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Comparative Study Deteriorative Changes in The Ageing of Milk Powder
Comparative Study Deteriorative Changes in The Ageing of Milk Powder
a r t i c l e
i n f o
Article history:
Received 17 May 2012
Received in revised form 17 July 2012
Accepted 27 July 2012
Available online 4 August 2012
Keywords:
Milk powder
Crystallisation
Shelf-life
Protein modication
Egg-shell particles
Physical properties
a b s t r a c t
Skim milk powders produced by spray drying (mostly amorphous) are commonly used in downstream
food industries and have to be stored for long times after production before nal use. However, their
physicochemical qualities and properties decline during long-term storage due to the hygroscopicity of
amorphous lactose. Surface modication of particles by crystallisation of the outer layer, giving so called
egg-shell particles, has shown signicant improvements in the physical properties of the powder in
their fresh state. In this study, the raw powder and processed powder (with modied surface) were stored
at around 33% relative humidity and 2530 C for 30 weeks to investigate the effect of ageing on these
two types of powders. Agglomeration, large lactose crystal formation on the surface, surface composition
changes and protein modications were studied. The changes between the raw powder and process powder were compared after ageing. The non-hygroscopic crystalline surface layer showed signicant benets in maintaining the physicochemical qualities of the powders over long storage times. The aged raw
powder showed a 24% change in the crystallinity, a 3% change in the lactose/protein ratio on the surface
and 6% protein denaturation compared with the aged processed powder with a 4% change in the crystallinity, a 1.5% change in the lactose/protein ratio on the surface and 2% protein denaturation, respectively,
after 30 weeks storage.
2012 Elsevier Ltd. All rights reserved.
1. Introduction
Milk powders are widely used in food processing industries or
for re-constituting and often must be stored for months. The shelf
life for a food product is marked by an increase in undesirable
physicochemical qualities or microbial levels. Spray-dried milk
powders, in amorphous states, are very unstable. They have a tendency to sorb moisture and form caked powders that are not free
owing. The increase in moisture content, due to the elevated
water activity, causes bridge formation between particles, protein
denaturation and modication (Haque et al., 2010; Liu and Chaudhary, 2011), the progress of Maillard reactions and decolouration
(Bell, 2008), bacteria growth (Tapia et al., 2008) and quality loss
(Sablani et al., 2007). These deteriorative changes start by sorbing
moisture form environment, leading to a decrease in the glasstransition temperature of amorphous components to below ambient conditions, which initiates crystallisation and an increase in
the stickiness of the powders. The expelled water from crystallisation further increases the water activity and enhances the changes.
In addition, crystallisation of lactose from the matrix rearranges
the proteinlactose bonds and de-stabilizes the proteins, meaning
that less amorphous lactose is available around the proteins to be
attached to the H-bond active sites of the proteins (Buera et al.,
2005; Lpez-Dez and Bone, 2000). Amorphous component of powders readily sorb moisture from the environment, which leads to
high moisture-content gradients near the surface, initiating moisture migration into the particles.
There are different methods that are commonly used to prevent
the powders from sorbing moisture, such as keeping them in cool
and dry conditions and using sealed impermeable packaging.
Crystallisation of lactose in milk powders in pre-crystallisation or
post-crystallisation facilities has been suggested (Hynd, 1980;
Yazdanpanah and Langrish, 2011b) to improve the powder
stability against moisture sorption and enhancing the physical
properties. Yazdanpanah and Langrish (2011b) showed the
improvement (decrease) in moisture sorption for the crystallised
lactose and milk powders that were crystallised in a uidizedbed dryer/crystallizer. The mostly crystalline powders that were
produced by that technique have a very much reduced tendency
to sorb moisture from the environment (even under very humid
conditions for a long time).
Amorphous materials have greater solubility, porosity (Trivedi
and Axe, 2001) and bioavailability (Yang et al., 2010), compared
with crystalline materials. The lower solubility and higher stability
of the milk powders with crystallised lactose (mostly crystalline
particles) could be disadvantages when the powders are needed
to be reconstituted or dispersed in dairy processing industries.
Sandiness and rough texture in ice-cream and chocolate that is
made from this kind of crystallised milk powder are not desirable
in sensory analysis (McSweeney and Fox, 2009).
The destabilisation effect of lactose crystallisation during storage and the elevated water activity also cause protein denaturation,
releasing encapsulated ingredients, such as fat, and decreasing the
nutritional value of the stored powder (Augustin et al., 2007; Fyfe
et al., 2011). Proteins are stable in their low-energy, native (folded)
state. Denaturation or unfolding, which are changes in the secondary structures of proteins, increase the hydrophobicity of the proteins (Haque et al., 2010) and promote aggregation and
destabilisation (Allison et al., 1999). Most dairy powders have
shelf-lives of around 36 months in cool and dry conditions when
packed in sealed moisture-proof containers. The moisture sorption
and diffusion rate, and consequential lactose crystallisation and
protein modication, increase the rate of quality loss in the
powders.
Most of the physical properties in spray-dried milk powders,
such as owablity, stickiness, agglomeration and caking, are surface-dominated properties (Fldt and Bergensthl, 1994;
Yazdanpanah and Langrish, 2010). Surface amorphicity and composition of the powder particles may then be expected to play an
important role in their ow behaviour, because owability involves overcoming the surface attractions between the particles.
Amorphous and hygroscopic materials on the surfaces have very
signicant effects on the agglomeration, stickiness and hygroscopicity of the particles. Moisture sorption by crystalline lactose is
signicantly lower than by amorphous lactose (Bronlund and Paterson, 2004), and this lower amount of moisture on the surface
causes fewer moisture-induced changes inside particles. Also, particles with crystalline surfaces have weak tendencies to form
bridges with other particles due to the high thermodynamic stability of the crystalline state. Yazdanpanah and Langrish (2010) have
demonstrated that a thin layer of modied molecular structure on
the surfaces of particles can greatly improve the physical properties of the powders. They created a new milk powder structure that
was called an egg-shell structure, with a crystalline surface and an
amorphous core, which has the good owability and stability characteristics of crystalline powders, while preserving the desirable
characteristics of the amorphous core. The previous report shows
signicant improvements in stability, owability and physical
properties of the freshly-processed powders with egg-shell structures compared with raw commercial powders, while maintaining
the same functionality. There are few reports in the literature
about long-term studies of processed powders, and this study addresses this issue.
The aim of this study was to investigate the water-induced
changes in the skim milk powders during storage, comparing the
raw commercial powder with the processed powders, with an
egg-shell structure, during long storage. The effect of the crystalline outer layer on the physical properties of the fresh powder
has been studied before (Yazdanpanah and Langrish, 2010); in this
research, the effects of the crystalline surface layer on the moisture
sorption rate and the deteriorative changes in milk powder have
been investigated.
15
16
2000500 cm 1. The collected data were analysed using the software Grams/AI 8.0 (Thermo Electron Corporation) for further data
processing, such as least-squares curve tting and analysis (Gaussian + Lorenziane) and the calculation of the under-peak areas for
quantifying the secondary structure of the proteins in the Amide
I and Amide III regions. Second-derivative spectra were calculated
from normal spectra by means of the SavitskyGolay algorithm
with a nine data point smoothing factor. The powders were kept
in good optical contact by the diamond surface with a consistent
application of low pressure. The powders have been kept under
vacuum for four hours prior to scanning to remove the free moisture content and to minimize the effects of the H-bonds from water
vapour. The analysis has been done for the shortest possible time
to avoid the particles being exposed to humid air. Each experiment
has been repeated three times, and the average value and the standard deviation have been reported.
2.2.5. X-ray photoelectron spectroscopy (XPS)
An XPS system of SPECS-XPS (SPECS, Germany) was used to
analyse the element concentrations and binding energies of the
particle surfaces. The XPS system was equipped with a PHOIBOS
150-9 MCD energy analyser, and an Al K-alpha X-ray monochromatic source (1486.74 eV) was used. Since we are using skim milk
powder, it is possible to assume the surface components are
mainly proteins and lactose with small amounts of fat. Therefore
the equations from the literature (Fldt and Bergensthl, 1994)
and the average of the standard component values for lactose, protein and fat (Fldt and Bergensthl, 1994; Gaiani et al., 2006; Kim
et al., 2005; Vignolles et al., 2009) were used to calculate the surface compositions of the powders.
2.2.6. Raman spectroscopy
Raman spectroscopy was used to evaluate the crystallinity of
lactose on the surfaces of the particles. The Raman spectra were
collected using a Raman Station 400F (PerkinElmer, CA, USA). The
samples were analysed using a power of 100% with a 785 nm laser
and a ve second exposure time, with ve exposures over a range
of wavelengths from 200 to 3200 cm 1. The spectra were analysed
using the software Spectrum v6.3.4.0164. The intensities of characteristic peaks of lactose at 355, 445, 865 and 1100 cm 1 were used
as references (Kirk et al., 2007; McGoverin et al., 2010; Murphy
et al., 2005; Susi and Ard, 1974). Each experiment has been repeated two times.
17
Fig. 1. (FR) Surfaces of fresh raw powder (fully amorphous). (AR) Aged raw powder after 30 weeks in storage. (FP) Surfaces of fresh processed powder, textured structure of
crystalline outer layer with ne lactose crystals. (AP) Aged processed powder after 30 weeks in storage.
Fig. 2. Raman spectra of the processed milk powder in the fresh condition and after
ageing, showing the similarity in the surface crystallinity.
Fig. 2 shows the processed powder for fresh and aged conditions. The spectra include the sharp peaks due to crystalline lactose
in both samples with slightly higher intensities for the aged processed powders. In contrast, as Fig. 3 shows, the differences in
intensity (and crystallinity) are much higher for the raw powder
under fresh and aged conditions. The difference is clearly signicant (qualitatively) between the bottom line for the fresh raw powder and top line for the aged raw powder in the Fig. 3, when the
representative peaks have higher intensity in the aged powders
with greater degree of crystallinity.
The surfaces of the raw powders after storage for 30 weeks have
changed signicantly compared with the aged fresh powders. Sim-
Fig. 3. Raman spectra of the raw milk powder in the fresh condition and after
ageing, showing the signicant difference in the surface crystallinity.
ilar behaviours have been observed in the FTIR analysis of the powders at 8501200 cm 1 (results not shown here) where the aged
raw powder has more noisy spectra with sharper peaks in the characteristic lactose region (Hogan and OCallaghan, 2010). The sharp
peaks at 1260, 900 and 875 cm 1 of the FTIR spectra have been reported to differentiate crystalline from amorphous lactose (Listiohadi et al., 2009).
The XRD technique is a well-established method for quantifying
the degree of bulk crystallinity and the crystal types in terms of the
a/b lactose ratios in the powders. The most noted representative
peaks were located at 12.5, 16.4, 20.1 for a-lactose monohy-
18
drate; 10.5, 21 for anhydrous b-lactose; 18.2, 19.1, 21.1 for the
mixture of anhydrous a/b with a molar ratio of 5:3, and 19.5,21.2
for mixture of anhydrous a/b with a molar ratio of 4:1 (Barham
et al., 2006; Gombas et al., 2002). The full spectra have not been
shown here, and relative crystallinity has been estimated according to the method of Nara and Komiya (1983), from the ratio of
the peak areas, which is also called the two-phase method
(Kim et al., 1997; LeCorre et al., 2011; Nara and Komiya, 1983),
for different powders relative to the mostly-crystalline skim milk
powder as produced by techniques that have been described before (Yazdanpanah and Langrish, 2011a). This summation does
not take into account the recrystallisation between the different
polymorphs. In this case, individual peaks should be considered.
Table 1 shows the measured bulk crystallinity for the fresh and
aged powders by the XRD technique. The fresh raw powder was
completely amorphous, and the spectrum was very noisy with no
characteristic peak (not shown here), therefore the associated peak
area was assumed to be zero for the fresh raw amorphous powder
in the X-ray spectra. The freshly processed powder has 8.9% crystallinity, which was mainly located on the surface of the particles,
as Raman spectra shows and as described before (Yazdanpanah
and Langrish, 2010). The aged raw powder showed 23.7 0.1%
crystallinity and the aged processed powder showed 12.7 0.1%
crystallinity. The crystallinity of the raw powder changed from
0% to 23.7% and the crystallinity of the processed powder changed
from 8.9% to 12.7%. It is difcult to determine the location of crystals and determine if all the crystallinity refers to the surface or
some crystals developed in the core of the particles. Since the
moisture diffusion induces the crystallisation within the particle
matrix, the crystal formation could have occurred inside the particle. The change in crystallinity of the aged powders relative to the
raw powder was 23.7 0.1% compared with the 3.8 0.1% change
for the aged processed powder. This change is signicantly higher
than the processed powder and shows the effect of the non-hygroscopic outer layer in decreasing moisture sorption and reducing
the diffusivity of moisture into the particle. T-tests have shown
that there are signicant differences between the fresh and aged
powders at a 95% condence level.
3.3. Surface composition
XPS (also known as ESCA) was used to determine the surface
composition of the powders. Milk powder is a multi-component
mixture, with lactose, protein and fat being the main components.
The main purpose of using this technique was to measure the
changes in the lactose and protein concentrations on the surfaces.
The powders were analysed before and after storage. The changes
in the percentage compositions of different components on the
surface were calculated by a matrix formula method described
by Fldt and Bergensthl (1994) and Kim et al. (2009). Table 2
shows the surface composition analysis for the different powders
in this study. In all the powders, the bulk fat was released to the
surface. The freshly-processed powder and aged powders have
more fat on their surface. This observation agrees well with a
recent study for releasing fat during high-humidity and hightemperature processing for producing crystalline powders in a
Table 1
Calculation of crystallinity by summation of peak areas under the characteristic peaks of XRD spectra for different powders.
Powders
Peak area
Fresh raw
Aged raw
Fresh processed
Aged processed
Fully crystalline
0
32.1 0.1
12.0 0.05
17.1 0.1
135.0 0.7
0
23.7 0.1
8.9 0.05
12.7 0.1
100
23.7 0.1
3.8 0.1
19
Fresh raw
Aged raw
Fresh processed
Aged processed
a
Fat
Protein
Lactose
L/Pa
65.29
66.56
66.73
66.92
26.84
26.83
26.54
26.48
6.25
6.00
6.12
6.00
12
15
15
16
50
48
49
48
37
37
36
36
74.0
77.0
73.4
75.0
Fig. 5. FTIR spectrum showing the amide III band of fresh-processed powder. The
outer envelope is the original spectrum, and the individual component peaks
underneath are the results of regression analysis. The peaks are associated with
different secondary structures.
Fig. 6. PLS regression of amide I vs amide III percentage for the population of
different structural components in the secondary structure of proteins.
Fig. 4. FTIR spectrum showing amide I bands of fresh processed powder. The outer
envelope is the original spectrum, and the individual component peaks underneath
are the results of regression analysis. The peaks are associated with different
secondary structures.
areas of all bands assigned to the b-sheets and expressing the ratio
of this sum as a fraction of the total band area, as the population of
b-sheets. The same procedure has been carried on for b-turns and
a-helices in the amide I and III regions. The peak assignment of
deconvolved amide I bands (17001600 cm 1) and amide III bands
(13201200 cm 1) was done using the procedures outlined in previous reports (Bandekar, 1992; Cai and Singh Bal, 1999; Chittur,
1998; Dong et al., 1990; Farrell et al., 2001; Haris and Severcan,
1999; Singh Bal, 1999). The results for the fresh processed powder
have been shown in the Figs. 4 and 5, where Fig. 4 shows the amide
I bands of the freshly processed powder and the associated bands
for the different secondary structural elements; and Fig. 5 shows
the amide III bands of freshly-processed powder with the assigned
20
Table 3
Population (relative percentages) of different structural components in the secondary structure of the proteins in amide I and amide III regions for different powders.
Powders
Fresh raw
Aged raw
Differences in raw powder
Fresh processed
Aged processed
Differences in processed powder
Amide I
Amide III
a-Helices
b-Sheets
b-Turns
a-Helices
b-Sheets
b-Turns
28.0 0.05
22.1 0.1
6
26.3 0.05
24.0 0.1
2.3
52.9 0.1
57.0 0.05
4
53.8 0.1
54.7 0.1
0.9
19.1 0.1
21.0 0.2
1.9
20.1 0.1
21.4 0.1
1.3
26.1 0.05
20 0.1
6
24.8 0.1
22.4 0.3
2.4
53.8 0.1
56.2 0.1
2.5
54.5 0.3
55.3 0.1
0.8
20.5 0.05
24.1 0.2
3.6
20.9 0.1
22.5 0.3
1.6
the native structure for the proteins in the raw powder during storage compare with the processed powders. There was a slight
change in the secondary structure of the protein during processing
at high temperatures and humidities, which was represented by
the decrease in the a-helix population from the raw to the processed powder from 28% to 26.3%. However, the results of the aged
powders showed that the processed powder maintains the native
structure of the proteins better, since the relative fraction of
a-helices in the aged processed powder is higher than in the aged
raw powder, and consequently the relative fractions of b-sheets
and b-turns are lower. The a-structure to b-structure ratio has
been used as a reference for the native structure of the proteins,
and a decrease in helical components has been reported as indicating the loss of the native secondary structure (Chittur, 1998; Goormaghtigh et al., 2009; Haris and Severcan, 1999; Huson et al.,
2011). The role of the crystalline surface layer in maintaining the
secondary structure of the proteins by keeping low internal water
activity appears to have been signicant during storage.
4. Conclusions
This research has assessed the effect of storage on raw skim
milk powders and processed powders, particularly regarding the
characterisation of the powder surface. The paper reports the role
of the crystalline surface layer of the processed powder in preventing (or slowing) deteriorative changes in the particles. The hygroscopicity of amorphous lactose on the surface of the raw powder
and the higher permeability of amorphous lactose cause moisture
sorption and increase the water activity, which provides higher
mobility for the molecules and lowers the glass-transition temperature. This higher water activity and large amount of expelled
water from crystallisation on the surface cause other changes subsequently, such as component migration and/or protein deformation. The processed powder with a higher amount of crystalline
lactose on the surface, has been found to sorb less moisture reducing these subsequent material changes. Surface analysis reports,
crystallinity, composition and protein modication have all indicated that there were much smaller changes in the ageing of the
processed powder in contrast to signicant changes in the aged
raw powder.
Acknowledgements
The authors would like to thank Dr. Elizabeth Carter from the
School of Chemistry, University of Sydney for her helps with the
FTIR analysis. The authors would also like to thank Murray Goulburn Cooperative Co. Ltd. for providing the dairy powders for this
research.
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