Professional Documents
Culture Documents
Cellulose CMC Book
Cellulose CMC Book
Book
www.cpkelco.com
Carboxymethylcellulose (CMC)
1st
Edition
nekoski
Nijmegen
Contents
Trademarks .......................................................................
1.
Dissolution of CMC
3.
Molecular weight
4.
Concentration
5.
Temperature
10
6.
pH
11
7.
Influence of electrolytes
12
8.
14
9.
Stability
16
10.
Shelf life
16
11.
Blending
17
19
20
1.
20
2.
Other polysaccharides
20
3.
Proteins
21
22
23
23
1.
Moisture content
23
2.
Viscosity
24
3.
24
4.
24
5.
Degree of substitution, DS
24
6.
Determination of pH
24
CMC Manufacture
CMC stands for carboxymethylcellulose. However,
CMC is more correctly the sodium salt of
carboxymethylcellulose. It is derived from cellulose,
which is made water-soluble by a chemical reaction.
The water-solubility is achieved by introducing
carboxymethyl groups along the cellulose chain,
which makes hydration of the molecule possible.
Thickening
Suspending
Stabilizing
Film forming
Binding
CMC
Formation of
network structure
Water retention
Cellulose
cellulose
grinding
acid
NaOH
MCA
NaMCA
CMC is produced from cellulose and monochloroacetic acid (MCA) and with sodium
hydroxide (NaOH) as the third essential ingredient. The different steps in the CMC
process are described in the flow sheet below.
etherification
mercerization
washing
liquor
drying
washing
drying
Technical CMC
Refined CMC
grinding
grinding
CH2OH
OH
CH2OH
OH
OH
OCH2COONa
OH
OH
OH
CH2OH
CH2OH
OCH2COONa
OH
OH
OH
CH2OH
OH
OH
OH
CH2OH
CH2OCH2COONa
sieving
OH
OH
bagging
CH2OH
Trademarks
To serve its diverse markets, CP Kelco water-soluble polymers are produced
in a large number of grades with a variety of specifications and performances.
The different grades are marketed under different product trademarks:
TM
TM
Torque, Ncm
5
4
3
2
0-0.2 mm
0-0.3 mm
0-0.5 mm
0.2-0.5 mm
Time
FIGURE 2: The dissolution time of several particle size ranges expressed in torque values
6
Max. concentration, %
10
10
30
300
4 000
1.5
30 000
0.8
2.5
Torque, Ncm
1.5
0.5
0
0
10
15
20
25
30
35
Time, minutes
Hydration time
10,000
Viscosity, mPas
1,000
100
10
1
1
10
100
1,000
10,000
FIGURE 4: Effect of shear rate on viscosity of a 1% solution of a low, medium, and high
viscous CEKOL CMC
When the shear stress is increased, the viscosity
(resistance to flow) will decrease. The viscosity change
is completely and instantaneously reversible and the
original viscosity is retained when the shear stops. It is
important to note that due to pseudoplastic flow properties of a CMC solution, a measured viscosity value is
only valid for a defined shear rate. The term 'apparent
viscosity' is often used to denote that it is not a definite
value but only true under certain conditions.
Apparent viscosity
Shear rate
3. Molecular weight
The viscosity is proportional to the average chain length of the CMC molecule
or the degree of polymerization (DP).
The average chain length and the degree
of substitution determine the molecular
weight of the CMC grade. The viscosity
increases rapidly with increasing degree
of polymerization.
Approximate values for the degree of
polymerization and the molecular weight
(weight averages) of some CP Kelco
CMC grades are given in Table 1.
Degree of polymerization
Molecular weight, Mw
30 000
4 000
700
30
3 200
2 000
1 200
360
750 000
450 000
270 000
80 000
DS = Degree of Substitution
The approximate molecular weight is calculated from:
DP x (162 + 80 x DS) = Mw
4. Concentration
mPas
30 000
4 000
10,000
Viscosity 25C
700
30
1,000
100
10
0
5. Temperature
The viscosity of a CMC solution is reversibly temperature dependant i.e. the viscosity decreases when the
temperature is increased but the original viscosity is
regained when the temperature is lowered to the
starting value. Heating for longer periods, in particular
if the temperature is above 100 C may cause loss of
viscosity, depending on the grade (see Figure 7). The
viscosity/temperature relationship for some purified
CP Kelco grades is illustrated in Figure 8.
2,400
Viscosity, mPas
2,000
1,600
1,200
800
Initial viscosity
400
Viscosity after
heating and
cooling
0
10 minutes
80C
60 minutes
120C
1 minute
120C
60 minutes
120C (high ds)
mPas
1% 30 000
1,000
Viscosity
Viscosity
2% 700
4% 30
100
4% 10
10
10
20
30
40
50
Temperature C
60
70
80
Heating
Cooling
FIGURE 8: (left) Effect of temperature on the viscosity of various aqueous solutions of FINNFIX / CEKOL CMC
(right) Effect of heating at temperatures < 100 C
10
6. pH
The viscosity of CMC solutions is stable within a wide
Figure 9). At pH levels of 11-12 and higher,
pH range (F
the viscosity is affected due to the high electrolyte
concentration prevailing and alkaline degradation
(hydrolysis) of the CMC molecule. At a pH <4 the acid
form of CMC is beginning to dominate (the Na+ counter-ion will be replaced by H+). This type of CMC is
insoluble in water resulting in a decrease in the viscosity. However, high DS CMC grades and special acid
stable grades will show good viscosity stability even
under hostile low pH conditions.
Viscosity , mPas
10,000
1,000
100
7.0
9.0
12.0
pH
FIGURE 9: Effect of pH on the viscosity of CEKOL 30 CMC and CEKOL 30 000 CMC
11
7. Influence of electrolytes
The effect of inorganic salts on the viscosity of a CMC
solution depends mainly on the ability of the cation of
the salt to form a soluble salt with CMC.
The compatibility depends, besides the cation, on
the concentration of the inorganic salt and the CMC.
The properties of the CMC (degree of substitution
and the distribution of the substituents) are of paramount importance to enhance the viscosity stability in
aqueous electrolyte solutions. It should also be noted
that the preparation of the solution often has a strong
effect on the final solution viscosity. Generally, the
viscosity is less affected if the electrolyte is added to
a water solution of CMC rather than dissolving the
CMC in the aqueous electrolyte solvent.
1,000
100
FINNFIX 30 CMC
10
0
% NaCl in solution
1,000
100
FINNFIX 30 CMC
10
0
% CaCl 2 in solution
FIGURE 10: Effect of electrolyte on solutions of low and medium viscosity CMC
12
Electrolyte effects are most pronounced on high viscosity grades. For low viscosity grades no effect or
even an opposite effect (viscosity increase) may occur.
The effect of salt on the viscosity of a CMC solution is
illustrated in Figure 10. It should be noted that
Figure 10 shows the viscosity behavior when CMC has
been dissolved in the aqueous salt solution.
The CMC molecule will change its configuration (coiling
will occur) in solution when exposed to various types
of electrolytes (salts, acids, or alkalis) often resulting
in a decrease in the viscosity. This effect is commonly
known as the polyelectrolyte effect and is most
pronounced in dilute solutions (< 0.5% solute concentration). At higher concentration the effect diminishes
because the migration of the counter-ions is restricted
due to the high local viscosity in the solution. The
presence of an electrolyte will (in most cases) also
2,000
1,600
1,200
800
Viscosity in
water
400
Viscosity in
acetic acid
0
CEKOL 30 000A
CMC
CEKOL 10 000A
CMC
High visco
food grade
CEKOL 700
CMC
12
10
8
6
4
2
0
CEKOL 30 000A
CMC
CEKOL 10 000A
CMC
High visco
food grade
CEKOL 700
CMC
13
CH2OH
OH
OH
OH
OH
CH2OCH2COONa
OH
CH2OH
Stability
Clarity of the solution
Interaction via -COO- groups
DEGREE OF SUBSTITUTION
14
OC
COONaa
OCH2COO
Viscosity
Shear rate
mPas
Unevenly substituted
G R A DE
I
II
Viscosity
10,000
Evenly substituted
vi sc. ( m Pa s) , 2 % a q u e o u s
so l u t i o n
450
455
DS
0. 70
0. 70
II
1,000
Time, days
FIGURE 15: Effect of mixed solvent (glycerin/water) on the viscosity of CMC with different
substitution patterns
15
9. Stability
Although CMC has good stability towards degradation
enzymes and oxidants may still degrade it. Enzymes,
either added as such or produced by microorganisms,
may degrade the cellulose chain, and thus, cause
serious, irreversible viscosity decreases.
Phenol
Thymol
Dowicide
(Dow)
Santobrite
(Monsanto)
Hydroxyquinoline
2-Biphenylol
16
11. Blending
In order to achieve a specific viscosity it is possible to
blend two or more CMC grades with different viscosities. The resulting viscosity of the blend can be calculated by using the formula:
a 1 l o g v1 + a 2 l o g v2 + . . .
l o g vb=
a1 + a2 + ...
Where:
Vb
a1
v1
a2
v2
=
=
=
=
=
10,000
mPas
5,000
2,000
1,000
500
200
Component A % 100
90
80
70
60
50
40
30
20
10
Component B %
10
20
30
40
50
60
70
80
90
100
OECD
Guideline
Duration
(hours)
Endpoint
CMC
concentration, g/l
Intermediate
concentration, g/l
96
NOEC
1.0
201
96
NOEC
0.5
0.5
202
203
48
96
NOEC
NOEC
5.0
2.5
1.0
1.0
* Not determined
The data in the Table is obtained from the publication:
Ginkel C.G. van and Gayton S., Environmental Toxicology Chemistry 15, 270-274, 1996
80
Biodegradation, %
60
40
7,200 mPas
(1% soln.)
20
1,200 mPas
(2% soln.)
29 mPas
(6% soln.)
0
0
50
100
150
200
250
300
Time, days
Biodegradation, %
80
60
40
20
DS = 0.57
DS = 0.85
DS = 1.20
0
0
50
100
150
200
250
300
Time, days
19
190
mPas
170
100
150
Viscosity
80
Viscosity
60
130
110
40
90
20
70
50
0
33
67
100
33
67
100
% CMC
% CMC
2. Other polysaccharides
CP Kelco CMC products are fully compatible with most other polysaccharides.
With some, a synergistic viscosity effect
may be experienced and with others
the viscosity follows the theoretically
expected behavior. A few examples of
blends of CMC with different polysaccharides are given in Figure 20.
mPas
5,000
1,000
500
100
0
100
% CMC
% Guar gum
100
0
% Alginate
% CMC
0
100
% CMC
% Xanthan gum
100
0
Measured
Theoretical
20
3. Proteins
Proteins are polymers of amino acids and occur in a
large number of different shapes. These have several
properties in common, one of which is their pH-sensitivity. This makes their water solubility restricted to
rather narrow pH-intervals. However, due to the ionic
nature of CMC, it can interact with many proteins to
form soluble and stable complexes. This is especially
important for proteins showing an iso-electric point (the
pH where the solubility normally is poorest) near or
below neutral. An important example is stabilization of
milk protein (casein) with CMC in sour milk products.
The iso-electric point of casein in milk is approx 4.6.
The reaction of a protein and CMC around the isoelectric point is illustrated below.
OCH2COO-
CH2OCH2COOOCH2COO-
CMC
OH
OH
OCH2COO-
NH3
CH2OCH2COO-
CH2OCH2COO-
OH
NH3+
Protein
COO-
mPas
1% CMC + 0.5% Na-caseinate
1,000
Viscosity
500
Cekol 10 000
100
pH
21
Food
Pharmaceuticals
Personal care products
Thickening agent
gives viscosity to an
aqueous formulation
Paper coating
Paper sizing
Ceramics
Mainly purified
FINNFIX CMC grades, 98%
Textile sizing
Paints
Adhesives
Mineral flotation
Textile printing
22
Detergents
Drilling fluids
Modifications of CMC
+ CMC
R2
R2 O
R 1 CH 2 C C C O CMC
CH
CH
R1
ASSOCIATIVE PERFORMANCE
Associative performance can be achieved through a
hydrophobic modification of the CMC molecule. An
example of such a modification is given below, where
CMC is reacted with Alkyl Ketene Dimer (AKD), giving
a surface active hydrophobic CMC molecule (J.M.
Huber patent).
CROSSLINKING
Crosslinking of CMC can be done either through
a chemical reaction or through heat treatment. The
degree of crosslinking will affect the water solubility
of the CMC molecule and, at a certain point, the
molecule becomes insoluble in water. However, this
molecule is still very hydrophilic and has the ability to
absorb and retain considerable amounts of water or
aqueous media. This ability combined with the fact
that such a CMC type is still inherently biodegradable,
makes it attractive for use as a superabsorbent.
Special types of crosslinked CMC, so called croscarmellose sodium, are extensively used in the pharmaceutical industry as disintegrants for tablets.
Low or moderate crosslinking of the CMC molecule
creates a three-dimensional structure in solution, which
affects the rheological properties. This type of CMC
shows thixotropic flow behavior (see Figure 5) making
it attractive for use as an adhesive or as a thickener in
applications, where workability and flow characteristics
of the products are key elements.
R1 and R 2
C 6 C 22
Moisture % =
(A B) x 100
A
23
2. Viscosity
Depending on the grade of CMC, the viscosity is
determined in 4%, 2% or 1% aqueous solutions.
sample is completely dissolved. Stabilize the temperature of the solution in a water bath to 25 0.5 C.
Spindle
Speed, rpm
< 100
100 - 500
500 - 2 000
2 000 - 4 000
4 000 - 20 000
> 20 000
1
2
3
3
4
4
60
60
60
30
30
12
C M C c o n t en t , % =
A x 1 0 00 0
{ B x (1 00 - C ) }
5. Degree of substitution, DS
Weigh accurately 0.5 g sample of pure 100% CMC
(salt free) in a crucible.
Ignite the sample first over a small flame until the sample becomes charred, followed by 45 minutes in a kiln
at 650 C. Ash should be grayish white.
Dissolve the ash in a small amount of distilled water
and titrate with 0.1 N sulphuric acid and use methyl
red as an indicator.
6. Determination of pH
Dissolve CMC in distilled water into 1% solution and
measure pH.
24
DS =
(0.162 x B)
(1 0.080 x B)
B = 0.1 x b/G
= milliequivalents Na/g
of 100% CMC
Where: b = consumption of 0.1 N H2 SO4, ml
G = weight of 100% CMC, g
e-mail: solutions@cpkelco.com
www.cpkelco.com
Argentina
CP Kelco Argentina S.A.
Bolivar 187 - 6th A
C1066AAC Buenos Aires
Argentina
Tel: +54 11 4331 8483
Fax: +54 11 4331 8483
Brazil
CP Kelco Limeira S.A.
Rua Teixeira Marques, 845
Caixa Postal 21
Chcara So Jos, Limeira
So Paulo, Brazil
CEP: 13485-127
Tel: +55 19 3404 4600
Fax: +55 19 3451 1948
China
CP Kelco Services ApS
Shanghai Rep. Office
(Rm 701, 703, 704)
Xingyuan Tech. Plaza
#418 Guiping Road
Cao He Jing Hi-Tech Park
Xuhui District,
Shanghai 200233
Tel: +86 21 5175 8488
Fax: +86 21 5175 8499
Denmark
CP Kelco ApS
Ved Banen 16
DK 4623 Lille Skensved
Denmark
Tel: +45 56 16 56 16
Fax: +45 56 16 94 46
Finland
CP Kelco Oy
Kuhnamontie 2
PL 500
FIN-44101 nekoski
Finland
Tel: +358 14 518-3000
Fax: +358 14 518-3003
Japan
CP Kelco Japan ApS
Izumi Kamiyacho Bldg.
8-1, Higashi-Azabu 1-chome
Minato-ku, Tokyo 106-0044
Japan
Tel: +81 (3) 3560 7313
Fax: +81 (3) 3560 7316
France
CP Kelco France S.A.R.L.
22-26, rue de Bitche
92400 Courbevoie
France
Tel: +33 (0) 1 49 03 78 00
Fax: +33 (0) 1 49 03 78 29
The Netherlands
CP Kelco B.V.
Winselingseweg 12
6541 AK Nijmegen
The Netherlands
Tel: +31 24 371 9900
Fax: +31 24 371 9999
Germany
CP Kelco Germany GmbH
Pomosin-Werk 5
23775 Groenbrode
Geschftsfhrer: Thomas Klink
HRB 346 OL Amtsgericht Lbeck
Germany
Tel: +49 4367 715 0
Fax: +49 4367 715 111
Poland
CP Kelco Poland Sp. z o.o.
Ul. Marcelinska 90
60-324 Poznan, Poland
Tel: +48 61 860 20 96
Fax: +48 61 860 20 95
India
CP Kelco Services ApS
India Rep. Office
4014-4019 Oberoi Garden Estates
Chandivli Farms Road /
Off Saki Vihar Road
Andheri (E), Mumbai 400 072
India
Tel: +91 22 2847 4607
Tel: +91 22 2847 5608
Fax:+91 22 2847 6066
Russia
CP Kelco (Moscow Rep. Office)
32/2 building 4,
Kadashevskaya emb.
Business Center
Kadashevskaya Sloboda
115035 Moscow
Russia
Tel: +7 495 937 36 47/48
Fax: +7 495 937 36 27
Singapore
CP Kelco Singapore (Pte), Ltd.
151 Lorong Chuan
#06-07 New Tech Park
Singapore 556741
Tel: +65 6491 9100
Fax: +65 6491 9101
United Kingdom
CP Kelco UK, Ltd.
Cleeve Court, Cleeve Road
Leatherhead
Surrey KT22 7UD
United Kingdom
Tel: +44 (0) 1372 369 400
Fax: +44 (0) 1372 369 401
United States
CP Kelco U.S., Inc.
1000 Parkwood Circle
Suite 1000
Atlanta, GA 30339
U.S.A.
Tel: +1 (800) 535 2687
Tel: +1 (678) 247 7300
Fax: +1 (678) 247 2797
CP Kelco U.S., Inc.
8225 Aero Drive
San Diego, CA 92123
U.S.A.
Tel: +1 (858) 292 4900
Fax: +1 (858) 292 4901
e-mail: solutions@cpkelco.com
www.cpkelco.com
The information contained herein is, to our best knowledge, true and accurate, but all recommendations or suggestions are made without
guarantee, since we can neither anticipate nor control the different conditions under which this information and our products are used.
THERE ARE NO IMPLIED OR EXPRESS WARRANTIES OF FITNESS FOR PURPOSE. Each manufacturer is solely responsible for ensuring
that their final products comply with any and all applicable federal, state and local regulations. Further we disclaim all liability with regard to
customers' infringement of third party intellectual property including, but not limited to, patents. We recommend that our customers apply for
licenses under any relevant patents.
All trademarks herein are owned by CP Kelco Oy. These marks are registered or pending registration in various countries around the world.
2006-2009 CP Kelco U.S., Inc.