Sigemetilte 4-in-1 Tali SNe Grinding, sharpening, shaping aT - and sanding — this easy-to-puild machine does it all. getting one tool to perform The best feature of the belt sander is its simplic- \d makes your shop ity. A motor drives For any small shop, multiple task: time more efficie 2 great solution for a wide var ing with metal and wood. ive belt around two ¢ fjustment and automatic of jobs for work- tensioning keep the belt in line, And belt changes take about ten seconds. What more could you want? 1 see aboveis 32 ‘ShopNotes No 1267 Exploded View Details OVERALL DIMENSIONS: 22"D x 11'W x 21! SPRING-LOADED JENSONING ABM Mange BELT CHANGES: “QUICK AND EASY ‘TENsioNING ARM Piers on Reve Dbry Bowe SPRING AUTOMATICALLY TENSIONS ABRASWE BELT woroR oRwes THE RonmSe BEE 00y OF SANDER DulLT UP Pou Cavers OF BALTIC BIRCH PLrwoon FoR StRENGTH Materials & Hardware ‘A. Bearing lock (I) 74x 12-244 Fy 8 Pose(l) 1216 x 19%-2% Py © Base) 1x22. AP D_ Tracking Stop Block (I) Wx 4-24 E TrackingArm (I) Vax da-5 F Tension Arm (I) 1x2-7% G Shae Black (I) Yxrda H. Rolers@) Bedia 24 Phy 1 Pacen Base (1) 35% Phy | Patan Brace (I) HI -YAPy K Paten Back (1) DAxT-YPy. 1 Pacen (1) WAP YeAlun M Tool Rest Arm (I) Ve N45 IN. Tool Rese Bick (1) %xI%-2 © ToolRestTable(!) 2a x4 Yelm P Guard Mounting Bock (I) ax 2-5 Q Guard Rim 44% 15% V5 Py R Guard Face Ae IT- Phe ShopNotes.com wos Apuusts BELT TRACKING ON SIMPLE TRACKING MechANiow KEEPS ‘ABRASIVE BELT CENTERED ON ROLLERS + (4) WoL 14 OD Bail Bearings + (4) 4-20 Threaded Inserts + (4) x3! Lag Screws +) #8 x24" Fh Woodscrews + 2) %esI8TNuts + (1) 3-18 144" Studded Aluminum Knob + (0) A's1D x4" Hex Head Boie +2) A" x 1/6" OD Fender Washers + (6))4" Pax Washers + (1) 213 416" Hox Head Bote + (1) Weed Lock Nuc + (1) W20.x Bye Bole + (1) Sevem Eye (14° LD. 3" wire ea) + (19) 1" Flac Washers +8) W'20 Hex Nus + (1)3°x.625" QD. 063° wire dia. Exe. Spring + () W'sia 36" Drive Shaft + (2) A" ID Shafe Collar + (I) 420 x 198 Set Serew + (N)24" OD 3-section¥.Bek Pulley" Bore PLATEN ASSEMBLY CAN eE Guicxty Rewoves FOR porwoon on. sbpPoRreD By BALL ‘SEARINGS. 236) ABRASIVE BETO ARE WALABLE NA WDE ARIE or exits ‘ck ALwMINM ToouRES™ PRoMoES A80L19 PLATFORM FoR SHARPENING, ORINDING. ANB anions Deve SHAFT SPINS IN A tRR OF BEARINGS supe onore S5urich RUNS Bet IN DOWNWARD DIRECTION + (1) 2" 3Lsection Sele Pull 14" Bore + (1) Yu1B x" Suds Aluminum Kod + (1) Ye Fa Washer +) 4.20. 114 Po Machine Serews +0) 4.20 124" Studded Aumirum Koob +8) #8114" Woodscrews + (8) 6.4 Fh Woodscrews + (1) YoHP.725-RPM Motor + (1) 28" BL seedonVBee + (0) 16g Cord Sew Prong Pug + (1) Weherproot leer Box wiBlank Cover 19) #8 454" Sheet Metal Srews + it) 14 Rexble Mea! Conde + (1) Conduit Camp +) 1" Fex. Conduit Connectors wiBushings +(e) Black H-gauge insulated Copper Wire + (0 5:amp Toe Switch + (0) Rubber Bo0t for Tepe Switen + 0) 4-20. 1" Ph Machine Screws (4) I Lag Serews 33,rf NOTE: see poriom oF ges ror onus SiaeT TROON HOE 8 20 srAREADED NER a, SIDE VIEW % % building the . Foundation ‘The body of the sander is made fastened to two threaded inserts up of a bearing block and post in the top of the bearing block. (Figure 1). These components 5 easiest to drill and’ install need to be strong and solid, so these now before moving on. Fig they're glued up from layers of ures 1a and ib provide the details Baltic birch plywood. Then you'll for the inserts and the bearings shape each of these sections sep- you'll work on next. arately, glue them together, and Drilling. The shaft bearings fasten them toa plywood base. fit into counterbores on either Bearing Block. The first thing side of the bearing block. The to do is cut three blanks that box at the bottom of the next ‘make up the layers of the bearing page shows how todtrill the shaft block. After gluing them up, you. and bearing holes while keeping ‘an drill out the inside corners them centered and aligned, ‘and head to the band saw to cut Bearing Installation. Now the assembly to final shape. Then you can install the bearings. They sand the edges smooth. should be a press fit in the cour Threaded Inserts. The platen terbores, but if you find the bear- assembly you'll add later is _ingsfita ite loose, you can shim 34 ASSeMoLe OU ALL EXTERIOR oGES Ames ABseMBny" them with a piece of a plastic shopping bag, Stretch the plastic over the counterbore, press the bearing in place, and trim away the excess plastic. Post. Next, you can tum your attention to the post assembly. Gluing up and shaping the three layers of plywood follows along the same lines as before, Here, you can use the shape of the lower part of the bearing block as 4 guidline for shaping the base of the post assembly. Before gluing the bearing block and post assembly together, there’s one more hole to drill. Figure 1 shows the location of the pilot hole for a ¥4'-dia. bolt ShopNotes No. 126 e