Professional Documents
Culture Documents
of
Shrinkage in parts fabricated by
FFM Process
under supervision of
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Product Development
Joining
Forming
Layer Deposition or Rapid
Prototyping
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Machining
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pplications of RP
Design
CAD model
Verification
Visualizing Object
Proof of concept
Engineering Analysis
and Planning
Form and Fit model
Stress Distribution
Diagnostic and
Surgical Operation
Planning
Surgical
Preplanning
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roblem Areas of RP
Accuracy
Strength
Surface roughness
Part deposition orientation
Build time
Support structure
Form Factor
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otivation
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hrinkage
Literature Review
Wang
et al.
(1996)
Acrylic
based
polymer,
SL
(Stereo
lithography).
Derive
relationship
between
post
curing shrinkage
and
process
parameters(post
curing duration,
laser
power,
layer pitch)
Using
least
square
method
relationship
between post curing
shrinkage and process
parameters
were
derived.
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Dao
et ABS
plastic, To
Improve
al.
FDM
(Fused dimensional
(1999)
Deposition
accuracy.
Modeling)
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Christmas tree
Xiangwei
Wang (1999)
Polystyrene
in
powder
state,
Selective
laser
sintering(SLS).
To derive basic
formula
for
shrinkage
and
beam offset.
For
good
accuracy
different parts
should
be
applied
different beam
offset
depending
on
weight of the
part
as
shrinkage is not
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Choosing
the
machine, laser
and
resin
parameters
Determination
of
curing
curves
in
different
directions
Drawing of new
solid part
Saving
the
drawn
model with a format
which is recognizable
by PE software
Assembly
of
the solid and
liquid parts
Drawing
the
liquid
parts
using
Boolean
Operations
Importing the
assembly
in
the PE software
Determination
of
the
mechanical
properties
R.
Nosouhi
and
S.
Rahmati
(2010)
Acrylic based
photopolymer
, SL (Stereo
lithography).
Obtaining
results
To
reduce
shrinkage by FE
Analysis and Star
weave
hatching
method.
the
Parts
produced
using
Circular
Star
weave
hatching
method
are
more accurate than those
produced by Star weave.
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Methodology
D.
Karalekas
and
A.
Aggelopoul
os (2002)
Acrylic
based
photopolymer,
SL
(Stereo
lithography).
To
calculate
magnitude of
the
resulting
shrinkage
strains.
Specimens post-cured
under intense UV light
exhibited
a
uniform
shrinkage
while
thermal
post
curing
results
in
higher
shrinkage.
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Wang et Polystyrene
in
al.
powder
state,
(2006)
Selective
laser
sintering(SLS)
Minimize
the
shrinkage using
neural
network
to
define
relationship
between process
parameters and
shrinkage.
By lowering scanning
speed, higher laser
power and highest
allowable
temperature
of
working environment
improves accuracy.
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Research Gaps
From literature survey it has been observed that
maximum work regarding part strength is
concerned on FDM, SLS, SL technologies.
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Research Objective
Based on the literature survey presented, following
objectives are being proposed.
To Develop a Statistical model based on the
effect of various process parameters on
shrinkage of parts fabricated by FFM method.
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Research Objective
To fulfill these objectives the process parameters
selected for fabrication are as follows:
Medium
level
High level
Nozzle
diameter
(mm)
0.2
0.3
0.4
Layer
Thickness
(mm)
0.1
0.2
0.3
Part bed
Temperatur
e ( c)
108
110
112
10
30
50
Length of
part
(mm)
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Low
level
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Methodology
Work plan
201415
2015-16
2015-16
II Sem
I Sem
II Sem
Literature survey.
To prepare CAD model of parts in CAD package.
To prepare design of experiment (DOE) according
to process parameters
To fabricate the parts according to DOE plans.
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Parts to be fabricated
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References
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Thank You