KEY Exam #1 : ChE 360 Process Control «(30 pts.) Consider the following transfer function Gynt. 05 UG) s¥0.1 Using properties of transfer functions and Laplace transforms (show your work), answer the following questions: a) What is the steady-state gain and time constant? (5 pts.) Gi Sy = at T=l0 ke Vine 822 loo pi Sioa) Vo. pe f 12 Te. rut, fin [Yin ]= Jim [ PP | = poo )_ For the same Us), what is the value of the output when ¢=10? What is the output when expressed as a fraction of the new steady-state value? (5 pts.) Wer A loyuheh rs He tite causten YG) pit be BUY pe feel lee Yipew) = 63.21 Via Yone) d) If Us) = (1 ~e*Vs, that is, the unit rectangular pulse, what is the output when s—» 20? (pts) \.. Se Le a 3 ; so(1-e') 7 Evt. fia [s¥ Qe | Pine F )- 0Luin} = Umw=i ¢) If u(e) = 8(0), that is, the unit impulse at ¢= 0, what is the output when 1—» 0? (5 pts.) ot eee Yor 2 505 T Sia [sin ]= Pin fF —* 0 lsu fe [ 1 soo L tose J f) If.u(s) = 2 sin 34, what is the value of the output when s— « ? (5 pts.) j uA juan} =Vin> bo f Jur} Vin A so (ae WY “Gi 44 (omnlsta) The real part of qe pasts fv S85 ts Berd, thes Te iy aah diverging Voweter, since it bes eo is wot conversing eitler. 2. (10 pts.) For each of the following cases, determine what functions of time, e.g., sin 31, e™ will appear in y(t). (Note that you do not have to find y(1)!). Which y(t) are oscillatory? Why? Which exhibit a constant value of y(H for large values of f? Why? ay ¥(s) 5 pts. YO Ems) Yin ee ee SE a s Sed St Guster, 0, OF YId Ws ret escillatey be cavse does mt have Sire of cosine in [s¥en le Be (_2 = 2 nity do [ste be fe aa)? a 2 b) Y(s)= (S pis.) ast L ae Yio 2+ SES eae re) Mion S* ape | Ot so ee | 4\% — (opr Gert? at = Z Contheat, Cosine, CA eas2e bite ab dvs 2 wot NUD qs oscitteley — Leennse TH ates sine wy ee r 4 z \ Fvt, de [stin]= & saa L(20 pis.) A heater for a semiconductor wafer has first-order dynamics. The transfer function relating changes in the heater input power level Q to changes in temperature Tis Us) __K. QO(s) r+ where K’has units [°C/kW] and t has units [min] ‘The process is at steady state when an engineer changes the power input suddenly from | t0 1.5 KW. She notes the following: ‘The process temperature initially is 80 °C. © Four minutes after changing the power input, the temperature is 230 °C. © Thirty minutes later the temperature is 280 °C (essentially steady state). a) What are K and tin the process transfer function (show calculations)? Explain physically why the gain K should be positive. (10 pts.) E)4TIoy Ser 6 op change apt A magarude M KM = Lip - Bo = 22° HeLS -leas dhs Ke = = dtp ma Os fle a = 2.BeCa ms T (492 2352 229 (I-e gw > TO Rip” ** K 79 Vecosse mulpt pet ep ple Mere is pasting step henge ar Tap b) [fat another time the engineer changes the power input linearly at a rate of 0.5 kW/min, ‘what can you say about the maximum rate of change of process temperature: When will it ‘occur? How large will it be? Show all calculations. (10 pts.) Eq, SPN, yids Kew Le 1a kad ~4ie ) #, ee ep. 2-27) pein os bow4, (40 pts.) On the next page, sketch the level response for a tank with constant cross-sectional area of 4 ft as a function of time undergoing the following sequence of events; assume an initial level of 1.0 ft with the drain open, and that level and outflow rate are linearly related, The steady-state inflow and outflow are initially equal to 2 ft min. The graph should show key numerical values, of level vs. time, Show supporting calculations using steady-state and dynamic equations below. : You can do the calculations for each part as if starting from =0. Then you ean renumber the time axis based on actual clock time. a) The drain is suddenly closed, and the inflow remains constant for 3 min (0 <¢ <3). (Op) JH J (pV) ae 4" toy A a b) The drain is opened for 30 min, keeping the essentially reached (3 <1<33). (10 pts.) Bech, © % 0-4,-4. « Hi -Aheor 4% on ! 5 ca) Win = 4 AbD) Gah hto- Brahe /r,. Lisi alt ¢)_ The inflow rate is doubled to 4 ft'/min for 30 min (33 $1563). (10 pts.) sAkuyt% _ Acta Bsa) slaser) ~ Sse x s+ Hio= Ry =U le 17 | Mnf 2 hays 2-& hoy=2-e h(gre 24 d) The inflow rate is returned to its original value of 2 ft'/ min for 27 min (63 <¢< 90). (10 pts.) Bsr Asa S(aser) 52540Draw level response below: