BK
WH
BL
OR
WH
BK
WH
BN
BK
*N17
BK
PC BOARD
RD
AUXILIARY
DOWN
GN/YL
TRANSFORMER
RD
UP SIGNAL OUTPUT
U10
POWER INDICATOR
UP
DOWN
L6
LEVELING
INDICATOR
INPUTS
BL
BK
B4
8 AA
BATTERIES
YL
BK
LEVELING
INDICATORS
RD
RD
RD
W3
16.0V DC INPUT
U9
BK
N.C.
SW8
PLATFORM
UP/DOWN
2
BASE
MODE
RD
WH
CONTROL
ACTIVATE
SW11
BK
EMERGENCY
STOP
BK
PLATFORM
CONTROL
BOX
B1
BN
EN1
EN2
3 RD
4 BK
BK
RD/BLK
KS1
PLATFORM
MODE
*N10
MOTOR
220 V AC
MOTOR DETAIL
2
4
GND
ES0073_G
7 - 41
Section 7 Schematics
Electrical Schematic
IWP Super Series AC Models
(from serial number IWP07-7066 to IWP07-57594)
ABBREVIATION LEGEND
Item
Description
Battery
B4 = 8 AA batteries
Circuit breaker, 15A-110V / 8A-220V
Power supply AC
Enclosure
EN1 = Platform control box
EN2 = Ground control box
EN4 = Power to platform GFCI receptacle
EN5 = Power unit 110V AC
EN6 = Power unit 220V AC
Warning light
Ground
Descent alarm
Key switch - ground/platform
Led or light
L5 = Power indicator (ground)
L6 = Low battery indicator for auxiliary (ground)
L7 = Low battery indicator main (ground)
L66 = Level sensor interlock
L67 = Footpad interlock
Hydraulic power unit
Note with description
*N7 = 110V AC terminal strip detail
*N8 = 110V AC motor detail
*N9 = 220V AC terminal strip detail
*N10 = 220V AC motor detail
*N17 = Narrow platform units:
WH and BK wires replace BL and OR wires
*N27 = Units with out plug:
WH and BK wires replace BL and BN wires
Normally closed
Normally open
Power switch
P1 = Emergency Stop button at ground controls
P2 = Emergency Stop button at platform controls
Power relay
PR4 = Function pump (M5)
Quick disconnect
QD3 = Control cable to platform control box
QD4 = Control cable to base
Tilt sensor
Switch
SW 8 = Control activate
SW11 = Platform up/down
SW12 = Auxiliary down
SW17 = Foot pad, left side
SW18 = Foot pad, right side
Electronic component
U9 = Transformer
U10 = PC board
Wiring component
W3 = Terminal strip 3 pole 3 pin (U10)
W4 = Terminal strip 14 pole 14 pin (U10)
W5 = Terminal strip 7 pole 14 pin (base)
Valve coil
Y7 = Platform down
Y30 = Normally open dump valve
CB4
D5
EN
FB2
GND
H4
KS1
L
M5
*N
N.C.
N.O.
P
PR
QD
S7
SW
Description
Blue
Black
Brown
Green/Yellow
Orange
Red
Red/Black
Red/Yellow
White
Yellow
Section 7 Schematics
Electrical Schematic
IWP Super Series AC Models
(after serial number IWP07-57594)
N
*N28
PLATFORM
CONTROL
BOX
RD
BK
RD/BLK
N.C.
WH
BN
BASE
MODE
RD
WH
BK
EMERGENCY
STOP
EN1
EN2
3 RD
B1
BK
P2
WH
PLATFORM
MODE
BL
KEY
SWITCH
P1
SW8
BK
SW11
BK
PLATFORM
UP/DOWN
L67 L67
WH
L5
SW12
UP
RD
BL
WH
GND
RD
WH
OR
5
6
12V DC OUTPUT
12V DC OUTPUT
12V DC OUTPUT
9A
GROUND
10
UP SIGNAL OUTPUT
11
12
UP SIGNAL INPUT
13
BL
RD
BK
RD/BLK
BL
WHT
OR
BK
OR
W4
WH
CB9
PR4
BK
6A CIRCUIT BREAKER
120V AC MODELS
OR
WH
GROUND
STUD
RD
WH
BK
RD/YL
BN
BN
*N17
BL
YL
BK
BN
BL
WH
PC BOARD
RD
N.O.
OR
U10
TRANSFORMER
RD
L7
DC MODEL:
LOW BATTERY
INDICATOR
POWER INDICATOR
AUXILIARY
DOWN
LEVELING
INDICATOR
INPUTS
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
N.C.
DOWN
L6
L66 L66
8 AA
BATTERIES
YL
BK
CONTROL
ACTIVATE
B4
RD
RD
RD
LEVELING
INDICATORS
EMERGENCY
STOP
W3
16.0V DC INPUT
U9
BK
KS1
WH
J BOX
GN/YL
3A CIRCUIT BREAKER
240V AC MODELS
RD
EN4
QD4
GN/YL
WH
WH
WH
WH
WH
GN/YL
GN/YL
WH
WH
BN
GN/YL
WH
BK
W5
TERMINAL STRIP
BK
RD
GN/YL
N.O.
PLATFORM
DOWN
GN/YL
RD
BN
YL
GN/YL
WH
OR
OR
WH
BL
RD
WH
BL
WH
BL
WH
OR
WH
BK
BK
*N30
Y7
BK
WH
*N29
110V AC / 220V AC
TERMINAL STRIP
DETAIL
WH
BK
SW18
SW17
WH
OR
TO PLUG
GN/YL
GN/YL
H4
BK
NC
LEVEL
SENSOR
PCB
STRAIN RELIEF
DESCENT
ALARM
S7
TILT
SENSOR
TO MOTOR
GN/YL
RD
BL
OR
WH
YL
1
3
BK
BL
*N8
MOTOR
110V AC
MOTOR DETAIL
2
4
GND
OR
YL
EN6
WH
1
3
BK
J-BOX
M5
Y30
N.O.
DUMP
VALVE
WH
M5
N.O.
DUMP
VALVE
WH
J-BOX
GROUND
SCREW
Y30
GN/YL
OPTIONAL
WARNING LIGHT
AND
DESCENT ALARM
EN5
WH
WARNING
LIGHT
BK
GROUND
SCREW
BK
BK
FB2
GN/YL
*N27
UNITS WITHOUT PLUG
WH AND BK WIRES REPLACE
BL AND BN WIRES.
WH
WH
D5
POWER
SUPPLY
AC
WH
BK
BL
WH
GN/YL
BK
RD
BL
BN
GN/YL
RD
RD
GN/YL
BK
BK
GN/YL
OR
BL
WHT
BL
4 5
OR
4 5
1 2 3
WHT
1 2 3
BK
BK
STRAIN RELIEF
QD3
WH
240V AC MODELS
BK
BN
BL
WH
BK
GROUND
STUD
GN/YL
POWER TO
PLATFORM
GFCI
RECEPTACLE
YL
*N10
MOTOR
220 V AC
MOTOR DETAIL
2
4
GND
ES0073_K
7 - 42
Section 7 Schematics
Electrical Schematic
IWP Super Series AC Models
(after serial number IWP07-57594)
ABBREVIATION LEGEND
Item
Description
Battery
B4 = 8 AA batteries
15A circuit breaker
Power supply AC
Enclosure
EN1 = Platform control box
EN2 = Ground control box
EN4 = Power to platform GFCI receptacle
EN9 = Junction box (option)
Ground
Key switch - ground/platform
Led or light
L5 = Power indicator (ground)
L6 = Low battery indicator for auxiliary (ground)
L7 = Low battery indicator main (ground)
L12 = Outrigger front left (ground)
L13 = Outrigger front right (ground)
L14 = Outrigger rear left (ground)
L15 = Outrigger rear right (ground)
Limit switch - platform extension (option)
Hydraulic power unit
Narrow platform units:
WH and BK wires replace BL and OR wires
Normally closed
Normally open
Power switch
P1 = Emergency Stop button at ground controls
P2 = Emergency Stop button at platform controls
Quick disconnect
QD3 = Control cable to platform control box
QD4 = Control cable to base
QD7 = Control cable to motor
Tilt sensor
Switch
SW 8 = Control activate
SW11 = Platform up/down
SW12 = Auxiliary down
SW17 = Foot pad, left side
SW18 = Foot pad, right side
Electronic component
U9 = Transformer
U10 = PC board
U12 = Thermal device
Wiring component
W3 = Terminal strip 3 pole 3 pin (U10)
W4 = Terminal strip 14 pole 14 pin (U10)
W6 = Terminal strip 7 pole 7 pin (base)
Valve coil
Y7 = Platform down
Y30 = Normally open dump valve
CB1
D5
EN
GND
KS1
L
LS1
M5
*N17
N.C.
N.O.
P
QD
S7
SW
Description
Blue
Brown
Black
Green
Green/Yellow
Orange
Red
Red/Yellow
White
Yellow
Section 7 Schematics
Electrical Schematic
IWP Super Series AC TUV Models
with Base Mounted Junction Box
M
A
1
U12
P1
EMERGENCY
STOP
BK
TRANSFORMER
RD
BK
YL
1
N.C.
KS1
GROUND/
PLATFORM
RD
RD
BK
BK
N.O.
W3
L15 L13
B4
RD
BK
12V DC OUTPUT 8
RD
12V DC OUTPUT 9
12V DC OUTPUT 9A
AUXILIARY
DOWN
PLATFORM
DOWN
GN/YL
SW18
W4
WT
PC BOARD
BL
BK
SW17
RD
RD
BL
YL
OR
U10
N.C.
BK
L7
Y7
EN9
JUNCTION
BOX
OPTION
WH
GROUND 10
DC MODEL:
LOW BATTERY
INDICATOR
WH
BL
INDICATOR FOR
AUXILIARY LOWERING
BN
OR
L6
BL
WH
8 AA
BATTERIES
SW12
RD
16V AC INPUT 3
L5
WH
RD/YL
L14 L12
RD
16V AC INPUT 1
LEVELING
INDICATORS
BK
BL
POWER INDICATOR
BK
N.O.
THERMAL
DEVICE
YL
U9
BK
BL
RD
BK
P2
EMERGENCY
STOP
RD
N.O.
BK
WH
GND
GROUND
STUD
SW8
BL
GND
GROUND
STUD
CONTROL
ACTIVATE
SWITCH
BK
RD
CB1
BK
UP
OR 3
EN2
15 AMP
BL 2
GROUND
CONTROL
BOX
WT
N.O.
WH 1
7
6
RD
BK
RD
2 BL
1 WH
SW18
RD
SW17
RD
BK
GND
BK
BK
GND
GN/YL
GROUND
STUD
GN/YL
WH
RD
BK
WH
M5
GN/YL
BK
GN/YL
RD
YL
WH
WH
WH
BK
WH
LS1
BL
TO
PLATFORM
PLATFORM
EXTENTION
MOTOR
BL
BK
WT
WH
OR
110V AC / 220V AC
4 GN
3 OR
OR
BK
OR
BK
WH
RD
POWER UNIT
QUICK DISCONNECT A
GROUND
STUD
GN/YL
RD
OR
OR
BK
WH
BK
GN/YL
BK
OR
QD3 1
BL
WH
D5
POWER
SUPPLY
AC
STRAIN RELIEF
RD
POWER TO
PLATFORM
GFCI
RECEPTACLE
GN/YL
YL
BK
TO PLATFORM
WH
N.C.
Y7 PLATFORM
DOWN
YL
RD
PLATFORM
OUTREACH
OPTION
TO MOTOR
BK
BK
WH
QD7
POWER
INPUT
PLUG
RD
BL
WH
*N17
EN4
TERMINAL
STRIP
BK
DOWN
GN/YL
SW11
WH 4
N.C.
PLATFORM
UP/DOWN
SWITCH
WH
PLATFORM
CONTROL
BOX
YL
W6
QD4
TO BASE
WH
QUICK DISCONNECT B
EN1
OR
TO BASE
Y30
N.O.
DUMP VALVE
QUICK DISCONNECT A
TO PLATFORM
QD3
BK
7 - 43
Section 7 Schematics
Electrical Schematic
IWP Super Series AC TUV Models
with Base Mounted Junction Box
ABBREVIATION LEGEND
Item
Description
Battery
B4 = 8 AA batteries
15A circuit breaker
Power supply AC
Enclosure
EN1 = Platform control box
EN2 = Ground control box
EN4 = Power to platform GFCI receptacle
Ground
Key switch - ground/platform
Led or light
L5 = Power indicator (ground)
L6 = Low battery indicator for auxiliary (ground)
L7 = Low battery indicator main (ground)
L12 = Outrigger front left (ground)
L13 = Outrigger front right (ground)
L14 = Outrigger rear left (ground)
L15 = Outrigger rear right (ground)
Limit switch - platform extension (option)
Hydraulic power unit
Narrow platform units:
WH and BK wires replace BL and OR wires
Normally closed
Normally open
Power switch
P1 = Emergency Stop button at ground controls
P2 = Emergency Stop button at platform controls
Quick disconnect
QD3 = Control cable to platform control box
QD4 = Control cable to base
QD7 = Control cable to motor
Tilt sensor
Switch
SW 8 = Control activate
SW11 = Platform up/down
SW12 = Auxiliary down
SW17 = Foot pad, left side
SW18 = Foot pad, right side
SW24 = Lift enable
Electronic component
U10 = PC board
Wiring component
W3 = Terminal strip 3 pole 3 pin (U10)
W4 = Terminal strip 14 pole 14 pin (U10)
W6 = Terminal strip 10 pole 20 pin (base)
Valve coil
Y7 = Platform down
Y30 = Normally open dump valve
CB1
D5
EN
GND
KS1
L
LS1
M5
*N17
N.C.
N.O.
P
QD
S7
SW
U
W
Description
Blue
Brown
Black
Green
Green/Yellow
Orange
Red
Red/Yellow
White
Yellow
Section 7 Schematics
Electrical Schematic
IWP Super Series AC TUV Models
without Base Mounted Junction Box
L
P1
BK
TRANSFORMER
RD
BK
YL
1
N.C.
KS1
GROUND/
PLATFORM
RD
RD
BK
BK
N.O.
W3
LEVELING
INDICATORS
L15 L13
B4
BL
RD
BK
12V DC OUTPUT 8
RD
12V DC OUTPUT 9
12V DC OUTPUT 9A
WH
GROUND 10
AUXILIARY
DOWN
TILT
SENSOR
OR
DC MODEL:
LOW BATTERY
INDICATOR
3
S7
BK
L7
SW12
WH
OR
8 AA
BATTERIES
BN
WH
INDICATOR FOR
AUXILIARY LOWERING
BL
RD
16V AC INPUT 3
L6
WH
RD/YL
L5
L14 L12
RD
16V AC INPUT 1
POWER INDICATOR
BK
N.O.
BK
W4
U10
PC BOARD
BL
W6
TERMINAL
STRIP
RD
QD4
GROUND
STUD
BK
BL
GND
GROUND
STUD
CONTROL
ACTIVATE
SWITCH
7
6
5
WH 4
CB1
OR 3
EN2
15 AMP
BL 2
GROUND
CONTROL
BOX
WT
UP
WH 1
7
6
3 OR
SW18
2 BL
BK
1 WH
SW17
WH
WH
BK
GND
GN/YL
BK
BASE
BK
GND
GROUND
STUD
RD
BK
WH
M5
GN/YL
WH
RD
WH
WH
WH
GN/YL
WH
BK
GN/YL
YL
BK
BL
WH
OR
WH
BK
BK
PLATFORM
EXTENTION
OR
TO
PLATFORM
LS1
MOTOR
BL
BK
YL
4 GN
OR
BK
OR
BK
OR
110V AC / 220V AC
DOWN
BK
POWER UNIT
RD
GROUND
STUD
GN/YL
N.O.
Y7 PLATFORM
WH
RD
BK
QUICK DISCONNECT A
TO PLATFORM
POWER TO
PLATFORM
GFCI
RECEPTACLE
GND
BK
STRAIN RELIEF
WH
RD
BK
OR
GN/YL
QD3 1
BL
POWER
SUPPLY
AC
WH
D5
WH
GN
GROUND
STUD
BK
PLATFORM
OUTREACH
OPTION
TO MOTOR
BK
BK
WH
QD7
POWER
INPUT
PLUG
RD
BL
WH
*N17
EN4
BK
DOWN
GN/YL
PLATFORM
UP/DOWN
SWITCH
RD
TO BASE
GND
BK
SW11
BK
WH
QUICK DISCONNECT B
N.O.
SW8
BK
WH
P2
PLATFORM
CONTROL
BOX
RD
OR
RD
BL
EMERGENCY
STOP
EN1
THERMAL
DEVICE
YL
U9
BK
BL
RD
WH
U12
EMERGENCY
STOP
BL
WH
OR
QUICK DISCONNECT A
Y30
TO PLATFORM
QD3
N.O.
DUMP VALVE
BK
7 - 44
Section 7 Schematics
Electrical Schematic
IWP Super Series AC TUV Models
without Base Mounted Junction Box
ABBREVIATION LEGEND
Item
Description
Battery
B4 = 8 AA batteries
15A circuit breaker
Power supply AC
Enclosure
EN1 = Platform control box
EN2 = Ground control box
EN4 = Power to platform GFCI receptacle
Ground
Key switch - ground/platform
Led or light
L5 = Power indicator (ground)
L6 = Low battery indicator for auxiliary (ground)
L7 = Low battery indicator main (ground)
L12 = Outrigger front left (ground)
L13 = Outrigger front right (ground)
L14 = Outrigger rear left (ground)
L15 = Outrigger rear right (ground)
Limit switch - platform extension (option)
Hydraulic power unit
Normally closed
Normally open
Power switch
P1 = Emergency Stop button at ground controls
P2 = Emergency Stop button at platform controls
Quick disconnect
QD3 = Control cable to platform control box
QD4 = Control cable to base
QD7 = Control cable to motor
Tilt sensor
Switch
SW 8 = Control activate
SW11 = Platform up/down
SW12 = Auxiliary down
SW17 = Foot pad, left side
SW18 = Foot pad, right side
SW24 = Lift enable
Electronic component
U9 = Transformer
U10 = PC board
U12 = Thermal device
Wiring component
W3 = Terminal strip 3 pole 3 pin (U10)
W4 = Terminal strip 14 pole 14 pin (U10)
W6 = Terminal strip 10 pole 20 pin (base)
Valve coil
Y7 = Platform down
Y30 = Normally open dump valve
CB1
D5
EN
GND
KS1
L
LS1
M5
N.C.
N.O.
P
QD
S7
SW
Description
Blue
Brown
Black
Green
Green/Yellow
Orange
Red
Red/Yellow
White
White/Black
Yellow
Section 7 Schematics
Electrical Schematic
IWP Super Series AC TUV Models
with Outreach
M
A
1
RD
P1
U12
EMERGENCY
STOP
N.C.
RD
RD
BK
YL
RD
BK
3
W3
L5
L14 L12
GROUND
N.O.
BK
BK
BK
RD
BL
L15 L13
B4
AUXILIARY
DOWN
RD
BK
RD
12V DC OUTPUT 9
12V DC OUTPUT 9A
GN/YL
RD
S7
BK
TILT
SENSOR
OR
W4
U10
RD
PC BOARD
BL
BK
OR
WH
BK
GN
BL
N.O.
BL
DC MODEL:
LOW BATTERY
INDICATOR
WH
OR
GROUND 10
L7
SW12
BN
WH
12V DC OUTPUT 8
INDICATOR FOR
AUXILIARY LOWERING
BL
RD
16V AC INPUT 3
8 AA
BATTERIES
BL
L6
WH
RD/YL
POWER INDICATOR
KS1
RD
16V AC INPUT 1
RD
BK
BK
THERMAL
DEVICE
TRANSFORMER
KS1
N.O.
YL
U9
BK
PLATFORM
P2
W6
EMERGENCY
STOP
GN/YL
EN2
WH 1
BK
POWER UNIT
110V AC / 220V AC
GND
GROUND
STUD
GN/YL
BK
BK
GROUND
STUD
RD
RD
FROM BASE
BK
GND
GN/YL
TO
PLATFORM
BK
M5
BK
WH
GN/YL
WH
GN/YL
WH
GN/YL
POWER TO
PLATFORM
GFCI
RECEPTACLE
WH
WH
LS1
MOTOR
WH
SW17
GN/YL
WH
OR
EN4
BK
1 WH
PLATFORM
EXTENTION
RD
BL
SW18
BL
YL
BK
3 OR
BL
YL
WH
4 GN
PLATFORM
OUTREACH
OPTION
TO PLATFORM
2
N.O.
PLATFORM
DOWN
BK
QUICK DISCONNECT A
BK
OR
Y7
WH
RD
OR
BK
BK
BK
STRAIN RELIEF
RD
BK
GN/YL
BL
TO MOTOR
RD
BL
QD3 1
OR
POWER
SUPPLY
AC
WH
D5
RD
BK
WH
GN/YL
BK
OR
RD
QD7
GN/YL
15 AMP
POWER
INPUT
PLUG
7
6
GND
GROUND
STUD
WH
CB1
UP
DOWN
OR 3
GROUND
CONTROL
BOX
WT
GN/YL
BK
PLATFORM
UP/DOWN
SWITCH
WH 4
GROUND
STUD
CONTROL
ACTIVATE
SWITCH
BK
BL
GND
GN/YL
SW8
RD
TO BASE
GND
GROUND
STUD
QUICK DISCONNECT B
BK
BK
PLATFORM
CONTROL
BOX
SW11
QD4
N.C.
BK
EN1
TERMINAL
STRIP
RD
WH
BL
QUICK DISCONNECT A
Y30
TO PLATFORM
QD3
N.O.
DUMP VALVE
BK
7 - 45
Section 7 Schematics
Electrical Schematic
IWP Super Series AC TUV Models
with Outreach
Section 7 Schematics
Pressure Gauge
Differential
sensing valve
Priority flow
regulator
Solenoid operated
2 position 2 way
directional valve
Solenoid operated
3 position 4 way
directional valve
Y30
Y7
Y5
Y4
Solenoid operated
2 position 2 way
normally closed valve
with manual over-ride
Solenoid operated
2 position 2 way valve
normally closed
Y32
Solenoid operated 2
position 2 way valve,
normally open
M
Check valve,
pilot-operated
Adjustable
relief valve
Relief
valve
Solenoid operated
2 position 3 way
directional valve
Solenoid operated
dump valve
Foot
pump valve
0.035/
0.88mm
Orifice
with size
NCV
Check Valve
Cylinder
single acting
Cylinder
double acting
Pump,
fixed displacement
Wheel motor,
fixed displacement
Button operated
2 position 2 way
directional valve
Return filter
7 - 46
Section 7 Schematics
ABBREVIATION LEGEND
ITEM
A
B
C
D
E
F
DESCRIPTION
Normally open dump valve
Check valve
Adjustable relief valve
Normally closed down valve
Flow control valve pressure compensating
Check valve
Section 7 Schematics
Hydraulic Schematic
AWP Super Series Models
N
A
1
CYLINDER ASSEMBLY
2
D
Y7
3
E
TANK
PRESSURE
PRESSURE
TANK
Y30
6
B
C
M5
1600 psi
110 bar
100 MESH
7 - 47
Section 7 Schematics
Hydraulic Schematic
AWP Super Series Models
ABBREVIATION LEGEND
ITEM
AI
AL
CV
CV1
CV2
CV3
CV4
CV5
EN1
EN2
FC1
FC2
FS
G1
KS1
M6
NCV
NOV
P1
P2
QD6
SW8
SW10
SW12
SW13
SW14
SW15
DESCRIPTION
Compressed air indicator
Air lubricator
Check valve
Main pilot operated check valve
Outrigger interlock valve front left
Outrigger interlock valve front right
Outrigger interlock valve rear right
Outrigger interlock valve rear left
Platform control box
Ground control box
Orifice - Flow control, hydraulic
Orifice - Flow control, pneumatic
Filter with water trap
Pressure gauge compressed air inlet
Key switch air supply on/off
Air motor
Normally closed down valve
Normally open dump valve
Emergency stop button - base
Emergency stop button - platform
Compressed air supply
Control activate switch
Platform up/down switch
Outrigger interlock switch front left
Outrigger interlock switch front right
Outrigger interlock switch rear right
Outrigger interlock switch rear left
IMPORTANT NOTES
Item
Description
Dotted line
Solid line
Section 7 Schematics
Hydraulic/Pneumatic Schematic
AWP Super Series Models
N
A
1
CYLINDER ASSEMBLY
G1
QD6
FS
CV1
AL
MAIN
OUTRIGGER
ENABLE
VALVE
AIR
LUBRICATOR
CYL
FC2
NCV
EN2
GROUND
CONTROL
BOX
P1
CV
KS1
BASE
EMERGENCY
STOP
EN1
PLATFORM
CONTROL
BOX
P2
EMERGENCY
STOP
SW10
SW8
CONTROL
ACTIVATE
SWITCH
N.C.
SW12
SW13
FC1
PLATFORM
UP/DOWN
SWITCH
UP
DOWN
SW14
SW15
AI
AI
AI
AI
CV2
CV3
CV4
CV5
PRESSURE
TANK
NOV
RV1
1600 psi
110 bar
MUFFLER
M
M6
AIR
MOTOR
100 MESH
7 - 48
Section 7 Schematics
Hydraulic/Pneumatic Schematic
AWP Super Series Models
ABBREVIATION LEGEND
ITEM
A
B
C
D
E
F
G
H
I
J
K
L
DESCRIPTION
Normally open dump valve
Check valve
Adjustable relief valve
Normally closed down valve with
manual override
Flow control valve pressure compensating
Check valve
Check valve, system pressure
Check valve, directs flow to tank
Manual release valve, lowers base
Relief valve, outer base frame
Check valve, pilot operated
Foot pump
Section 7 Schematics
Hydraulic Schematic
IWP Super Series Models
without Power Assist
N
BASE LIFT
CYLINDER
OR
G
J
.030
(0.760 mm)
1600 psi
(110 bar)
CYL
F
Y7
TANK
4
TANK
PRESSURE
PRESSURE
TANK
Y30
M5
1600 psi
(110 bar)
8
100 MESH
7 - 49
Section 7 Schematics
Hydraulic Schematic
IWP Super Series Models
without Power Assist
ABBREVIATION LEGEND
ITEM
A
B
C
D
E
F
G
H
I
J
K
L
AA
AB
AC
AD
DESCRIPTION
Normally open dump valve
Check valve
Lift relief valve
Flow control valve pressure compensating
Check valve
Normally closed down valve with manual override
Check valve, base lift
Check valve, inlet to foot pump
Manual release valve, lowers base
Relief valve, outer base frame
Check valve, pilot operated
Check valve, foot pump
Check valve, system pressure
Solenoid valve, all functions
Solenoid valve, forward-reverse
Relief valve, power wheel assist
Section 7 Schematics
Hydraulic Schematic
IWP Super Series Models
with Power Assist
N
A
1
AT
PRESSURE
TANK
AD
AA
TANK
1600 psi
110 bar
POWER WHEEL
ASSIST MOTOR
AB
Y5
AC
M2
Y32
3
P
M5
Y4
M1
POWER WHEEL ASSIST MANIFOLD ASSY.
M
100 MESH
HYDRAULIC
POWER UNIT
BASE LIFT
CYLINDER
.030 in
0.760 mm
6
F
D
.030 in
0.760 mm
PLATFORM LIFT
CYLINDER
L
J
1600 psi
110 bar
FOOTPUMP MANIFOLD
7 - 50
Section 7 Schematics
Hydraulic Schematic
IWP Super Series Models
with Power Assist
ABBREVIATION LEGEND
ITEM
A
B
C
D
E
F
G
H
I
J
K
L
CA
CB
CC
CD
CE
DESCRIPTION
Solenoid operated normally open dump valve
Check valve
Lift relief valve
Flow control valve pressure compensating
Check valve
Solenoid operated lowering valve with manual override
Check valve, base lift
Check valve, inlet to foot pump
Manual release valve, lowers base
Relief valve, outer base frame
Check valve, pilot operated
Check valve, foot pump
Check valve, system pressure
Solenoid valve, all functions
Solenoid valve, forward-reverse
Relief valve, power wheel assist
Relief valve, cross port
Section 7 Schematics
Hydraulic Schematic
IWP Super Series Models
with Power Assist and Brakes
N
A
1
TEST
AT
TANK
CA
CD
TANK
1600 psi
110 bar
M2
750 psi
51.7 bar
CB
Y5
1600 psi
110 bar
CC
CE
PRESSURE
Y32
M5
Y4
M1
POWER ASSIST MANIFOLD ASSY.
M
100 MESH
HYDRAULIC
POWER UNIT
BASE LIFT
CYLINDER
.030 in
0.760 mm
6
D
.030 in
0.760 mm
PLATFORM LIFT
CYLINDER
L
J
1600 psi
110 bar
FOOTPUMP MANIFOLD
7 - 51
Section 7 Schematics
Hydraulic Schematic
IWP Super Series Models
with Power Assist and Brakes
ABBREVIATION LEGEND
ITEM
A
B
C
D
E
F
G
H
I
J
K
L
BA
BB
BC
BD
DESCRIPTION
Normally open dump valve
Check valve
Adjustable relief valve
Normally closed down valve
Flow control valve pressure compensating
Check valve
Check valve, system pressure
Check valve, directs flow to tank
Manual release valve, lowers base
Relief valve, outer base frame
Check valve, pilot
Check valve, foot pump
Check valve, system pressure
Solenoid valve, all functions
Solenoid valve, forward-reverse
Solenoid valve, system relief
Section 7 Schematics
Hydraulic Schematic
IWP Super Series Models
with Power Assist, Brakes and Cross Port Relief
N
A
1
TEST
AT
1600 psi
110 bar
TANK
BA
BB
POWER ASSIST
MOTOR
M2
Y5
2
A
1600 psi
110 bar
BC
PRESSURE
TANK
BD
Y32
M5
Y4
M1
POWER WHEEL ASSIST MANIFOLD ASSY.
M
100 MESH
HYDRAULIC
POWER UNIT
BASE LIFT
CYLINDER
.030 in
0.760 mm
6
F
D
.030 in
0.760 mm
PLATFORM LIFT
CYLINDER
L
J
1600 psi
110 bar
FOOTPUMP MANIFOLD
7 - 52
Section 7 Schematics
Hydraulic Schematic
IWP Super Series Models
with Power Assist, Brakes and Cross Port Relief
Phone 425.881.1800
Toll Free USA and Canada
800.536.1800
Fax 425.883.3475
Genie France
Phone +33 (0)2 37 26 09 99
Fax +33 (0)2 37 26 09 98
Genie Iberica
Phone +34 93 579 5042
Fax +34 93 579 5059
Genie Germany
Phone
Phone
Fax
Genie U.K.
Phone +44 (0)1476 584333
Fax +44 (0)1476 584334
Genie China
Phone +86 21 53852570
Fax +86 21 53852569
Genie Malaysia
Phone +65 98 480 775
Fax +65 67 533 544
Genie Japan
Phone +81 3 3453 6082
Fax +81 3 3453 6083
Genie Korea
Phone +82 25 587 267
Fax +82 25 583 910
Genie Brasil
Phone +55 11 41 665 755
Fax +55 11 41 665 754
Genie Holland
Phone +31 183 581 102
Fax +31 183 581 566
Distributed By:
Service Manual
AWP SSIWP SS
Part No.
38139
Rev B6