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Shaft Design
Shaft Design
Shaft Design
Introduction
Objectives
Diameter
increments (in.)
Upto 3
1/16
3 to 5
1/8
5 to 8
1/4
TL
GJ
Torque
Torque
16 T
Shear stress, SS =
D3
Where
T = torque
D = diameter of the shaft =
Tc
J
4
J = Polar moment of inertia = d
32
c = radius of the shaft
T = Torque
d = diameter of shaft
Fn = Ft tan
Torque, T = Ft r and r = Dp /2
Combining the above we can write
2T
2 P 63,000
=
Dp
Dp n
10
Tn
or T = 63,000 P
63,000
n
Power, P =
Ft =
Ft
cos
Ft = Transmitted force
Fn = Normal force or separating
force
Fr = Resultant force
= pressure angle
Fr =
16 T
SS
11
Axial
Driving
Separating
13
14
Fa(gear) = Ft(gear)
cos cos - f sin
where
= lead angle
= normal pressure angle
f = coefficient of friction
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16
17
18
19
20
21
22
(Appendix 3)
(2-6)
Z' =
Tn
hp =
63,000
Z' =
then:
T =
63,000 hp
n
(.75 in)3
16
(3-6)
Ss =
63,000 (5)
1750
Ss =
T = 180 in-lb
August 15, 2007
16
(17-1)
T =
D3
T
Z'
180 in-lb
.083 in3
Ss = 2170 lb/in2
23
24
(12-2)
Fr =
(11-4)
NT
Dp =
Pd
Fr =
40
10
Dp =
Ft
cos
90 lb
cos 20
Fr = 96 lb
Dp = 4 inches
(12-3)
Ft =
Ft =
(Appendix 2)
2T
DP
Mm =
2 (180 in-lb)
4 in
Mm =
25
Z =
Z =
M
Z
D3
26
S =
96 lb (15 in)
4
Mm = 360 in-lb
Ft = 90 lb
FL
4
As seen in Chap 4
(Appendix 3)
32
(.75 in)3
32
Z = .041in3
S =
S =
M
Z
360 in-lb
.041 in3
S = 8780 lb/in2
27
=
S
+
S
SS = shear stress
2
5.1 2
(T + M 2 ) 1/2
D3
T = Torque in the shaft
M = Maximum moment
S 2
= Ss2 + 2
28
8780
= (2170 lb/in2) + 2
2
lb/in2
= 4900 lb/in
29
30
From Example Problem 17-1, find the combined stress using the
maximum normal stress theory:
1/2
8780 in 2
8780 lb / in 2
+ ( 2170 lb / in 2 ) 2 +
2
2
= 9300 lb / in 2
31
D=
D =3
S
S
Ss2 +
2
2
32
5.1 2
(T + M 2 ) 1/2
5.1
M + (T 2 + M 2 )1/2
33
34
35
36
60
2
N c = 187.7
Wg
W
N c = 187.7
Rayleigh
Rayleighs equation is used.
W1 1 + W2 2 + W3 3 + ... + Wn n
2
37
38
Find the estimated critical speed for the shaft in Example Problem 17-1
(assume the entire shaft diameter is inch).
Nc =
(Appendix 2)
= 48 EI
I =
I =
FL
W1 1 + W2 2 + W3 3 + ... + Wn n
D4
Nc =
(Appendix 3)
64
Nc
(.75 in)4
188
188
(17-14)
.21
= 410 rpm
64
I = .016 in4
96 lb (15 in)4
= .21 inch
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