READYMADE PLASTERING SHEET

AIM:
Science and technology grows rapidly due to the innovation of new techniques in each and every
field. The new approaches of READYMADE PLASTERING SHEET by using white
cement, waste paper Coconut fiber & required ingredient.

Required material:
White cement
Waste paper
Coconut fiber
Phenol-Formaldehyde

Flow chart for process of sheet making:

Material Collection
Material Preparation
Material Mixing
Sheet Making
Drying Of Sheet & An Artistic Work
Weather Coating Of Sheet
End Ready To Make A Plastering Sheet

Material preparation for coconut fiber:

After collection of coconut fiber soak the fiber in tab water for at least 18hours. Reason for
increase adhesives properties & easy to make of mat formation.

Material preparation waste paper:

Re-Pulping & Screening:
The paper moves by conveyer to a big vat called a pulper, which contains paper water
&chemicals. The pulper chops the recovered paper into small pieces. Heating the mixture breaks
the paper down more quickly into tiny Strands of cellulose (organic plant material) called fibers.
Eventually, the old paper turns into a mushy called pulp.
The pulp is forced through screens containing holes and slots of various shapes and sizes.
The screen removes small contaminants such as bits of plastic and glob of glue.The processing is
called screening.

Cleaning:
Mills also pulp by spinning it around in large cone-shaped cylinders. Heavy
contaminants like stables are thrown to the outside of the cone and fall through the bottom of the
cylinder. Lighter contaminates collect in the center of the cone and are removed. This processing
is called cleaning.

Deinking:
Sometimes the pulp must undergo a pulp laundering operation called deinking to
remove printing ink & stickies(stickely materials like glue residue and adhesives).papermakers
often use a combination of two deinking processes .small particles of ink are rinsed from the
pulp with water in a process called washing. Large particles and stickies are removed with air
bubbles in another process called flotation.

During flotation deinking, pulp is fed into a large vat called a flotation cell, where air and
soap like chemicals call surfactants are injected into the pulp. The Surfactants cause ink and
stickier to loosen from the pulp and stick to the air bubbles as they float to the top of the mixture.
The inky air bubbles create foam or froth which is removed from the top, leaving the clean pulp
behind.

Refining, Bleaching and Color Stripping:

During refining the pulp to make the recycled fibers swell, making them ideal for sheet
making if the pulp contains any large bundles of fibers, refining separates them into individual
fibers. If the recovered paper is colored stripping chemicals remove the dyes from the paper.

Sheet Making:
Now the clean pulp is ready to be into paper. The additionally pulp sieve size coconut fibers to
give it extra strength or smoothness.

The pulp, white cement, required color pigment are mixed with water to make it 99.5% water.
The watery pulp mixture enters the head box, a giant metal box at the beginning of the paper
machine, and then is sprayed in a continuous wide jet onto a huge flat wire screen which is
moving very quickly through the paper machine. On the screen, water starts to drain from the
4

pulp, and
d the recycleed fibers qu
uickly begin to bond toggether to forrm a watery sheet. The sheet
moves raapidly throug
gh a series of
o felt covereed press rolllers which sqqueeze out m
more water. After
completeed this proceess coconut fiber
f
is placeed mat form
ming over firsst layer. Anoother one layyer of
pulp is sp
prayed over the coconut fiber.

The sheeet which now

w resembles paper, passees through a series of heeated metal rollers whicch dry
the paperr. After thee paper is co
oated with phenol-form
p
maldehyde rresin. Coatted gives paaper a
smooth, glossy
g
surfacce, water-pro
oof. After th
he process off sheet makinng is compleeted.

C/C secction Layo

out of sheeet

Layer
1
2
3
4

Material
g @ 1mm thick
kness
weatthering coating
sheet with color pig
gment &art @2
2mm thicknesss
nut fiber@2mm
m thickness
Mat forming cocon
kness
sheeet @2mm thick

Procedure for fixing sheet to surface:

First step to wet surface of wall

Next proper white cement in paste form
The past apply for back sheet surface
After sheet are fixed to wall surface.

Advanges:

Reduced time duration of plastering work

Two in one completed work of plastering & painting work
Not required skilled labor
Reduced cost of work
Reduced surface crack
Easy to make different aesthetic appearance with low cost.
Best suitable all interior surface of building.
Thickness of sheet is 7mm. so it easy to candle.

Main application:

The sheet makes material all is fully sound observation material. So the sheet act on
good maintains Acoustic needs must be satisfied. So good for conference hall,
auditorium, cinema theatre &etc.
Easy to art on sheet .so possible aesthetic appearance of interior surface.

Conculation:
In our project success means more benefit in the construction field,
environmental field.

Submitted by

M.RAMU
M.DINESH KUMAR
DEPARTMENT OF CIVIL ENGINEERING
ADHIPARASAKTHI ENGINEERING COLLEGE
MELMARUVATTUR-603319