Using Aluminum Gantry Cranes As Traveling Cranes

When it comes to moving heavy loads, at container terminals, shipyards, and industrial
workshops, aluminum gantry cranes are oft used. They found support from ground level or
overhead steel rails present on the rubber tires. This gives them high portability with easy
maneuverability when on ground. Sizes and types may vary based upon the purpose that it
serves. These contain hoist attached to overhead trolley fitted two double/single steel
beams. Different components associated with these cranes are as follows.

Steel Rail: this component of aluminum gantry cranes come in varying lengths with
bottom flange drilled for nuts and volts of high tensile strength. This fix rails to the
main work of building. Bolt fitting may be either downward insertion with underneath
fitting of bolts. This way, even if slackening of the nut occurs, bolts will not fall on
ground. Upward insertion may also be present where fitting is from above allows
operators notice missing boltsright away. The holes of the bolts remain visible. Many
are heavy and large.

Hoist: these remain mounted on level cross bogie with steel drum. Around these,
the wire rope coils remain wound. Electrically driven these also contain magnetic
normal brakes with operations based upon rising, lowering crane hooks. These
associated with the aluminum gantry cranes may remain either unloaded or loaded.

Drive Motor And Wheels: Long travel wheels contain ball bearing double and steel
flanges. Electric motors drive two wheels mounted directly upon driven wheels,
present on crossbeams. Driveshaft drives these wheels. Proper synchronization of
the motors is extremely important for simultaneous stop-start. Time lags result in
crane crabbing.

Cross Travel Bogie/Trolley: electrically driven, main hoist is present within this.
Under slung upon single beams, these may also remain suspended between 2 beams
in beam double designs. Motor being driven electrically, this enables cross travel of
the bogie along beams.

Operator Cab: access to the cab is through looped vertical ladder set. This in the
aluminum gantry cranes remains on overhead beams at one end. For the crane
operators this facilitates all-round visions. Hoist, cross, and long travels mostly have
hand operations from control panels. Operators can conveniently reach these from
their seat. Hydraulic long travels emergency foot brakes are also present on the cab
floor.

Applications of these cranes can also be myriad. Mounted, with operations upon overhead
fixed steel rails are present within buildings with overhead steel rails bolted to supporting
steelwork or building walls. Aluminum gantry cranes have attached carriages on both ends
of overhead beam. These contain drive wheels. With such arrangements, the cranes can
travel along full building lengths with cross-travel trolley.

What Are The Different Types of Aluminum Gantry Cranes ?

When it comes to lifting the heavy objects aluminum gantry crane find popular use. The
lifting of the object here happens through hoist fitting on horizontal girder or beam and
these moves horizontally. Support to the beams occurs through 2 supporting pillars with the
hoist carrying objects to overhead points. Such cranes contain powered rails with wheels at
the bottom for high portability.
Fixed Height Varieties
Aluminum gantry crane with fixed heights contains beam at particular levels. Using these
one can lift the various objects to a particular height. Some may also come with casters and
wheels for moving, as you need around factories. In situations where you dont need to lift
on a frequent basis such portable options are quite useful. Whatever your lifting
requirements, these are sturdy and easy to move.
Single Girder Types
These are for lifting heavy objects in small warehouses and manufacturing units. These
contain wheels that you can fix at specific areas of the factory. Hoist heights remain
fastened under girder in this type of cranes and this is lower in comparison to the double
girder varieties. For an added strength, these also contain lateral braces. Thus, all aspects
of safety is maintained.
Adjustable Height Options
With adjustable heights naturally, much flexibility is possible for completion of different lifts
at varying levels. This kind of aluminum gantry crane contains grooves on support beams.
Horizontal beam will fit into grooves for adjusting the hoist and reach the varying heights.
These also contain castors and wheels adding to their usability factor. You will find them
easily in construction and other industries.
Double Girder Variety
An improvement on the single girder type, this kind of cranes is for use in the heavy
industries. Compared to the former these are capable of carrying much heavier loads to
different heights. These contain horizontal two beams with a hoist fastening between these
two. Here the hoist is not present under horizontal beam. The height that the double girder,
aluminum gantry crane can reach is also more than the single girder options.
Cantilever Cranes
These contain girders running crossways on single side of horizontal girder or these may
remain on both the sides as well.
Rail Mounted Options
You will easily come across them at the locomotive industry, at the shipyards, or the steel
yards. Rail mounted varieties come with overhead hoist mounts with underground rail
installations. There is also optimal support available to the crane due to presence of the legs
or pillars. Steam or electricity commonly powers hoists present on the aluminum gantry
crane.

What Are The Various Applications of Aluminum Gantry?

Traveling cranes can get overhead support through aluminum gantry. In different
environments, these are ideal for moving heavy supplies and equipment around work area
via electronically controlled or hand operated cranes. Its design contains equipments that
allow rolling over of the crane during various operations. The design of the girder is such
that it supports both crane and associated loads inflicted upon throughout its work lifecycle.
Support to the aluminum gantry girder is through columns. However, there is almost no or
very little support between these columns. This in turn prevents associated bending and
twisting of metal girders.
Often supports are present only across the crane span with the inclusion of walkways within
the design element of the equipment as well. Civil engineers offer ample bolster to the
girder using support columns. These can be the central columns or stepped columns.
Everything depends upon the amount of load these cranes are going to move during various
operations. What are the various applications associated with the crane?
Construction industry popularly supports these aluminum gantry cranes and you will come
across them at the manufacturing yards as well. In the yards of ship building industry where
use of huge materials and large equipments is common, you will often find these in
operation. At the power plants, cranes may use gantry girders as high as for moving
equipments during maintenance and installation procedures. You will also find them in
various industrial applications such as the production steel plants and in similar situations.
When it comes to moving various loads, gantry girders offer optimal support to the cranes.
Load exertion is multidirectional during such operations. Such movements lead to horizontal
and vertical load exertions on gantry girder. The application of the vertical load applies to
girder by crane itself. Exertion of horizontal movement occurs on girder by acceleration or
surge with braking of crane operation. As the load movement occurs through swinging such
exertion continues on aluminum gantry.
In both uncovered and covered cabs, the operators will use the girders for stability and
strength during crane operations. Apps that are open to the fluctuations in the weather, or
are active in dangerous environments are completed better using covered cabs. Gantry
girder remains attached to bridges spanning the cranes operational area. Operating cabs
remain quite close to bridges. This way the operator gets operational area full views. The
aluminum gantry crane remains attached to the rollers rolling over gantry girders. This in
turn facilitates effective crane movement for transporting goods to various areas.
From the simplest constructions to the large varieties used in the various industries, the
gantry cranes are extremely useful pieces of equipment. They offer flexibility,
maneuverability with complete ease of operations without compromising with the safety
elements as well. If your business needs a gantry crane, there are many U.S based
manufacturers that provide a range of heavy duty equipment.

Understand The Working of The Gantry Crane

Gantry cranes are for moving bulk or lengthy objects ideal for industrial warehouses with
large areas and open sites related to construction. These are much in demand at the
enterprise workshops and hangers for production of various concrete products. You will also
find them at the freight yards. These are capable of performing various functions in different
scenarios such as cargo lifting and handling. It also helps with installation work relating to
container platform at railway junctions. Some design features associated withthe gantry
crane areas follows.
True variations involve double or single girder bridge. These do not contain brackets and
have 1-2 consoles. Other components include trolley or moving hoist and 2 metal poles.
Depending upon crane modifications, the construction may include one other kind of lifting
device variety as well. This includes magnetic disk, grab, various specialized elements and
units. The controls of the crane are present inside operators cab. Sometimes ground
controls may also be present via keypad station. Remote controlling the crane is possible
with console radio control.
In climatic standard designs, it is possible to operate these cranes within -20C to 40C
temperatures. Constructions designed specifically for operations in low temperature
conditions work within the temperature range of(-) 40C to 40C. Classification of gantry
cranes involves varying parameters. This includes the bridge configuration and associated
purpose. Depending upon bridge design it features double-girder constructions and
travelling overhead cranes are most prominent.

Single girder design envisages flyby of designs involving beam tube. This depends
upon L-shaped support. Presence of carrying limited capacities means that most of
the models will not be able to lift more than 12.5 tons. The main use of travelling
overhead cranes is in lifting the general cargo. You will find them at the industrial
and commercial warehouses.

Double girder designs on the other hand make them capable of lifting more weight
compared to the single girder variety. As a result, such gantry crane finds wide use
across various fields. Here, the mounting of the trolley rails is on the top of bridge
girders.

Electrical operations of the gantries make them capable of unloading and loading work
irrespective of the associated complexities. They also come with varying operating modes
and this includes normal container, magnetic, grab, or hook. Implementation of the drive
control depends upon frequency modern converters. This provides step-less, smooth
controls relating to various crane movements. It also ensures complete vehicle and cargo
security with precise positioning. Metal structures contain 2 poles, bridge minus brackets,
and 1-2 consoles.
Bridges may have double girder or single beam constructions, it moves upon rail with
undercarriage having boxlike welded structures. Operators can fix gantry crane using
antitheft devices. The undercarriage contains protective arcs for minimizing damage.
Today, there are many USA based companies that manufacture such high quality and
durable industrial grade equipment which considers safety of the workers as a priority.