NP-2015 SERVICE MANUAL REVISION | AUG. 1986 Canon FY8-1367-010 COPYRIGHT 1986 CANON INC, CANON NP-2015 REV.1 AUG. 1986 PRINTED IN JAPANFEATURES 1. One-touch color change © The color can bo changed black and ved are proved se standea) simply by pest: ing ony. 2. Compact fixed eopyboard type copier 18 The copier hes 9 aon-maving conboars which aegents "onginale upto Rani xi ee Meal Te Baedge, 3. AE (automatic image density contol "Newspapers, blunts. and other ogi Fat se coied tthe eorect density 4. Cartridge systom © The photosensive drum, the primary corons assembly, snd the cleaning aetor- By ore integroted into a sing cara, © The color toner and the start developer are iiegrate nt eal Sevloping et [ct ‘unit The CT unt con be replaced by the customer seven the toner has Been sec up fo neu of servieran) ‘5. Wide range of options enable automatic {copy work and simple operation ‘© AUTOMATIC REPRODUCTION RATIO SELECT mode can be avalanle by tomatic anginal feed machansrn incor” Porated vith the document ‘eoderautomatic document feeder 1 Nini sorter3IMS-3} enables 8957 sorting oF copies ars am Neca ET WAP eA a)1 SPECIFICATIONS ve So oe Siow a een endo np 00 & errs cope at Sarat at tet ca Teen, Sa ieee Sobre ean Seen San Seen Peareenase icone yin age 00 fer yee ae oroiomn —- SSE GEESE ens mbt yt sors Tent ee tn ent eae = a Sete sow 7 et set oa tit bo TERETE gon Rao Boned" Sask Ta lecgt ett ot ieee, es sere, ahi SEBO a VIBV version [ REDUCTION | 10.64 le 19) ] See, (RABE LAE | ST Sat wa) ware SES, wrt me Sse a Sis Beacons Scan Sogn San eras BIBS soaqs gozous ea Spies be any? 10200, hee wg oe Maeda t a eae. BE Ghee eet ak sae gana ep micba eosgetcnng Fal Beste Rt Bm ns 280s oto oe serie, | pl ee eA as mt 1 n,n? oe ees Sera nn oe a onon ere fo Conte counter Controle unt DRIADR Color developing unt (CT uit 1-2 ‘arn © 08 wm ewe et 9 OPEOthers ‘Operating Environment Temperature range 10 10 30°C Humty range 10 10 883% ‘Atmosphere pressure 600mm Hg rin Power source Voltage. Frequency. "Sera! No. wath OF ith ADR A1BVGOHe Cen ERs 220V—SOHz Deena DERiooom DEL Zao SoHe Ee oom EEK EELuwenn 240V (CA) SOHE FELaox FER Power consumption 1.5KW max (uring copying! BAW average tuning STANDBY) average lGurng continuous copying on AA/Lettar pape Nowe 55 8 max (dung copying 445 6B ax uring STANDBY) {iim trom cope ozone 1.1 ppm max erage over 8 hours) Dimensions Wat 626 een Dep Samm Felght 328 mm Wom 50Kg Topas Se conte ony seed L txecmm | oR = a a aM son a 1s" ago HIS deo 3 ee at i TRCRGEERTT a co | 1 a= 84 a 2 “a5 as a 8 (eter 1 Tae 3 ReBETON fT Rom =| ar 15 aos sn 1% 7 cer ow 2 at a 15 Teer = 1a ee a able 14 ara © a ae 20S we a NT ee APaper sae coset | gar oe ae a) 30% 287 eax itF as u 1495 x 210 5B x03 st ee 2s x 364 101 x 143 85 65.0 302 x 207 92 101 8 v rae x 102 51x32, Lesa Lesa U 216 x 366, 85 x 140 US. Gov't Lost u 203 x 330, B13 Forlscap u 216 x 330, 85x13 ‘str Foote vu 206 x 337, 81 133 alo u 210 x 320, 83x13 oft u 216 x 317 85 ¥ 125 roe Lol v 220 x 340, 87 x 134 220 % 350, 87 138 Laer eter 216 x 279, 85 «110 ro u 1998 216 55 x85 gent tater u 220 x 280, 87 x10 usar ate u 203 * 267 8x 105 Table 12 Information inthis manual fe subject to change with improvement or redesign ofthe copie. + Multis feeding may sometimes occur when copying onto acing paper. ormer cum eas NT WP ANAMES PARTS: Figure 1-1 @ copy way © Copyboard cover @ Copydoord glass @) Power swith & Contol pana! © Front oor Figure 1.2 Qn © sack rner © Primary cor ttre port ‘assembly @ Fang ater © Cunt (ctor © Frang soserbly Sevoloping unt over armas om Me 6 A NT PA1. nternal View 0®2 ©©O09 & © 08 O@ ee ‘ @ Fowe 13 @ tno 2 ior 8 tire? BES dvopig mnetiy See te fused 3 te ee a is ee fetes foplalotten te PEE Sie eon ee Toe oti en ces nent fic i oe (Sag ates wc Sore 1-6 MRA He ce RS a PT AP FNC AIV. OPERATION ‘A, Control Pane! Flguee 1-4 © SoRT/GROUP key ‘e'this Key # used to select or cancel the sor or group mode ot ‘This key is fonctions only when an optional sorters insted onthe copter © Shey '# Ths key ic sod to indicate on the COPY NUMBER inaiestor the rapceduction rato that has been so, © z00M Key ‘Sins key Is used to seleet copy reproduc: ttn rats betweon 68% and 143% im 1 ‘tps. @ FXED REPRODUCTION RANO keys ‘e'Thase keys are used to scloct DIRECT and. foed ENLARGEMENT "end. REDUC- TON ratios. © AUTO'REPRODUCTION RATIO SELECT > toy This key i usa to select AUTO. REPRO- UCTION RATIO SELECT operation. Note: “Ths key is functional only whe an optional OF (OP AOF i intaag onthe Cope © CASSETTEMULTI FEEDER SELECT key tris kay Is used to select betwee ‘pul toeder and eatsette feed © Atkey This hey is used t0 set or cancel the AE lautomatc dansty contol) mode. © MANUAL DENSITY CONTROL sider "Ths slaer 5 used to manual inerasse oF eceoase the copy density, the ‘art © 08 ae en 20s mn ee MJ eM © DENSITY RECALIBRATION knot (e'This knob is used to re-sot rcotbrate) the. DENSITY CONTROL system” when apies are either #00 dark "or too faint Shon the sidor sotto °8 @ NUMBER keys ‘e These Kays sr used to set the number of apes fo be mode © , COLOR SELECTION toy ‘8 This ey is used to switch between color {nd bck copying, Note: ‘Tht key functions when the CT unt cor 6o- ‘ving unt is used ® | CLEARISTOP hoy Site key 12 use to interupt continuous copying’ to ‘ehange the eopy quanty sete @ CoPY'STAAT ey ‘9 Ths key i used to start copying @" PREHEAT boy ‘¢ Ths key is used to put the copie into the PREHEXT mace oro cance the PREHEAT ‘6 This kay Is used to sat the caper to the ‘Standard mode (Standord cotings. Note Stondare mode # COPY NUMBER indiotor 1 DIRECT copring AE mode copying ‘lack developing unt ‘Prec trom cassette Non Soe@ PREHEAT inaeator 10°20" minutes after the eat copying ‘operation, the copier enters into PREHEAT ‘modn and thie ineioator ashes © WAIT inaieator ‘¢ Ths ingeater glows redding WARM. UP ort one of the waming indications (ON, and slows graen when the copier Ie ready to copy (STANDBY @ COLOR inaeator ‘This lator bghts i the COLOR SELEC- TION key is pressed and theres 8 CT unt er evening ant opr in the conier @ COPY NUMBER aspiay 1 The deste numberof copes is set using the. number Keys, andthe number Shown by. the. COPY NUMBER. dsaay. ‘When copy operation stars, the displayed Inia st a 0 1 About 2 mmutes after the last copying or ‘ontel ‘key oporation, the. COPY NUMBER meestr rete to “1” © Wnio the % kay ie being pressed. the Feproduction ratio wif be tosated 8 percentage, @ TONER OUT SUPPLY indicator CONTROL CARD UNIT/COUNTER BECK incieator ‘e This dieator lashes widen a. Control (Gard I unt oF Contol Counter His not n= Stalled in's copier whch hes been set "0 Se one of these unt @ PAPER OUT indestor ‘e-This inteator glows when there is 10 paper ia the selected’ paper source (cosceta oc matfeade @ Saat naietar 19 Ths Indicator sights when» paper jam @ SEMI TocAtion inciestor ie} — = a 7S —wrrecoennenar (St — casserre tone Figure 1-6 @ _ AUTO REPRODUCTION RATIO indicator This indeator lights when he AUTO REPRODUCTION RATIO SELECT modo t= Selected. 1-8 aan en Note: “his key is functional when either @ DF or ADF {optional Installed on tho copter. 200M indicator ‘2 Thea ndcotor lights whon tho VARIABLE REPRODUCTION RATIO mode is selected. @ SORTER OPERATION incieator >B. Copying Procoss 1) Set the power steno "I~ {IF the Tomperatre of the Tsing assembly Is too low for copyng, tho WAIT indicator ‘lows red. When the temperature of the Ting assombly becomes high enough Tor ‘copying, the WAIT indicator Glows geen, SPAN ‘© The normal waiting time at room tempera: ‘ure 20°C) is 88 secon, 21 Prose 2 FXED REPRODUCTION RATIO SELECT or ZOOM soy 20 set the cesred reproduction rate ‘© Foch time. the REPRODUCTION RATIO SELECT hey Js pressed. the reproduction rato will change ene step, in the falowng sequence (0) REDUCTION 1 {2} REDUCTION 1 —= ENLARGEMENT (4) ENCARGEMENT 1 (6) omecr. 1 by pressing the ZOOM kay, the reproduc. ‘on rato eon bo satin 19 steps tony ‘sie valve botween G4 and Mi. 3) Chock that there's» eaceette ling th ‘desred size of paper in he cassette nolder 4 To adjust the copy density manual, check that the copie [set Tor manual density adjustment ("A Key ieicator, OFF). than Eat'the COPY DENSITY lever to aut the tsi. 15) Using the number keys, sot tho requed omer of vopies tneween "and 9h Check the seting by reedng the COPY NUMBER incestor 1 I the copy quantity cannot be set by preao= Ing’ the number keys. or If 98 mor wa made" in'seting the. mumber"of copies, press the CLEARICOPY STOP. key ond Enter the number agin, 16) Select the ‘color developing unit for the ‘desired copy color. (Ifthe color developing unit (CT unt inthe Copier dows not make copes ofthe ead ‘olor, inet 9 CT unt fr the desta color 7, presa the COPY START key fet the document feedor (OF) & used, an met ca Hens 8 a ‘tiga placed on the document feed ay ES'automatealy fed to the copyooard snd opted «The requirod copios aro made automaticaly ‘During a copy un. the only key which fune- fone the CLEARISTOP key. 18 To' stop the copying process dung con. tinuous copying, press. the. CLEAR'STOP ey. The copier vl completo Be Copy i bragress, thon stop 1 Attr the complotion of copying, the COPY NUMBER indicator wll deste the copy somber that ae set Ifthe PAPER OUT indicstor Sghte ding Copying, the. copier wil “stop. Refi the oveets, put ‘the. cassette "back in is Folger, end pross tho COPY START kay ‘The ramaiting number of copies wil be ‘made automates. ‘9 IP paper Jom occurs during copying, th ‘iat ediestor wll Mash sod the copier wi Stop. Aiter the jammed sheets hove been removed, the copie wil sutomatoaly Som. Denso for' the number of sheats hat Jammed, The number wif be added to the hhumber shown on. the COPY. UNGER incteator ‘# The copier wil tum to the standard mode approxmataly wo minutes afer the om Baton ‘of @ copy run or the lost ey Speration, it no ‘other operation ie evtormed, Color copying operation (eth copiers Supeled with one color dovel- coping “unt red) By simply pressing, the OLGA SELECT ‘ey, the copter Is set to ‘make color copes 19 By subattstng “soother color developing ‘ait, ‘opies cen ‘be made in other ears {par from black and te 1) To put the copier ‘nto the olor copy ‘mode, press the COLOR SELECT hey The COLOR cicator wll bght (The, colo of ‘he tener ean be seen in the window i the front ofthe caper 2) Other" operatons’ are the some os for rota copying. ‘Multitoeder operation fe thes function is usetl when using a size or ‘ype of paper diferent form thats the Caesote. es aao Used for two-siied copy. ‘or overlay copying. 1) Ifthe paper souree indicator is not aresdy lt beside the MULTIFEEDER man. (Ea boss the” CASSETTEIMULTIFEEDER SELECT key to segct muteeder tee.2) Place the required number of sheets of copy paper way onthe mutfeeder with the side to be copied on to facing upward, ‘move the rear guide into. contact with te Paper $0 that A pushes the paper apainat the teed guide. then side the sheets ae far as they wal go. 7 Figure 1-10 Notes: the mnttoederis about 50 shoots fa hight of bout 8 ml. Do not wy to insert any more than ti Ihe cooy paper is cued, be sure to staighten ic before inserting it inthe copier. Do" not load diferent ives of copy paper together {The range of paper sizes that can be used fs Denwean Ba Legal and postcard se, SSet"OMP fim at 9 time and. press the COPY START. key. by” holding. the PRESSURE RELEASE Bottom kept dapressed 23) Press the COPY START key: Note [Auto reproduction ratio selection’ cannot be ‘ad wth the mules. armor 1 mt ne ©. Warning indiators Jam ingieatoe Tihs indestor Moshes, while copying is taking ‘lace a paper jom has occured. The srs wore the jam accurred ls indested by the Socton of the JAM LOCATION indestr hat i> ‘fashing Fotow the procedure gan below to correct the problem. To remove @ jam i an op tonal piece of equpment (sorte, DF, ADF, rolorto the Sevice Manual for thet fem. Figure 1-11 if a paper jam. occur in the copia, first check” Pike pidcup” assembly the Soporationteccer ares, andthe. thing/dlivery trea, and remove al jommedpapor Whar the Copies teody to copy egan, the number ot Sheets that jammed inthe copier wil be added {ovthe mumber shown on the. COPY NUMBER Irceator 1 Opes the front doo 2) Remove any originals on the copyboad (ass "and DFVABF unk than ‘push. the felease orm in the deecton indested ‘by the ertow Figure 1.13,3) Raise the upper part of the copier fly 61 oper i jsmened in the separation assem= Dyn feeder scombiy, fret push We back word to release it from the pinch voller of ‘he feeder. then Haut Figure 1-14 4) If paper is jammed in the fring assembly for delivery susembly, open the cover of Figure 1-17 the fing. ossombiy 8 shown in Figure 16. 7) paper is jammed in the paper pick-up scot Figure 1-18 Cover of the fixing assembly 5) Remove the Jarnmed paper, taking care ‘hat does not tar 18) Remove the cassette from the cassette holder. and inspect the cassette and paper iscup assembly paper i protuding from the ceseete remove Figure 1-18 Figure 1-19 Crm nec ns mT ra A a inthe mulifesder, ‘eove a the copy peper on the Way. as Shown in Figure 120, Figure 1-20, 10) After doing the above, lower and elo the {op part"of the copier unt 9 “click” heard Figure 1-21 11) Close the front door. 1-2 wr tc GS raven OUT indicator “The indicator wil ight if there is no ascot in the selected scette hole orf {hare fs no paper in the seocted cassette oF rmuttescer 1 Pul th cassette ut of the cassette holder 21 Put paper in the cassette, 5} Rost the cassato the cassette holder SS) Figure 1-23 FBI TONER OUT indicator |. Replenishing toner inthe black developing sembly the TONER OUT indicator fashes when tack "Copying. itondard model “has. besn falectd, theres no toner isthe copier. Repl. nich te tonr as follows, 1 Open the tent door of the copier, rotate the hale of the empty eartiage 180 de Figure 1-24 2) Obtain 2 now cartridge and shoke it back {and forth vigorously about 10 times. 9) Aign the Yat the Fant of the Toner car {edge wth the groove nthe holder.4 Grasp the font edge of the folded part of the seal st the pant indicated bythe stow and pee off the sea by pullng Ii ine wits ine earwidge while’ pushing the cor ‘tage inte the copier 9 fr 98 wl go, Figure 1.26 5) Rotate tho knob on the cartidge 180 do- (ree counterclockwise, then rotate I two ‘ain inside the caidas. Figure 1-27 © Fnay, rotate the, cartidge countecock- Notes: {1a only one carte of toner. 2: After"adding toner leave. cartidge in the cope. B. Replacing color developing assembly (CT ond H ght images appear on parts of copies during color copying, reploe the CT unit 99 36. Sribed in Chapter 6 couse there fins tent toner in the unit. Shaking the CT unit in Is storage caso os described in Chapter 8 may Impeowe the image tempor “Tha necator on the font of the CT vnit sgraduaty tus from green, to yelow,t0 red {he drum tures. to helcate ‘he somber ot Copies made using the CT it Color of indicat Naber of copies made chant Yetow 1.000 aprox ed 2,000 seprox Figure 1-28 Reference: LCT unt has toner for making about 2.000 after copies Gage ae rato of og! 6 Note: Tha CF unt does not accopt replenishment of fone the toner hasbeen used up. replace the CT unt . Periodic Cleaning by Customer ‘The following copier parts must be cleaned ‘once @ week Explain hs procedure 10 the Cus: Tomer and emphasize the importance of regusr ‘deaning, 1) Primary corona assembly (res) Clean the corona’ wire using the wire Seamer 2) Copyoara oles ‘Wi off the glace with 2 damp cath, then wipe # dy 3) Copyboard cover Wipe the cover with @ mild detergent Solio, hen wipe ry. Storage of copier supplies Paper Store unused sper insite its tga wrapping To. protect it ‘tom humiaty. Toner _Da'nol store fer in rect sun- light" or at temperatures shove aoc Developing Keep the devsoping assembly assembly i storage box. bo not sore FR airect suiight oat tem Deratres sbava 40°C. ema oe ace ase a PT Ee 1a|. IMAGE FORMATION PROCESS : 6 PE ‘he copie woos 2 seamless photosensitive nce: ‘dum. The parts related to the moge forming ortace of the photosensitve drum i procoss are shown nthe ove figure ‘of organic phatoconductor {OPCI. The “ihe image formation process fr cvided into basis an alurenum teonductiv eylnder, the seven saps shown below. The descriptions In this Suton corespona to these steps. Step 1 Pre-condvoning exposure Step 2 Primary corona Sb 3 fin oom ——— spines ‘ oe 33 fae BS Ee os owe 22 = Paper flow = rim otstion Figure 2:3 ara 098 ae 2 HN TD 0 OE 2-11. Electrostatic latent image formation stage This stage consists of three steps. At the end of tis stage, the chum wil have a pater ‘ot egtivealectncal charges on ie surface cor” Fesponding to the dark parts of the documant imag The Ht prs of he dacume age ‘i be represented on the drum by an sbeence oF chorges. ‘This patton of nogatve charges cannot be detected ‘by the human eye, hence the. name ‘Sctostte latent mage. Figure 2-4 Step 1 Pre-condtoning exposure Figure 25 The fist step in the copy making process i sexposure of the au surface to baht from the precondtoning expocure LEDs in oer to ebi= Fete residual charges. Tis elps make. tho ‘ent af the copy even ‘Step 2 Primary corona Figure 2-6 ‘The pimary corona hegatve spies oni. {orm layer of nagabve chargos over the rection (REDUCTION Cirecton) via the lene. eve. cabo, Figure 3-3 Simultaneously, the blonk-exposure shutter fe ko diver inthe — dracon via the goor For decals of the function af the banksexposure Shute, fer o Page 2-8), a -| Figure 3-4 re ca NS Ye EA 3-3. Scanner Drive System 1 Outioe “The Scanner motor is 2 stepping motor that can be drven in other iestion ta" ve the Scanner forward or backward. (Operation fe do Serbed in tho. section "covenng the sooner ‘motor contol Grcut Bocause” the forward Speed “of "tho scanner can be" vaod Continuously, the reproduction rato. can be ‘aed Stplesly. The reverse speed of the scanner is thee ‘times the forward spoed for DRECT copying “Ine distance that the sconne i moved varies ‘to sut the siz of paper in tha cassette land the reproduction ratio Note: ‘Tho. scanner dive system crves only the $8 A oe a nn ge 2) Figure 3-5 2. Sequence of operations of scanner Seamer sensor | Sanoname Fond | Reverse tenia {5 Seamer none ‘CHP Scams ot HOME poston boston forward tee tee 0 RETR 1 tr 01 seconds an bo vores qt {18303 an rept rane ‘ipo efetr Teer! SL gee GE Beane S00 ~~) aero seconds ea be vans Abeimert sing {R308 rpewoton alr cto 2) one i sees ON «ter 08 scores. our gos ON ‘ee 0 1 sean sera sons eere ars 0 ane Pe AR NT JT eo3. Sequence of opertions of scanner a Note Whe reproduction ratio fe changed, the scan fing lamp lights 1.0 second ator the Tons has Figure 36 Tho patiod during which the scanner movos forwards controled by. the ‘meroprocessor Iba on the ting edge of the SCANNER AT DOCUMENT EDGE signal (SCOP). The Besod “from the leeding edge of SCOP ur the paper sie esssettetypel Note When paper is being fod fom an AB/Later ansute, 23 secon ‘When paper ie beng fed fom on mulifeeder, see page 13) cere 195 se, an 08 tp Jem oe A 3I IMAGE FORMATION SYSTEM A. Outine ‘The basi construction ofthe image forme on ystaof the copier i show In Powe 7, Photodiode sensors located under the lft ‘sie ofthe eopyboard gass measure the density ‘of the onginal when the scanner is approximate Iy "10. rem. away” fom Ka HOME postion (bvescanningl ‘The intensity of the scanning lamp can be varied regal by pressing the DENSITY CON TROL "keys," oF "automatically using AE (automate Exposurl, The DENSITY RECAL BRATION knob contois the DE component of the developing bias thot i app tothe davel- feo einer an tows urge m0. Figure 3-7 3-6 Carmi © 9m mt Me HOS Le AL PeB. Contol of Scanning Lamp Intensity 1 Outine “The seaming amp contol system maintain the regured fight intonsty in response to Mute from the DENSITY CONTROL keys (manual Sansity contol model orto suit the donaty of {he orginal (AE mode) compensates for any Change im line vottago to. Roep Tight intensity onetant 2. Autometc exposure 9) Outioe Inthe AE mode, the copier automaticly ad Juste the intensity of the scanning Ino #0 Sut {ho doeity of sha eiinal ‘The AE mode works well whan the density fof the ongind is fatly uniform overs suraca, Sd esmmates the need to eet the, DENSITY CONTROL oys manvaly. Figue 3-8 shows ‘the area where the densty & Measured for the RE mode) 1) Control system ‘Suring the” INTIAL ROTATION (NTR, ‘vod the scanning lamp goes ON. the scanner Froves approximately 10 rm fom the HOME Position, and the iteity oF the Nght rolected from the origial with the. danety range Shown im Figu 3-8) te seneod. by tho AE Sensor (hotododes) shown in Figure 3-7. The Sensor ‘gnais are” then inputted. to tne DC the Sesoning lamp nteniy to lve! that best suits the density ofthe orginal. Note: “A the postion of AE senso. pllen == Figure 3.9 shows the relation batwien the wy of the ralleted bght ond the Toquitod ‘Siposure intensity. “This graph is based on the optimum expo- sur intonstes fegulad fo produce copies of 8 {est sheet or newspaper without Foaging, Ente ‘arr tt meas YT a A ae©. Blank Exposure Control System Blank exposure is performed by bight from ‘he preconditioning exposure lamp arayreflect- fd by blonk expoeute elector 1 ond 2 onto the dium For overall exposuce of the entre surface of ‘he tum iwhenever the drum is revolang but not being used to make an image), bank ex Ste relector 1 len the raced poston (SU (OFF sgh trom a he lompe of the peoson Stoning "exposure lamp. unt (1 festoon lWuse-yb0) amos) shines on the cram, ‘whan the drum is beng used to make a copy image, blank exposure reflector 1" foe ek ered (SL1 ON), so fight from the precondtion- Ing exposure Tamps goss to blank expocure ‘efector 2-"The. width of reflector 2 can be Waled by the curtain plate to suit copying ‘persons. For ORECT™ copies, the ‘eurtan Dlte blocks most of the ‘elector, and only Romo band at the reat dram is thurunated 9 oop that area clear of tonor lor comet oper {on of the separtion ‘elt. For REDUCTION onies, the width of rfletor exposed by the ‘ort plat ts sneoased to nereaee the ores of {he drum given. blank- exposure The. carton ste moves when the lene. moves, driven by motor Ni Figure 3:10 ‘A: 0.1 second (ean be vad by VRBO3 ard reproduction rata). 8: 17. seconds when paper is supplied from Aditetor cassie Figure 3-11 3-8 Caras 6 cn ec a aL ee. Developing Bias Conte! System i During copying, an AC and:0C bias voltage sre sop tote developing cinder su The AC. bias Is normaly. "1300 Vp-p. The Dc bse ‘vance wth "tho settings made in the Service moda ond using the DENSITY RECAL BRATION knot Dung calor copying, cole developing bias is 80Y less than tha Back developing bs, ‘The ight-rea drum potentel (v1) tends to gradu nse over & long pen of bre This chenge in the drum sensitivity can be compensated for by the contr system. The ‘sor or seniceran an tum the, DENSITY Re CCALIGRATION rob (VA) to raise the DC tas by exactly the ammount by which Vp ses IMs way, satisfactory copes con Be obtained without fogging, over the sence Me of the Sram Normally, the best copies sre obtained when the DC bes shown below used ack dovelopng assembsy OC bie V,—5OV Chant be as! yp T20V DENSITY REEALIBRATION int Figure 9-12, sng DENSITY RECALBRATION eee | _ ona sor 2, Developing Blas Conta! Systam + CZ, wit tion me ie DENSITY RALIONAION Figure 3.13, armen 05 am ne MES ERY PT WP | 3-9. Developing Assembly/Drum Cleaning Assembly, 4. Outing “The main motor dives the deveoping as sembly and drum eanng assembly via the rum gear “Tne amount of toner inthe black developing sssembly 1s sense by the toner sensor (011), TP'the toner fale. bolow 2 certain level, the TONER OUT indiator on’ the contol pana fisahes (or_detale about operstin. of the Inaiestor, eter to Page 3-1, “Toner eannet bedded to tho CT unit 9 Inside of the drum by a feedscrow. There fs no {oner detection mechs in the CT Unit nor 8 ‘waste toner detection mechanism, Note: ‘Arpleroclectic osclator is used 2 the tonor Senor in the black developing assert os: Cates at sever! ide when theo ts a ter, land the sencor output is LOW. Wher ther is fone, ts weight stops the osllatons, and Te sensor outputs HG gS Figure 3-14 Figure 3-15 3-10 erm 08 one 2 0 PT ORI2. Toner sensing. system sembly) “The” DE controler checks for 6 seconds ser copying is completed if the TONER OUT Signal ie Bang outputted. te sgn output fed continuously for 8 seconds, is rogorded fe "TONER OUY-Frat time" W another TONER ‘Gur signal received in the some wey ator ‘he nest copying operation Is complotd, If regarded ae STONER OUT Second. tne", and tack developing the OC contraller makes the TONER OUT in ‘Seater fash Note: Hethe powor switch or the door swatch is fwitened OFF after “TONER OUT Frt sme fo boon dotectod, the DC. controller regards ‘TONER GUT’ condion 36 “TONER Fou 23, Selecting a developing assembly vcr unt ithe cam moves to the position shown in Figo 3-163, puahes the blak-toner daweop- ing arsembly, swinging # CW agonat the drum 246 2 Black toner devaloping assembly theca moves t0 the positon shown in Figure 3-160, It pushes the am, which then bhungs tw black toner developing assemaiy SEW oway trom the drum. The blsck develop” ing aseembly then pushes the CT unit aginst Figure 3-16 aren © 05 GM Me aS ED aL Pa rE aonIV. PAPER-HANDLING SYSTEM A. Outine ‘The presence and size of the cassette in the “cassette "holder ia identi’ by two Swiches (MS2"and MS3) Toested the astete holder. The presence of cassette {the presasce of paper inthe cesette holder, of the presence of paper on the rulfead tray ‘Stocted by a phototanastor (2) or G8) W the popar soutce elect sclonid (SL2) ON and the paper pickup unit clutch (CL) ‘goes ON, the! mutiteed way feed Del rotates [Stead ‘one sheet of copy paper into the ‘opie rom the muerte IF tha popor source elect solenoid (SL) i ‘FF, and "the pick-up unt clutch ICL1) goes (ON, the pickup rallor draws one theot of sper ‘ut of the cassette and fends sno the copier The registration rollers feed each sheet of ony paper so that fs leading edge is agned ‘sith the leading” edge. oF the toner image. on {the cram. The paper is then fed through the tronsfer, separation, feeder, fing, and Gavery ‘reas, ond davered to the copy vay oF Te olde ry “The. paper is detected by phototansistors (a9 and QTc) ana feed siwteh Va) at varus Pstons through the copie It the copy peper oes not arive at or pass each sensor wither {he specified times, the CPU judges at iam hs ‘occurred, and the JAM indeistor' on the contol pane! goes ON 10 peer ete 8. Cassette Size Kentitication ‘When a cassette i inserted into 2 casstte holder evitches are actuated 0 inform the ry ‘roproceccor of bath the prosonge and sz of 3 caseetto ne cassette hola The micropro- testor uses shis information to dtermine the fertion et wich the scanner shout overs HEEB 1157 [sa Uneer [2 Lone fete [oN | om 5 [mal a Table 39 Note Paper in Ad/Lotter cassettes is ec lengthwise. fs] = Figure 3-17 3-2 cota ce ne an 5 0 98 rT rr A a©. Paper Handling a {aim : 08 seconds (vaabo using VSO) 1: 23 seconds wan paper fod fom on Ad/Leter cassette Figure 3-18, Ty easy err ee in a ima fr cond pick wp forthe mains copy se (2) 3 Sconnor reverses whon G9 goss OFF Figure 9:18 » aa©. Fixing and Delivery Area 1. Out The ‘upper ond lower fring rollers ore sliven by the main motor “he eater te thermistor THT and roguloted “bythe OC ‘conor Fring roller hater (Hl: @60 W “eigeltempereure. 180°C [190°C aug test 60sec after WIAPR) “Thermal swvteh operating temperature: 280°C [Reset temperate O°) Notes: the next copy is net made within 20 minutes ator tho last ‘copy, the copier automatiealy tnters ino PREHEAT mode (190°C target ‘Ghee the contacts of the thermoswrtey (TSt) ‘pen, the thormomeateh cannot be used 95am Alese the eontacts are cooled 100°C or Seow. (The ‘hermaswitch wil not be reset ‘when et Yo 0m temperature) 3-4 rman tan mea 5 NTP NE2, Timing of Operations: Related to Fixing Aeon kaha 160 seconds ater end of WMUPR 2. 25 mutes ater and ot lst omy Eazzz ONOF ftrget 190°C) [SS=3 ON/OFF laget 180°C) ‘cuss ON/OFF forget 150°C) SS ON fest veopy only, after power Stntened ON or ater pest ancelod Figure 3:20 lore kh SR ATI Wr eR A a 3-15The folowing throe sensors check whether the copy has bean dalvered comecty ‘egitraton rote sensor (a9), ‘Separation detection sensor {Q10) ' Delivery assembly paper sensor (6) Paper jams can ie isentind by the micro procestar by reading ignale from the sano Bt predetermined times. W paper fe at or not at 8 sensor, the microprocessor can ident the Papar is moving through th copier correct. TT the mieroprocessor dotormmnes that thre ig a'jam. the copy oporation vs tert, end the Jani LOCATION od JAM incestre fash, 1F'3 reproduction to ta use at the times tote than 80% the lone 1s moved fo the posi tion for reproduction ratio of 80s. The avods = possibity that the Scanner may move forward 1 Registration colle delay jm and strike the lons when the copier opened for cleanng 2 paper jam. Also, the back color developing, assembly. and) the. CT uni ae Feleased The. developing sivembly_selacting Solona GLa) is. energzed dering drum Wwarming-up rotation MWIVUPR_ after paper Jam has been clered, td the CT unt then the back developing sstombly ae proceed’ against the deur ‘The number of copies remaining to be ‘made tthe tine of the jam wl be eae ‘more then'§ minutes pass ar the door sto fas baen turned OFF of the folowing sb cases. Als the micropro ‘assor determines i 33 Jam i one of the sen Sore ‘otecte paper when the ‘power 1. fret Enitched ON, or the door switch i actuated This type of jam i Wanted when copy paper does not reach the registration rol sensor within a certain tie oor paper piek-up, skew feed Incorrect paper oad cn tha muted sy a (seis ieee] se fee Figure 3.21 2 _ Separation unit stationary jam This type of lam is kdovtied when copy paper does not pass by the separation unt sensor (poor separation oF poor paper feed Figure 3.22,3 Separation unit delay jn Tins ype of Jams identiied when copy paper does not reach the separation unt sensor within 9 ce Figure 3.23, 4 Oust stationary jn 1 ‘The typeof jom le Wenlld when copy paper does not pass by the delivery assembly paper sensor within certain ime (etoctve delivery unt ee Figure 2.28 5 Outlet delay jam This ype of ja is identified when copy paper does not reach the delivery asembly paper sensor within a catain tne (eactive delivery unt Or separation lbw of the fang aseombiy, igure 3-25 came omc MeN SE a PS a A© Outlet stationary jen 2 This type of jams ented when copy paper doesnot pass by the delivery assembly paper sensor within 9 contin tne, a | nie —— Figure 3.26, -0 emt cn nk Ws J TH Pe aGENERAL ‘bur buf have the frton of vaning nisspersan, ofthe: mictopoceors 1. Outn of Flctical Cute SE fuera amd rosea ate eee eee eee oc convoter votage-conet he put aga tom te pea Me,mmopocnrs on te OC contol; Sead biversnpiy he adgaagnas oo ea ews Surm cma eto Breen ier gree, ce pa fe abe reg ee tc eartcl of conving operation ‘mode, etc. if the power is interrupted. saree 'An AC contralog metors¢sed 86 tho main motor Wi} and @ DC contoted motor i used tr the scanner drive motor Ove to tis a ference of the motors, any AC frequency vana- fon affects erly to the main motor spinning Speed which may result compressed ot 1 "Conttel of contr panl 1 Conttt of seanner motor and lens mator Bothed fae Son Cs Sn oe ct PB. LIT Hat oo rrowsnnmon| a fT Leomtnggo|T) avr [oy soi ; Eee yy pod ey E 00 liam ft Paty | POPE) UL pq pepe PO LER Aer Pir | PL pe ror | se 1 og yom Sans = earee ties rmnsvenera] a FE LAR) ee _ Pieit | a 1 Hou tay — tt it tl veoontnfs pt LY it td bed Led Powe 41 Hrs 0 ew GOS LR PE Pe aay| DC CONTROLLER PCB INPUTS “| : — gov Ceckputeomner | 04 1] ck wnrer mentee = ei 6-2] pay —_rern | ae Se]? tnttesar ut pated > > 28 9! vor nee su" nineteen 8 camceoweroucr | a7 <6] Gp Yown shen nap ncn La aman © ot HES ALgrat ste FH vata arms tons Te %, | 7 Figure 43 ere i gO LS RY 1 ATENIl, DC CONTROLLER PCB OUTPUTS Figure 4-4 a4 arate ve cu 203m aR EE Aeramrowcreier — [ene 1 Ppt peta itlich @x Agron aller cch oe ‘ceonna Pov ouen 22 (ce er tc cnt Figure 45 Grneosoreie taney free an Mk ns 1 TP A AO 45IV. MISCELLANEOUS CONTROL CIR. @ Scanning lamp intonsty conto circuit ‘CUITS AND THEIR FUNCTIONS 5 Prenarycoranatanate "corona preeaig 1 Developing bisa contr! exe A. Image Formation Circuits 1. Outine Figure 4-6 shows the main. componsats ‘elated to the image formation process. There ‘re tree cuits a ! Figure 46 armeA © a Me PS EL ALY WT WP EA2. Lamp intnsty control ceuts © Outine “The cuit shown in Figure 4-11 controls th, nest of the seanang am. Res the 5, ellowing functions 1) Swrtches scanning lamp ON/OFF 2) Contate intensity of scarring lamp ‘© Vares lamp testy in response to oper tion of DENSITY. CONTROL keys fanoal ancl corto! mod (© Vanes! intansty"depending on density of Cnginal Automate density conta! mode ne », Switch seaming lamp ON/OFF ‘When {AD = °F" the output of the lamp teguitorswtching ere", ond power ‘ot supplied to the phase control crcult As 3 result the tiggering exeat forthe tse OFF, othe sctaring limp (LA's so OFF ‘Winen LRO'=""0" the output ofthe lamp regulator eecut is "1" (24V is supplied to the phase conwol ckeul), Nance the teggering er fut for the wae opetates, and the seaming lamp ILail goes ON. feast | eager Figure 4.7. Scanning lam light intensity control ercut Note: For deta of adjusting VRSOT ané 302, rer to Page 18. me, SM A©, Conta of scaning lamp intensity “Tho itary of the scanning amp. i sroased or decreased by changing the volloge that appted to the seanning lamp. The vor tage applied to the scanning imp Is preparion- sito the magnituge of tho LNT signal laatog) Sent fom the DE contoer PCB. LNT vanes win the range from 12V to 15V secaring 10 tho eating by the DENSITY CONTROL cursor (manual cote r tho density Of the orignal [AE control The AMIS votoge applied to the seannng lamp is contolled by {he phase control creut, and ranges ftom 57 to Tav (220/240V" copier trom 124V" 10 ‘ou Figure 4. “Tho shaded eres Figure 4-8 incites the part of the AC waveform that is apd t0 the Soansing tr LINT Vottage incroasos “bitterental ampli output increases etrae is wiggered eartr Indested by A, in Figure 4-8) SAMS" "voltage to LAT Increases [Large’ LAT intnsity increases ‘When the LNT signal Is unchanged but the tine voltage fsctuston the phase convol ereut ‘moans 9 constant RMS vatage fo the 1033 “his prevents Huctutons in the [i voage {rom affecting the lam Intensity ane chang ‘he copy density. Figure 4-9 shows how the phase contol cece tnggers the tr to malta the sppled FMS vatege eed area) constant cnet tr LN off. Figure 40 4-8 rr a eS a Line voltage inereases ‘ine voltage censor output incraasas ‘itterentl ampifer output decreases roger pont retarded = a Figure 4.10 | Resting AF sensor “The ofiginal 1 lluminated with 2 feed i wy of baht, sd the AE sensor i read by ‘DC conta durin wach half cyte fat the [AC line voltage at a point that gies 9 repre: Sentave reeding of ght reflected fom the ‘nginal lane thus document density 1 Chook points Checking voltage at J310-4 (OC eonteler Pest ‘The votage 43310-4 (CRD) on the DC controler PCH end GND is about OV ‘shen the scanner is moving forward, and “Spproumately 16 5V ener wien the sean= ‘er le moving In rovers or during the = TAL. ROTATION. or LAST ROTATION penis tho reacurad voltages differ trom these voles, the problem probably es in the DC Contre PER '¢ Chockng voltage ot 1310-3 (DC cooler Pest ‘The votage between 4810-3 (INT) on th DC Sontoier PCB and) GND" shoul he tithin the range 12 to TSV during copying. ‘he wollage charges when the DENSITY CONTROL tursor ae operte3. Primarytanster corona current contol cuit 3 Outine “The euit shown in Figue 4-11. contols the primary and eansfr coronas. ‘The igh volte vansformer is switched ON/OFF by the HIGH VOLTAGE TRANSFORMER DRIVE command IHVTON) from the DC contol ler PCB. To prevent the operating environment from altecting the effect of the corona decherge the pamary corona. currents maintained constant bb Operation '¢ When HVTON = *1 Etighevoltage transformer switching ci cut ON" high-voltage tanctormar switching eu outpet “0” Power is nat supped 10 the pulse transformer, 60 the high-voltage transform eris OFF 19 Wien BVTON = 0 CE itgh. voltage snitching cruit “OFF” (2a 8" sted to" the ule high-voltage transformer “ON” ‘As @ result the pinay, transfer, and pre- cleaning coronas operate, "A teedbock signal proportions to the pric ‘ory corone cueat & fed back to the differen: {23 mpl thre i any ero st the output {urant the froquoncy of the oetator output ie hangod f0 vay the tansformer output caren Trthis way, the high-voltage worsformer ‘output curent to the primary corona fe maine {oined constant. The voltage for the transfor corona is proportional to the vollage forthe pr ‘ary eorona. Tran outpst of the HV transformer is shor: reutd 19 the QV ine te problem i detected Dy the. shortareut detection cuit which {ums the high-voltage ‘swrtckng creut ON, ‘causing the high voltage transformer to be a Tematally swiched OFF. | | Prana | ‘toga im | ey = fost Fur 411 rt eh a 8 Tr rN ra a94. Developing bas contr! circuit 3 Ostine “The eicuit shown in Figure 4:12 controls the developing "bias. Rhus the flowing tinction “Switches the AC component of the devel- ‘oping bes ON/OFF {orrespencing to the sottng of tha DENST- TVRECALIEAATION knob 29) Reguiotes the voltage of the OC bias lung calor copying Operation {iy Suiting developing bias ON/OFF ‘The AC bias pulse generator crcut operates continuously when the. coper is ON. Also, the Satpal tom the varle frequaney oseitter ie Sorinutay noted to te BE-DC verter ‘e'When BBON = 1 rs bias Stching cuit "ON" rule gonoratorexeu't output "OFF" Cconsequeity, the outputs from the oscil tor crests ore ot putt tothe curont amp ‘Sr cuit or the DE-DC inverter hence sve. ping bias fe not applied to the developing erinder 1 Winen ORON = 0 'AC bas etching cuit “OFF” (Epes stchng cui OFF* ‘To square-wave oscilator output is fod to ‘the cunent ampl andthe val ‘eased By the step-up tnstormer nd appli to the developing evindee “he ectual bias (AC tnd DC! applied to the veloping ylinder ig set by @ combination of Snputs' to the DC-0C inveter These are th ‘mixed outputs from the vanble frequency os. ‘later‘and the BC bas awtching eeu, and {he output fom the devel ampli (wich |s determined by the voltage level ofthe analog Signal DCBC and the feedback signal Tom the Be-bc inverter). Cont oF Dc bis vege frau donsty contol ‘The microprocessor of the DC controler ca ‘outputs 2 DC BIAS ‘CONTROL "sna (DCA analog) tothe high-voltage wanstormer THVT (ia a DIA converter to eu the sting ‘of the DENSITY RECALIBRATION VR and the {ype of devsoping unt flack or CT ui "tthe Tov uhtage) of OCBD Increases, te ‘outputs of the diferent ampuer snd DE-DE Inverter decrease, and vee vrea cause the utp tvom the DC-DC invrter 1s always 3 negative voltage, the DC bis vel {age would Become higher hi, Incesse over (OV) 35 the outputs from the diferent! smpltier fd DCIDC inverter decreased, snd the Jonsty (ofthe image mould increase 4-10 comet 6 ONE aS LY AP ye 3D2. When the scanner motor frst stats to rotate, ‘and “sigo when it is rotating fe revert, the load on the. motor tage, hence the’ De contaler makes MTPW "0" ‘The eicuit shown in Figure 4-14 controls the "scanner motor it asthe. flown aioe Peuing the arent oto to by By Soe non asi onl vedtorsin he ere 5 Eon speedo sane motor a abesion of vaso the scree so smore ont tov te sero fw Sa re Whee Sn mvs ane ae aE ear, Teor Sad open on heap Cros ‘duction ratio, When the scanner is moving in © ‘cree, however the ots epee ee So ae ee Sn re the sym for BREST coon a ‘myers Of heroin rt Seas ae 2. Opmation 2 She wer mor © 6 phase sopng . tad operation ti etcrcr $ie'BC conta apo votage 10 the tve tts of Suto wide of theta the eCrourt SStuocs'thae’A'te phe fcouing the no ee forgets foreatd Ta: sheen Figure 43. Dung REDUCTION ceeg, ee ge Be retary a the peace ree camenon ana causing the speed of the motor to increase, eee « Becee apetion The BC" cottor anoles vatave to the so vandnge tho we taglee, tht Mom phase ct pose A e117 Ee a Note ey the motor dows not stat when voto o F151 t onled"o desibut the BC Sonor oo ‘kes were cag off he lose asta ote mate eARCENENT ra Powe 413 | fe 2 te 2 | Figure 4-14 er 0 cue e089 a es oA em aonV. POWER SUPPLIES ‘A. Powor supplios ‘When the’ door switch and the power switch ofthe copier ae ON, tne voltage is supplied to the BC power supply end her components. The DC power tupply outputs 24VDC, 12V0C, and SOC ‘ithen the door avsten or power switch is OFF tha DC power soppy to the DC contraler PCB is cut off. Uthurbatteres provide power backup to prevent the contents of RAMI en the DC controller PCB from being lost B. Power supply circuit protection Tre DC power supply cicuit Is 2 switching regulator type, Circuit breakers protect against overcur. rent nthe evant of ant Sonora high toad ithe protection clu operates to stop power supply output, romove the plug from the outlet or ‘open the font dcr 9 tum the door seh OFF, fx the ctor ofthe rablem and restore power othe opie. ifthe protection creut operates again and power turned OFF and ON several tes, the tse Ie'the DC power supply may blow. np come |] serine Figure 4.15 4-2 CAPE em, LE TE aEVL LIST OF PCBS/VRS/LEDs/CHECK PINS. arable resistors, LEDs and check pins which are used for adjustments inthe flare sted below, VAs and check pi not std here are used only for factory acjustmants which requre spacial fools ‘and messing iatuaments as well 5 great care and precision. De not attr to aust such pats. Notes: ‘Leakage curent may flow through some LEDs and cause them to glow dimly eventhough they are Stpposed to be OFF 2. Ui adustoble in the etd eo ‘Ra which should not be ajusted inthe fie... Q) BC contoter PCB De sontraer BC Figure 4.16 md ‘Rawsent ‘nat | To adhst te stonate dost antl “yom rare pnt See page 415, YyRa02 | Ta adhst the automatic dent conta system toe vyns03 | Toads th lasing edge Leading edge nen aproduced roneprodiced oes Ose decmasee vvaaoa | to ajc easing wipe C12 Hogan rola ehh regen Fens Neuter Table 4-1 ‘Swich wuner _ Purpose '5W301 | To pu he coir no the snden made oro cancel ha sonice mode Table 6.2 a a a a et ‘When replacing DC controller PCB, cemove the hor comacto font 1380 on the ala DC on toler PCB and atach ft to 1350 on the newVil, SERVICE MODE A. Outline \When this copii athe service mode, the following sub-modes can be selected: 03: AE adjustment 1 “The scanner advances to the AE messuing postion, and the scanning lamp lights atthe “copy density 6" intansy. The output of the AE ensor‘ disployed on the COPY NUMBER idcatoe eg, (13) > 15V (8; AE adjustment 2 This the some as AE adjustment 1 except thatthe scanning lamp Voltage produces a ight output equvalant tothe hgh rfectod fom 3 hevrpaper lat °5" when the test sheets used (05: AE sojustment ~The vottage atthe center tap of VRQ02 (AE slope adjustments is- played on the COPY NUMBER inaestor. eo'Ga ~30v (06: Sensor test The copier checks the scanner document leading edge sensor (02) the seannar HOME positon sensor 103), the delvery ant paper sensor {08 the registration roller paper sensor (09) and tho separation os sembly paper sensor (010) 1+ Keys, switches and indiestors use inthe service meds ‘swso1 tess ths switch to put the copier into the sevice made orto cancel {DC comet) te service mode Numba Koy Prete 2 number kay to select a sub-mode of th service mod ‘COPY START kay ——— — Press this kay to star tho tost operation ofa sub mode RESET koy ———— Press this ey to cancel a sub-mode. ‘COPY NUMBER Indicator —— This incicator displays the number specified by the number keys, as ‘wal athe aniaiog voltage from the AE sensor during AE adjust. [EXED REPRODUCTION ‘This inaiator displays in tur the outputs of the sensors during the RATIO tiesto sensor test aw corr ent Hens aL ta ar A8. AE Adjustments 1 AE agjusemonts must be carted out in the following eases {1 Alto replacing the AE sensor or DC control- feepce" (2) After instaling 9 DF/ADE in. the. ld (Because this necessitates replacing the Taft prrmmmraninatonecnee Figure 4-17 12) SP neni tions OQ otymeenee * Figure 418 came © cae nee 2S LY HPD PEA 4-18In thie mode, the LEDs of FIKED REPRODUCTION RATIO indicators ight when the scanner or the py papers atthe poston of the sence shown in Tabi 4-3, Sensor "RED REPRODUCTION iat (G2 | Scanner at document ee snsor | 65 — Be (05 | Sesner at HOME postin sencor | C_A€ BA, Later Lega (05 | Peper dover sensor Ty Oveet a. a {a10 | Separeton ossembiy papar sensor 84 — Ad, Lagat — Letter (09 | Reais ole paper sensor ‘43 — Ad Ledger = Leer Table 4.3 1) Open the front door, nd remove the potertiomster cover, 2) neat the door swatch tol into the door son, ‘e"Watt unt the WAIT period is ended tthe WATT lnicatr glows green. 431’ Selet the copy number nd the reproduction rat. 4} Press switen SWOT on the DE contaler PCB. ‘e"The copier yal ener the service moss, snd "00" wil oppesr on the COPY NUMBER indieatr. 65) Pross the "0" snd "6" numer keys. on the conta pane 6) Pras the COPY START key. ‘eT copir wil enter the Sonsor test mode 7) press switen SW30 23) Pros the COPY START key. ‘© Copying wil stat. The LEDs of FXED REPRODUCTION RATIO indicator It when the scanner or the copy paper s of the postion of sensors shown in Toble 43 9} After the operation has endo, switch the power switch OFF and ON, a8 Cm Ns JY Ta WP A AVill SELF DIAGNOSIS A seit-iagnosis function of the micropra- ezssors of the DC contol checks the cond= tion of "the copier Iparteuiary the various Sonsote ot peiodeinarvals I fault i found, the type of fault is displayed on the COPY NUMBER nciator onthe cones pana “ihe various faut codee ond thelr meanings se shown below. Exempla of £000 code spioy: EDS-POD ‘oh atewatay [code tic Wan eavee “cite oF ear £000 | Onesie thermistor [TH] Fear UH), AC amor PCB, oC contr Co: operation of thamesitch "We sepaent tompermtie need by THN) ‘tay he same her th copa sched ON Sr apn 90 conde ete, door nok oat ‘he fing oll eaches operating fmperstra win 30 secon) 1 tse tomperstre of he voper fing rl tothe nvletion ofthe WARIUP prod remains blow 100% tor mors than 2 saconse O01 Yass thermitr [TH AG aver PCB, DC carole PCB ihe ergot ofthe upper fing va move han 300°C formar than 2 seconds EO1@ | Bsectve drum ook smear 4), ‘mon motor Mit, or DE conta PCB 9°10 “0° Sgr continua for mre ton 2 rconde whl the mse mcr 9 7020 | Oper-crut counter or dfecve DC 1b “open-ckout irl contra obo outatad To hore than 2 seconde when the comer not ong £202 | Defective soanner HOME pottion sense 103), saraer motor M2), moter corte PCB, or carter Pos 1 ho scar nat tthe HOME poston SENP = ‘ranen the copier setcnad ON er the COPY START Koy presen eater the seme stats to atone, dose pat rat othe HOME poston (SCHP reais“) tntin 8 second 2. te anne a the HOME poston when the ope eutched ON or he COPY START Key pressed ISCHP = t: oe atar be scanner tarts to advance, ows not Ierve the HOME poston SCN remains “W" wai, 1 ater the zaqnarlanes the HOME poston IScHP =) dos notation tothe HOME poston (SCH rman O wa T secon {3 rater th scanner advances and passes the leading tige ofthe engl [SSBP = I, doe not etm 0 ‘te HOME postion win 8 seconds, the OC ctrl wit ouput a REVERSE command once Soot, dsp ths he scare des rot et to {he HOVE peeson witha a frer 2 scende (SCH renin "0, the code wl be played Tzu Destin seser a esi age loner 102) sana motor M2, rotor corte PC, of DC contaior, {Wn the cope sited ON othe COPY START hey essed Wie SCANNER AT DOCUMENT EDGE signs beng eututed (SCOP = 1) when tho seonore at the HOWE postion ‘SCHP = 1, 2. Wi copying taking pas: lhe SCANNER AT DOCUMENT EDGE sigs fang enputed [SCOP = 3 afer the eno the AE ‘the SCAMMER AT DOCUMENT EDGE sali not bring eututed (SCOP rans "07 rr nec 198 TP A avcose naan Man ene eres ar ~ 210 |Deecine lone HOME poston senor | to ne aes not tnt the HONE poston within [05h ens motor 03). or DS 18 cond ster the spar stehed OW LA as carter Po “0 ator to tas retum tthe HOME potion LP goes 1th los do not eae the HOME poston Li remains“) wah seconde 221 [Defecivakanp regdetr or OC | These ite ae mortred continuous, W2XDP controler Po rama Ofer more han 2 seconds ths code wl be astoed 100 [Defeive DF conraler PCB OF | These wits ae contruously onto [power supa, rc cartrotar Pc |conmumestion wth fe DAF is teruptd or owe an 2caconds, his code wil be epye 500 | Befecine sonar conver PCB GBC | © Ther waa a continous montores. [covrler PC communion with he srr frst for mee ‘nan 2 secon, this co wl be ele (6 Phe str STANDSY sige doesnot return 5 seconds ater the BOM sige ouput, te | cade wl be dave. Note Ith sel iagnosis function operates, the Copier tan be reset by switching it” OFF ‘momentary and then ON agan. if "E000" is Lisplayed, howaver ft wil not be eset when the copior is switched OFF. "Ths ia to provent the ‘user fiom easly resetting the ‘cople Daricully if the thermistor goes open-oreut 40 ae to pravert overeating of the fing roller ‘hd subseauont damage, ‘The procedure for searing 99 FOOD code is as {olin Open the front door and remove the potentiometer cover 2) Petal a door switch stusting tool [TR-0083) to set the door switch ON. 8) Press “the, switch (SW30%) "on the OC onto PCB Twos 4) Ramove the door switch actuating tol, end ‘ove the front door 48 lea © 0 cn nec Pe Re PD EEE1. EXTERNALS ‘A. Covers, Panel, and Doors >= 6) © copyboers dass Figure 6:3 Floure 8-2 Copyboard cover @ Top front cover ‘op tear cover) Front door Topleft cover) Top right cover Bottom lft cover &9 Bottom ight cover Copyboard goss) Rear cover Conte panst cover When cleaning. checking, or epaiing the copier remove te required eovers ‘a deserbed below “An explanation of the procedure for remov ing covers sorts Noto: Betore removing the copybosrd glass, be sure {ose the copter Won elesning the copyboard glass with Solvent, use Bleohol. 1 MEK used, the white pat atthe [eft edge of the glass may some mes cesoive8. Fons 1. Outing “Tas copier has thee fan motors which ere used to reuate air inside and iso prevent ‘he tempereture trom rang sbnornaly 1" Expelng azone (primary corona seserbh) 2 Cooing main mator 3 Expaling eat Ham fing assembly a 87 “Coaing scanner unt Figure 5-4 2, Removing seaming unit cooing fan 1 (EMI 1)'Ramave ‘the ‘copyboard cover” tap rear Cover, and tear cover, and open the ‘OG 2) Disconnect the connector (5103) from Scanning unt cooing Yan 1, then unger {the twee. mourning seraws, and emowe ‘caning ult coating fan Q serews ® Seanning ut tan 1 ® Comrector Waa) @ DC power unt Figure 5-5 3, Removing sannng unt ooing fan 2 (M3) ‘Open the front doer and remove de drum Unit end tp front cover. 2) Disconnect connector US13), then unscrw wr mounting ects and move scan ning unt cooking fan 2 EMS) ® Connector (20) D seroms @ Seanning unt cootg fan 2 FNS) 4, Removing the exhaust fon (M2) ‘}'Ramove the copyboord ss, drum unt top font cover tar cove, top Welt cover fond ‘top rear cover, and” open the OG 2) Move. the scanning unit by hand, then ramove the four mouning sews © Scanning wit @ Screws 5-2 Carman 1 0 ca ne 25. A, PTD YE2) Disconnect the 3P connector from the ox: haust fan, then remove the cord clamp fang the wing at the bottom of tho ox aust fan, nd remove the haust fan, Q Connector ‘3 © Cont camp Q wring © Behauet fon Figure 5-81. DRIVE system 1 Mark pulley 8 using © srber, and slacken tho tuo mounting eres A. Lens Drive Unit 2) Unscrew the. two setews from the fons 1. Disassembly and reassembiy ‘fe Ting plete, and remove the lens wre, This assemby has boon vary caefuly sted atte fattory ing speci tools ‘Do not, therfore, remove any pate oF loosen any fing serene other Tan those ‘mentioned baow. Figure 5:9 ors 2 a we 8 a, A 8 r, Scanner Drive Unit ©. Maln Motor Unit 1. Ramoving the seanet ite 1. Removing the main motor 11 'Remove. scanning unit cooling fan 1, (See 1F Remove the tear cover ond cemove: the Page 5-21 foun assembiy. (See Page 5-18) 21 Ma the position of the fixing plate and 2} Disconnect the comastor (2°) trom the loosen the two screw A Tixing puley ‘main motor and remove the duct Kino 3] Remove screw 8 and remove the searing Screws 2. Iataling the scanner wire ‘H"Atach the Scanner wre using the proce- ‘ure nested n Figure 5-10. 21 Adjust the xing plate for pulley B to the Poston marked preously using screw B 43) Tighten the two Serews © duct © Connector (21 eae Figure 5-11 Figure 8-10 arm a CE 0, pH 5-53) Remove the thee “E” shaped stop sings os 5) Remove the four fixing serews nd take D Screws Man motor © “E sheped stop og @ Sprocket Figure 5.14 Figure 5.12 44) Remove the "E"-shaped stop sing fing sprocist 'B. ahown in. the igure, ther Femmove sprocket A while moving sprocket Bin the drecton ofthe arom Sprocket A © “E™-shaped stop rng @ Sprocket 5-8 arn 60K Me Ease A AP NEPAPER TRANSPORT SYSTEM [A Paper Plekup Assembly 1. Configuration Flgure 5-15 2. Removing the Pope Pickup Assembly ‘Remove the top night, cover, copyboard (ass, and bottom night over 2) Open the front ‘door. then wing the ‘9penlnglosng lever open the copier 43) Remove the wring cover 4) Gtoonect the 12P and SP connectors, as Shown i Figure 516, © Connector (1271 © comector 3°) Figure 6-16 5) Remove the fixing screws as shown inthe figure then remove the paper pickup =~ Sambly wih the. copier closed. Mark the Boston of the peper Pickup assembly) ® screws @ Paper lekup assembly Figure 6-17 ‘When, reinsaling the paper pickup assembly, ‘ign with the mark witch was made before femoving ft than fx tt place, 8. Removing the pickup rolerimutfoed belt ‘multeed untipkup drive nt 1" Remove the bind plate st the font ofthe pickup base and Unscrew the wo xing © Bind pate ® cassete sensor © Screws Figure 8-18,2} Remove the upper pickup sty. sb crews) © serews Upper pickup stay 3) Unscrew the two font thing serns which fox tho mat ood unt Fomove the font. E" shaped slop ngs nd epacers which fix the paper ick ‘ole © Seews © “shaped stop ng © Spacer Figure 6:20 4) Remave the front mounting pate of mut feed bese, ae shown inthe gure, fo sews) ® Q muifoed base @ Mounting pate © Serene Figure 6.21 5) Unscrew the four fing scrws of the ton ‘outing plste‘on the mui tond hase wt Sd also the two fing screws of the Upper guide plate. atthe font. Before Femaving the mulcfeed mounting pate Sha the’ upper guide pate at the. Hort ‘atk the respective mounting posters) © sews ® matti-foed bese unit © Mounting pte @ Upper sade pate Figure 6:22 5-8 comer cae EE Se(6) Push the shaft which dives the, mul-foed thse unt in the Grection of arom (Al ae Shown inthe igure, snd pl out the mul feed basa unit towards tho operator while pushing the ifr of the mut-feed ase D Mutead nese unt @ Uiter © Sha Figure 6.23 iter instling the muitfeod base unt, be {ure to thatthe projection onthe fer may be below ‘the dome! of the manal feed rotating Figure 6-28 7 Remove the “E shoped stop ring and Spacer" fing the mutfood” bat and "= shapod ston rng @ Spacer © wutiteed bet Figure 5:25 18) Remove the guide plate two screws) of the matifeed base tnt and iso tho Mer ® { aaa Vv Figure 6:26 Ct 08 Me SE, A 5-99} Remove the two "E” shaped stop sigs 11) Disconnect the wiring ftom the solenid fining cach ofthe tw separation ade, st unscrew the two scraws Thang the Ge \eloping assembly ealectar cam slenos No ‘When roplacing the saparton pad, be sute to replace two pads ata Q Developing assembly & Sere © Separation pads @'"E" shaped stop ros Fiwe 5:29 Figue 6-27 12) Bemowe the spring, the gear andthe two “E" chaped stop ge, Sogether wath te 10) Unscrew the fre fing screw for the fing sew ar apacor an emove the okip ive weit andthe “Eshop stp ave ican ole Relerto gue 930, fing for be goer idenes inte tg, tnd then roe ot the near sks pica ave unt Q sping ® cow 2B Soon son ge Slow D Fickup dive wit @ Seems @ Gear Md DE Shape top rg Figue 5:30, Floure 5-28 5-10 arm oC PE 0 TD WR13] Remove the. spacer and "E” shaped stop fing shown in Figure 5-31 and remove the rem fring te developing astembly pres Sure"orm, and then crew ut the paper pekup unit utc 161 Disconnect the wing fom the mul-fed fray. solenoid, unsere the four fing crows trom ihe reor of the plowip Dose, imare the postions of the feng sores) ind remove the paper souree soot oenal 9 Figure 5-31, 14) Remove the, paper pickup rolls, then remove the "E" shaped stop fegs’ fang each paper pickup role D Paper pickup rors © "E"Shaped stop ng Figure 5-32 > fer pte @) Paper sure set slmeis © Scene Figure 5-33, 16) Remove the developing assembly selector am clutch solenod wich is fixed to the serie plate of he kin ase. wo © ass ate 8 Betas Seemty actor cam citen @ Sm Cn 0 a eH EL Pr s-04 Tensioning the mutt-feed bett B. Feedor Assembly 1. configuration Floue 6-35 Figure 5-37 1) Gut @ sheet of copy paper to a wisth of 20 mm and ison t Between the separs- ving te feeder assembly tion od andthe mult-fesd bet 1} Remove the drum unt, tes cover, ond 21 Net ace a Sheet of paper of top of the ‘xing essery. first shest, make 9 hols ithe bottom 2] Remove. the’ separation bal, shoot of 30 mm width, and ung # sping corona assembly fone sorew), ed cones, balance pull the bottom shest in the seo tor 'GP) “conectng the. transfor unt, tion "of Sow "A Adjust the hex bol 30 remove the three fang screws 09 sow" thatthe pull forests 2009 = 109, then fhe In Pure 5-38, ond then remove the tans the bal wth the hex nt fer unit. og TE | thd lo Ii Screws Fader assembly “Tranefer tron sige © Seperation bat plate For reference: 0 remove. the feeder assembly, itt up the Lransfor ont sido plate sighty (2 to vm), ‘raw out the unt toward the operator by about Sito Bm, and detach the far ede hook, ond ‘than tho unit can east be removed 5-2 Arma cm cP. SI», Removing the separation eller 1 loosen the four crews A ting the front plate of the feeder sssembly and remove ye ea 00 Q From pate © seww A © Screws Figure 6.39 3) Remove the separation cller and transfer © Separation roler —@ Transfer rler farm © we eer 1 ro se UI 4) Shift the shaft of transfer rallr Bin the dh rection of aro 5] Romove tho. "E" shaped stop ring. ond femove tansfer role & © snot © FE" Shaped stop sng © Vanster ter 8 Figure 641IV. EXPOSURE SYSTEM 2, fenoing ne oma se A. Scanner Unit Sans, top front cover, and contol para 2) Mave the No. | mimor about som trom the ‘home poston toward the canter, 3) Unscrew the. two mounting screws ond remove the thermal fuse 1. Ramoving the scanning temp ‘y Witharaw the power plug 2} Remove the copyboerd_ cover, top front caver, and copyboard diss 3) Mk the postions of the fixing screws on the side rallector pltes Uront and rer bofore removing the pistes © ermal tute Figure 5.44 © ‘Side retetor pate © Serows Figure 6-42 4 Slcken the mounting screw of the lamp holder" fear, and. remove” the seanning Q Lamp holler kee) © Serowe ‘Seanning i Figure 8-43, Notes: Te not remove the ralector pine if the sur face of the scanning lamp hot. 2. Do nat leave fngemarke on the scanning 2 the srac ofthe scarring Inn is dy, o-4 Wm cn eS A PE EE