Professional Documents
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45TESYST Schneider Motor Management
45TESYST Schneider Motor Management
Management System
Catalog
2008
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Flexibility
Interchangeable
modular functions,
to better meet the
requirements for
extensions
b Software and
accessories common to
multiple product families
b
Ingenuity
Simplicity
Auto-adapts to its
environment, plug &
play
b Application functions,
control, communication
and diagnostics
embedded in the
products
b User-friendly
operation either directly
on the product or
remotely
Cost effective
optimum offers that
make selection easy for
most typical applications
b Products that are
easy to understand for
users, electricians and
automation specialists
b User-friendly intuitive
programming
Compactness
High functionality in a
minimum of space
b Freedom in
implementation
b
Openness
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Contents
Advantys, ConneXium, Magelis, Merlin Gerin, Modbus, PowerSuite , Premium, Telemecanique, TeSys, Transparent Ready, TSX
Micro, and Twido, are trademarks or registered trademarks of Schneider Electric.
Other trademarks used herein are the property of their respective owners.
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General
Protection components
Introduction
Exceeding the operating limits of an electric motor will eventually lead to destruction
of the motor itself as well as the mechanisms it drives. Exceeding these limits can be
the cause of electrical or mechanical faults.
b Electrical faults:
v overvoltage, voltage drop, imbalance and phase failure which cause variations in
the current drawn,
v short-circuits which can cause the current to reach levels capable of exceeding the
operating limits.
b Mechanical faults:
v locked rotor,
v brief or prolonged overload which leads to an increase in the current drawn by the
motor, and therefore overheating.
The cost of these faults includes loss of production, loss of raw materials, repair of
the production tool, poor quality of production and delays in delivery.
These faults can also result in possible dramatic consequences to the safety of
people in direct or indirect contact with the motor.
To prevent these faults, protection measures are necessary.
They make it possible to isolate the equipment to be protected from the main supply,
by measuring electrical values such as voltage, and current.
Each motor starter must have:
b short-circuit protection, to quickly detect and break abnormal currents generally
greater than 10 times the rated full load current (FLC).
b overload protection, to detect increases in current up to about 10 times the full
load current (FLC) and to switch off the starter before overheating of the motor and
conductors damages the insulation.
This protection is provided by specific devices such as fuses, circuit breakers and
thermal overload relays, or by more integrated devices offering several types of
protection.
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General (continued)
Protection components
Faults
Cause
Short-circuit
Effects
b Current peak
b Electrodynamic forces on the
conductors
Destruction of windings
Overheating (1)
Consequences on the process
Overheating (1)
Harmonics
Overheating (1)
Long
starting time
Overheating (1)
Overcurrent
Overheating (1)
Consequences on the process
No-load
running
Frequency
fluctuations
b Increase in losses
b Interferes with synchronous devices
(clock, recorder, ...)
Increase in current consumption
Jamming
Overload
Loss of machine
excitation
Overheating (1)
(1) Then, in the longer term, depending on the seriousness of the fault and/or its frequency, short-circuit and destruction of the windings.
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Selection guide
Protection components
Applications
Device type
Controllers
For network/bus
Modbus
protocol
Current range
Control voltage
c 24 V
a 100240 V
Number of I/O
6 inputs
4 outputs
Measurements
Functions
Device type
LTMRppMpp
Pages
CANopen
LTMRppCpp
DeviceNet
LTMRppDpp
Profibus DP
Ethernet TCP/IP
LTMRppPpp
LTMRppEpp
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c 24 V (1)
a 100240 V (1)
4 independent inputs
Monitoring functions:
- voltage,
- power,
- Cos jj (power factor)
Display functions:
- measurements,
- faults and alarms,
- statistics, etc..j.
LTMEV40BD
LTMEV40FM
LTMCU
(1) Input control voltage. The electronics are powered via the controller.
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Protection components
Presentation
Presentation
105871
Application
The TeSys T motor management system is used for motor control and protection to
avoid costly downtime in harsh industrial applications, such as oil and gas, the
chemical industry, water treatment, metal, minerals and mining, pharmaceutical
industry, microelectronics, tunnels, and airports.
With the TeSys T motor management system, untimely stoppages of a process
associated with a motor are anticipated via predictive analysis of fault situations.
Fault tripping is therefore reduced to a minimum.
Its use in motor control panels makes it possible to:
b increase the operational availability of installations,
b improve flexibility from project design through to implementation,
b increase productivity by making available all information needed to run the
system.
The TeSys motor management system integrates perfectly with Schneider Electric
low voltage equipment such as Model 6 and TDM2 switchgear.
NEMA
or
IEC
3
4
M
3
1
2
3
4
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Presentation (continued)
Protection components
105836
Presentation (continued)
LTM R08MBD
105846
Communication
The LTM R controller is equipped with a communication interface to allow remote
monitoring and control of the motor. All motor information is then available at
automation system level.
The following networks are available:
b Modbus , CANopen, DeviceNet, ProfiBus DP and Ethernet communication
systems
.
TeSys T system functions
568605
LTM EV40BD
LTM CU
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Description
Protection components
Description
105837
LTMRpp
Characteristics
As standard, the controller manages the following predefined control mode
functions:
b overload mode,
b independent mode,
b reverser mode,
b 2-speed mode,
b 2-step mode,
b Custom mode.
Supply
2 types of controller power supply are available:
b c 24 V,
b a 100240 V.
Current ranges
3 current ranges allow measurement of motor current from 0.4 to 100 A:
b 0.48 A,
b 1.3527 A,
b 5100 A.
For currents above 100 A use external current transformers. Choose the 0.48 A
range (1 or 5 A current transformer secondary).
Inputs
b 6 discrete logic inputs.
Outputs
b 3 relay logic outputs (1 N.O.)
b 1 relay output for fault signalling (1 N.O. + 1 N.C.)
Measurements
b connections for a temperature probe,
b connections for an ground fault toroid.
LTM E expansion module
The expansion module adds the following functionalities to the TeSys T controller:
b voltage measurement on the 3 phases. This enables it to calculate numerous
motor monitoring parameters (power, frequency, Cos j ),
b 4 additional inputs.
Characteristics
Inputs
b 4 discrete logic inputs (independent).
Power supplies
b 2 types of power supply for the inputs: c 24 V and a 100240 V.
A c 24 V controller can be assembled with a a100240 V expansion module and
vice versa.
Voltage measurement between phases up to 690 V nominal.
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Description (continued)
Protection components
Description (continued)
568605
LTMCU
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Description (continued)
LTM R controllers
Modbus protocol
1
2
Protection components
5
6
7
8
9
10
8
9
10
DeviceNet
3
Profibus DP
1
2
CANopen
1
5
6
7
5
6
7
8
9
10
8
9
10
Ethernet TCP/IP
1
3
4
5
6
7
6
(1) Connection using power
expansion (daisychaining) is possible for
Ethernet.
9
10
3
4
3
5
Expansion modules have the following on their front
face:
1 Inputs for voltage measurement.
2 Port for connection to the HMI terminal or to the PC.
3 Port for connection to the controller.
4 Expansion module status LEDs.
5 Connection of additional inputs.
4
The control unit has the following on its front face:
1 LCD display screen
2 Local control interface including control keys and LEDs.
3 RJ45 port on front panel for connection to a PC (protected by a cover).
4 Contextual navigation keys.
10
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Functions
Protection components
Setting range
Thermal overload:
thermal protection of motor by monitoring current consumption
Motor temperature:
thermal monitoring of the motor using temperature probes
(winding, paper...). Up to 3 sensors in series.
PTC binary
PTC/NTC analog:
20 6500 Ohm
Phase imbalance:
monitors the symmetry of currents. To be used for imbalance
<80% of the average current (1).
Phase failure:
monitors the symmetry of currents. To be used for imbalance
<80% of the average current (1).
Phase reversal:
signals when the phase sequence is different from the defined
sequence (motor running).
Long starting time:
monitors the motor starting time
Locked rotor:
locking detected by a sudden increase in current
after the start phase
Min/max current load limit variations:
monitors motor load through variations of current
around preset thresholds.
1070% I average
0.220 s
Ground fault:
signals internal insulation faults, by vectorial summing
of external currents, via ground fault toroid.
Controller
LTMR
Controller
Alarm
and expansion threshold
module
(LTMR +
LTME)
Fault
threshold
0.130 s
A-B-C
A-C-B
100800 % of FLC (2)
1200 s
100800 % of FLC (2)
130 s
min.:
30100 % of FLC (2)
1200 s
max.:
20800 % of FLC (2)
1250 s
internal:
20500 % min FLC (2)
0.0525 s
external:
0.0210 A
0.0525 s
0999.9 s
Load shedding:
opens outputs O.1 and O.2 if voltage drops below a preset
threshold.
Power variations.
Min/max power limits:
monitors power variations around preset thresholds.
Variations of Cos j.
Min/max limits of Cos j :
monitors variations of Cos j around preset thresholds.
Function performed.
315 %
0.220 s
0.130 s
A-B-C
A-C-B
min.:
7099 %
0.225 s
max.:
101115 %
0.225 s
68115 %
19999 s
20800 %
0100 s
01025 s
11
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Functions (continued)
Protection components
Description
Control modes
With controller
LTM R
X
X
X
Operating modes
Overload
Independent
Reverser
2-step
2-speed
"Custom" mode
X
X
X
X
X
X
X
X
X
X
X
X
Fault management
Manual reset
Automatic reset
Remote reset
X
X
X
X
X
X
Description
Measurement range
With controller
LTM R
X
X
X
X
Current/Phase
0.081000 A
Ground current
0.1633 x CT ratio
Average current
0.081000 A
Current imbalance between 0200 %
phases
Thermal capacity level
0200 %
X
Motor temperature rise
06500 Ohm
X
Frequency
0 100 Hz
Voltage between phases
a 0830 V
Voltage imbalance between 0200 %
phases
Active power
06553.5 kW (08788.3 hp)
Reactive power
06553.5 kWr (8788.3 hp)
0100
Cos j (power factor)
Active power consumption 0400 kWh (536.4 hp)
Reactive power consumption 0400 kWrh (536.4 hp)
Fault statistics
X
X
X
X
X
X
X
X
X
X
Fault diagnostics
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Motor statistics
X
X
X
X
X
X
X
X
X
X
Time to trip
Time to restart
X
X
X
X
12
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Functions (continued),
Topology
Protection components
TeSys T
TeSys T
Class
Yes
Ethernet TCP/IP
communication
advanced
management services
I/O Scanning
Yes
Global Data
No
SNMP network
administrator (2)
Yes
In a star topology, all the peripherals are linked via an intermediate peripheral (such
as a hub or switch).
In industrial Ethernet applications, the use of full duplex switches (instead of hubs)
as central peripherals is strongly recommended.
TeSys T
TeSys T
Star topology
TeSys T
TeSys T
TeSys T
13
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Topology (continued)
Protection components
TeSys T
TeSys T
Ring topology
TeSys T
TeSys T
In a ring topology, all the peripherals or components of the network infrastructure are
connected within a loop.
This type of topology makes it possible to achieve different levels of redundancy of
the network.
Ethernet ring
Ethernet rings are generally the main networks in applications where a high level of
reliability is required. If a ring topology is required, the switches handling this function
must be used.
Redundancy
Redundancy of the network infrastructure is the key to development of applications
with high operational reliability.
Implementing a single or double ring architecture makes it possible to provide
protection against breaks in network segments.
Single ring
The first level of redundancy can be achieved by installing a single ring.
ConneXium switches can be used to establish main network ring configurations.
The ring is created using HIPER-Ring ports.
If a section of the line fails, the ring structure (including a maximum of 50 switches)
converts into a line type configuration in less than 0.5 seconds.
14
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Programming
Protection components
LTMR
or
LTM CU
Network or bus
PowerSuite
LTME
LTMR
connector
PowerSuite
LTMR
15
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Programming (continued)
Protection components
568609
536196
16
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Protection components
Characteristics
Environment
Product type
Conforming to standards
LTM R controllers
LTM EV40pp expansion modules
IEC/EN 60947-4-1, UL 508, CSA 22-2 n14, IACSE10
Product certifications
UL, CSA,BV, LROS, DNV, GL, RINA, ABS, RMRos, NOM, CCC, C-TICK, ATEX,
GOST, KERI (1)
Short-circuit withstand
Protective treatment
Flame resistance
Shock resistance
(1/2 sine wave, 11 ms)
Vibration resistance
Resistance to
electrostatic discharge
Immunity to radiated
electromagnetic interference
Immunity to
fast transient bursts
Immunity to
radioelectric fields
Immunity to
dissipated
shock waves
Altitude derating
Rated operational voltage (Ui)
Max. operating temperature
690
kV
kV
0.8
0.8
kV
kV
0.8
6
kA
100
Conforming to UL 94
Conforming to IEC/EN 60695-2-12
Conforming to
IEC/EN 60068-2-27 (2)
Conforming to
IEC/EN 60068-2-6 (2)
5300 Hz
Conforming to
IEC/EN 61000-4-2
Conforming to
IEC 61000-4-3
Conforming to
IEC 61000-4-4
Conforming to
IEC/EN 61000-4-6
Conforming to IEC/EN 61000-4-5
Relay outputs and supply
c 24 V inputs
a 100240 V inputs
Voltage inputs
Communication
Temperature sensor
(IT1/IT2)
690
C
C
TH
12 x 24 hour cycles
48
- 40+80
- 20+60
30 in relation to mounting plate, 90
kV
V/m
kV
kV
kV
kV
kV
kV
kV
Common mode
4
1
2
2
1
2000 m
1
1
Serial mode
2
1
1
0.5
3000 m
0.93
0.93
3500 m
0.87
0.92
Common mode
1
2
4
2
4000 m
0.8
0.9
Serial mode
1
1
2
4500 m
0.7
0.88
17
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Characteristics (continued)
Protection components
Controllers
LTMRpppBD
LTMRpppFM
Expansion modules
LTM EV40BD
LTMEV40FM
Control supply
Operational voltage (U)
Resistance to voltage dips
Associated protection
Operational voltage
c 24
a 100240
0 for 3 ms
70% of U for 500 ms
gG fuse, 0.5
c 20.426.24
a 93.5264
a 862.8
Current consumption
50/60 Hz
mA
c 56127
Cabling
Connectors
Pitch
mm
5.08
5.08
1 conductor
2 identical conductors
mm2
mm2
mm2
mm2
mm2
mm2
mm2
mm2
N.m
mm
Input characteristics
Nominal values
Logic inputs
V
mA
Voltage
Current
Change to state 1
Change to state 0
V
mA
ms
ms
Logic state 1
Logic state 0
Response time
a 100240
a 3.1 for 100 V
a 7.5 for 240 V
79 < U < 264
2 min at 110 V
3 min at 220 V
0 < U < 40
15 max
25
25
Output characteristics
Type
Load
Permissible power in cat. AC-15
Permissible power in cat. DC-13
Associated protection
Max. frequency
Max. operating level
Response time
a
c
Measurement details
Current
Voltage
Ground fault current
Internal measurement
without ground fault toroid
External measurement
with ground fault toroid
Temperature measurement
Power factor
Active and reactive power
Internal clock
18
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Characteristics (continued)
Protection components
DeviceNet
ISO 11898
Addressing
Transmission speeds
1 to 247
1.2 to 19.2 K bits/s
0 to 63
125 to
500 K bits/s
Connections
RJ45/terminal
block
2 shielded twisted
pairs
Cables
1 to 127
10, 20, 50, 125,
250, 500, 800
and 1000Kbits/s
+ Auto baud
RJ45/terminal
block
4 twisted,
shielded wires
Terminal block
4 twisted,
shielded wires
Profibus DP
polarized
2-wire RS 485
1 to 125
9.6 K to
12 M bits/s
9-way SUB-D/
terminal block
2 shielded
twisted pairs,
type A
Ethernet
IEEE 802.3
0 to 159
10/100 Mbit/s,
with
automatic
recognition
RJ45
2 shielded
twisted pairs
Conforming to standards
Product certifications
Storage
Operation
C
C
Relative humidity
Protective treatment
Degree of protection
Shock resistance
Vibration resistance
Flame resistance
-40+80
-20+60
1595 % without condensation
Conforming to
IEC/EN 60068-2-30
Conforming to IEC 60947-1
Conforming to
IEC/EN 60068-2-27
Conforming to
IEC/EN 60068-2-6
530 Hz
Conforming to IEC 60947-1
Conforming to UL 94
12 x 24 hour cycles
IP 54
15 gn / 11ms
4 gn
C
650
V2
Electrical characteristics
Supply to the product
Maximum current
mA
140
Resistance to
electromagnetic discharge
Conforming to
IEC/EN 61000-4-2
kV
Immunity to radiated
electromagnetic interference
Conforming to
IEC/EN 61000-4-3
V/m
10 - Level 3
Immunity to
fast transient bursts
Conforming to
IEC/EN 61000-4-4
kV
Immunity to
radioelectric fields
Conforming to
IEC/EN 61000-4-6
10. Level 3
Conforming to
IEC/EN 61000-4-5
kV
Physical characteristics
Mounting
Flush mounted
Display
Backlit LCD
Signaling
By 4 LEDs
Cabling
RJ45
19
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Characteristics(continued)
Protection components
C
A
mm
mm
(inch)
50
100/1
35 (1.38 inch)
30 x 10 (1.0 x 0.5)
200/1
35 (1.38 inch)
30 x 10 (1.0 x 0.5)
400/1
35 (1.38 inch)
30 x 10 (1.0 x 0.5)
800/1
35 (1.38 inch)
incorporated (1)
50486
V
C
1000
- 35+ 70
IP30 (connections IP20)
1/1000
A
65
85
160
250
95
240
mm2
25 (4) 50
(AWG)
(1/0) (4/0) (500
kcmil)
400
2x
185
(400
kcmil)
630
85
2x
50 (1/0)
240
(500
kcmil)
250
240 (500 kcmil)
At 25 C
Per probe
Between probes
Between probe and motor
terminal plate
W
V
kV
2.5
mm
m
Reinforced
250
1
Operating zones: example with 3 probes type DA1TTppp (250 W at 25 C) in series, conforming to standard EC 60034-11, mark A.
Economy resistor
(ohms)
10 000
4000
Trip zone
1650
1500
1000
750
Reset zone
100
20
Trip zone on
probe short-circuit
10
NOT + 15 C
NOT - 5 C
NOT
NOT + 5 C
-20
NOT - 20 C
20
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Tripping curves
Protection components
t (s)
1000
100
Class 30
Class 25
Class 20
Class 15
10
Class 10
Class 5
1 1,12
1,5
I/Ir
t (s)
1000
100
10
Class 30
Class 25
Class 20
Class 15
Class 10
1 1,12
1,5
Class 5
I/Ir
21
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References
Protection components
105836
Controllers
Setting
range
A
Control
voltage
V
Current
range
A
Reference
Weight
kg
105838
LTM R08MBD
c 24
a 100240 V
0.48
0.48
LTMR08MBD
LTMR08MFM
0.530
0.530
27
c 24
a 100240 V
1.3527
1.3527
LTMR27MBD
LTMR27MFM
0.530
0.530
100
c 24
a 100240 V
5100
5100
LTMR100MBD
LTMR100MFM
0.530
0.530
c 24
a 100240 V
0.48
0.48
LTMR08CBD
LTMR08CFM
0.530
0.530
27
c 24
a 100240 V
1.3527
1.3527
LTMR27CBD
LTMR27CFM
0.530
0.530
100
c 24
a 100240 V
5100
5100
LTMR100CBD
LTMR100CFM
0.530
0.530
c 24
a 100240 V
0.48
0.48
LTMR08DBD
LTMR08DFM
0.530
0.530
27
c 24
a 100240 V
1.3527
1.3527
LTMR27DBD
LTMR27DFM
0.530
0.530
100
c 24
a 100240 V
5100
5100
LTMR100DBD
LTMR100DFM
0.530
0.530
For CANopen
105840
LTM R08CBD
For DeviceNet
For Profibus DP
105842
LTM R08DBD
c 24
a 100240 V
0.48
0.48
LTMR08PBD
LTMR08PFM
0.530
0.530
27
c 24
a 100240 V
1.3527
1.3527
LTMR27PBD
LTMR27PFM
0.530
0.530
100
c 24
a 100240 V
5100
5100
LTMR100PBD
LTMR100PFM
0.530
0.530
0.48
0.48
LTMR08EBD
LTMR08EFM
0.530
0.530
27
c 24
a 100240 V
1.3527
1.3527
LTMR27EBD
LTMR27EFM
0.530
0.530
100
c 24
a 100240 V
5100
5100
LTMR100EBD
LTMR100EFM
0.530
0.530
105844
LTM R08PBD
LTM R08EBD
22
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References (continued)
Protection components
105846
LTM EV40BD
Number of
inputs
Reference
V
c 24
LTMEV40BD
kg
0.210
a 100240
LTMEV40FM
0.210
Supply
Voltage
Supply
via the controller
Reference
c 24 V external
XBTN410
HMI terminals
Description
568605
LTM CU
Weight
Connecting cables
for the XBTN410
LTMCU
Weight
kg
0.400
0.380
Length
m
1
Reference
VW3A1104R10
Weight
kg
0.065
VW3A1104R30
0.140
VW3A1104R50
0.210
XBTZ938
0.200
Reference
Cables
Description
Connecting cables
For connecting the controller
to the expansion module
2 x RJ45
Length
m
0.04
0.3
1
LTMCC004 (1)
LU9R03
LU9R10
Weight
kg
0.120
0.045
0.065
Replacement connectors
Description
Complete set of
connectors for controllers
and expansion modules
Reference
LTM9TCS
Weight
kg
0.200
23
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References (continued)
Protection components
Configuration tools
Description
Connection kit
for PC serial port
for Modbus PLC
multidrop connection
Interface for USB port
(for use with cable
VW3A8106)
Length: 1.8 m
Composition
Reference
Weight
kg
0.350
Operational current
Primary
A
100
200
400
800
LT6CT4001
Reference
Secondary
A
1 (2)
1 (2)
1 (2)
1 (2)
LT6CT1001
LT6CT2001
LT6CT4001
LT6CT8001
Weight
kg
0.550
0.550
0.550
0.680
Internal
of toroid
mm
Reference
Weight
30
50
80
120
200
300
50437
50438
50439
50440
50441
50442
0.120
0.200
0.420
0.530
1.320
2.230
46
110
50485
50486
1.300
3.200
kg
Triple probes
DA1TTppp
Nominal
Operating
Temperature
(NOT)
C
90
110
120
130
140
150
160
170
Color
Unit
reference (4)
Green/green
Brown/brown
Gray/gray
Blue/blue
White/blue
Black/black
Blue/red
White/green
DA1TT090
DA1TT110
DA1TT120
DA1TT130
DA1TT140
DA1TT150
DA1TT160
DA1TT170
Weight
kg
0.010
0.010
0.010
0.010
0.010
0.010
0.010
0.010
(1) The transformers offered for use with TeSys U LUTM starters are suitable. Please see our
latest Digest for more information on available parts.
(2) For use with LTMR08pp controllers.
(3) PTC: Positive Temperature Coefficient.
(4) Sold in lots of 10.
24
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References (continued)
Protection components
Composition
Sold in
lots of
Unit
reference
Weight
Strips of 10 identical
numbers (0 to 9)
25
AB1Rp (1)
kg
0.002
Strips of 10 identical
capital letters (A to Z)
25
AB1Gp (1)
0.002
Length
Reference
Connection accessories
Description
Weight
kg
0.3
VW3A8306R03
0.045
VW3A8306R10
0.065
VW3A8306R30
0.125
0.3
VW3A8306TF03
0.032
VW3A8306TF10
0.032
VW3A8306R
0.012
50
TSXCANCA50
4.930
100
TSXCANCA100
8.800
300
TSXCANCA300
24.560
Elbowed (90)
TSXCANKCDF90T
0.046
Straight
TSXCANKCDF180T
0.049
TSXCANKCDF90TP
0.051
50
TSXCANCA50
4.930
100
TSXCANCA100
8.800
300
TSXCANCA300
24.560
100
TSXPBSCA100
400
TSXPBSCA400
490NAD01103
490NAD01104
490NAD01105
490NTW00002
490NTW00005
12
490NTW00012
40
490NTW00040
80
490NTW00080
490NTW00002U
490NTW00005U
12
490NTW00012U
40
490NTW00040U
80
490NTW00080U
T-junctions
RS 485 line terminator
IP20 connectors
SUB-D 9-way female
Line end adapter switch
Straight
Straight
(1) When ordering, replace the p in the reference with the number or letter required.
(2) To order other connectors and cables (UL cables for harsh environments) please consult our
catalog Machines and installations with CANopen. Performance and flexibility".
25
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Dimensions, mounting
Protection components
61
30,2
5,2
(2)
122,5 (1)
(2)
(2)
(2)
61
30,2
5,5
45
92
70
23
50
(1) 140 mm with RJ45 connector for connection to expansion module and to network,
166 mm with Profibus DP/CANopen connector.
(2) Leave a gap around the device of: 9 mm at 45 C, 9 to 40 mm from 45 to 50 C, 40 mm at 60 C.
26
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Dimensions (continued)
Protection components
HMI terminal
LT6CT
XBTN410
25
35
74 (1)
30
35
107
42
(2)
Current transformers
25 5
95
132
6
42,5
2,5
42,5
2,5
10 10
20
c2
21
4
b2
b1
b1
16
29
c1
Type
50437
50438
b
83
109
b1
53
66
c
30
50
c1
60
87
c2
31
45
H
50
60
Type
50439
50440
50441
50442
a
26.5
26.5
29
c1
a1
a1
44
44
46
b
122
164
256
b1
80
80
120
b2
55
55
90
c
80
120
196
c1
150
190
274
G
35
35
37
H
65
65
104
J
126
166
254
K
40
40
60
344
299
29
Type
50485
50486
a
72
78
b
148
224
c
46
110
G
57
76
27
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Wiring diagrams
Protection components
Wiring diagrams
Overload mode
3-wire local-control
(1)
Stop
KM1
KM1
34
97
98
95
96
O.3
33
24
23
O.2
14
13
O.1
I.2
I.3
C
I.4
I.5
C
I.6
A1
A2
I.1
C
Start
O.4
LTM R
(1) Connection of a single-phase motor is possible. In this case, do not use the central current transformer.
Independent mode
3-wire local-control
KM1
Start
34
97
98
95
96
O.3
33
24
O.2
23
14
13
O.1
I.2
I.3
C
I.4
I.5
C
I.6
I.1
C
A1
A2
Stop
O.4
LTM R
KM1
2-wire local-control
L ON
L ON
Start/Stop
Start
O.4
O.4
97
98
95
96
I.2
I.3
C
I.4
I.5
C
I.6
I.1
C
97
98
95
96
I.2
I.3
C
I.4
I.5
C
I.6
I.1
C
97
98
95
96
I.2
I.3
C
I.4
I.5
C
I.6
I.1
C
Stop
O.4
L : Local control
O : Stop
N : Network control
28
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Protection components
3-wire local-control
97
98
95
96
I.2
I.3
C
I.4
I.5
C
I.6
Stop
O.3
O.4
34
33
24
23
O.2
14
13
O.1
Start
Rev.
I.1
C
Start
Forw.
KM1
A1
A2
KM2
LTM R
KM1 (1)
KM2
KM1
KM2
KM1
KM3
Stop
KM3
KM1
KM3
O.3
KM1
KM2
O.4
34
33
24
O.2
23
14
13
O.1
I.2
I.3
C
I.4
I.5
C
I.6
I.1
C
A1
A2
Start
97
98
95
96
KM2
LTM R
KM1 (1)
KM3
(1) Contacts for interlocking KM1 and KM2 are not required because the controller electronically interlocks outputs O.1 and O.2.
29
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Protection components
KM1
KM1
I.2
I.3
C
I.4
I.5
C
I.6
I.1
C
O.3
33
23
O.2
24
A1
A2
14
13
O.1
97
98
95
96
Stop
Start
O.4
34
KM2
LTM R
KM2
KM3
97
98
95
96
Stop
O.3
KM1
KM2
O.4
34
24
O.2
23
13
KM2
KM1
14
O.1
(1)
High
speed
I.1
C
A1
A2
Low
speed
I.2
I.3
C
I.4
I.5
C
I.6
KM1
33
KM2
LTM R
KM2 (2)
KM3
(1) For a Dahlander application, all the power cables must pass through current transformers. The controller can also be placed upstream of the contactor. In this
case, and if the Dahlander motor is used in variable torque mode, all the cables downstream of the contactors must be of identical size.
(2) Contacts for interlocking KM1 and KM2 are not required because the controller electronically interlocks outputs O.1 and O.2.
30
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Protection components
34
O.3
33
24
O.2
23
14
13
O.1
Z1 Z2 T1 T2
LTM R
KM1
KM1
KM1
13
14
13
3
LTM R
KA1
14
O.1
O.1
LTM R
KM1
31
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Protection components
Combinations
Substitution table
Circuit-breaker
Contactor
Reference
Reference
GV2L03
GV2L03
GV2L04
GV2L04
GV2L05
GV2L05
GV2L06
GV2L07
GV2L07
GV2L08
GV2L10
GV2L14
GV2L14
GV2L16
GV2L20
GV2L22
GV2L22
NS80HMA
NS80HMA
NS80HMA
NS80HMA
NS80HMA
NS100HMA
NS100HMA
NS160NMA
NS160HMA
NS160NMA
NS160HMA
NS250NMA
NS250HMA
NS250NMA
NS250HMA
NS400HMA
NS400LMA
NS400HMA
NS400LMA
NS630HMA
NS630LMA
NS630HMA
NS630LMA
NS630HMA
NS630LMA
Substitution table
Old range
LT6P multifunction protection relays
Motor current
I < 5A
5 A < I < 25 A
25 A < I < 100 A
100 A < I < 200 A
200 A < I < 400 A
400 A < I < 800 A
Reference
Reference
a 100240 V
c 24 V
LT6P0M005FM
LT6P0M025FM
LT6P0M005FM
LT6P0M005FM
LT6P0M005FM
LT6P0M005FM
LT6P0M005S144
LT6P0M025S144
LT6P0M005S144
LT6P0M005S144
LT6P0M005S144
LT6P0M005S144
LC1D09
LC1D09
LC1D09
LC1D09
LC1D09
LC1D09
LC1D09
LC1D09
LC1D18
LC1D18
LC1D18
LC1D18
LC1D18
LC1D25
LC1D25
LC1D25
LC1D25
LC1D50
LC1D40
LC1D50
LC1D65
LC1D80
LC1D115
LC1D115
LC1D115
LC1D115
LC1D150
LC1D150
LC1F185
LC1F185
LC1F225
LC1F225
LC1F265
LC1F265
LC1F330
LC1F330
LC1F400
LC1F400
LC1F500
LC1F500
LC1F500
LC1F500
TeSys T
controller
Reference
External current
transformer
Reference
LTMR08pp
LTMR08pp
LTMR08pp
LTMR08pp
LTMR08pp
LTMR08pp
LTMR08pp
LTMR08pp
LTMR08pp
LTMR08pp
LTMR08pp
LTMR08pp
LTMR27pp
LTMR27pp
LTMR27pp
LTMR27pp
LTMR27pp
LTMR100pp
LTMR100pp
LTMR100pp
LTMR100pp
LTMR100pp
LTMR100pp
LTMR100pp
LTMR100pp
LTMR100pp
LTMR08pp
LTMR08pp
LTMR08pp
LTMR08pp
LTMR08pp
LTMR08pp
LTMR08pp
LTMR08pp
LTMR08pp
LTMR08pp
LTMR08pp
LTMR08pp
LTMR08pp
LTMR08pp
LTMR08pp
LTMR08pp
LT6CT2001
LT6CT2001
LT6CT2001
LT6CT2001
LT6CT2001
LT6CT2001
LT6CT2001
LT6CT4001
LT6CT4001
LT6CT4001
LT6CT4001
LT6CT4001
LT6CT4001
LT6CT4001
LT6CT4001
LT6CT6001
LT6CT6001
New range
TeSys T controllers
External current
transformer
Reference
Reference
a 100240 V
LT6CT1001
LT6CT2001
LT6CT4001
LT6CT8001
LTMR08pFM
LTMR27pFM
LTMR100pFM
LTMR08pFM
LTMR08pFM
LTMR08pFM
Reference
External current
transformer
Reference
c 24 V
LTMR08pBD
LTMR27pBD
LTMR100pBD
LTMR08pBD
LTMR08pBD
LTMR08pBD
LT6CT2001
LT6CT4001
LT6CT8001
Note: For other voltages and combinations with fuses, please consult your Regional Sales Office.
32
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Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
ART. 822080
TEL: 847-397-2600
www.squared.com
www.us.telemecanique.com
Due to evolution of standards and equipment, the characteristics indicated in texts and images of
this document do not constitute a commitment on our part without confirmation.
Design: Schneider Electric
Photos: Schneider Electric
Printed by: RR Donnelley
DIA1ED2061002EN-US
www.schneider-electric.com
Schneider Electric
2008
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com