You are on page 1of 97

TRAINING MANUAL

CFM56-5B

BASIC ENGINE
DECEMBER 2000
CTC-063 Level 3

CFM56-5B

EF G

TRAINING MANUAL

BASIC ENGINE

Published by CFMI
CFMI Customer Training Center
Snecma Services - Snecma Group
Direction de lAprs-Vente Civile
MELUN-MONTEREAU
Arodrome de Villaroche B.P. 1936
77019 - MELUN-MONTEREAU Cedex
FRANCE

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

CFMI Customer Training Services


GE Aircraft Engines
Customer Technical Education Center
123 Merchant Street
Mail Drop Y2
Cincinnati, Ohio 45246
USA

GENERAL

Page 1
Dec 00

CFM56-5B

EF G

TRAINING MANUAL

THIS PAGE INTENTIONALLY LEFT BLANK

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

GENERAL

Page 2
Dec 00

CFM56-5B

EF G

TRAINING MANUAL

This CFMI publication is for Training Purposes Only. The information is accurate at the time of compilation; however, no
update service will be furnished to maintain accuracy. For authorized maintenance practices and specifications, consult
pertinent maintenance publications.
The information (including technical data) contained in this document is the property of CFM International (GE and
SNECMA). It is disclosed in confidence, and the technical data therein is exported under a U.S. Government license.
Therefore, None of the information may be disclosed to other than the recipient.
In addition, the technical data therein and the direct product of those data, may not be diverted, transferred, re-exported
or disclosed in any manner not provided for by the license without prior written approval of both the U.S. Government and
CFM International.
COPYRIGHT 1998 CFM INTERNATIONAL

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

GENERAL

Page 3
Dec 00

CFM56-5B

EF G

TRAINING MANUAL

THIS PAGE INTENTIONALLY LEFT BLANK

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

GENERAL

Page 4
Dec 00

CFM56-5B

EFG

TRAINING MANUAL

TABLE OF CONTENTS

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

CONTENTS
BASIC ENGINE

Page 1
Dec 00

CFM56-5B

EFG
Chapter

Section

TRAINING MANUAL

Page

Table of Contents

1 to 2

Lexis

1 to 8

Intro

1 to 8

72-00-00

Engine General

1 to 10

72-20-00

Fan Section

1 to 24

72-00-02

Core Engine Major Module

1 to 4

72-30-00

High Pressure Compressor Section

1 to 6

72-40-00

Combustion Section

1 to 6

72-50-00

Turbine Section

1 to 12

72-60-00

Accessory Drive Section

1 to 12

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

CONTENTS
BASIC ENGINE

Page 2
Dec 00

CFM56-5B

EFG

TRAINING MANUAL

ABBREVIATIONS & A CRONYMS

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

CFMI PROPRIETARY INFORMATION

LEXIS

Page 1
Dec 00

CFM56-5B

EFG

A
A/C
AC
ACARS

ATA
ATHR
ATO

AIRCRAFT
ALTERNATING CURRENT
AIRCRAFT COMMUNICATION
ADDRESSING & REPORTING SYSTEM
AIRCRAFT CONDITION MONITORING
SYSTEM
AIRCRAFT CONTROL SYSTEM
AIR DATA COMPUTER
AIRLINE DATA ENGINE PERFORMANCE
TREND
AIR DATA AND INERTIAL REFERENCE
UNIT
ACCESSORY GEARBOX
AIRCRAFT INTEGRATED DATA SYSTEM
AFT LOOKING FORWARD
ALTITUDE
AMBIENT
AIRCRAFT MAINTENANCE MANUAL
AIRCRAFT ON GROUND
AUXILIARY POWER UNIT
AERONAUTICAL RADIO, INC.
(SPECIFICATION)
AIR TRANSPORT ASSOCIATION
AUTO THRUST
ABORTED TAKE-OFF

B
BITE
BMC

BUILT-IN TEST EQUIPMENT


BLEED MONITORING COMPUTER

ACMS
ACS
ADC
ADEPT
ADIRU
AGB
AIDS
ALF
ALT
AMB
AMM
AOG
APU
ARINC

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

BSI
BSV
BVCS

TRAINING MANUAL
BORESCOPE INSPECTION
BURNER STAGING VALVE
BLEED VALVE CONTROL SOLENOID

C
CBP
CCDL
CCFG

(HP) COMPRESSOR BLEED PRESSURE


CROSS CHANNEL DATA LINK
COMPACT CONSTANT FREQUENCY
GENERATOR
CCU
COMPUTER CONTROL UNIT
CCW
COUNTER CLOCKWISE
CDP
(HP) COMPRESSOR DISCHARGE
PRESSURE
CFDIU
CENTRALIZED FAULT DISPLAY
INTERFACE UNIT
CFDS
CENTRALIZED FAULT DISPLAY SYSTEM
CFMI
JOINT GE/SNECMA COMPANY (CFM
INTERNATIONAL)
Ch A
channel A
Ch B
channel B
CMC
CENTRALIZED MAINTENANCE
COMPUTER
CMM
COMPONENT MAINTENANCE MANUAL
CG
CENTER OF GRAVITY
cm.g
CENTIMETER x GRAMS
CHATV CHANNEL ACTIVE
CFDIU
CENTRALIZED FAULT DISPLAY
INTERFACE UNIT
CFDS
CENTRALIZED FAULT & DISPLAY SYSTEM
CIP(HP) COMPRESSOR INLET PRESSURE

LEXIS

Page 2
Dec 00

EFG

CFM56-5B

CIT(HP)
CODEP
CPU
CRT
CSD
CSI
CSN
Cu.Ni.In
CW

COMPRESSOR INLET TEMPERATURE


HIGH TEMPERATURE COATING
CENTRAL PROCESSING UNIT
CATHODE RAY TUBE
CONSTANT SPEED DRIVE
CYCLES SINCE INSTALLATION
CYCLES SINCE NEW
COPPER.NICKEL.INDIUM
CLOCKWISE

D
DAC
DC
DCU
DISC
DIU
DMC
DMU
DPU
DRT

DOUBLE ANNULAR COMBUSTOR


DIRECT CURRENT
DATA CONVERSION UNIT
DISCRETE
DIGITAL INTERFACE UNIT
DISPLAY MONITORING COMPUTER
DATA MANAGEMENT UNIT
DIGITAL PROCESSING MODULE
DE-RATED TAKE-OFF

E
EBU
ECAM
ECS
ECU

ENGINE BUILDUP UNIT


ELECTRONIC CENTRALIZED AIRCRAFT
MONITORING
ENVIRONMENTAL CONTROL SYSTEM
ELECTRONIC CONTROL UNIT

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

CFMI PROPRIETARY INFORMATION

EFH
EFIS
EGT
EICAS
EIS
EIU
EMF
EMI
EMU
EPROM
ESN
EVMU
EWD
F
FAA
FADEC
FAR
FDRS
FEIM
FFCCV

TRAINING MANUAL
ENGINE FLIGHT HOURS
ELECTRONIC FLIGHT INSTRUMENT
SYSTEM
EXHAUST GAS TEMPERATURE
ENGINE INDICATING AND CREW
ALERTING SYSTEM
ELECTRONIC INSTRUMENT SYSTEM
ENGINE INTERFACE UNIT
ELECTROMOTIVE FORCE
ELECTRO MAGNETIC INTERFERENCE
ENGINE MAINTENANCE UNIT
ERASABLE PROGRAMMABLE
READ-ONLY MEMORY
ENGINE SERIAL NUMBER
ENGINE VIBRATION MONITORING UNIT
ENGINE WARNING DISPLAY
FEDERAL AVIATION AGENCY
FULL AUTHORITY DIGITAL ENGINE
CONTROL
FUEL/AIR RATIO
FLIGHT DATA RECORDING SYSTEM
FIELD ENGINEERING INVESTIGATION
MEMO
FAN FRAME/COMPRESSOR CASE
VERTICAL (VIBRATION SENSOR)

LEXIS

Page 3
Dec 00

EFG

FI
FLA
FLX TO
FMGC

CFM56-5B

FMS
FMV
FOD
FPA
FPI
FRV
FWC
FWD

FLIGHT IDLE (F/I)


FORWARD LOOKING AFT
FLEXIBLE TAKE-OFF
FLIGHT MANAGEMENT AND GUIDANCE
COMPUTER
FLIGHT MANAGEMENT SYSTEM
FUEL METERING VALVE
FOREIGN OBJECT DAMAGE
FRONT PANEL ASSEMBLY
FLUORESCENT PENETRANT INSPECTION
FUEL RETURN VALVE
FLIGHT WARNING COMPUTER
FORWARD

G
GE
GEM
GI
g.in
GMT
GSE

GENERAL ELECTRIC
GROUND-BASED ENGINE MONITORING
GROUND IDLE (G/I)
GRAM x INCHES
GREENWICH MEAN TIME
GROUND SUPPORT EQUIPMENT

H
HCF
HCU
HDS
HMU
HP
HPC
HPCR

HIGH CYCLE FATIGUE


HYDRAULIC CONTROL UNIT
HORIZONTAL DRIVE SHAFT
HYDROMECHANICAL UNIT
HIGH PRESSURE
HIGH PRESSURE COMPRESSOR
HIGH PRESSURE COMPRESSOR ROTOR

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

TRAINING MANUAL

HPSOV
HPT
HPTC
HPTCC

HIGH PRESSURE SHUTOFF VALVE


HIGH PRESSURE TURBINE
HIGH PRESSURE TURBINE CLEARANCE
HIGH PRESSURE TURBINE CLEARANCE
CONTROL
HPTCCV HIGH PRESSURE TURBINE CLEARANCE
CONTROL VALVE
HPTR
HIGH PRESSURE TURBINE ROTOR
Hz
HERTZ (CYCLES PER SECOND)
I
IDG
ID PLUG
IFSD
IGB
IGN
IGV
in.
I/O
IOM
IR

INTEGRATED DRIVE GENERATOR


IDENTIFICATION PLUG
IN FLIGHT SHUT DOWN
INLET GEARBOX
IGNITION
INLET GUIDE VANE
INCH
INPUT/OUTPUT
INPUT OUTPUT MODULE
INFRA RED

K
K

X 1000

L
lbs.
LCF
LE (L/E)
L/H

POUNDS, WEIGHT
LOW CYCLE FATIGUE
LEADING EDGE
LEFT HAND

LEXIS

Page 4
Dec 00

EFG

LP
LPC
LPT
LPTC
LPTCC
LPTR
LRU
LVDT
M
MO
MCD
MCL
MCDU
MCL
MCT
MDDU
mm.
MMEL
MTBF
MTBR
N
N1 (NL)

CFM56-5B
LOW PRESSURE
LOW PRESSURE COMPRESSOR
LOW PRESSURE TURBINE
LOW PRESSURE TURBINE CLEARANCE
LOW PRESSURE TURBINE CLEARANCE
CONTROL
LOW PRESSURE TURBINE ROTOR
LINE REPLACEABLE UNIT
LINEAR VARIABLE DIFFERENTIAL
TRANSFORMER
AIRCRAFT SPEED MACH NUMBER
MASTER CHIP DETECTOR
MAXIMUM CLIMB
MULTIPURPOSE CONTROL AND
DISPLAY UNIT
MAXIMUM CLIMB
MAXIMUM CONTINUOUS THRUST
MULTIPURPOSE DISK DRIVE UNIT
MILLIMETERS
MAIN MINIMUM EQUIPMENT LIST
MEAN TIME BETWEEN FAILURES
MEAN TIME BETWEEN REMOVALS
LOW PRESSURE ROTOR
ROTATIONAL SPEED

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

CFMI PROPRIETARY INFORMATION

N1ACT
N1DMD
N1CMD
N2 (NH)
N2ACT
NVM
O
OAT
OGV
OSG
P
P0
P25
PCU
PLA
PMC
PMUX
PS12
PS13
PS3HP
psi
psia
psid
psig

TRAINING MANUAL
ACTUAL N1
DEMANDED N1
COMMANDED N1
HP ROTOR ROTATIONAL SPEED
ACTUAL N2
NON VOLATILE MEMORY
OUTSIDE AIR TEMPERATURE
OUTLET GUIDE VANE
OVERSPEED GOVERNOR
AMBIENT STATIC PRESSURE
HPC INLET TOTAL AIR TEMPERATURE
PRESSURE CONVERTER UNIT
POWER LEVER ANGLE
POWER MANAGEMENT CONTROL
PROPULSION MULTIPLEXER
FAN INLET STATIC AIR PRESSURE
FAN OUTLET STATIC AIR PRESSURE
COMPRESSOR DISCHARGE STATIC AIR
PRESSURE
POUNDS PER SQUARE INCH
POUNDS PER SQUARE INCH ABSOLUTE
POUNDS PER SQUARE INCH
DIFFERENTIAL
POUNDS PER SQUARE INCH GAUGE

LEXIS

Page 5
Dec 00

EFG

PSM
PSS
PSU
PT
PT2
Q
QAD
QTY

R
RAM
RDS
R/H
RPM
RTD
RTV
RVDT
S
SAC
SAV
SB
SCU
SD
SDAC
SDI

CFM56-5B
POWER SUPPLY MODULE
(ECU) PRESSURE SUB-SYSTEM
POWER SUPPLY UNIT
TOTAL PRESSURE
FAN INLET TOTAL AIR PRESSURE
(PRIMARY FLOW)
QUICK ATTACH DETACH
QUANTITY
RANDOM ACCESS MEMORY
RADIAL DRIVE SHAFT
RIGHT HAND
REVOLUTIONS PER MINUTE
RESISTIVE THERMAL DEVICE
ROOM TEMPERATURE VULCANIZING
(MATERIAL)
ROTARY VARIABLE DIFFERENTIAL
TRANSFORMER
SINGLE ANNULAR COMBUSTOR
STARTER AIR VALVE
SERVICE BULLETIN
SIGNAL CONDITIONING UNIT
SYSTEM DISPLAY
SYSTEM DATA ACQUISITION
CONCENTRATOR
SOURCE/DESTINATION IDENTIFIER
(BITS) (CF ARINC SPEC)

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

TRAINING MANUAL

SDU
SER
SFC
SG
SLS

SOLENOID DRIVER UNIT


SERVICE EVALUATION REQUEST
SPECIFIC FUEL CONSUMPTION
SPECIFIC GRAVITY
SEA LEVEL STANDARD
(CONDITIONS : 29.92 in. Hg/59 F)
SMM
STATUS MATRIX
SMP
SOFTWARE MANAGEMENT PLAN
S/N
SERIAL NUMBER
SNECMA SOCIETE NATIONALE DETUDE ET
DE CONSTRUCTION DE MOTEURS
DAVIATION
SOAP
SPECTROMETRIC OIL ANALYSIS
PROGRAM
SOL
SOLENOID
SOV
SHUT-OFF VALVE
S/R
SERVICE REQUEST
S/V
SHOP VISIT
SVR
SHOP VISIT RATE
SW
SOFTWARE
T
T12
T25
T3
T49.5
T5

FAN INLET TOTAL AIR


TEMPERATURE
HPC INLET AIR TEMPERATURE
HP COMPRESSOR DISCHARGE AIR
TEMPERATURE
EXHAUST GAS TEMPERATURE
LPT DISCHARGE TOTAL AIR
TEMPERATURE

LEXIS

Page 6
Dec 00

EFG

TAT
TBD
TBV
T/E
T/C
TC (T Case)
TCC
TCJ
TECU
TEO
TGB
Ti
TLA
TM
TMC
TO/GA
T/O
T oil
TPU
T/R
TRA
TRDV
TRF
TRPV

CFM56-5B
TOTAL AIR TEMPERATURE
TO BE DETERMINED
TRANSIENT BLEED VALVE
TRAILING EDGE
THERMOCOUPLE
HPT CASE TEMPERATURE
TURBINE CLEARANCE CONTROL
TEMPERATURE COLD JUNCTION
ELECTRONIC CONTROL UNIT
INTERNAL TEMPERATURE
ENGINE OIL TEMPERATURE
TRANSFER GEARBOX
TITANIUM
THRUST LEVER ANGLE
TORQUE MOTOR
TORQUE MOTOR CURRENT
TAKE OFF/GO AROUND
TAKE OFF
OIL TEMPERATURE
TRANSIENT PROTECTION UNIT
THRUST REVERSER
THROTTLE RESOLVER ANGLE
THRUST REVERSER DIRECTIONAL
VALVE
TURBINE REAR FRAME
THRUST REVERSER PRESSURIZING
VALVE

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

CFMI PROPRIETARY INFORMATION

TRAINING MANUAL

TRSOV
TSI
TSN
TTL

THRUST REVERSER SHUTOFF VALVE


TIME SINCE INSTALLATION (HOURS)
TIME SINCE NEW (HOURS)
TRANSISTOR TRANSISTOR LOGIC

U
UER

UNSCHEDULED ENGINE REMOVAL

V
VAC
VBV
VDC
VDT
VRT
VSV

VOLTAGE, ALTERNATING CURRENT


VARIABLE BLEED VALVE
VOLTAGE, DIRECT CURRENT
VARIABLE DIFFERENTIAL TRANSFORMER
VARIABLE RESISTANCE TRANSDUCER
VARIABLE STATOR VANE

W
WDM
WFM
WOW

WATCHDOG MONITOR
WEIGHT OF FUEL METERED
WEIGHT ON WHEEL

LEXIS

Page 7
Dec 00

CFM56-5B

EFG

TRAINING MANUAL

ENGLISH/METRIC CONVERSIONS
METRIC/ENGLISH CONVERSIONS
1 mile = 1.609 km
1 km = 0.621 mile

1 lb = 0.454 kg
1 kg =2.205 lbs

1 ft = 0.3048 m or 30.48 cm
1 m = 3.281 ft. or 39.37 in.

1 psi = 6.890 kPa or 6.89 x 10-2 bar


1 Pa = 1.45 x 10-4 psi
1 kPa = 0.145 psi or 0.01 bar
1 bar = 14.5 psi

1 in. = 0.0254 m or 2.54 cm


1 cm = 0.3937 in.
1 mil. = 25.4 10-6 m or 25.4 mm
1 mm = 39.37 mils.

F = 1.8 x C + 32
C = ( F - 32 ) /1.8

1 in.2 = 6.45 cm
1 m = 10.76 sq. ft.
1 cm = 0.155 sq.in.
1 USG = 3.785 l ( dm )
1 in.3 = 16.39 cm
1 m = 35.31 cu. ft.
1 dm = 0.264 US gallon
1 cm = 0.061 cu.in.

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

LEXIS

Page 8
Dec 00

CFM56-5B

EF G

TRAINING MANUAL

INTRODUCTION TO THE CFM56 FAMILY

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

CFMI PROPRIETARY INFORMATION

INTRO
BASIC ENGINE

Page 1
Dec 00

CFM56-5B

EF G

TRAINING MANUAL

INTRODUCTION TO THE CFM56 FAMILY


The CFM56 engine, a high by-pass, dual rotor, axial flow
turbofan, was designed in the mid 70s.
It is a product of CFMI. CFM International is a company
jointly owned by GENERAL ELECTRIC (GE) of the USA,
and SOCIETE NATIONALE DETUDE ET DE
CONSTRUCTION DE MOTEURS DAVIATION
(SNECMA) of France.
CFMI, with the full backing of parent companies holding
equal shares, has a dual function :
- Overall program management, on behalf of both GE
and SNECMA
- Single interface with customers for marketing and
product support

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

INTRO
BASIC ENGINE

Page 2
Dec 00

CFM56-5B

EF G

TRAINING MANUAL

DESIGN
DEVELOPMENT
MANUFACTURING
ASSEMBLY

Jointly owned company


Uses all GENERAL ELECTRIC and
SNECMA resources...
...With work split 50/50

One program manager


One customer interface

MARKETING

PRODUCT SUPPORT

CUSTOMER SATISFACTION

CTC-063-001-01

CFM INTERNATIONAL ORGANIZATION

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

CFMI PROPRIETARY INFORMATION

INTRO
BASIC ENGINE

Page 3
Dec 00

CFM56-5B

EF G

TRAINING MANUAL

INTRODUCTION TO THE CFM56 FAMILY


Engine Applications
The following chart shows the various engine models for
the Airbus A319-A320-A321 aircraft.
The engine used on these aircraft is the CFM56-5B,
which has several different thrust ratings ranging from
22000 to 33000 lbs.

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

INTRO
BASIC ENGINE

Page 4
Dec 00

CFM56-5B

EF G

TRAINING MANUAL

CFM56-5B5
(22,000 lbs)
CFM56-5B5/2 (22,000 lbs)
CFM56-5B5/P (22,000 lbs)
CFM56-5B5/2P (22,000 lbs)
CFM56-5B6
(23,500 lbs)
CFM56-5B6/2 (23,500 lbs)
CFM56-5B6/P (23,500 lbs)
CFM56-5B6/2P (23,500 lbs)
CFM56-5B7/P (27,000 lbs)
CFM56-5B4
(27,000 lbs)
CFM56-5B4/2 (27,000 lbs)
CFM56-5B4/P (27,000 lbs)
CFM56-5B4/2P (27,000 lbs)
CFM56-5B1
(30,000 lbs)
CFM56-5B1/2 (30,000 lbs)
CFM56-5B1/P (30,000 lbs)
CFM56-5B1/2P (30,000 lbs)
CFM56-5B2
(31,000 lbs)
CFM56-5B2/2 (31,000 lbs)
CFM56-5B2/P (31,000 lbs)
CFM56-5B2/2P (31,000 lbs)
CFM56-5B3/P (33,000 lbs)
CFM56-5B3/2P (33,000 lbs)

CTC-063-002-02

CFM56-5B FOR AIRBUS APPLICATIONS

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

CFMI PROPRIETARY INFORMATION

INTRO
BASIC ENGINE

Page 5
Dec 00

CFM56-5B

EF G

TRAINING MANUAL

CFM56-5B MAIN CHARACTERISTICS


Type of engine

Turbo fan

Arrangement

Two spool axial flow

Rotation

Clockwise (ALF)

Compressors
- Low Pressure:
Fan
Booster

Stage 1
Stages 2 to 5

- High Pressure:
HP Compressor

Stages 1 to 9

Combustion chamber

Annular SAC (option DAC)

Turbines
- HP Turbine
- LP Turbine

Single stage
Four stages

Weight

2381 kg (5249 lbs)

Overall dimensions
- Length
- Height
- Width

2.94m (115.86 ins)


2.14m (83.65 ins)
1.97m (77.88 ins)

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

INTRO
BASIC ENGINE

Page 6
Dec 00

CFM56-5B

EF G

CFM56-5B

CTC-063-003-01

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

TRAINING MANUAL

CFMI PROPRIETARY INFORMATION

INTRO
BASIC ENGINE

Page 7
Dec 00

CFM56-5B

EF G

TRAINING MANUAL

THIS PAGE INTENTIONALLY LEFT BLANK

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

INTRO
BASIC ENGINE

Page 8
Dec 00

CFM56-5B

EF G

TRAINING MANUAL

ENGINE GENERAL

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

CFMI PROPRIETARY INFORMATION

72-00-00
BASIC ENGINE

Page 1
Dec 00

CFM56-5B

EF G

TRAINING MANUAL

ENGINE GENERAL CONCEPT


The CFM56-5B engine is a high by-pass, dual rotor, axial
flow turbofan. It is supported by the wing pylon and
streamlined by cowlings.
Air is sucked into the intake by the fan blades and split
into two flow paths, the Primary and the Secondary.
The primary airflow passes through the inner portion of
the fan blades and is directed into a booster (LPC).
The airflow then enters a High Pressure Compressor
(HPC) and goes to a combustor. Mixed with fuel and
ignited, the gas flow provides energy to a High Pressure
Turbine (HPT) and a Low Pressure Turbine (LPT).
The secondary airflow passes through the outer portion
of the fan blades, the Outlet Guide Vanes (OGVs) and
exits through the nacelle discharge duct, producing
approximately 80 % of the total thrust. It also plays a role
in the thrust reverser system.

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

72-00-00
BASIC ENGINE

Page 2
Dec 00

CFM56-5B

EF G

TRAINING MANUAL

SECONDARY FLOW

PRIMARY FLOW

THRUST
REVERSER

DESIGN AND OPERATION

CTC-063-005-01

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

CFMI PROPRIETARY INFORMATION

72-00-00
BASIC ENGINE

Page 3
Dec 00

CFM56-5B

EF G

TRAINING MANUAL

ENGINE GENERAL CONCEPT


The CFM56-5B engine uses a maintenance concept
called On Condition Maintenance. This means that the
engine has no periodic overhaul schedules and can
remain installed under the wing until something important
occurs, or when lifetime limits of parts are reached.
For this reason, to monitor and maintain the health of the
engine, different tools are available, which are :
- Engine performance trend monitoring
- Borescope inspection
- Lubrication particles analysis
- Spectrometric Oil Analysis Program (S.O.A.P)
- Engine vibration monitoring system

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

72-00-00
BASIC ENGINE

Page 4
Dec 00

CFM56-5B

EF G

TRAINING MANUAL

TREND MONITORING

BORESCOPE
INSPECTION

VIBRATION
MONITORING

LUBE PARTICLE ANALYSIS

CONDITION MONITORING

CTC-063-009-02

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

S.O.A.P.

CFMI PROPRIETARY INFORMATION

72-00-00
BASIC ENGINE

Page 5
Dec 00

CFM56-5B

EF G

TRAINING MANUAL

ENGINE GENERAL CONCEPT


The CFM56-5B engine consists of two independent
rotating systems :
- The low pressure system rotational speed is
designated N1.
- The high pressure system rotational speed is
designated N2.
The engine rotors are supported by 5 bearings, identified
in manuals as numbers 1 thru 5, where No. 1 is the most
forward and No. 5 the most aft. These bearings are
housed in 2 dry sump cavities provided by the fan and
turbine frames.
Engine structural rigidity is obtained with short lengths
between two main structures (frames).
The accessory drive system uses energy from the high
pressure compressor rotor to drive the engine and
aircraft accessories. It also plays a major role in starting.

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

72-00-00
BASIC ENGINE

Page 6
Dec 00

CFM56-5B

EF G

TRAINING MANUAL
5 BEARINGS

LP SYSTEM

ACCESSORY
DRIVE

2 FRAMES
HP SYSTEM
2 SUMPS

ENGINE GENERAL CONCEPT

CTC-063-006-01

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

CFMI PROPRIETARY INFORMATION

72-00-00
BASIC ENGINE

Page 7
Dec 00

CFM56-5B

EF G

TRAINING MANUAL

ENGINE GENERAL CONCEPT


The CFM56-5B is a modular concept design engine. It
has 17 different modules that are enclosed within three
major modules and an accessory drive module.
The 4 modules are :
- The Fan Major Module
- The Core Engine Major Module
- The Low Pressure Turbine Major Module
- The Accessory Drive Module

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

72-00-00
BASIC ENGINE

Page 8
Dec 00

CFM56-5B

EF G

TRAINING MANUAL

CORE ENGINE MAJOR MODULE

FAN MAJOR MODULE

LOW PRESSURE TURBINE


MAJOR MODULE

ACCESSORY DRIVE MODULE

MODULAR DESIGN

CTC-063-008-01

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

CFMI PROPRIETARY INFORMATION

72-00-00
BASIC ENGINE

Page 9
Dec 00

CFM56-5B

EF G

TRAINING MANUAL

THIS PAGE INTENTIONALLY LEFT BLANK

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

72-00-00
BASIC ENGINE

Page 10
Dec 00

CFM56-5B

EF G

TRAINING MANUAL

FAN SECTION

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

CFMI PROPRIETARY INFORMATION

72-20-00
BASIC ENGINE

Page 1
Dec 00

CFM56-5B

EF G

TRAINING MANUAL

FAN SECTION
The fan section is at the front of the engine and,
downstream from the air inlet cowl, the section includes
the fan and booster module and fan frame module.
The purposes of the fan and booster are :
- to accelerate air overboard to generate thrust.
- to increase the pressure of the air directed to the
High Pressure Compressor (HPC).
After entering the air inlet cowl, the total engine airflow
passes through the fan rotor, which increases the airs
kinetic energy.
Most of the airflow is ducted overboard producing
approximately 80 % of the total thrust. The remainder is
directed through the booster, where it is pressurized
before entering the HPC.

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

72-20-00
BASIC ENGINE

Page 2
Dec 00

CFM56-5B

EF G

TRAINING MANUAL

AIR INLET
COWL

FAN
SECTION
MODULE

AIR OVERBOARD
AIR TO THE BOOSTER

FAN SECTION

CTC-063-038-00

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

CFMI PROPRIETARY INFORMATION

72-20-00
BASIC ENGINE

Page 3
Dec 00

CFM56-5B

EF G

TRAINING MANUAL

FAN AND BOOSTER MODULE


The Fan and Booster module consists of :
- a spinner front cone
- a spinner rear cone
- a single stage fan rotor
- a four stage axial booster
The spinner front cone is designed to minimize ice buildup and is attached to the spinner rear cone.
The spinner rear cone holds the blades axially in position
of the fan disk.
The fan disk supports the mid-span shrouded fan blades
and a booster spool.
The booster spool accommodates booster blade stages,
numbers 2 thru 5.
The booster vane assembly stages, numbers 1 thru 5,
are stacked and mounted on the fan frame.

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

72-20-00
BASIC ENGINE

Page 4
Dec 00

CFM56-5B

EF G

TRAINING MANUAL

FAN ROTOR

BOOSTER

SPINNER REAR
CONE

SPINNER FRONT
CONE

FAN AND BOOSTER DESIGN

CTC-063-011-01

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

CFMI PROPRIETARY INFORMATION

72-20-00
BASIC ENGINE

Page 5
Dec 00

CFM56-5B

EF G

TRAINING MANUAL

FAN AND BOOSTER MODULE (CONTINUED)


Spinner front cone
Interference fit and single angular mounting positions are
characteristics of the installation of the front and rear
cone onto the fan disk.
The spinner front cone has an offset hole on its rear
flange, identified by an indent mark, to ensure correct
alignment for installation onto the rear cone front flange.
The rear flange has 6 mounting screw locations and 3
threaded inserts, located every 120, for installation of
jackscrews used in removal procedures.

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

72-20-00
BASIC ENGINE

Page 6
Dec 00

CFM56-5B

EF G

6 MOUNTING
SCREW LOCATIONS

OFFSET HOLE
INDENT
MARK

TRAINING MANUAL

MOUNTING
SCREW

3 JACKSCREW
LOCATIONS

SPINNER FRONT CONE

CTC-063-012-01

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

CFMI PROPRIETARY INFORMATION

72-20-00
BASIC ENGINE

Page 7
Dec 00

CFM56-5B

EF G

TRAINING MANUAL

FAN AND BOOSTER MODULE (CONTINUED)


Spinner rear cone
The front flange of the spinner rear cone has 6 line
replaceable, crimped, self-locking nuts.
The inner rear flange has 12 mounting screw holes, for
installation onto the fan disk, and there are a further 6
threaded holes for the installation of jackscrews used in
rear cone removal procedures.
Both front and rear flanges have an offset hole to ensure
correct installation and they are identified by indent
marks.
The rear cone also has an integrated air seal that is
glued to its inner rear flange.

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

72-20-00
BASIC ENGINE

Page 8
Dec 00

CFM56-5B

EF G

TRAINING MANUAL

REAR FLANGE

GLUED
SEAL

CRIMPED
SELF - LOCKING NUTS
12 MOUNTING
SCREW HOLES

JACKSCREW HOLE

REAR CONE

CTC-063-013-01

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

CFMI PROPRIETARY INFORMATION

72-20-00
BASIC ENGINE

Page 9
Dec 00

CFM56-5B

EF G

TRAINING MANUAL

FAN AND BOOSTER MODULE (CONTINUED)


Spinner rear cone (continued)
The rear cone prevents axial disengagement of spacers
used in the fan blade retention system.
It also supports a series of balancing screws that are
installed on its outer diameter. There are two sets of
balancing screws available and the screws in each set
are identified as either P01 to P07 or, P08 to P14. The
numbers, which are engraved on the screw heads, are
equivalent to various weights.
An indent mark is located in between two balancing
screws for correct installation of the rear cone onto the
fan disk and for identification of fan blade No.1.

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

72-20-00
BASIC ENGINE

Page 10
Dec 00

CFM56-5B

EF G

TRAINING MANUAL

FAN BLADE

FAN BLADE

SPACER
FAN DISK
BALANCING SCREWS

BALANCING
SCREWS

SPACER

CTC-063-014-01

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

INDENT MARK

CFMI PROPRIETARY INFORMATION

REAR CONE

72-20-00
BASIC ENGINE

Page 11
Dec 00

CFM56-5B

EF G

TRAINING MANUAL

FAN AND BOOSTER MODULE (CONTINUED)


Fan disk
The fan disk outer rim has 36 dovetail recesses for the
installation of the fan blades.
The inner front flange has an imprint to identify an offset
hole for rear cone installation.
There are also two identification marks engraved on
either side of blade recesses No.1 and 5.

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

72-20-00
BASIC ENGINE

Page 12
Dec 00

CFM56-5B

EF G

TRAINING MANUAL

SPHERICAL
IMPRINT

5
5

OFFSET HOLE

FAN DISK FRONT FLANGE

CTC-063-015-01

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

CFMI PROPRIETARY INFORMATION

72-20-00
BASIC ENGINE

Page 13
Dec 00

CFM56-5B

EF G

TRAINING MANUAL

FAN AND BOOSTER MODULE (CONTINUED)


Fan blades
There are 36 titanium alloy, mid-span shrouded fan
blades.
Each blade has a dovetail base that slides into a recess
on the fan disk outer rim.
A retainer lug, machined at the rear end of the blade
root, engages the forward flange of the booster spool
and limits axial movements.
A spacer, installed underneath each blade, limits the
radial movement.

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

72-20-00
BASIC ENGINE

Page 14
Dec 00

CFM56-5B

EF G

TRAINING MANUAL

36 FAN BLADES

RETAINER LUG
DISK

SPACER

FAN BLADES

CTC-063-016-01

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

CFMI PROPRIETARY INFORMATION

72-20-00
BASIC ENGINE

Page 15
Dec 00

CFM56-5B

EF G

TRAINING MANUAL

FAN AND BOOSTER MODULE (CONTINUED)


Fan blades (continued)
Each blade has specific indications engraved on the
bottom of the root :
- Part number
- Serial number
- Momentum weight
- Manufacturer code
The fan blade root faces have an anti-friction plasma
coating (Cu-Ni-In) and a top coat of cured molybdenumbase film varnsh, which acts as a lubricant.
Lubrication of blade roots is further improved by the
application of solid molybdenum-base lubricant before
installation on the fan disk.
The mid-span shroud contact surfaces have a tungstencarbide coating. They are also lubricated with solid
molybdenum-base lubricant at blade installation.

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

72-20-00
BASIC ENGINE

Page 16
Dec 00

CFM56-5B

EF G

TRAINING MANUAL

MANUFACTURER CODE
PART NUMBER

MOMENTUM
WEIGHT

F0301 337-000-114-0

206740

F0491 J023493

TUNGSTEN CARBIDE COATING

SERIAL NUMBER
SUB-CONTRACTOR
NUMBER

EXAMPLE SPECIFIC
INDICATIONS

FAN BLADE
TUNGSTEN CARBIDE COATING
Cu-Ni-In COATING AND
MOLYBDENUM FILM

SPECIFIC
INDICATIONS

FAN BLADE ROOT

CTC-063-017-01

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

HARD COATING
SURFACE

CFMI PROPRIETARY INFORMATION

72-20-00
BASIC ENGINE

Page 17
Dec 00

CFM56-5B

EF G

TRAINING MANUAL

FAN FRAME MODULE


The fan frame module is the main forward structure for
mounting the engine onto the airframe. It supports the
fan and booster module, the HPC and cowls.
The fan frame module consists of the following 3 major
assemblies :
- The fan frame
- The downstream fan inlet case
- The upstream fan inlet case

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

72-20-00
BASIC ENGINE

Page 18
Dec 00

CFM56-5B

EF G

FAN FRAME

OUTER FLANGES
OUTER RIBS

MOUNTING FLANGE

FAN ABRADABLE
LINER

DOWNSTREAM
FAN INLET CASE
UPSTREAM FAN INLET CASE

FAN FRAME MODULE

CTC-063-018-01

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

TRAINING MANUAL

CFMI PROPRIETARY INFORMATION

72-20-00
BASIC ENGINE

Page 19
Dec 00

CFM56-5B

EF G

TRAINING MANUAL

FAN FRAME MODULE (CONTINUED)


Fan inlet case

Fan frame

The inner surface of the upstream fan inlet case is lined


with 6 forward acoustical panels, 6 mid acoustical panels
and provides an abradable shroud which faces the fan
blade tips.

The fan frame has 12 radial hollow struts that house


various equipment and lines. Compartments formed
between the adjacent struts house Variable Bleed Valve
(VBV) actuators which, under certain conditions, redirect
primary air into the secondary airflow.

The inner surface of the downstream fan inlet case is


lined with 12 aft acoustical panels.
The fan inlet case also houses the Outlet Guide Vane
(OGV) assembly.

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

The rear face of the fan frame mid section provides the
front mounts for the engine and the front flange for the
High Pressure Compressor (HPC) section.

72-20-00
BASIC ENGINE

Page 20
Dec 00

CFM56-5B

EF G
ABRADABLE
SHROUD

FAN
FORWARD
ACOUSTICAL
PANELS

TRAINING MANUAL

FAN AFT
FAN
ACOUSTICAL FRAME
PANELS
CASING

FAN MID
ACOUSTICAL
PANELS

OUTLET
GUIDE
VANE

STRUT

FRONT ENGINE
MOUNT

VBV ACTUATOR

FAN INLET CASE DESIGN

CTC-063-019-01

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

CFMI PROPRIETARY INFORMATION

72-20-00
BASIC ENGINE

Page 21
Dec 00

CFM56-5B

EF G

TRAINING MANUAL

FAN FRAME MODULE (CONTINUED)


The Outlet Guide Vane (OGV) assembly
The fan OGV assembly consists of the inner shroud and
34 twin vanes.
The inner shroud rear flange is bolted to the fan frame
and has 34 apertures to allow passage of the vane inner
platforms.
The vane inner platforms are axially retained by the inner
face of the fan OGV inner shroud.
The vane outer platforms are bolted to the downstream
fan inlet case.
A splitter fairing, which separates the primary and
secondary airflows, is bolted onto the fan OGV inner
shroud forward flange.
There are 2 unplugged holes on the inner shroud,
between the 3 and 4 oclock positions, to enable
borescope inspection of the booster vane assemblies.
One is located between the OGVs at the stage 3 vane
assembly and the other at the stage 5 vane assembly.

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

72-20-00
BASIC ENGINE

Page 22
Dec 00

CFM56-5B

EF G
OUTLET
GUIDE
VANE

OGV
INNER
SHROUD

UNPLUGGED
BORESCOPE
HOLES

TRAINING MANUAL
OUTER
PLATFORM

S0

S0

OGV

SPLITTER
FAIRING

INNER
PLATFORM

FAN OUTLET GUIDE VANES

CTC-063-020-02

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

CFMI PROPRIETARY INFORMATION

72-20-00
BASIC ENGINE

Page 23
Dec 00

CFM56-5B

EF G

TRAINING MANUAL

THIS PAGE INTENTIONALLY LEFT BLANK

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

72-20-00
BASIC ENGINE

Page 24
Dec 00

CFM56-5B

EFG

TRAINING MANUAL

CORE ENGINE MAJOR MODULE

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

CFMI PROPRIETARY INFORMATION

72-00-02
BASIC ENGINE

Page 1
Dec 00

CFM56-5B

EFG

TRAINING MANUAL

CORE ENGINE MAJOR MODULE


The core engine is a high pressure, high speed, gas
generator that produces the power to drive the engine.
The core engine consists of the :
- The High Pressure Compressor (HPC) section.
- The Combustion section.
- The High Pressure Turbine (HPT) section & the Low
Pressure Turbine (LPT) stage 1 nozzle.
Fan discharge air is compressed in the HPC section and
heated and expanded in the combustion section. It is
then directed to the HPT section. Energy not extracted
from the gas stream by the HPT is used to drive the LPT,
fan rotors and booster.
The forward end of the core is supported by the No 3 ball
and roller bearings and the aft end by the No 4 roller
bearing.

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

72-00-02
BASIC ENGINE

Page 2
Dec 00

CFM56-5B

EFG

TRAINING MANUAL

COMBUSTION
CASE

HIGH PRESSURE
COMPRESSOR STATOR

COMBUSTION
SECTION
HIGH PRESSURE
TURBINE SECTION

HPC STATOR
STAGE 1 LPT
NOZZLES

HIGH PRESSURE
COMPRESSOR ROTOR

#3 BEARING
#4 BEARING

HPC
SECTION

CORE ENGINE MAJOR MODULE

CTC-063-039-00

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

CFMI PROPRIETARY INFORMATION

72-00-02
BASIC ENGINE

Page 3
Dec 00

CFM56-5B

EFG

TRAINING MANUAL

THIS PAGE INTENTIONALLY LEFT BLANK

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

72-00-02
BASIC ENGINE

Page 4
Dec 00

CFM56-5B

EFG

TRAINING MANUAL

HIGH PRESSURE COMPRESSOR SECTION

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

CFMI PROPRIETARY INFORMATION

72-30-00
BASIC ENGINE

Page 1
Dec 00

CFM56-5B

EFG

TRAINING MANUAL

THE HIGH PRESSURE COMPRESSOR (HPC)


The High Pressure Compressor (HPC) is mounted
between the fan frame module and the combustion case.
The HPC, which has 9 stages, increases the pressure of
the air as it passes from stage to stage, to supply the
combustor section.
It consists of the following modules :
- The compressor rotor
- The compressor stator
The compressor stator is made up of two parts. The front
is supported by the fan frame and the rear is attached to
the combustion case.
The HPC has pipe connections that duct bleed air for
both engine and aircraft use.

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

72-30-00
BASIC ENGINE

Page 2
Dec 00

CFM56-5B

EFG

TRAINING MANUAL

HIGH PRESSURE
COMPRESSOR FRONT STATOR
HIGH PRESSURE COMPRESSOR
REAR STATOR
HIGH PRESSURE
COMPRESSOR ROTOR

4th. STAGE
BLEED AIR

9th. STAGE
BLEED AIR

HP COMPRESSOR SECTION

CTC-063-021-01

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

5th. STAGE
BLEED AIR

CFMI PROPRIETARY INFORMATION

72-30-00
BASIC ENGINE

Page 3
Dec 00

CFM56-5B

EFG

TRAINING MANUAL

THE HIGH PRESSURE COMPRESSOR (HPC)


Borescope ports
The lower stator case has a series of plugged ports to
allow for borescope inspection of the rotor and stator
vanes.
There are 9 borescope inspection ports located at
approximately the 5 oclock position and they are
numbered S1 thru S9, where S1 is the most forward.
S7, S8 and S9 plugs are double plugs connected by a
shaft. A spring-loaded system enables the outer plug to
drive the inner plug.
Both inner and outer plugs have specific torque values.

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

72-30-00
BASIC ENGINE

Page 4
Dec 00

CFM56-5B

EFG
S6

FWD

S5

TRAINING MANUAL

S4
S3
S2
S1

TOP VERTICAL

S9

S1 TO S9

S8

AFT LOOKING FOR WARD

S7

S6 BORESCOPE PLUG
( S1 TO S6 )
S9 BORESCOPE PLUG ASSEMBLY
( S7 TO S9 )

S6

S5

S4

S3

S2

HPC BORESCOPE PORTS

CTC-063-031-01

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

S7
S9 S8

CFMI PROPRIETARY INFORMATION

72-30-00
BASIC ENGINE

S1

Page 5
Dec 00

CFM56-5B

EFG

TRAINING MANUAL

THIS PAGE INTENTIONALLY LEFT BLANK

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

72-30-00
BASIC ENGINE

Page 6
Dec 00

CFM56-5B

EFG

TRAINING MANUAL

COMBUSTION SECTION

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

CFMI PROPRIETARY INFORMATION

72-40-00
BASIC ENGINE

Page 1
Dec 00

CFM56-5B

EFG

TRAINING MANUAL

THE COMBUSTION SECTION


The combustion section is located between the High
Pressure Compressor (HPC) and the Low Pressure
Turbine (LPT).
Air from the HPC is mixed with fuel, supplied by 20 fuel
nozzles.
The mixture is ignited by 2 igniter plugs that are located
at the 4 and 8 o clock positions.
The front face of the combustor is attached to the rear of
the compressor module.
The rear section of the combustion case houses the HPT
module.
The combustion section also supplies HPC 9th stage
bleed air for both aircraft and engine use.

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

72-40-00
BASIC ENGINE

Page 2
Dec 00

CFM56-5B

EFG

TRAINING MANUAL

FUEL NOZZLE x20


IGNITER PLUGS x2

LPT
STATOR

9TH STAGE BLEED AIR

ENERGY

HIGH PRESSURE
COMPRESSOR

ANNULAR
COMBUSTION
CHAMBER

COMBUSTOR DESIGN

CTC-063-022-02

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

HIGH PRESSURE
TURBINE

CFMI PROPRIETARY INFORMATION

72-40-00
BASIC ENGINE

Page 3
Dec 00

CFM56-5B

EFG

TRAINING MANUAL

THE COMBUSTION SECTION (CONTINUED)


Borescope ports
There are 4 plugged ports (S12, S13, S14, S15) around
the combustion case, which enable borescope inspection
of the combustion chamber.
Two other ports are available, using the spark igniter
ports S10 and S11, which can also be used to inspect
the High Pressure Turbine (HPT) blades.

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

72-40-00
BASIC ENGINE

Page 4
Dec 00

CFM56-5B

EFG

TRAINING MANUAL

BORESCOPE PORT
LOCATIONS (ALF)

S12

S15
S13

COMBUSTION CASE

S14

IGNITER (S10, S11)

COMBUSTION CASE BORESCOPE PORTS

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

S10
IGNITER

FWD

BORESCOPE PLUG
S12, S13, S14, S15

CTC-063-032-01

S11
IGNITER

CFMI PROPRIETARY INFORMATION

72-40-00
BASIC ENGINE

Page 5
Dec 00

CFM56-5B

EFG

TRAINING MANUAL

THIS PAGE INTENTIONALLY LEFT BLANK

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

72-40-00
BASIC ENGINE

Page 6
Dec 00

CFM56-5B

EFG

TRAINING MANUAL

TURBINE SECTION

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

CFMI PROPRIETARY INFORMATION

72-50-00
BASIC ENGINE

Page 1
Dec 00

CFM56-5B

EFG

TRAINING MANUAL

TURBINE SECTION
The turbine section provides the necessary power to
drive the compressor rotors. It consists of the :
- High Pressure Turbine (HPT)
- Low Pressure Turbine (LPT)

High Pressure Turbine (HPT)

Engine cooling
Air from the 4th stage of the HPC is ducted through 4
pipes, to cool down the LPT stage 1 nozzle and the front
cavity.
Air from the 4th and 9th stage of the HPC goes through
the HPTCC valve and is ducted through 2 pipes, to cool
down the cavity that surrounds the HPT shroud.

The HPT module is housed in the combustion case and


consists of a single stage nozzle that directs the gas flow
from the combustion chamber to the HPT rotor blades that
drive the HPC rotor.
The LPT stage 1 nozzle is also housed in the combustion
case.

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

72-50-00
BASIC ENGINE

Page 2
Dec 00

CFM56-5B

EFG

HPC 4th / 9th STAGE


COOLING AIR

TRAINING MANUAL

HPC 4th STAGE


COOLING AIR

LPT STATOR

COMBUSTOR CASE

STAGE 1
LPT NOZZLE
HPT NOZZLE

HPT ROTOR

HPT SHROUD

HPTCC VALVE

CTC-063-023-02

HPT & STAGE 1 LPT NOZZLE ASSY.

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

CFMI PROPRIETARY INFORMATION

72-50-00
BASIC ENGINE

Page 3
Dec 00

CFM56-5B

EFG

TRAINING MANUAL

TURBINE SECTION (CONTINUED)


HPT borescope ports
Borescope ports S16 and S17, at the aft of the
combustion case at approximately the 5 and 8 oclock
positions, are used to inspect the trailing edge of the HPT
blades.
gniter ports S10 and S11, and combustion case ports S12
through S15 are used to inspect the leading edge of the
HPT blades.

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

72-50-00
BASIC ENGINE

Page 4
Dec 00

CFM56-5B

EFG

TRAINING MANUAL

BORESCOPE PORT
LOCATIONS (ALF)
S12
S15
S13
S17
S11
IGNITER

S10
IGNITER
S14, S16

FWD

FWD

S16, S17

BORESCOPE PLUG
S16 OR S17

HPT BORESCOPE PORTS

CTC-063-033-01

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

CFMI PROPRIETARY INFORMATION

72-50-00
BASIC ENGINE

Page 5
Dec 00

CFM56-5B

EFG

TRAINING MANUAL

TURBINE SECTION (CONTINUED)


Low Pressure Turbine (LPT)
The LPT module converts the energy of combustion
gasses into the necessary torque to drive the fan and
booster rotor.
The LPT is a 4 stage axial flow turbine that consists of a
rotor and stator assembly.
The LPT module front flange is mounted onto the rear
flange of the combustor module. Its rear flange is
attached onto the LPT frame and its inner flange is
secured onto the LPT shaft.
Fan discharge air is ducted through manifolds that are
provided with orifices, to direct cooling air onto the LPT
outer case.

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

72-50-00
BASIC ENGINE

Page 6
Dec 00

CFM56-5B

EFG

TRAINING MANUAL
TURBINE FRAME

LPT ROTOR /
STATOR
ASSEMBLY
UPPER
COOLING
MANIFOLD
TUBE
SUPPORT

AIR MANIFOLD

LPT SHAFT

LOWER
COOLING
MANIFOLD
CTC-063-034-00

LOW PRESSURE TURBINE MODULE

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

CFMI PROPRIETARY INFORMATION

72-50-00
BASIC ENGINE

Page 7
Dec 00

CFM56-5B

EFG

TRAINING MANUAL

THE TURBINE FRAME MODULE


The turbine frame module is one of the engine major
structural assemblies, and is located at the rear of the
engine. It is made up of a hub and an outer casing.
The turbine frame module is bolted to the rear flange of
the LPT case.
Its rear flange provides attachment for the exhaust nozzle
and exhaust plug.
The outer casing is equipped with mounts for rear engine
installation on the airframe.
The aft side of the turbine frame provides support and
attachment for :
- the flange assembly and, at its center, the flame
arrestor.
- the exhaust plug.

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

72-50-00
BASIC ENGINE

Page 8
Dec 00

CFM56-5B

EFG

TRAINING MANUAL

ENGINE MOUNTS
STRUT
LPT CASE

EXHAUST PLUG
(NOT SHOWN)

FLAME
ARRESTOR

FLANGE
ASSEMBLY

OVERBOARD
SEAL DRAIN
TUBE

TURBINE FRAME MODULE

CTC-063-037-01

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

CFMI PROPRIETARY INFORMATION

72-50-00
BASIC ENGINE

Page 9
Dec 00

CFM56-5B

EFG

TRAINING MANUAL

TURBINE SECTION (CONTINUED)


There are 5 borescope ports for inspection of the LPT
blades.
Ports S16 and S17, which are located at the 5 and 8
oclock positions respectively, are used to examine the
LPT stage 1 blade leading edge.
Ports 18, 19 and 20, at the 5 oclock position, are located
between stages 1, 2 and 3.

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

72-50-00
BASIC ENGINE

Page 10
Dec 00

CFM56-5B

EFG

TRAINING MANUAL

BORESCOPE PORT
LOCATIONS (ALF)

S17
S16, S18, S19, S20

S18

S16, S17
S18
S19
S20

FWD
S16

S20
S19

LPT BORESCOPE PORTS

CTC-063-035-01

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

CFMI PROPRIETARY INFORMATION

72-50-00
BASIC ENGINE

Page 11
Dec 00

CFM56-5B

EFG

TRAINING MANUAL

THIS PAGE INTENTIONALLY LEFT BLANK

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

72-50-00
BASIC ENGINE

Page 12
Dec 00

CFM56-5B

EFG

TRAINING MANUAL

ACCESSORY DRIVE SECTION

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

CFMI PROPRIETARY INFORMATION

72-60-00
BASIC ENGINE

Page 1
Dec 00

CFM56-5B

EFG

TRAINING MANUAL

ACCESSORY DRIVE SECTION


The accessory drive system is located at the 6 oclock
position.
In order to drive the engine and aircraft accessories, part
of the core engine power is extracted through the Inlet
Gearbox (IGB) and transmitted through the following
gearboxes and shafts :
- Radial Drive Shaft (RDS)
- Transfer Gearbox (TGB)
- Horizontal Drive Shaft (HDS)
- Accessory Gearbox (AGB)
At engine start, the accessory drive system transmits
external power from the engine air starter to drive the core
engine.
For maintenance tasks, there is a hand-cranking pad on
the AGB that is used to manually turn the core engine.

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

72-60-00
BASIC ENGINE

Page 2
Dec 00

CFM56-5B

EFG

TRAINING MANUAL

INLET GEARBOX
(IGB)

RADIAL DRIVE
SHAFT (RDS)

HORIZONTAL
DRIVE SHAFT
(HDS)

ACCESSORY GEARBOX
(AGB)
TRANSFER GEARBOX
(TGB)
CTC-063-026-01

ACCESSORY DRIVE SECTION DESIGN

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

CFMI PROPRIETARY INFORMATION

72-60-00
BASIC ENGINE

Page 3
Dec 00

CFM56-5B

EFG

TRAINING MANUAL

THE ACCESSORY GEARBOX (AGB)

The AGB consists of a gear train that reduces and


increases the rotational speed to drive various engine
and aircraft accessories.

The AGBs rear face connects with the Horizontal Drive


Shaft (HDS) coupling tube and provides mounting pads
for :
- The fuel pump
- The starter
- The N2 speed sensor

The AGBs front face has mounting pads for the following
equipment :

The fuel pump and IDG are installed on the AGB through
Quick Attach/Detach (QAD) rings.

The AGB assembly is mounted under the fan inlet case at


the 6 oclock position and is secured by 2 clevis mounts.

- Lube unit
- Hydraulic pump
- Hand-cranking drive
- Control alternator
- Integrated Drive Generator (IDG)

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

72-60-00
BASIC ENGINE

Page 4
Dec 00

CFM56-5B

EFG

TRAINING MANUAL

CLEVIS MOUNT
FUEL PUMP/HMU PAD
N2 SPEED SENSOR
MOUNTING PAD

LUBRICATION
UNIT PAD

HORIZONTAL
DRIVE COUPLING
TUBE

STARTER PAD

HYDRAULIC PUMP PAD


FWD

HANDCRANKING PAD
CLEVIS MOUNT
IDG PAD

CTC-063-027-00

ACCESSORY GEARBOX HOUSING

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

CONTROL ALTERNATOR PAD

CFMI PROPRIETARY INFORMATION

72-60-00
BASIC ENGINE

Page 5
Dec 00

CFM56-5B

EFG

TRAINING MANUAL

THE ACCESSORY GEARBOX (CONTINUED)


Sealing
Sealing of the AGB is provided by 2 configurations of
carbon-contact seals :
- Magnetic type
- Spring-loaded type
Magnetic seals
The magnetic-type seal consists of :
- a non-magnetic housing, which contains a
magnetized mating ring with a polished face and a
retaining ring.
- a rotating seal with carbon material held in a rotating
ring.
This type of seal can be used on the following pads :
- Integrated Drive Generator (IDG)
- Hydraulic pump
- Fuel pump

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

72-60-00
BASIC ENGINE

Page 6
Dec 00

CFM56-5B

EFG
(ASSEMBLED)

TRAINING MANUAL

(DISASSEMBLED)
NON MAGNETIC
SEAL HOUSING

MAGNETIZED RING
RETAINING
RING

O-RING
SEALS

STATIC PART
ROTATING
PART

CARBON CONTACT
FACE

O-RING SEAL

MAGNETIC SEAL

CTC-068-028-01

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

LAPPED OR POLISHED
CONTACT FACE

CFMI PROPRIETARY INFORMATION

72-60-00
BASIC ENGINE

Page 7
Dec 00

CFM56-5B

EFG

TRAINING MANUAL

THE ACCESSORY GEARBOX (CONTINUED)


Starter drive pad seal
On the starter drive pad only, a different configuration of
magnetic seal is used.
It has a thrust ring, which also acts as a heat sink,
installed in between the mating ring and retaining ring.

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

72-60-00
BASIC ENGINE

Page 8
Dec 00

CFM56-5B

EFG

TRAINING MANUAL

(ASSEMBLED)

STATIC PART

O-RING SEAL

THRUST RING

OIL DRAINING
HOLES
ROTATING PART
O-RING SEAL
(DISASSEMBLED)

STATIC PART

NON MAGNETIC
SEAL HOUSING

RETAINING RING

CARBON
CONTACT FACE

THRUST RING
MAGNETIZED
RING
LAPPED OR POLISHED
CONTACT FACE

CTC-063-029-01

MAGNETIC SEAL (STARTER DRIVE ONLY)

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

CFMI PROPRIETARY INFORMATION

72-60-00
BASIC ENGINE

Page 9
Dec 00

CFM56-5B

EFG

TRAINING MANUAL

THE ACCESSORY GEARBOX (CONTINUED)


Spring-loaded seals
Spring-loaded seals have a rotating mating ring with 4
lugs that engage in corresponding slots machined in the
gear shaft bearing.
A housing, which contains the spring-loaded seal,
ensures constant contact between the polished face and
the carbon seal element.
This type of seal can be used on the following drive pads:
- Integrated Drive Generator (IDG)
- Hydraulic pump
- Starter
- Fuel pump

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

72-60-00
BASIC ENGINE

Page 10
Dec 00

CFM56-5B

EFG

TRAINING MANUAL

CARBON CONTACT FACE

(DISASSEMBLED)

(ASSEMBLED)
O-RING
SEAL

O-RING
SEALS

STATIC PART

MATING
RING

ROTATING
PART

LUGS

LAPPED OR POLISHED
CONTACT FACE

SPRING LOADED SEAL

CTC-063-030-01

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321

TOC

CFMI PROPRIETARY INFORMATION

72-60-00
BASIC ENGINE

Page 11
Dec 00

CFM56-5B

EFG

TRAINING MANUAL

THIS PAGE INTENTIONALLY LEFT BLANK

EFFECTIVITY
ALL CFM56-5B ENGINES FOR A319-A320-A321
CFMI PROPRIETARY INFORMATION

TOC

72-60-00
BASIC ENGINE

Page 12
Dec 00

You might also like