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Induction program for new joinees

1) ISO 9001: 2008


System which we are following
Interaction between department including gurgaon and Sweden
Control of documents
Control of records
Quality policy
Quality objectives
Jog description
MR
Departmental communication
Purchasing
Incoming
Production
Special process
Welding
Painting
Galvanizing
Identification and traceability for cut parts, welding, lifting lug,
painting
Product preservation up to despatch
Inward material storage
Finished product storage
Material handing
Protection
Packing
Calibration
Measurement, Analysis and Improvement
2) Drawing
First angle projection: Other companies following third angle
projection
Welding symbol as per ISO 2553
Referring cut section which is typical in camfil drawings
Referring special notes given in mechanical assembly drawings
which is typical in camfil drawings
Verifying BOM for completeness
3) Standards:
ASME II A & C, ASME V, ASME VIII, ASME IX
Material:
IS 2062, 808, 1852 & EN 10025 part 1, 2
ASME B 16.5, 16.9, 16.11
SA 500, 106, 312 IS 1239,
SA 240, 312, 480, 500, 105, 234, 182, 479, 700, 999, 370
Fasteners:
A4-70, A2-70 ASTM F 193, 194, 593, 594
HDG:
ISO 1461 & ASTM A 123
Gasket:

ASTM 1056 RE 41, 42, 43


Pre cut parts:
ISO 2768 class C
Fabrication:
ISO 13920 General class BH, Flanges class F
Weld defects:
ISO 5817 general class C, lifting points class B
Painting:
ISO 19840
Pickling:
ASTM A 967
4) Inward
Technical specification
MIR
MTC register
5) Pre fit up
Change over process
Identification and Traceability
Best practices
SS sensitivity
Tools identification
Trial piece bending
6) Fit up & Welding
Change over process
Route card
Best fabrication practices
SS sensitivity
Tools identification
WPS, PQR & WPQR
Weld sequence
Temporary restraints
Dead weight purpose
WIND barrier purpose
Report preparation and documentation

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