PENGERANG POWER SON BHD (Company No. 1089480-4) Level 51, Tower 2, PETRONAS Twin Towers Kuala Lumpur Oty Cente 50086 Kuala Lumut, Malaysia PETRONAS ORRERTERGRERR PETRONAS TECHNICAL SERVICES SON BHD ‘(Company No. 347848-X) ‘Tower 2, PETRONAS Twin Towers ‘Kuala Lumpur Oty Centre PETRONAS £0088 Kuala Lumour Malaysia SIEMENS SIEMENS <4 MMC. SIEMENS AG SIEMENS Malaysia Sén Bhd “MMC Engineering Services Sdn Bhd Sumees a3 Shomensifalayse Sen ht Unt 702, Level ama Zia, tpeseu Jato ett Puna Oagang Save 16, Nov isenTesk Pemsian Kaen Beating ya, Seunge, 5350 EanaurTun Rank cheas, ‘S087 Statte, Gomany ateyos 000 uns tumpar ir PCP-MMC-QAC-MST-UG-010180 PENGERANG COGENERATION PLANT MY1008 445484571 &ABG020 can 5" prora0 UG = on cove [mearoe] ava bf [| emmn toms (| Pn aa = Sil ee aaa = oe oe cows [rreoras moran Wh mans [oorooree mani METHOD STATEMENT FOR LAYING OF QUARRY forves [owsatei frig “See | DUST BITUMEN PREMIX AT TANK FOUNDATION a Hersing Restricted 00/00 A Mc... MY1008-UG-&ABG020-010180 a /6 “Seager nace wena rere Seeestanotnarnhegensgu Bl sca NEOOE MASSA ESR SANURPENGERANG COGEN PLANT PROJECT ‘Owner Doc. No | PCP-MMC-QAC-MST-UG-010160 MMC... reese. Rev. 00/00 Doc No MY1008-UG-&ABGO20-010180 METHOD STATEMENT FOR LAYING OF QUARRY DUST BITUMEN PREMIX AT TANK Page 2 of 6 FOUNDATION TABLE OF CONTENTS 1, OBJECTIVE 2. SCOPE OF WORK, 3, REFERENCE DOCUMENTS, 4, TOOLS AND EQUIPMENT. 5, WORKS PROCEDURE... 6. RECORDS... 7. SUPERVISION AND LABOUR... 8. INSPECTION AND TESTING." PENGERANG COGEN PLANT PROJECT ‘OwnerDoc. No | PCP-MMC-GAC-MST-UG-010160 MMC... wwner boc Rev. 00/00 Doc No | MY1008-UG-8ABG020-010180 METHOD STATEMENT FOR LAYING OF QUARRY DUST BITUMEN PREMIX ATTANK | 4. org FOUNDATION o 1.0 OBJECTIVE This Method Statement acts as a guideline for laying of quary dust bitumen premix on the top of Treated Water Tanks, Demineralized Water Tank Condensate Water Tank, Polished Condensate Water Tank and Fire Water Tank Foundation in a safe manner and acceptable method to meet the Tequirements and achieve required standards with regards to materials. workmanship and final product, 2.0 SCOPE OF WORK ‘This method staternent describes the necessary construction activities for laying quarry dust bitumen premix works. This document covers all the necessary felevant procedures and processes in relation to the provision of all responsibilities of personnel involved, supply, execution procedure, tool, equipment, safety factors, document to be recorded, inspection and testing to be carried out. 3.0 REFERENCE DRAWINGS/DOCUMENTS 3.1 Approved for Construction Drawing list for Foundation Layouts & Details as following:- a. Treated Water Tank (Unit 01) - MY1008-00UGA01-&CLC070-033151 REV.01-03 b, Treated Water Tank (Unit 02) - MY1008-00UGA02-&CLC070-033152 REV.01-03 cc, Demineralized Water Tank (Unit 01) - MY1008-00UGCO1-&CLCO70- 033251 REV.01-03 d. Demineralized Water Tank (Unit 02) - MY1008-00UGC02-&CLCO70- 033252 REV.01-03 e. Demineralized Water Tank (Unit 03) - MY1008-00UGC03-&CLC070- 033253 REV.01-03 f. Condensate Water Tank (Unit 01) - MY1008-30UGX01-&CLCO70-033951 REV.01-03 g. Condensate Water Tank (Unit 02) - MY1008-30UGX02-&CLC070-033952 REV.01-03PENGERANG COGEN PLANT PROJECT MMC ‘Owner Doc. No | PCP-MMC-@AC-MST-UG-010180 SIM tenNe SERVES SOHO Rev. 00/00 Doc No MY1008-UG-&ABG020-010180 METHOD STATEMENT FOR LAYING OF QUARRY DUST BITUMEN PREMIX ATTANK |. 4 org FOUNDATION 7 REV.01-03 Condensate Water Tank (Unit 03) - MY1008-30UGX03-&CLC070-033953 i. Condensate Water Tank (Unit 04) - MY1008-30UGX04-&CLCO70-033954 REV.01-03. 3.1. Project Quality Plan 3.2 Project Specification 3.3 Material Approval Request 4.0 TOOLS AND EQUIPMENT The tools equipment required for various stages of construction activities are as listed below:- Item Tool/Equipment Remarks 1 | Pump To spread the tack coat. 2 | 1 ton Roller ‘Compaction of premix. 3 | Plate Compactor ‘Compaction of premix. 4. | Backhoe Transport the premix to the top of foundation. Wheel Barrow, Hand premix Transport/spread the premix (pulling S| screed/Rake and spread to desired thickness). 6 | thermometer Record the premix temperature. 7 _ | Premix Hand Tamp and amp loose premix and scrape loose Scraper debris prior to sealing. 5.0 WORKS PROCEDURE 5.1 Preparation Works. §.1.1 Controlled points and Temporary Bench Marks (IBM) shall be established by the site survey and shall be reference checked with the nearest control points. 5.1.2 A fleet truck is provided to ensure that the supply of quarry dust bitumen premix is smooth and continuous.MMC ‘Owner Doc. No | PCP-MMC-QAC-MST-UG-010180 PENGERANG COGEN PLANT PROJECT ent sees Rev. 00/00 Doc No MY1008-UG-&ABG020-010180 METHOD STATEMENT FOR LAYING OF QUARRY DUST BITUMEN PREMIX AT TANK FOUNDATION Page 5 of 6 5.2 5.3 5.1.3. The quarry dust bitumen premix temperature of each truck shall be measured. Initial mixing temperature from the plant shall be at 120 to 170 degree. 6.1.4 Premix truck shall be covered with a canvas sheet to protect materials against weather during transport to the site. 5.1.5 All surfaces receiving the premix shall be free from moisture, cleaned and coated with bitumen emulsion/tack coat. 5.1.6 Level marking shall be done prior to receive the premix materials Laying of premix. 5.2.1 Tack coat will be applied by means of a mechanical spreader to all the surfaces receiving the premix. §.2.2 Premix shall be spread over on top of tanks foundation with wheel barrow and manual leveling shall be done to achieve the required thickness and specified level Compaction of premix. §.3.1 Compaction shall be carried out by 1 ton roller/plate compactor. 5.3.2 Levels and surface accuracy of the laid premix will be checked using string marking during the rolling. Displacement shall be adjusted immediately by the use of rakes and addition of fresh hot asphalt dust mix. 5.3.3 Rolling shall continue until the total compacted thickness asphalt dust layer is achieved. The finished surface shall be smooth and properly graded, 6.0 RECORDS Asa minimum the forms listed below shall be used throughout the concreting work process to ensure the required quality can be achieved and recorded, 61 6.2 63. 6.4 Field Quality Plan FQP). Notification of Inspection (NO). Inspection Checklist Test Report.PENGERANG COGEN PLANT PROJECT ‘Owner Doc. No | PCP-MMC-QAC-MST-UG-010180 MMC. " Rev. 00/00 Doc No MY1008-UG-&ABGO20-010180 METHOD STATEMENT FOR LAYING OF QUARRY DUST BITUMEN PREMIX AT TANK Page 6 of 6 FOUNDATION 7.0 8.0 SUPERVISION AND LABOUR To achieve the highest quality or works, all stages of the work shall be thoroughly checked by the supervisors, inspectors and confirmed by the Project Engineer prior to final inspection, The Quality Department shall raise a “Notification of Inspection” fo issue to the Owner to request a final inspection prior to laying/commence the works. Skilled workers shall be utilised to execute the works. INSPECTION AND TESTING To determine the highest quality of quarry dust bitumen premix laying, testing will be carried out by appointed tester as per below tests: 8.1 Marshall's density test. 8.2. 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