OPERATING MANUAL, Technie EA tra ei ile (Op. Center JOB N°. [Op. Center Doc. N°. [DOCUMENT CLASS x FEED Doc. N°. LENT PETROVIETNANT Tae Locarion “OUNG GUAT Product Blending - Unit 054 a Operating Manual ont 54 PRODUCT BLENOING| a 13800 A) Ae Qe i My Min a |ra.may.o7| A SIRVEN | M.SiVA | a. AHMAD ISSUE FOR REVIEW Date Rov) c2., | writenby | checkes ay | Approved by Description Document revisionsVIETNAM OIL AND GAS CORPORATION (PETROVIETNAM) DUNG QUAT REFINERY OPERATING MANUAL VOLUME 28 PRODUCT BLENDING UNIT 054 BOOK 1/1 8474L-054-ML-001-A Technip th10. VETWAM OIL AND GAS CORPORATION (PETROVIETNAN) : DUNG QUAT REFINERY Technip AE th ‘OPERATING MANUAL — LNT 054 PRODUCT BLENDING 4. BASIS OF DESIGN DUTY OF PLANT FEED CHARACTERISTICS: PRODUCT SPECIFICATION MATERIAL BALANCES BATTERY LIMIT CONDITIONS DESIGN FEATURES DESCRIPTION OF PROCESS 24 PROCESS FLOW DESCRIPTION DESCRIPTION OF UNIT CONTROL, 3.1 DESCRIPTION OF FLOW WITH CONTROL 3.2 OPERATING CONDITIONS 33 PROCESS VARIABLES 3.4 INTER-UNIT CONTROL SCHEME UTILITY, CHEMICAL AND CATALYST REQUIREMENTS 441 UTILITY CONSUMPTION 42 CHEMICAL CONSUMPTION 43 CHEMICAL INJECTION AND HANDLING PREPARATION FOR INITIAL START-UP NORMAL START-UP 61 SUMMARY OF FEED TO UNIT 62 FINAL PREPARATIONS. 63 NORMAL OPERATION NORMAL SHUTDOWN EMERGENCY SHUTDOWN 81 GENERAL EMERGENCY SHUTDOWN 82 POWER FAILURE 83 STEAM FAILURE 84 INSTRUMENT AIR FAILURE 85 NITROGEN FAILURE ‘SAFETY EQUIPMENT AND PROCEDURES 91 PRESSURE SAFETY DEVICES 92 ALARM SETTINGS. 93 TRIP SETTINGS 94 TRIP SYSTEM CHART 95 CAUSE AND EFFECT DIAGRAMS 96 MATERIAL HAZARD DATA SHEETS. 97 SAFEGUARDING MEMORANDUM INSTRUMENT DATA, 1 1 1 1 1 1 March 2007 Rev. A Chapter: Page 42‘March 2007 Rev, A Chapter :- Page 22 VIETNAM OIL AND GAS CORPORATION (PETROVIETNAM) DUNG QUAT REFINERY OPERATING MANUAL UNIT 054 - PRODUCT BLENDING Technip th 14. SUMMARY OF MAJOR EQUIPMENT 44.4 EQUIPMENT LIST 41.2 TANKS 41.3. STATIC MIXERS 11.4 CHEMICAL DOSING PACKAGES 12. ANALYSIS 12.1 SAMPLING AND TESTING SCHEDULE 122 ONLINE ANALYSERS 13. PROCESS CONTROL 18.1. DISTRIBUTED CONTROL SYSTEM (DCS) 13.2 CONTROL CENTRE 18.3 OTHER SPECIFICATIONS 14. DRAWINGS. 14.1 PLOT PLANS. 14.2 PROCESS FLOW DIAGRAMS AND MATERIAL SELECTION DIAGRAMS 14.3. PIPING AND INSTRUMENTATION DIAGRAMS 14.4 OTHER DRAWINGS.Technip ‘VIETNAM OIL AND GAS CORPORATION (PETROVIETNAM) | April 2007 DUNG QUAT REFINERY Rev A ‘OPERATING MANUAL Chapter: 1 UNIT 054 ~ PRODUCT BLENDING Page 31/21 10 14 BASIS OF DESIGN DUTY OF PLANT Product Blending consists of a number of separate systems for supplying components at controlled flow rates to blend headers, located within the Refinery. From the blend headers, the finished products are rundown to Check Tanks (or Product Tank Farm for fuel oil product). ‘There are four Product Blenders, one for each of the following products = Mogas 92 (or Mogas 95 as an alternate case) = Mogas 90 = Auto Diesel (ADO) * Fuel Oil ‘The product specifications for these blended products are given in paragraph 1.3. ‘One Mogas Blender is intended to produce both Mogas 92/95 products. Initially Mogas 92 is produced by this blender but this product will be replaced in the future when Mogas 95 is produced. Due to the problem of product contamination in downstream check tanks, pipeline and product tanks, it is not intended to change Mogas grades for this blender on a frequent basis (82 RON to 95 RON or 85 RON to 92 RON). The Mogas and Auto Diesel Blenders are designed to normally operate on a basis of continuous production of batches: blending components are pumped from Refinery Tankage, mixed and sent to product check tanks which are switched periodically. Since these blenders receive products from intermediate product storage tanks, they can be stopped and restarted independentty from the operation of the Refinery process units as required depending on the blend component tank inventory The Fuel Oil Blender is designed to operate on a continuous basis (le. whenever the RFCC Unit isin operation and the DCO production exceeds the Refinery Fuel Oil consumption, the Fuel Oil Blender is in service since there is no DCO storage or blended fuel oil storage tanks in the refinery) The operation of Mogas, Diesel and Fuel Oli Blenders (in terms of the flowrates of components, qualities of components and the quality of each finished product etc.) is controlledimonitored via DCS and the blending control system. ‘At the outlet of each blender, upstream of the off-take to the analyser, a static mixer is provided to assist mixing of blend components. Mogas and Auto Diesel products are routed to Check Tanks (Unit 051). Blended Fuel Oil is routed to tanks (TK-5211A/B) located at Product Tank Farm (Unit 052) For each product, it is possible to divert off-spec material to Light Slops (Mogas) or Heavy Slops (Auto Diesel or Fuel Oil) at both downstream of blenders and product check tanks. The Blend Component Tanks, Blending Pumps, as well as Blending Check Tanks and the associated pumps are part of Unit 051 (Refinery Tankage). The Fuel Oil Tanks are covered in the Operating Manual for Unit 052 (Product Tank Farm). The Siops Tanks are covered in the Operating Manual for Unit 056 (Slops System)‘VIETNAM OIL AND GAS CORPORATION (PETROVIETNAM) | April 2007 ae DUNG QUAT REFINERY Rev. :A Technip a th ‘OPERATING MANUAL Chapter: 1 UNIT 054 PRODUCT BLENDING Page: 2/21 1.2 FEED CHARACTERISTICS 1.2.41 Mixed C4’s from TK-5105 Properties Units Value | Mole Weight | kgikg mole 56.9 [Sp.Gr™%s 0.586 Liquid Viscosity @ 40°C_| oP 0.135 1.2.2 Isomerate from TK-5106A/B Properties Units Design Case | Altemative Case | | SOR | EOR | SOR | EOR [MON a6.i | e44 | 882 | 87 RON —_ [36.4 | 864 | 88.3 | 883 RVP ia ee [ se | a4 | a4 | iscosiy@ 37°C [oP ——~«i;«i.24 | 024 | 026 | 024 ‘Mole Weight kgikg mole | 81.17 | 81.25 | 80.07 | 80.09 Liquid Density kgiStdm™ | 655 | 656 | 647 | 648 NOTE: "Design case corresponds to the “Low Benzene” mode of operation of the Naphtha Splitter (in Unit 012) and Isom (Unit 023), when benzene precursors are sent to the Isom Unit * Alternate case corresponds to the “High Benzene” mode of operation of the Naphtha Splitter (in Unit 012) and Isom (Unit 023), when benzene precursors are sent to the CCR Unit + SOR refers to Start-Of-Run operation for Isomerization catalyst + EOR refers to End-Of-Run operation for Isomerization catalyst. 1.2.3. Reformate from TK-5107 [ Properties Units Design Case | Alternative Case (Low Benzene) | (High Benzene) Liquid Density kgiStd m* | 827 826 RON 102 102 MON 90.17 90.17 RVP kPa 17.85 18.89 Olefin vol% ogo rate een AS ‘Aromatic vol 76.77 76.39 Benzene voI% 073 427 Distilation Curve [°C os (ASTM 0-86) | iP nm 69 40 112 106 30 | 126 121 50 | 134 132 70 | 143, 142 90 156 156 EP = eeVIETNAM OIL AND GAS CORPORATION (PETROVIETNAM) | April 2007 — DUNG QUAT REFINERY Rev. 66 | >66 | >66 TBP cut point °C | tesr | 165+ | tesr | ter Water content wippmmax | 100 | 100_| 100 | 100 | Color ASTM D-1500 2 2 272 Distilation Curve c : (ASTM D-86) 90% vol_ | <370_|_<370 | <370 | <370 NOTE: MXMG refers to the Maxi Gasoline (MG) mode of operation of the RFCC when the refinery processes Mixed Crude (MX) * BHMG refers to the Maxi Gasoline (MG) mode of operation of the RFCC when the refinery processes Bach Ho Crude (BH) ‘+ MXMD refers to the Maxi Distillate (MD) mode of operation of the RFCC when the refinery processes Mixed Crude (MX) + BHMD refers to the Maxi Distillate (MD) mode of operation of the RFCC when the refinery processes Bach Ho Crude (BH) 1.2.7 Kerosene from TK-5114 TEP cut point 165°C-205°C Properties Units | Mixed Grade | Bach Ho Crude [ Sp. Gr hs 0.778 0.776 Distillation Curve °C Bg (ASTM 0-86) | iP 168 170 5 173, 17 10 180 ‘81 30 185 185 50 187 188 70 198, 194 90 204 204 95 212 213 LEP zor 22s Flash point ca 29 31 Pour point ca B15 80d Getane index 476 48.9 Kinematic viscosily@50°C | cSt 08 08 Aromatics ‘vol% cre ieee 11.3VETNAIT OI AND GAS CORPORATION [PETROVETHAM) | Api 2007 a DUNG QUAT REFINERY name Technip 1 OPERATING MANUAL Chapter: 1 — UNI 054 PRODUCT BLENDING Page = 8/21 ed 1.28 LGO from TK-5115 TBP cut point 205°C-330°C Properties Units | Mixed Crude | Bach Ho Crude | Sp. Gr hs I 0.875 ott Sulphur content w% 02 002 | Pour point r “4.0 Cetane index 2 613 62.7 Kinematic viscosity@50°C | eSt 24 24 Flash point a 76 77 ‘Aromatics vol% 23 96 Distillation Curve eC) (ASTM 0-86) IP e - 5 219 220 10 228 230 30 252 253 50 2G | ore. 70 295 296 90 321 322 | 95 | 331 331 EP _ | : :‘VIETNAM OIL AND GAS CORPORATION (PETROVIETNAM) “April 2007 Techni DUNG QUAT REFINERY Rev. A se UNIT 054 ~ PRODUCT BLENDING Page 26/21 1.2.9 DCO from RFCC (Unit 018) [ Properties Units MXMG | MXMD | BHMG | BHMD Sp. Gr hs 1.092 | 0.994 | 1.043 | 0.960 Sulphur content w% | 1.03 | 0.885 [0.10 Pourpont «dC 75.20 | 15-20 | 15-20 Flash point °c 736 | 136 | 136 [136 Viscosity @ 100°C ost 145 | 894 | 111 | 6.09 Viscosity @ 50°C | 160 | 110 | 140 | 45 1.2.10. Atmospheric Residue fromTK-5103 Properties Uniis | Wixed Crude | Bach Ho Crude Sp. Gr “is z 0.893 0.882 Sulphur content wt 055 005 Nitrogen z wt pom 1800 7300 Nickel wt ppm, 5 “4 [Vanadium wippm | 10.5 0 Pour point °C BOs 32 [[Conradson Carbon wt 2.66 1.57 | [Characterization “K” factor 12.58 12Te ae] Kinematic viscosity@50°C | oSt 43.4 434 Kinematic estate 88 9 viscosity@100°C Distilation Curve [°c 7 (ASTM D1160@760mmHg) iP 263 262 10 379 379 30 435 437 50 475 480 vol% above@550°C 324 32.5Tecnip FLA ti OPERATING HANLAL Croper 4 | Specification Test Method | MOGAS 90 | MOGAS 92 | MOGAS 95 ‘Octane Number : RON(min) ASTM 02699 90 92 6 ‘SG 15/15°C ASTM D1298 0.72-0.76 0.72-0.76 0.72-0.76 | [ Lead, git (max.) ASTM 03237 | Zero (0.01) | Zero (0.01) | Zero (0.01) Distillation, °C ASTM D86- eg Bee li IBP, (min) 40 | 40 40, 50%, vol (max) 120 120 120 90%, vol (max) 190 190 190 50°C (max) a Existent Gum, | ASTM D381 4.0 (1) 4.0 (1) 4.0 (1) mg/100mL (max) _ eft ie | Total Sulphur wt %, | ASTM D4294 0.05 0.05 0.05 (max) a : ‘Oxidation: ‘Stability- | ASTM D525 480 480 rie al Aromatics, Vol %, | ASTM D1319 50, 50 (max) i eee Olefins, Vol %, (max) | ASTM D1319 a 45 45 Note 1: Guarantee based on anti-oxidant addition at NTUTechnip a th LL DUNG QUAT REFINERY ‘OPERATING MANUAL ‘VIETNAM OIL AND GAS CORPORATION (PETROVIETNAM) UNIT 054 ~ PRODUCT BLENDING ‘April 2007 Rev. cA Chapter: 1 Page :8/21 1.3.2 Auto Diesel (ADO) ‘Specification Test Method | Value Cetane Index, (min) ASTM D4737, a | Distilation, © at 101KPa ASTM 086 50% vol, (max) 290 90% vol, (max) 370 Viscosity@40°C, cSt ASTM D445, 1.8-5.0 [Flash point, ° (min) ASTM D93 6 Pour Point, °C (min) ASTM D97 Winter (max) oO Summer(max) +5, Ash, wt% (max) ASTM D482 | 0.01 Water, vol% ASTM D95. te Color, (max) ‘ASTM D1500 20 Oxidation Stabiliy, mg/l (max) | ASTM 2274 25 Existent Gum, mg/100mi (max) __| ASTM D381 SOEaia Total Sulphur, wt% (max) ASTM 04294 03 Cu Corrosion, 3hrs@50°C, (max) ASTM D130, 10 SG@2O°CZOC. (max) ‘ASTM 04052 | 0.86 13.3 Fuel Oil ‘SG 15°C/15°C (max) ‘Specification ‘ASTM 01298 Viscosity@50°C, cSt (max) ASTM D445 ‘Sulphur Content, wt% (max) ASTM D4294 Flash Point, &C (min) ‘ASTM 093 Pour Point, °C (Max) «(| ASTM D97 ‘Sediment & Water, vol% (max) ASTM D1796 7 Water Content, vol% (max) ASTM D95 05 Heat of Combustion Keallkg, (min) | ASTM D240 9800" Vanadium, ppm (max) ‘ASTM D5863__| 200 Sodium, ppm (max) ‘ASTM D5863__ | 100 “Expected figure ¥ Actual expected viscosity 6 52 to 13 oSt at 50°C. Refer to blending belances. 160 oSt is commercial grade specificationVIETNAM OIL AND GAS CORPORATION (PETROVIETNAM) she DUNG QUAT REFINERY Technip th OPERATING MANUAL UNIT 054 ~ PRODUCT BLENDING ‘April 2007 Rev. Chapter Page A 1 9/21 1.4 MATERIAL BALANCES Estimated material balances are given for the following modes of Refinery Operations: " MXMG refers to the Maxi Gasoline (MG) mode of operation of the RFCC when the refinery processes Mixed Crude (MX) + BHMG refers to the Maxi Gasoline (MG) mode of operation of the RFCC when the refinery processes Bach Ho Crude (BH) + MXMD refers to the Maxi Distillate (MD) mode of operation of the RFGC when the refinery processes Mixed Crude (MX) + BHMD refers to the Maxi Distillate (MD) mode of operation of the RFCC when the refinery processes Bach Ho Crude (BH) Also refer to the Process Flow Diagrams attached to Chapters 3.2 and 14.2.‘VIETNAM OIL AND GAS CORPORATION (PETROVIETNAM) | April 2007 ‘ DUNG QUAT REFINERY Rev. A UNIT 054 - PRODUCT BLENDING Page: 10/21 1.4.1 Blending Balances for BHMD case 95 RON - 90 RON GASOLINE POOL Product 95 RON Gasoline | ‘Components Total Stream Name Ca'sto | Isomerate | Reform | RFCC 95 RON to Sales 95 | to95RON | 1095 | Naphto | RON RON | 95 RON Flow Tesp | 43 489 1201 | 883. 2706 [Flow | BPSD | 452 4690 9620 | 7765 || 22727 RON _| 98.7 86.4 102 17) 95.2 MON 88.4 84.4 90 79.6 85.2 Sulphur |wt% | 0.001 | 0 0 | 0.001 10 ppm Density kgim3 | 593 | 656 827, 715 | 749 RVP KPa 4a 88 18 51 sae Olefins Vvol% | 58 0 4 43 16 }Benzene | Vol% | 0 Ce Ez 1 1 zl Aromatics | Vol% | 0 o | 7 15 38 Product, 90 RON Gasoline ‘Components Total StreamName | Cé'sto | isomerate | Reform | RFCC 90 RON to Sales 90 | tog0RON | to90 | Naphto RON RON | 90 RON low istseaets | TPSDes| ia 164 470__| 2255 2923 [Flow | BPSD | 365 1576 3572 | 19836 | 25349 RON 98.7 86.4 102 17 929 MON 88.4 84.4 90 79.6 aeiet2) Sulphur | wt% | 0.004 0 0 0.001 <10 ppm Density kgim3 | 593 | 656 827 715 725 RVP kPa 441 88 18 51 57 Olefins Vol% | 58 0 43 35 Benzene | Vol% | 0 o- 1 ae ‘Aromatics | Vol% | 0 o [1s I 23TET OL GAS CORPORATION TROVE |B D7 Duns quar Rene fea Technip ALY tig OPERATING MANUAL Cropter 1 UNIT 054 PRODUCT BLENDING Page: 11/21 ‘92 RON - 90 RON GASOLINE POOL Product 92 RON Gasoline ‘Components z Total StreamName | Csto | Isomerate | Reform | RFCC 2 RON to Sales 92 | to92RON | to92 | Naphto RON RON | 92RON Flow TPsD | 72 653 1704 | 2895 _5328 Flow BPsD | 765 6266 | 42960 | 25470 454641 RON _ 98.7 86.4 10g | seioti7a [ane 94.0 MON 88.4 844 90 79.6 83.2 Sulphur [wi% | 0.001 | 0 0 0.001 <10 ppm Density | kgim3 | 593 (Ta A ZT 737 RVP kPa | at Scere eras 5 57 Olefin vor% | 58 o deen stra) 25 Benzene | Vol% | 0 0 face anaes 4 Aromatics | Vol% 0 0 [ow 15 30 Product 90 RON Gasoline = ‘Components Total Stream Name | C4'sto | isomerate | Reform | RFCC ‘90 RON to Sales 90 | to90RON | to90 | Naphto RON RON | 80 RON Flow esp | 5 : a7 242 Flow Bpsp | 53 : 432 | 2131 RON 98.7 86.4 102 | 91.7 = MON 88.4 84.4 80 79.6 Sulphur|wt% | 0.001 | 0 0 0.001 Density | kgim3 | 593 656 ea7ste e716) RVP kPa | 441 Gaiam aig a Olefins Vol% | 58 (Onere| see 3 Benzene | Vol% | 0 0 ie ee Aromatics | Vol% | 0 ° 7 15 Product ‘Auto Diesel : Components __ Total StreamName | Keroto | UGOto | HGOt | LCOl ‘Auto Diesel Auto ‘Auto Auto Auto Diesel | Diese! | Diese! | Diesel Flow TPSD. o| 261280 3870 9377 Flow BPSD o| 32775 9700 | 28307 70782 Density kgim3 776{ att 830 860 833, Tw | Sulphur |ppm 290 50 150 Pour Point | C 20 19 4 ‘ASTM D86 | : 90% lc __ 405 340 | 368 Cetane Index _| | 64 42 55VIETNAM OIL AND GAS CORPORATION (PETROVIETNAM) | April 2007 ; DUNG QUAT REFINERY Rev. 7A Technip EQ tn OPERATING MANURE Guo: t — UNIT 054 PRODUCT BLENDING Page: 12/21 Product. | Fuel Oil a a Components Total ‘Stream Name Keroto | LGOto | HGOto | LCOto | DCOto | Fuel Oil Fuel Ol | Fuel Oil | Fuel Oil | Fuel Oi | Fuel Ol Flow reso | : Sima 37 Flow Bpsp | : 3367 | 232 2619 Densit kgima |= : “830/860 [| 833 wt Sulphur___| ppm_|__- ar zoo | a0 | ost 268 Pour Point | : ET) 19 Viscosity (soc) est : : baleo | aeo 52 1.4.2 Blending Balances for BHMG case {95 RON - 90 RON GASOLINE POOL Product 95 RON Gasoline ‘Components | ‘Stream Name ‘C4's to | Isomerate Reform RFCC 95 RON to Sales 95 to 95 RON to 95 Naph to RON RON | 95RON Teso_| ea | a3 [1480 [908 2604 BPSD 675 4250 ‘9040 | 7805 21770 98.7 102 | 91.8 95.2 [98.3 0 | 796 95.2 ‘Sulphur wt% | 0.001 | 0 0.001 <10 ppm Density kgim3 | 593 27 | 732 752 RVP kPa| 440 aac 37 Olefins | vol | 58 33 14 Benzene | vom | 0 | 1 cad Aromatics | Vol% o | 0 26 41 Product 90 RON Gasoline Components Tora | ‘Stream Name Casto | isomerate | Reform | RFCC {90 RON to Sales 90 | to90RON 10.90 Naph to. RON RON | 90RON | Flow TPSD | 159 20 | 872 | 4193 5135 Flow BPSD_| 1690 | 2016 | 4352 | 6032 44090 [RON 06.4 | 102) ote ~s28 MON i ne B12 Sulphur | wt% | 0.001 0 | 0.001 <10 ppm kgims | 503 | 686 | 827 | 7az_| | 733 ~*| kPa__| 44g | 8 | 18 | | | 57 vols | 580 Hi So ee eee [Benzene [vols | 0. 0 ‘Aromatics | Vol% | 0 0 77 [26 29ETNA OT HT GAS CORPORATION FETROVETRINY | OT oo Duns GUAT REFNEAY aah echnip FQ tig OPERATING MANUAL Cropter 1 var os PRODUCT BLENDING Page tr24 92 RON - 90 RON GASOLINE POOL Produc SZ RON Gas as ‘Components ‘Stream Name ‘C4's to | lsomerate Reform RFCC 22" | WaPRON | “wed” | Noone RON | RON 92 RON Flow [180 ast |e aan0 ait Flow BPSD 1390 6266 10800 25025 RGN [fearon] 02 | ata WON sea sea | 90 798 ‘Sulphur wt% | 0.001 0 0 0.004 Density kgim3 | 593, 656 827 732 a Olas ——[Wota_[ 88 Sonzena [vais —o fod Aromatics [Vet [0 [0 [| “8 Product 0 RON Gasoline Components Total Siveam Name | O¥Si6 | Tonarete"P Raton [APOC | | 9ORON Sales 90 to 90 RON to. 90 Naph to nON Bon | So RON | Flow TPsD | 92 : 341 2189 2622 Flow _| BPSD 975 - 2592 18812 22379 RON sar [maa [ oe ate tL a ‘MON | e838 844 90 | 796 812 Sulphur wi | oot | 0 ooo! <0 ppm Benalyy— [gin [se [ ass —[ aa 8 at vets] Reet ge [ee fees ee a lates | Vana [aunt ea foals 30 Senzena—[vata_[ 0a fale 1 cea) one eer [Sg Product Auto Diesel Components Total ‘Stream Name Kero to LGO to HGOto | LCOto Auto Diesel ites | tae | tnaoe | tan a Flow PSD 564 4226 356 1828 Flow Bpso | _4573| 3275 2701 13326 Density kgim3 776[ att 830 863, a Soc pee ee re PourPoint iss ets eta [os a 0 AstM bas oon c | ze| soz) aos| nos) | amt Cano Indo els es 38Technip ti DUNG QUAT REFINERY OPERATING MANUAL UNIT 054 PRODUCT BLENDING VIETNAM OIL AND GAS CORPORATION (PETROVIETNAM) | April 2007 Rev. 2A Chapter: 1 Page 214/21 Product Fuel Oil : ‘Components Total_—_| ‘Stream Name Keroto | LGOto | HGOto | LCOto | DCOt | Fuel Oil Fuel Oil | Fuel Oil | Fuel Oil | Fuel Oil | Fuel Oil | [Flow ‘| TPSD | - sea (ested 140 | 112 993 Flow | BPSD | - = se14| fois | 676 7308 Density rbogrri| sist St 830 863 | 1043 | 854 wt ] ‘Sulphur | ppm : : 290 20| 1000 332 Pour Point | C = =| 20 5| 20 19 Viscosity | (50°C) cSt : : 58 49) 140.0 6.0 1.4.3 Blending Balances for MXMD case ‘95 RON - 90 RON GASOLINE POOL Product 95 RON Gasoline ‘Components Total ‘Stream Name Ga'sto | isomerate | Reform | RFCC 95 RON to 95 | to95RON | 1095 | Naphto Sales RON RON | 95RON Flow_ TPsD_| 51 549, 1415 | 1025 3041 Flow BPSD | 545 | 5265 10760_| 8970 (25540 RON 98.4 | 864 102 95.2 MON _ 28.4 844 90 iesz Sulphur | wt% | 0.001 0 0 <10 ppm Density kgim3 | 592 | 656 827 749 RVP___ kPa 438 88 18 57 Olefins | Vol% | 58 0 1 18 Benzer 0 0 1 I aaa ‘Aromatics | Vol% o 0 7 36 Product ‘80 RON Gasoline ‘Components Total Stream Name Cé’sto | isomerate | Reform | RFCC ‘90 RON to 90 | t090RON | to90 | Naphto Sales RON RON | 90 RON | Flow Tsp | 39 106 350 | 2026 2520 Flow [Bpsp | 412 4012 | 2689 21808 PRON || 88.4 86.4 102 93.4 MON 88.4 84.4 90 aaasti2 ‘Sulphur wt% | 0.001 oa 0 [-<40 ppm Density | kgim3 | 592 656 827 leeeerz7. RVP kPa 18 eae) Olefins Vol% 1 =| Benzend | Vor& 7 1 Aromatics | Vol% | 0. 0 Low‘VIETNAM OIL AND GAS CORPORATION (PETROVIETNAM) | April 2007 DUNG QUAT REFINERY Rev. cA ‘OPERATING MANUAL Chapter: 1 UNIT 054 PRODUCT BLENDING Page 15/21 92 RON - 90 RON GASOLINE POOL Product 92 RON Gasoline a ‘Components Total StreamName | Cé’'sto | Isomerate | Reform | RFCC 92 RON to 92. | to92RON | 092 | Naphto Sales RON RON | 92 RON Flow esp | 90 655 1764 | 3051 ai gee tetas] Flow BPSD | 960 6277 13419 | 26605 || 47351 RON. | 98.4 86.4 102 92.0 Fare Oa: ‘MON [38.4 84.4 90 79.5 83.35 Sulphur | wt% | 0.001 0 0 0.001 <10 ppm Density kgim3 | 592 56 | 827 719 739 RVP kPa 438 88 18 43 57 [olefins | vol% | 58 0 1 45 27 | Benzene | Vol% 0 0 1 2 al ‘Aromatics | Vol% o o 77 riz 28 Produ 90 RON Gasoli Components — Total ‘Stream Name | C4'sto | Isomerate | Reform | RFCC '90 RON to 90 | to90RON | 1090 | Naphto Sales RON RON | 90 RON Flow [rps = : 5 ae Flow BPsD | - = - - : RON 98.4 86.4 102 | 920 ant MON | 88.4 84.4 90 79.5 Saat Sulphur_| wt% | 0.001 | 0 0.001 oe Density kgim3 [592 827 719 a RVP KPa 438 sag ai eae a Olefins vol% | 58 2 45 = Benzene | Vol% 0 1 2 = Aromatics | Vol% 0 77 2 : Product ‘Auto Diesel —_ Components Total ‘Stream Name Keroto [| LGOto | HGOto | LCOto Auto Diese! ‘Auto ‘Auto Auto | Auto Diese! | Diese! | Diesel | Diesel TPSD 0 4156 | 1184 9157 BPSD o| 2075/8900 | 27743 68718 kgim3 778 15/837 365 | | 838 wt Sulphur ppm 310 2000/3710 350 1534 PourPoint |G | 7 | 20! AT 16 ‘ASTM D86 Ie el 90% pale 204 321 404 | sao] | _368 Getane Index 48 61 2 37 52THETA OT RD GS CORPORATION PETROTETWANY | Bt S007 + ‘ DUNG QUAT REFINERY Rev. A Technip ALA tig OPERATING MANUAL Cropter 4 var o5¢- PRODUCT BLENOWNG Boge Frau Fuso = Components [Total SieamNane Koro | Ow NoOw | LOW | OCOw | Fuel on Fern | Futon | Foor on | Faskou | Poston |Fow sp] tetera reves etivasl sea ra [iow pps [|| ast | ata Bensigg agin | [ase es | apes a fee ele PourPoit Gn eee ot Viscosity i (50°C) cst alae 58 24/1100 52 144 Blening Blancs forNXMG ease 95 RON - 90 RON GASOLINE POOL Produc G5 RON Gasoline “ Components Total ‘Stream Name | G4st | Isomerate to | Reform | RFCC | ‘3 RON to 95 95 RON to 95. Naph to Sales ON FON | SSRON Flow TPsD | 78 | 529 4387_| 1127 Flow BPSD | 830 | 5075 10550 | 9635 RON 385 02 [ae WON 3 2078 Suiphar [| 0.00 Sao si Density [kgm [583 | 666 | ee Ta Rv kPa a8) isa Olefins Vol | 58) 4 33 [eneenotis voheti[ osu [anutg rarer al Perma volt ral ont irr tia Product SERCH Gassing __| Components SiveamNane C131 Yeamarloto Actors | AFCO 20° | *eoRON’ | Tee0" | nena ON RON | S0RON Flow [780 | 148 | 498 | ar ser Flow [BPSD 1552 | 1202] 2000 | ata72 RON ses | ea —[ a0} saat WON eea_| ed 733 Sulphur [wits | 0.0 001 Density fg 736 RVP kPa) 438 [32 Olefins | Vorm | 58 fama Benzene Vela 0 1 Aromatics {Vor | 0 26VIETNAM OIL AND GAS CORPORATION (PETROVIETNAM) | April 2007 . DUNG QUAT REFINERY Rev. A fectnip FL 5 CeERATNG HAMA State: 4 ee UNIT 054— PRODUCT BLENDING Page: 17/21 92 RON - 90 RON GASOLINE POOL ____ Components _ Total 92 92 RON to 92 Naph to Sales. Flow BPSD | 1880 6277 |_12430_-| 31470 52057 RON 98.5 | 86.4 402 O2'ezs |e 94.0 Density 593 656 827 736 743, Benzene . ee ' Aromatics: oO o 7 26 34 Product 90 RON Gasoline Somers [aos ‘Stream Name ‘4's to | Isomerate to | Reform RFCC ‘90 RON to RON RON 90 RON | Flow BpsD | 503 : 989 9537 _ 11029 RON 98.5 86.4 402 92.1 98.3 Density 593 656 a27_| 736 | 738 Benzene 0 0 4 4 Product Auto Diesel | ‘Components Total || ete ee 2 Cetane Index 48 61 62‘VETWANT OL AND GAS CORPORATION (PETROVIETNAM) | Apri 2007 Te DUNG QUAT REFINERY Rov. cA Technip (OPERATING MANUAL Chapter: 1 — UNIT 054 PRODUCT BLENDING Page: 18/21 Product Fuel Ol Components ~] Total Stream Name | Keroto | LGOw | HGOto | LCOw | DCO] | Fuel Of Fuel Oil | Fuel Oil | Fuel Oil | Fuel Oil | Fuel Oil Flow “pres ; coo} 144) 04 a Flow BPSD | ; 5207 | 071 | 1694 7972 | Den gis | = ; e7 | 848) 1092 399 wt Sulphur pom | : srio| 15010300 4968 Pour Point | C ee ~ 20 4 20 19 Viscosity (50°C) cSt : : 58 1.9| 160.0 BTVIETNAM OIL AND GAS CORPORATION (PETROVIETNAM) | April 2007 ae DUNG QUAT REFINERY Rev. :A Technip ta ti OPERATING MANUAL Chapter: 1 UNIT 054 - PRODUCT BLENDING Page: 19/21 1.5 BATTERY LIMIT CONDITIONS Description ~ Origin | Destination ‘Operating @ BL. Design @B.L- Pressure | Temp | Pressure | Temp tkalem‘g) | (°C) | (kavem’g) | cy INCOMING COU Residue [—Tk-si03 [sas [82 [5] 27 [90 Mixed C's | —TK5105 | MSabasa05 | 98 | 40 | 18.7] S512] Isomerate | TK-5106NE| MeSabaIsa05 [72 105 [65 Reformate—[~ Tk-5107 | Nes4oa/sa0s | 62 +10 | 65 RFCC Naphiha | TK-5108A15 | w-sa0aisa05 | 73 406 | 65 Heavy Gas Oil, TK-5109 | W-5401/6403 | 7.3, 10.6 | 80 HOT LCO | Tk-s110a/B | M-s401/5403 | 7.0 708 75 [Kerosene | Tk-5t14 [M5401 7 “40 | 10.0 85, Light Gas OF TK-S115 | M-540t 69 55 10.6 | 80 DCO | Unitors | w-5403—| 7.5 90 13.0 | 115 — ‘OUTGOING _—— MOGAS O25_[—AEBADT | TKST6AB | 0-121) [a0 a7 | MOGAS 90 | W-5405 0-42(2) | 40 18.7 65 Tuto Diesel OF | W-540% [55 120 80 Fuel | M5403 | Unitos2_| $8.1 | 65 | tes (i) [115 Notes: 1, Export pipe/pipeline to the Product Tankage designed for surge conditions 2. Pressure at destination Tank inletVIETNAM OIL AND GAS CORPORATION (PETROVIETNAM) ] April 2007 - 2 DUNG QUAT REFINERY. Rev. A UNIT 054 PRODUCT BLENDING Page = 20/21 1.6 DESIGN FEATURES 1.6.1. General + Each product blender capacity is 200% of the nominal product rate, which is 200% the balanced flow rates indicated in Chapter 1.4, * Coriolis flow meters are used to measure the flow of blend components to the gasoline and auto diesel blenders. 1.6.2. Mogas Blending The on-line Mogas blending operations are monitored by one NIR technology system that integrates sampling system, FTNIR spectrometer and mathematical modeling. Continuous ‘measuring of the blending components and blended Mogas quality (multiplexed streams) is as follows: Analysis [RON [MON [SG | RVP | FBP | Benzene | Aromatics | Olefines Stream | fBiended =| NIR|NIR__|NIR NR NIR NR Mogas 92 | System | System | System | System System | System (or 95) | |astw | astm | Analyser _| Analyser = Biended NR NR |NIR NIR NR NIR | Mogas 90 | System | System | System | System System | System | ASTM | ASTM | Analyser | Analyser Isomeraie [NIR|NIR | NIR NIR | ‘System _| System_| System _| System | : Reformate [NR |NIR | NIR NR [NR [NR NIR System | System | System | System _| System_| System _| System RFCC NR |NIR) | NIR NR /NIR NIR Naphtha___| System _| System _| System _| System _| System fe lis\siem Note: 163 SG: Specific Gravity RVP: Reid Vapour Pressure FBP: Final Boiling Point Mogas additives Anti-oxidant and metal de-activator additives are injected into each grade of Mogas downstream of each Mogas Blender. Each additive dosing system comprises local storage facilities, one additive unloading pump and two dosing pumps for each grade of Mogas. Dosing is flow ratio controlled via the blending control system / DCS.Anes DUNG QUAT REFINERY Rev. cA Technip ca th OPERATING MANUAL Chapter : 1 VIETNAM OIL AND GAS CORPORATION (PETROVIETNAM) | April 2007 UNIT 054 - PRODUCT BLENDING Page: 21/21 1.6.4 Auto Diesel and Fuel Oil Blending The on-line Auto Diesel and Fuel Oil blending operations are monitored by one NIR- | technology system that integrates sampling system, FTNIR spectrometer and mathematical modeling. Continuous measuring of the blending components and blended Auto Diesel/Fuel il quality (multiplexed streams) is as follows: ‘Analysis | Celane [SG | Pour Flash | Sulphur | 086 90% | Viscosity Stream | index | __ Point Point i Biended NR |NIR NIR NR ASTM | NIR Auto Diese! | System | System | System | System | Analyser | System | ASTM | Analyser | __ | Kerosene NR |NIR NIR NIR System_| System _| System System iGo NR NRO [NR NIR NIR System_| System_| system __| System _ __| system HGO NIR NIR-|NIR NIR NIR | System _| System | System _| System ‘System HDTLCO/NIR NIR NIR NIR NIR ____| System _| System | System _| System ‘System cad Deo ‘ASTM ___| Analyser Fuel Oi ASTM [ASTM | ASTM | ASTM ASTM Analyser | Analyser | Analyser | Analyser Analyser cDU ASTM Residue Analyser | a] Note: SG: Specific Gravity 4.6.5 Auto Diesel additives Flow improver and lubricity improver additives are injected into the blended auto-diese! downstream of the Auto Diesel Blender. Each additive dosing system comprises local storage facilities, one additive unloading pump and two dosing pumps. Dosing is flow ratio controlled via the blending control system / DCS. Flow improver use is not necessary for auto diesel blending purposes, but may be used to increase diesel yield in case pour point is limiting for the blend. Automotive diesel blending calculations presented in Chapter 1.4 have been made without addition of flow improver. ‘A lubricity improver is required due to the extremely low sulphur content of blended Auto Diesel2.0 24 244 VIETNAM OIL AND GAS CORPORATION (PETROVIETNAM) | April 2007 DUNG QUAT REFINERY Rev. :A OPERATING MANUAL Chapter : 2 UNIT 054 - PRODUCT BLENDING Page :1/3 DESCRIPTION OF PROCESS PROCESS FLOW DESCRIPTION Mogas 92/95 Blender The following pumped components are available for the blending of Mogas 92/95: Mixed C, from TK-5105 © Isomerate from TK-5106A/8 ‘© Reformate from TK-5107 ‘© Treated RFCC Naphtha from TK-5108A/B. (One flow controller is installed on each component line feeding the Mogas 92/95 Blender. Each of these controllers is managed by the Mogas Blender control system. Blend components are mixed in-line in Mogas 92/95 Static Mixer M-5404, and blended ‘Mogas 92/95 is routed under pressure control to the Mogas 92/95 Blending Check Tank selected by the operator (TK-5116 A or B). The pressure control installed downstream of each Mogas mixer ensures that the Mixed C, stream will not fiash through the flow control valve before mixing with Reformate, RFCC Naphtha and Isomerate. Manual valves at the outlet of the Mogas 92/95 Blender enable the blended product to be diverted to the Light Slops System. This facility shall only be used in abnormal operation (at start-up and during major operational upsets). Anti-oxidant and Metal Deactivator are injected under flow ratio control into the blended Mogas 92/95 downstream the pressure control valve and upstream the take-off line to the Slop system. Mogas 90 Blender The following pumped components are available for the blending of Mogas 90: * Mixed Cs from TK-5105 + Isomerate from TK-51064/8 + Reformate from TK-5107 * Treated RFCC Naphtha from TK-5108A/B. One flow controller is installed on each component line feeding the Mogas 90 Blender. Each of these controllers is managed by the Mogas Blender control system. Blend components are mixed in-line in Mogas 90 Static Mixer M-5405, and blended Mogas 90 is routed under pressure control to the Mogas 90 Blending Check Tank selected by the ‘operator (TK-5117 A or B). The pressure control installed downstream of each Mogas mixer ensures that the Mixed C, stream will not flash through the flow control valve before mixing with Reformate, RFCC Naphtha and Isomerate, Manual valves at the outlet of the Mogas 90 Blender enable the blended product to be diverted to the Light Slops System. This facilty shall only be used in abnormal operation (at start-up and during major operational upsets). Anti-oxidant and Metal Deactivator are injected under flow ratio control into the blended Mogas 90 downstream the pressure control valve and upstream the take-off line to the Slop system.VIETNAM OIL AND GAS CORPORATION (PETROVIETNAM) | April 2007 DUNG QUAT REFINERY Rev. :A OPERATING MANUAL Chapter : 2 UNIT 054 - PRODUCT BLENDING Page :2/3 Auto-Diesel Blender The following pumped components are available for the blending of Auto-Diese!: © Kerosene from TK-5114 LGO from TK-5115 HGO from TK-5109 HDT LCO from TK-51 10/8. One flow controller is installed on each component line feeding the Auto Diesel Blender. Each of these controllers is managed by the Auto Diesel Blender control system. Blend components are mixed in-line in Auto Diesel Static Mixer M-5401, and blended Auto Diesel is routed to the Auto Diesel Blending Check Tank selected by the operator (TK-5119A or B). Manual valves at the outlet of the Auto Diesel Blender enable the blended product to be diverted to the Heavy Slops System. This facility shall only be used in abnormal operation, at start-up and during major operational upsets. Flow improver (if required) and lubricity improver are injected under flow ratio control into the blended Auto Diesel upstream the take-off line to the Heavy Slop system. Fuel Oil Blender The following pumped components are available for the blending of Fuel Oil: © LGO from TK-5115 HGO from TK-5109 HDT LCO from TK-8110A/8 DCO from RFCC CDU Residue from TK-5103. In normal operation, CDU Residue is fed to the RFC Unit, and there is no flow to the Fuel Oil Blender. Also, in normal operation, LGO is fed to the Auto Diesel Blender only, and there is no flow to the Fuel Oil Blender. LGO sent to the Fuel Oil Blender will be pumped by HGO Blending Pump P-5109B. ‘One flow controller is installed on each line supplying LGO, HGO, HDT LCO and CDU Residue to the Fuel Oil Blender. Each of these controllers is managed by the Fuel Oil Blender control system. The flow rate of DCO is controlled within the RFCC. Accordingly, one flow meter only is installed on the DCO supply line to the Fuel Oil Blender. Blend components are mixed in-line in Fuel Oil Static Mixer M-5403, and blended Fuel Oil is routed to the Fuel Oil Tank TK-5211 A or B in the Product Tankage. Manual valves at the outlet of the Fuel Oil Blender enable the blended product to be diverted to the Heavy Slops System. This facility shall only be used in abnormal operation, at start-up and during major operational upsets.- . DUNG QUAT REFINERY Rev. A Technip ti OPERATING MANUAL Chapter: 2 VIETNAM OIL AND GAS CORPORATION (PETROVIETNAM) | April 2007 UNIT 054 - PRODUCT BLENDING Page 3/3 2.1.8 Additive Injection Systems The following additive dosing packages are provided in the Product Blending System Package Additive Purpose injection point in the Blended Mogas rundown line ‘asaor | AO-22 Improving oxidation stabiity of | (one injection point for each blender), (Antioxidant) motor gasoline downstream of the pressure control valve Improving the old weather Acsaog | OFH7650 handling characteristics and __| Inthe blended Auto Diese} ere (Flow improver) | lowering the pour point of auto | W7 diesel f required Deactivating any trace metal | Tn the Blended Mogas rundown Tine ‘acsaog | OMD-2 contaminants, and improving _| (one injection point for each blender), (Metal Deactivator) | colour and thermal stabilty of | downstream of the pressure control motor gasoline valve In the blended Auto Diesel rundown OLL-5500 Improving the lubricating i 5404 | (ricity Improver) | characteristic of auto diesel __| line. downstream of the analyzer take- ‘The Anti-oxidant Additive Dosing Package A-5401 mainly comprises one Anti-oxidant Dosing Tank A-5401-TK-01, one Anti-oxidant Transfer Pump A-5401-P-03, one set of Mogas 92/95 ‘Anti-oxidant Dosing pumps A-5401-P-01A/B (1 working + 1 spare) and one set of Mogas 90 ‘Anti-oxidant Dosing pumps A-5401-P-02A/B (1 working + 1 spare). The Metal Deactivator Additive Dosing Package A:5403 mainly comprises one Metal Deactivator Dosing Tank A-5403-TK-01, one Metal Deactivator Transfer Pump A-5403-P-03, one set of Mogas 92/95 Metal Deactivator Dosing pumps A-5403-P-01A/B (1 working + 1 spare) and one set of Mogas 90 Metal Deactivator Dosing pumps A-5403-P-02A/B (1 working +1 spare), The Flow Improver Additive Dosing Package A-6402 mainly comprises one Flow Improver Transfer Pump A-5402-P-02 and one set of Flow Improver Dosing pumps A-5402-P-O1A/B (1 working + 1 spare). Flow Improver is stored in the Flow Improver Dosing Tank TK-5402, ‘equipped with a steam coll designed to keep the additive temperature above the pour point. ‘The Lubricity Improver Additive Dosing Package A-5404 mainly comprises one Lubricity Improver Transfer Pump A-8404-P-02 and one set of Lubricity Improver Dosing pumps A-8404-P-O1AIB (1 working + 1 spare). Lubricty Improver is stored in the Lubricity Improver Dosing Tank TK-5404. Refer to Chapter 3 for details regarding the control of injection/dosing rates of the above additives.3.0 34 344 ‘VIETNAM OIL AND GAS CORPORATION (PETROVIETNAM) | April 2007 Techni DUNG QUAT REFINERY Rev. A Technip ti OPERATING MANUAL Chapter: 3 UNIT 054 ~ PRODUCT BLENDING Page :1/6 DESCRIPTION OF UNIT CONTROL The OMS (Oil Movements and Storage Automation System) applications provide an integrated solution covering the control and monitoring of the Blending operation: = The Experion Blend Controller (EBC) offers ratio-control for in-line blending + The Movement Automation (MA) allows the operator to monitor product movement. It carries out the necessary path selection and equipment control action for the blending (for example pump start) + The Open BPC (OBPC) provides property optimization for the EBC ratio-controlled blends. Refer to the Operation and Maintenance Manual of the OMS system 8474L-600-A5015-1518-007-106. DESCRIPTION OF FLOW WITH CONTROL ‘Component flow to the Mogas 92/95 Blender The following blend components are fed to the Mogas 92/95 Blender under flow control «The flow of Mixed C, is measured by the Coriolis flow meter 054-FE-001 and adjusted by means of 054-FV-001 + The flow of Isomerate is measured by the Coriolis flow meter 054-FE-002 and adjusted by means of 054-FV-002 ‘+The flow of Reformate is measured by the Coriolis flow meter 054-FE-003 and adjusted by means of 054-FV-003 + The flow of Treated RFCC Naphtha is measured by the Coriolis flow meter 054-FE-004 and adjusted by means of 054-FV-004. Each of the corresponding flow controllers 054-FIC-001 / 002 / 003 / 004 is under the management of the Mogas 92-95 Blending Control System, that continuously measures the quality of the blend components and blended MOGAS, and ensures that the product meets the target specification by adjusting the flow controller's set point of each blending component to achieve the correct mixing ratio and blender throughtput. The pressure at the Mogas 92/95 blender is controlled by 054-PIC-001, acting on 054-PV-001 ‘Component flow to the Mogas 90 Blender The following blend components are fed to the Mogas 90 Blender under flow control: ‘+ The flow of Mixed C, is measured by the Coriolis flow meter 054-FE-009 and adjusted by means of 054-FV-009 ‘+ The flow of Isomerate is measured by the Coriolis flow meter 054-FE-008 and adjusted by means of 054-FV-008 The flow of Reformate is measured by the Coriolis flow meter 054-FE-007 and adjusted by means of 054-FV-007 ‘+ The flow of Treated RFCC Naphtha is measured by the Coriolis flow meter 054-FE-006 and adjusted by means of 054-FV-006. Each of the corresponding flow controllers 054-FIC-006 / 007 / 008 / 009 is under the management of the Mogas 90 Blending Control System, that continuously measures the quality of the blend components and blended MOGAS, and ensures that the product meets the target specification by adjusting the flow controller's set point of each blending component to achieve the correct mixing ratio and blender throughput.‘VIETNAM OIL AND GAS CORPORATION (PETROVIETNAM) | April 2007 DUNG QUAT REFINERY Rev. 2A ‘OPERATING MANUAL Chapter: 3 UNIT 054 - PRODUCT BLENDING Page :2/6 {| The pressure at the Mogas 90 blender is controlled by 054-PIC-002, acting on 054-PV-002. 3.1.3 Control of Blended Mogas quality The online Mogas blending operation is monitored by one NIR technology system that integrates sampling system, FTNIR spectrometer and mathematical modelling. The following tag numbers refer to the quality of the blend components and blended MOGAS, continuously measured by the Mogas Blender NIR analyser 054-AT-001 (multiplexed streams), and the ASTM analysers 054-AE-002, 054-AE-003, 054-AE-004 and 054-AE-005: ‘Analysis | RON [MON ]SG RVP [FBP | Benzene | Aromatics | Olefines Stream | Blended ‘AEOOTAS | AFOOTAZ | A-OOIAT | ALOOTAA ‘ALOOTAS | APOOTAS Mogas 92 ‘a.o02 | A-003 (or 95) Blended | A-Oo1B3 | A-0TB2 | Al-0018t | A-001B4 ‘APOOTBS | APOOTBS | Mogas 90 ‘A004 | 81-005 | Isomerate | APOOTC3 | AFO0IG2 | Al-OOICT | A-OOICA (4) Reformate | Ar007DS | ALOOTD2 | AFOOTDT | A-OOiD4 | ALOOTDT | A-O0IDS | A-O01DS ay RFCG ‘AROOTES | AFOOTED | AMOOTET | ALOOTES | A-OOTET ‘ALOOTES Naphtha (1) Notes: (1) Common to Mogas 02/95 and Mogas 90 Blenders These multiple analyser inputs are sent to the Mogas blender control systems. 3.1.4 Component flow to the Auto Diesel Blender ‘The following blend components are fed to the Auto Diesel Blender under flow control: + The flow of Kerosene is measured by the Coriolis flow meter 054-FE-014 and adjusted by means of 054-FV-014 ‘+The flow of LGO is measured by the Coriolis flow meter 054-FE-011 and adjusted by means of 054-FV-011 +The flow of HGO is measured by the Coriolis flow meter 054-FE-013 and adjusted by means of 054-FV-013 ‘+The flow of HDT LCO is measured by the Coriolis flow meter 054-FE-012 and adjusted by means of 054-FV-012. Each of the corresponding flow controllers O54-FIC-011 / 012 / 013 / 014 is under the management of the Auto Diesel Blending Control System, that continuously measures the {quality of the blend components and blended Auto Diesel, and ensures that the product meets the target specification by adjusting the flow controller's set point of each blending component to achieve the correct mixing ratio and blender throughput. 3.1.5 Component flow to the Fuel Oil Blender The following blend components are fed to the Fuel Oil Blender under flow control: The flow of LGO is measured by the Coriolis flow meter 054-FE-018 and adjusted by means of 054-FV-018 (normally no flow) + The flow of HGO is measured by the Coriolis flow meter 054-FE-019 and adjusted by means of 054-FV-019VIETNAM OIL AND GAS CORPORATION (PETROVIETNAM) | April 2007 Tochni DUNG QUAT REFINERY Rev. :A Technip th ‘OPERATING MANUAL Chapter : 3 UNIT 054 - PRODUCT BLENDING Page :3/6 + The flow of HDT LCO is measured by the Coriolis flow meter 054-FE-020 and adjusted by means of 054-FV-020. ‘+ The flow of CDU Residue is measured by the Coriolis flow meter 054-FE-016 and adjusted by means of 054-FV-016 (normally no flow). The flow rate of DCO is controlled within the RFCC. Accordingly, the flow of DCO to the Fuel Oil blender is not controlled. The DCO is supplied to the Fuel Oil Blender under pressure control of the DCO rundown header (054-PIC-003 acting on 054-PV-003). This ensures DCO is preferentially routed to the Refinery Fuel Oil System (Unit 038). One Coriolis flow meter is installed on the DCO supply line to the Fuel Oil Biender (054-FE-017). Each of the corresponding flow controllers 054-FIC-016 / 018 / 019 / 020 is under the management of the Fuel Oil Blending Control System, that continuously measures the quality Of the blend components and blended Fuel Oil, and ensures that the product meets the target specification by adjusting the flow controller's set point of the blending component to achieve the correct mixing ratio. Control of Auto-Diesel and Fuel Oil quality ‘The on-line Auto Diesel and Fuel Oil blending operation is monitored by one NIR technology system that integrates sampling system, FTNIR spectrometer and mathematical modelling, The following tag numbers refer to the quality of the blend components, blended Auto Diesel and blended Fuel Oil, continuously measured by the Auto Diesel Blender NIR analyser (054-AT-006 (multiplexed streams), and the ASTM analysers 054-AE-007, 054-AE-008 (for blended Auto Diesel, 054-AE-009 to 013 for blended Fuel Oil, 054-AE-014 for DCO and 054-AE-015 for CDU Residue. Analysis [Cetane | SG Pour Flash Sulphur [086 90% | Viscosity Stream | index Point Point Blended ‘ALOOGAS | AFOOGAT | Al-00GA3 | Al-006A2 | Al-008 | AFOOGA4 Auto Diesel Al-007 Kerosene ‘Al-00681 | A-006B3_| ALO06B2 ‘AL-006B4, LGO_ ‘AL-006C5_| Al-006C1_ | Al-006C3_| Al-006C2, ‘AL006C4, HGO- ‘Al-006D5_| AI-006D1_| AI-006D3 | Al-006D2, ‘Al-O06D4: HDTLCO | Al-006E5 | Al-006E1_| Al-006E3_| Al-006E2 ‘AL006E4, DCO ‘ALO14 Fuel Oil ‘A013 ALOI2 | ALOTO | ALOT ‘AL-009 ‘CDU ‘ALOIS [Residue 347 These multiple analyser inputs are sent to the Auto Diesel and Fuel Oil blender control system. Control of additive injection Refer to the Control and Shutdown Philosophy document 8474L-054-CN-0008-005, hereto attached. a. Injection of Anti-oxidant Injection of Antioxidant to each grade of gasoline (MOGAS 90 and MOGAS 92/95), upstream of the MOGAS Blending Check Tanks, is controlled by flow value (Wh) based on the output coming from the Blending Control System. Each antioxidant additive pump included in the package A-5401 (total 4 units) provides a signal indicating running status to the DCS. The pumps can be started/stopped locally and also have remote start and stop facilty (via DCS).‘VIETNAM OIL AND GAS CORPORATION (PETROVIETNAM) | April 2007 . DUNG QUAT REFINERY Rev. :A Technip th OPERATING MAL Step 3 aera UNIT 054 - PRODUCT BLENDING Page :4/6 ‘The OMS Blending control system gives START/STOP command to DCS for the pump selected by the OMS operator. The flow requirement from the Blending Control System is scaled in the DCS based on the pump capacity (054-FY-021A for anti-oxidant injection to Mogas 92/95, and 054-FY-025A for anti-oxidant injection to Mogas 90). Given the flexibility required for the antioxidant additive dosing (function of the MOGAS. blenders capacity and of the dosing requirement), each pair of Antioxidant Dosing Pumps receive two control signals (split range 054-FY-021B for A-5401-P-O1A/B and 054-FY-025B for A-5401-P-02AVB): in the high range (15%-100% of dosing pump capacity), the stroke length is adjusted; in the low range, the second signal adjusts the motor speed in order to inject the required quantity of additive. . Injection of Metal Deactivator Injection of Metal Deactivator to each grade of gasoline (MOGAS 90 and MOGAS 92/95), upstream of the MOGAS Blending Check Tanks, is controlled by flow value (/h) based on the ‘output coming from the Blending Control System. Each metal deactivator additive pump included in the package A-5403 (total 4 units) provides a signal indicating running status to the DCS. The pumps can be started/stopped locally and also have remote start and stop facility (via DCS). The OMS Blending control system gives START/STOP command to DCS. for the pump selected by the OMS operator. The flow requirement from the Blending Control System is scaled in the DCS based on the pump capacity (054-FY-023A for metal deactivator injection to Mogas 92/95, and 054-FY-026A for metal deactivator injection to Mogas 90). Given the flexibility required for the metal deactivator additive dosing (function of the MOGAS. blenders capacity and of the dosing requirement), each pair of Metal Deactivator Dosing Pumps receive two control signals (split range 054-FY-023B for A-5403-P-01A/B and 054-FY-026B for A-5403-P-02A/B): in the high range (15%-100% of dosing pump capacity), the stroke length is adjusted; in the low range, the second signal adjusts the motor speed in order to inject the required quantity of additive. ‘¢. Injection of Flow improver Injection of Flow Improver to the auto-diesel, upstream of the ADO Blending Check Tanks, is controlled by flow value (Uh) based on the output coming from the Blending Control System. Each flow improver additive pump included in the package A-5402 provides a signal indicating running status to the DCS. The pumps can be started/stopped locally and also have remote start and stop facility (via DCS). The OMS Blending control system gives STARTISTOP command to DCS for the pump selected by the OMS operator. The flow requirement from the Blending Control System is scaled in the DCS based on the pump capacity (054-FY-022A). Given the flexibility required for the flow improver additive dosing (function of the Auto Diesel blender capacity and of the dosing requirement), the pair of Flow Improver Dosing Pumps receive two control signals (spi range 054-FY-0228) in the high range (15%-100% of dosing Pump capacity), the stroke length is adjusted; in the low range, the second signal adjusts the motor speed in order to inject the required quantity of additive. d._ Injection of Lubricity improver Injection of Lubricity Improver to the auto-diesel, upstream of the ADO Blending Check Tanks, is controlled by flow value (Uh) based on the output coming from the Blending Control ‘System. Each flow improver additive pump included in the package A-5404 provides a signal indicating running status to the DCS. The pumps can be started/stopped locally and also have remote start and stop facility (via DCS). The OMS Blending control system gives START/STOP command to DCS for the pump selected by the OMS operator. The flow requirement from the Blending Control System is scaled in the DCS based on the pump capacity (054-FY-024A).‘VIETNAM OIL AND GAS CORPORATION (PETROVIETNAM) | April 2007 a DUNG QUAT REFINERY Rev. :A Technip ca ti OPERATING MANUAL Chapter : 3 32 33 334 3.3.2 UNIT 054 ~ PRODUCT BLENDING Page :5/6 Given the flexibility required for the lubricity improver additive dosing (function of the Auto Diese! blender capacity and of the dosing requirement), the pair of Lubricity Improver Dosing Pumps receive two control signals (split range 054-FY-024B): in the high range (15%-100% of dosing pump capacity), the stroke length is adjusted; in the low range, the second signal adjusts the motor speed in order to inject the required quantity of additive. Flow Improver Dosing Tank temperature control ‘The temperature at which the Flow Improver is maintained in the Dosing Tank TK-5402 is controlled by the action of temperature controller 054-TIC-022 onto the valve 054-TV-022, located on the Steam Condensate return line from the tank heating coil OPERATING CONDITIONS Refer to hereto attached Process Flow Diagrams: « 8474L-054-PFD-0010-001 MOGAS 92/95 and MOGAS 90 Blenders © 84741-054-PFD-0010-002 Auto Diesel and Fuel Oil Blenders. PROCESS VARIABLES ‘The process variables for the Blending systems are the properties of the blending component. The target specifications are met by adjusting the flow controller's set point of each blending component by blender control system, Mogas 92/95 ‘The key properties for Mogas 92/95 are the RON, MON, Specific Gravity (SG) and RVP. ‘The Product Specifications enclosed in Chapter 1.3 and the Blending Balances attached to Chapter 1.4 show the main constraints related to the blending of Mogas 92/95. In particular: RON: increase of Reformate flow ratio will increase the RON of the Blended Mogas. Considering the expected RON of RFCC Naphtha, RON is not a constraint for the production of Mogas 92 MON: increase of Reformate and Isomerate flow ratio will increase the MON of the Blended Mogas. MON is expected to be the main constraint for the production of Mogas 90 (and Mogas 92/95) ‘SG: Specific Gravity is not expected to be a constraint for the production of Mogas 92195 RVP: RVP of Mogas is directly retated to the flow ratio of Mixed C. into the blend Mogas 90 The key properties for Mogas 90 are the RON, MON, Specific Gravity (SG) and RVP. ‘The Product Specifications enclosed in Chapter 1.3 and the Blending Balances attached to Chapter 1.4 show the main constraints related to the blending of Mogas 90. In particular: RON: Considering the expected RON of Reformate and RFCC Naphtha, RON is not a constraint for the production of Mogas 90 MON: increase of Reformate and Isomerate flow ratio will increase the MON of the Blended Mogas. MON is expected to be the main constraint for the production of Mogas 90 (and Mogas 92/95), in case the RFC operates in Maxi Gasoline mode. In RFCC Maxi Distillate mode, the production rate of RFCC Naphtha decreases and releases the MON constraint SG: Specific Gravity is not expected to be a constraint for the production of Mogas 90. The specific gravity of the Mogas 90 is expected to be in the low range of the