History: Model Name: KDL-22/26/32BX300 KDL-40BX400 Service Manual

HISTORY
Model Name: KDL-22/26/32BX300

KDL-40BX400
SERVICE MANUAL
Click on Page Number to display details of change
Date
Part Number
Description of Revisions
Version
2010.02
9-883-484-01
Original Manual
1.0
2010.06
9-883-484-02
Part number changes (BAA Board) P18, P19.

P20, P21
2.0
SERVICE MANUAL
MODEL
KLV-22BX300
KLV-26BX300
AZ1-A(5-2) CHASSIS
MODEL
DEST
RUSS
RUSS
KLV-32BX300
KLV-40BX400
DEST
RUSS
RUSS
RM-GA019
-1-
KLV-22, 26, 32 BX300, 40 BX400

RM-GA019
TABLE OF CONTENTS
Section Title
Page
1. SAFETY NOTES
1-1. Caution Handling of LCD Panel ..................................... 3
1-2. Safety Check Out ............................................................. 3
1-3. Leakage Test .................................................................... 3
1-4. WARNING ! .................................................................... 3
1-5. Lead Free Information ..................................................... 4
1-6. Attachment & Detachment of MDF61 Connector ......... 4
1-7. Attachment, Detachment & Confirmation of Lock
Condition of JST IBH Connector .................................... 4
2. SELF DIAGNOSTIC FUNCTION

2-1. Overview of Control Buttons .......................................... 5
2-2. LED Display Specification .............................................. 5
2-3. LED Display Control ....................................................... 5
2-4. LED Pattern ..................................................................... 5
2-5. Standby LED Error Display and Board
Replacement Order .......................................................... 6
2-6. Triage Chart ..................................................................... 7
3. TROUBLE SHOOTING
3-1. Flowchart ......................................................................... 8
3-1-1. No Power ....................................................................... 8
3-1-2. Video Problem ............................................................... 9
3-1-3. Audio Problem .............................................................. 9
Section Title
Page
5. DIAGRAMS
5-1. Block Diagram ............................................................... 11
5-1-1. KLV-22, 26, 32 BX300 .....................................11
5-1-2. KLV-40BX400 ..................................... ............ 12
5-2. Wire Dressing and Connector Diagram ....................... 13
5-2-1. KLV-22BX300 ................................................... 13
5-2-2. KLV-26BX300 ................................................... 14
5-2-3. KLV-32BX300 ................................................... 15
5-2-4. KLV-40BX400 ................................................... 16
5-3. Circuit Board Location .................................................. 17
5-3-1. KLV-22BX300 ................................................... 17
5-3-2. KLV-26BX300 ................................................... 17
5-3-3. KLV-32BX300 ................................................... 17
5-3-4. KLV-40BX400 ................................................... 17
6. DISASSEMBLY, EXPLODED VIEWS AND

OTHER PARTS
6-1. Disassembly & Exploded Views ................................... 18
6-1-1. KLV-22BX300 .................................................... 18
6-1-2. KLV-26BX300 .................................................... 19
6-1-3. KLV-32BX300 .................................................... 20
6-1-4. KLV-40BX400 .................................................... 21
6-2. Other Parts ..................................................................... 22
6-2-1. KLV-22BX300 .................................................... 22
6-2-2. KLV-26BX300 .................................................... 22
6-2-3. KLV-32BX300 .................................................... 23
6-2-4. KLV-40BX400 .................................................... 24
4. SERVICE ADJUSTMENTS
4-1. Accessing Self Diagnostic Menu .................................. 10
4-2. Accessing Service Mode ............................................... 10
4-3. GAISOU Adjustment .................................................... 10
KLV-22, 26, 32 BX300, 40 BX400

RM-GA019
SECTION 1
SAFETY NOTES
1-1. Caution Handling of LCD Panel
When installing the LCD Panel, make sure you are grounded
with a wrist band.
When installing the LCD Panel on the wall, the panel must be
secured using the 4 mounting holes on the rear cover.
1) Do not press the panel or frame edge to avoid the risk of
electric shock.
2) Do not scratch or press on the panel with any sharp
objects.
3) Do not leave the module in high temperature or in areas of
high humidity for an extended period of time.
4) Do not expose the LCD panel to direct sunlight.
5) Avoid contact with water. It may cause short circuit within
the module.
6) Disconnect the AC adapter when replacing the backlight
(CCFL) or inverter circuit. (High voltage occurs at the inverter
circuit at 650Vrms)
7) Always clean the LCD panel with a soft cloth material.
8) Use care when handling the wires or connectors of the
inverter circuit. Damaging the wires may cause a short circuit.
9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
1-3. Leakage Test

The AC leakage from any exposed metal part to earth
ground and from all exposed metal parts to any exposed
metal part having a return to chassis must not exceed 0.5mA
(500 microamperes). Leakage current can be measured by
any one of the three methods:1. A commercial leakage tester such as the SIMPSON 229 or
RCA WT-540A. Follow the manufacturers instructions to use
those instructions.
2. A battery-operated AC milliampmeter. The DATA
PRECISION 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of
a VOM or battery operated AC voltmeter. The 'limit' indication
is 0.75V so analog meters must have an accurate low voltage
scale. The SIMPSON'S 250 and SANWA SH-63TRD are
examples of passive VOMs that are suitable. Nearly all battery
operated digital multimeters that have a 2 VAC range are
suitable. (see Figure 1.)
To Exposed Metal
Parts on Set
1-2. Safety Check-Out

After correcting the original service problem, perform the
following safety checks before releasing the set to the
customer:-
0.15 F
1) Check the area of your repair for unsoldered or poorly

soldered connections. Check the entire board surface for
solder splashes and bridges.
2) Check the interboard wiring to ensure that no wires are
"pinched" or contact high-wattage resistors.
3)Check all control knobs, shields, covers, ground straps and
mounting hardware have been replaced. Be absolutely certain
you have replaced all the insulators.
4) Look for unauthorized replacement parts, particularly
transistors that were installed during a previous repair. Point
them out to the customer and recommend their replacement.
5) Look for parts which, though functioning show obvious
signs of deterioration. Point them out to the customer and
recommend their replacement.
6) Check the line cords for cracks and abrasion.
Recommend the replacement of any such line cord to the
customer.
7) Check the antenna terminals, metal trim, "metallized"
knobs, screws and all other exposed metal parts for AC
leakage. Check leakage test as described next.
8) Live chassis can cause electric shock as its
connected to the AC power line. Therefore, use
isolation transformer and gloves when changing parts
or removing plug. Please remember high voltage is
there during servicing.
9) To follow safety after servicing, please make sure
the removed screws, parts and wires are as original
condition.
1.5 k1
AC
Voltmeter
(0.75 V)
Earth Ground
Figure 1. AC voltmeter to check AC leakage

1-4. WARNING !
SAFETY-RELATED COMPONENT WARNING!
COMPONENTS IDENTIFIED BY SHADING AND MARK !
ON THE EXPLODED VIEWS ARE CRITICAL FOR SAFE
OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS
SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY. CIRCUIT ADJUSTMENTS THAT ARE
CRITICAL FOR SAFE OPERATION ARE IDENTIFIED IN
THIS MANUAL. FOLLOW THESE PROCEDURES
WHENEVER CRITICAL COMPONENTS ARE REPLACED
OR IMPROPER OPERATION IS SUSPECTED.
KLV-22, 26, 32 BX300, 40 BX400

RM-GA019
1-5. Lead Free Information

The circuit boards used in these models have been processed
using Lead Free Solder. The boards are identified by the LF
logo located close to the board designation.
b) Detachment
(1) Slide the slider to release
the slider lock.
(2) Press the center lock tab

to release the lock and pull
the connector up.
Unlock
Figure 2: LF logo
Figure 3: LF logo on circuit board

The servicing of these boards requires special precautions. It
is strongly recommended to use Lead Free Solder material in
order to guarantee optimal quality of new solder joints. Lead
Free Solder is available under the following part numbers:Part number
Diameter
Remarks
7-640-005-19
0.3mm
0.25Kg
7-640-005-20
0.4mm
0.50Kg
7-640-005-21
0.5mm
0.50Kg
7-640-005-22
0.6mm
0.25Kg
7-640-005-23
0.8mm
1.00Kg
7-640-005-24
1.0mm
1.00Kg
7-640-005-25
1.2mm
1.00Kg
7-640-005-26
1.6mm
1.00Kg
1-7. Attachment, Detachment & Confirmation of Lock

Condition of JST IBH Connector
(If applicable for these models)
Attention: This is a SAFETY CRITICAL PROCESS.
a) Attachment
(1) Press the center of the connector to insert it.
Due to high melting point of Lead Free Solder, the soldering

iron tip temperature needs to be set to 370 degrees
centigrade. This requires soldering equipment capable of
accurate temperature control coupled with a good heat
recovery characteristics.
For more information on the use of Lead Free Solder,
please refer to http://www.sony-training.com
(2) Press position

(NG for red marking portion)
1-6. Attachment & Detachment of MDF61 Connector

(If applicable for these models)
a) Insertion
(1) Hold the center of a
connector.
(2) Press the center of the

connector to insert it.
(3) Slide the slider to lock the

connector.
(3) Prohibited matter (Refer Figure A~C explanation)
Lock
Figure A
Figure C
Figure B
Figure A: Do not press lock
portion.
Figure B: Do not press the
front side of the
connector.
Figure C: Do not press the side
of the connector.
KLV-22, 26, 32 BX300, 40 BX400

RM-GA019
SECTION 2
SELF DIAGNOSTIC FUNCTION
2-1. Overview of Control Buttons
2-4. LED Pattern

When safety shutdown occurs, Standby LED display reports the
cause by using the lightning patterns as indicated below.
Power
PROG
Program
3.0 sec
3.0 sec
3.0 sec
0.5 sec
0.5 sec
Volume
Example:
Input Select/
Enter
The figure above shows LED display when

SHUTDOWN is caused by Balancer Error. It repeats
flashing for a specified number of times in 0.5sec/
cycle and has a 3 seconds interval of lighting off.
Please note that a 3 seconds interval of lighting off
is fixed regardless of abnormal state types.
Menu
Remote
Sensor
Picture
Timer
Off/Standby
Indicator
Power
Indicator
2-2. LED Display Specification

LED Type
Description
POWER
Green: LED
STANDBY
Timer/
Pic off
Remark
Green lights at power ON.
Red: One LED
Red lights during standby.
Orange/Green :
Two LEDs
Green Lights during Picture

Off and Orange Lights during
Timer activation.
2-3. LED Display Control

Status
Power On
Power
LED Display
Stand By Pic Off/Connecting/Timer
Remark
Green
Off
Off
Standby
Off
Red
Off
Self Diagnosis
Off
Red
Off
Refer to Blinking
pattern selfdiagnosis
mode
Green
Off
Orange
0.5sec On / 0.5sec Off
[REC][Sleep Timer][Power ON]
Red
Off
Orange
[Picture Off ][On Timer][REC][Power On]
Red
Off
Green
Error of panel ID
Others (Example)
KLV-22, 26, 32 BX300, 40 BX400

RM-GA019
2-5. Standby LED Error Display and Board Replacement Order

Perform below countermeasure according Standby LED blinking times
Blinking times
Error
Countermeasure
(Replace either/all according to sequence)
Main Power Error
1. GD1 (22), POWER UNIT(G1LS) (26"), G2LE (32),

G2HE (40)
2. BAA board
DC_ALERT1/
Audio Error/
Motionflow Error
1. BAA board
2. GD1 (22), POWER UNIT(G1LS) (26"),G2LE (32),
G2HE (40)
3. TCON
4. Speaker
Balancer Error
1. Inverter board
2. Panel
3. GD1 (22) , POWER UNIT(G1LS) (26"), G2LE (32),
G2HE (40)
4. BAA board
T-CON Error/
Panel ID NVM Error
1. T-CON
2. BAA
3. LVDS Cable
4. GD1 (22) , POWER UNIT(G1LS) (26"),G2LE (32),
G2HE (40)
Backlight Error
1. Inverter board
2. GD1 (22) , POWER UNIT(G1LS) (26"),G2LE (32),
G2HE (40)
3. BAA
Temp Error
1. BAA
2. GD1 (22) , POWER UNIT(G1LS) (26"), G2LE (32),
G2HE (40)
Note1: Each of the above blinking repeats 3 seconds.

Note2: Countermeasure is list out by priority.
2Blinks
3Blinks
4Blinks
5Blinks
Symptom (dead set)

6Blinks
7Blinks
No Video
No Power BL OK
OSD OK
No Video
No BL
Video distored or missing

No Video No Tuner Tuner OK No HDMI No Audio
BL OK
Video OK Video 1-3
No OSD
Bad
Doubtful part
few possibility
BAA board
GD1 (22")
G1LS (26")
G2LE (32")
G2HE (40")
GD2 (46")
T-con board
Speaker unit
RF module
Panel module
FFC cable
Joint connector
Problem
No Power BAA board Balancer TCON, Panel ID Inverter Temperature No Power BAA board BAA board BAA board BAA board BAA board BAA board BAA board
Reference
2-6. Triage Chart
KLV-22, 26, 32 BX300, 40 BX400

RM-GA019
KLV-22, 26, 32 BX300, 40 BX400

RM-GA019
SECTION 3
TROUBLESHOOTING
3.1 FLOWCHART
3-1-1. NO POWER
No power
110V
Destination
220V-240V
No
No
88-132Vac
AC Cable
176-264Vac
Yes
Yes
No
Power Board
No standby3.3V
3.3V_DC
CV6200 Pin3
on BAA board
Yes
3.3V_DC
CV6200 Pin3
on BAA board
12.5V_DC
CV6200 Pin10
on BAA board
Yes
BAA Board
No
Power Board
No REG12V
KLV-22, 26, 32 BX300, 40 BX400

RM-GA019
3-1-2. VIDEO PROBLEM

Video
Problem
All inputs
have
problem?
No
HDMI
Problem?
No
RF/Analog
Input
Problem?
Yes
Yes
Yes
Digital
Input
Problem?
No
BAA
Board
Yes
Yes
BAA
Board
Backlight
Turn on?
No
BAA
Board
BAA
Board
BAA
Board
No
Check LVDS harness
connection
between BAA board or
Panel or Power board
3-1-3. AUDIO PROBLEM
Only
Speaker
out?
No
HDMI
Problem?
Yes
UI of
Audio Setting
correct? Volume,
TV Speaker
No
RF/ Analog
Input
Problem?
No
BAA
Board
BAA
Board
Yes
Check
Speaker
BAA board
Set correctly or
reset by menu
No
Digital
Input
Problem?
BAA
Board
No
BAA
Board
KLV-22, 26, 32 BX300, 40 BX400

RM-GA019
SECTION 4
SERVICE ADJUSTMENT
4-1. Accessing Self Diagnostic Menu
1. While TV on standby mode, press the following sequence
on the Remote commander. (RM-GA019)
< Display--> <5>--> <Vol Down>--> <Power>
Self Check
002
Main Power
003
Dc_Alert
003
Aud_Prot
003
MotionFlow
004
Balancer_Error
005
T-CON Error
005
Panel ID NVM Error
006
Backlight Error
007
Temp_Error
00009
00027
1 indicates an error was detected
001
000
000
000
000
0 indicates no error was detected
Tuning System
<[Auto]>
Chassis
Service
No_Signal_Mute
<[Off]>
000
Serial
Number Edit Model
Self Diagnosis History >>
002
Gaisou
00
LVDS Spectrum (%)
<[10]>
Low of HPD
<[5]>
VCR1
<[off]>
GAISOU Menu Sample
GAISOU
<[0]>
000
000
000
00009
Diagnostic Menu Sample
Service Mode Menu Sample
Total Panel Hours

(max 65535)
Total Hours
of Operation
(max 65535)
4-3. GAISOU Adjustment

(NOT APPLICABLE FOR THIS MODEL)
1) When new board is replaced, please confirm the color
ornamental of the TV set.
2) While TV on standby mode, press the following sequence
on the Remote commander.
<Display> p <5> p <Vol Up> p <Power>
3) Use the r or R button to select the GAISOU.
Boot Count
(max 65535)
Service Mode
Status Information >>
Test Reset
Tuning System
No_Signal_Mute
Serial Number Edit
LVDS Spectrum (%)
Low of HPD
VCR1
GAISOU
2. To Reset Error Count & Error History

Press < 8 > --> < 0 > key
3. To Reset Panel Operation Time
Press < 7 > --> < 0 > key
4. To exit, turn the power off using Remote.
4-2. Accessing Service Mode
1. While TV on standby mode, press the following sequence
on the Remote commander.
< Display--> <5>--> <Vol Up>--> <Power>
Tuning System
No_Signal_Mute
Serial Number Edit
LVDS Spectrum (%)
Low of HPD
VCR1
GAISOU
4) Use the T or t button to change the GAISOU data.

5) The color variation table of each TV set as below:00
01
02
03
04
05
06
07
08
<[Auto]>
<[Off]>
<[10]>
<[5]>
<[off]>
<[0]>
<[10]>
<[5]>
Default
Glossy Gun Metallic (back print)
Glossy Silver (back print)
Red
Blue
Matt Gun Metallic
Flat Gun Metallic Hairline
Silver
Black
6) For example if color is Red than should select 03 in the

service mode of the TV set.
2. Use the r or R button to select the item you want to refer

and press for details.
Example Status information
<[Off]>
<[Auto]>
<[Off]>
<[10]>
<[5]>
<[off]>
<[0]>
Service Mode
Status Information >>
Test Reset
Tuning System
No_Signal_Mute
Serial Number Edit
LVDS Spectrum (%)
Low of HPD
<[Off]>
<[Auto]>
<[Off]>
Main Micro
SW Version
NVM Version
Boot Version
Panel Version
Flash PQ Version
AQ Version
TM0.341.012
TD0.341
TB0.341
MT0000.000.0030.LT
AQ0.003
10
11
D+/D-
DDC2
TMDS2
IF_In
SAW
(38Mz)
Tuner
Main
NVM
16KByte
Temp
Sensor
PANEL_12C
M_I2C
Contro I/O
MT5388
BGA
CVBS
Out x 2ch
RGB
Ambient
sensor
TMDS
In x 3ch
USB1
HDMI2
EDID
HDMI1
EDID
DDC0
TMDS0
RGB
In x 1ch
HDMI2
RGB
HV
PC/HDMI3 L/R
PC
EDID
YUV
In x 2ch
HDMI1
DCC
CVBS In
In
L/R
SW
SW
Audio
In x 7ch
PC/HDMI2
L/R
PC
Comp1/Video3 L/R
Yuv1/CVBS3
Video2 L/R
Component 1
/Video3
Comp1/Video3
L/R
CVBS2
Video 2
L/R
Video1/Mon L/R
CVBS1/Mon
Video 2
Video 1/Mon
L/R
Video 1
MON Out
CVBS Out
Tu I2C
Dual
Ch LVDS
Memory
I/F
CVBS
In x 4ch
Audio
out x 2ch
5-1. BLOCK DIAGRAM

5-1-1. KLV-22, 26, 32 BX300
SIRCS
SIRCS
Line out
LED
LED
JTAG
NJM2779
AMP
PWM
Memory
DDR2
32Mbx16bits
Single Channel 8bit
LPF
LPF
PWM
16Bit
PDD0~7
NAND
FLASH
64MByte
Hotel
UART
ECS
STBY
UART0
TPA3110D2
Conventional INVERTER
CCFL
(WXGA)
PANEL
8bit
KLV-22, 26, 32 BX300, 40 BX400

RM-GA019
SECTION 5
DIAGRAMS
DCC
12
D+/D-
DDC2
TMDS2
IF_In
SAW
(38Mz)
Tu I2C
Tuner
Temp
Sensor
PANEL_12C
M_I2C
Contro I/O
MT5388
BGA
CVBS
Out x 2ch
RGB
Ambient
sensor
TMDS
In x 3ch
USB1
HDMI2
EDID
HDMI1
EDID
DDC0
TMDS0
CVBS In
In
L/R
SW
SW
YUV
RGB
In x 2ch In x 1ch
HDMI2
HDMI1
RGB
HV
PC/HDMI3 L/R
PC
EDID
Comp1/Video3 L/R
Yuv1/CVBS3
Video2 L/R
CVBS2
Video1/Mon L/R
CVBS1/Mon
Audio
In x 7ch
PC/HDMI2
L/R
PC
Video 2
L/R
Component 1
/Video3
Comp1/Video3
L/R
Video 2
Video 1
MON Out
Video 1/Mon
L/R
CVBS Out
Dual
Ch LVDS
Memory
I/F
CVBS
In x 4ch
Audio
out x 2ch
5-1-2. KLV-40BX400
SIRCS
SIRCS
Line out
Eve Channel 8bit
Odd Channel 8bit
LED
LED
JTAG
NJM2779
AMP
PWM
Memory
DDR2
32Mx16bits
Memory
LPF
LPF
PWM
16Bit
16Bit
PDD0~7
NAND
FLASH
64MByte
Hotel
UART
ECS
STBY
UART0
TPA3110D2
Conventional INVERTER
CCFL
(FHD)
PANEL
8bit
KLV-22, 26, 32 BX300, 40 BX400

RM-GA019
KLV-22, 26, 32 BX300, 40 BX400

RM-GA019
CAUTION :
1. Do not overpull the wires during dressing
--> avoid disconnection of wires.
2. Make sure wires are kept away from
sharp edges, heatsinks & other
high-temperature parts.
Tape (60mm)
5-2. WIRE DRESSING AND CONNECTOR DIAGRAM

5-2-1. KLV-22BX300
A. WIRE DRESSING
TAPE
Insert
Connector
Chassis EF
TAPE
TAPE
Insert
Connector
Pink
M A IN HARNESS
Insert
Connector
Blue
Insert
Connector TAPE
Insert Connector
Clamp Edge
FLAT FLEXIBLE CABLE
(FFC)
Pink
Blue
Clamp Edge
Insert
Connector
TAPE
Insert
Connector
TAPE
Insert
Connector
Insert
Connector
TAPE
Insert
Connector
B. CONNECTOR DIAGRAM
TCON
(30)
CN6150
(15)
CN6200
(10)
GD1
(STATIC CONVERTER(TV)-GD1-2A)
(POWER SUPPLY)
CNxxxx
(4)
CN6701
(2)
BAA
CN4000
(4)
Tuner /I/O/ Audio/ HDMI/Micon/

Power source/DDR/ Main1/ Main2/
LVDS/Panel
Blue
CN9701
(30)
Pink
CN6704
(2)
CNxxxx
(4)
CN1/
CN100
(3)
INVERTER
Pink
CN6702
(2)
CN6703
(2)
H2LS/
SW unit
Blue
CN6000
(2)
CN5600
(30)
AC Power
LED, Optical Sensor, SIRCS
AV_Input/ Power On /Off
CN100/CN001
(10/12)
Speaker R
H2LR
Speaker L
13
KLV-22, 26, 32 BX300, 40 BX400

RM-GA019
5-2-2. KLV-26BX300
A. WIRE DRESSING
Do not float the tape

Tape
Chassis EF
Insert
Connector
FFC Cable
Tape
Tape
Insert
Connector
Tape
Main Harness
Insert
Connector
Tape
Insert
Connector
Tape
Tape
Tape
Insert
Insert
Connector
Connector
Insert
Connector
Tape
Insert
Connector
BAA
CN4000
(4)
Tuner /I/O/ Audio/ HDMI/Micon/Power

source/DDR/ Main1/ Main2/ LVDS/Panel
CN9701
(30)
H2LS/
SW1
CNxxxx
(14)
CN1/
CN100
(3)
INVERTER
CN6200
(10)
POWER UNIT (G1LS)

(POWER SUPPLY)
CN6201
(15)
CN6202
(14)
TCON
(30)
CN6000
(2)
CN5600
(30)
AC Power

CN100/CN001
(10/12)
Speaker R
H2LR/ HLR3
Speaker L
14
KLV-22, 26, 32 BX300, 40 BX400

RM-GA019
5-2-3. KLV-32BX300
A. WIRE DRESSING
Insert
Connector
CONNECTOR
ASSY 14P
Chassis EF

Tape
Tape
Tape
Tape
M A IN HARNESS
Tape
Tape

Tape
Tape
Insert
Connector
Tape
Insert
Connector
FFC Cable
Tape
Tape
Tape
Tape
Insert
Connector
Insert
Connector
TCON
(4)
TCON
(30)
CNxxxx
(14)
CN6401
(15)
G2LE
(POWER SUPPLY)
CN6200
(10)
INVERTER
CN6402
(14)
CN6403
(6)
CN4000
(4)
CN6101
(3)
CN9700/9701
(51/30)
CN1/
CN100
(3)
BAA

Power source/DDR/ Main1/
Main2/ LVDS/Panel
H2LS/
SW1
CN5600
(30)
AC Power

CN100/CN001
(10/12)
Speaker R
H2LR
Speaker L
15
KLV-22, 26, 32 BX300, 40 BX400

RM-GA019
5-2-4. KLV-40BX300
A. WIRE DRESSING
Chassis EF
Tape
Tape
Tape
Insert
Connector
Insert
Connector
Tape
Tape
Insert
Connector
Main Harness
Insert
Connector
Insert
Connector
FFC Cable
Tape
Insert
Connector
Insert
Connector
Tape
TCON
(4)
TCON
(51)
CN6401
(15)
G2HE
(POWER SUPPLY)
CN6200
(10)
CNxxxx
(14)
INVERTER
CN6402
(14)
CN6403
(6)
CN4000
(4)

Power source/DDR/ Main1/ Main2/
LVDS/Panel
CN6101
(3)
CN9700
(51)
CN1/
CN100
(3)
BAA
H2LS/
SW1
CN5600
(30)
AC Power

CN100/CN001
(10/12)
H2LR
Speaker L/ Speaker box L
Speaker R/ Speaker box R
16
KLV-22, 26, 32 BX300, 40 BX400

RM-GA019
5-3.
CIRCUIT BOARD LOCATION
5-3-1 KLV-22BX300
H2LS Board
5-3-2 KLV-26BX300
GD1 Board/
(STATIC CONVERTER(TV)
-GD1-2A)
H2LS Board
BAA Board
BAA Board
H2LR Board
5-3-3 KLV-32BX400
H2LS Board
POWER UNIT (G1LS) Board
H2LR Board
5-3-4 KLV-40BX400
H2LS Board
G2LE Board
G2HE Board
BAA Board
BAA Board
H2LR Board
H2LR Board
17
parts contain confidential information. Strictly follow the instruction whenever the components are
repaired and/or replaced.
8 Plate, Vesa
2.2
Neck (S5)
Cover, Neck (S3B)
2.1
qg 2 screws
qh Bracket Speaker (R)
qf Loudspeaker
(4 x 10cm)
1 screw
qa 2 screws
28.3
1 screw
qs Bracket Speaker (L)
18
w; Connectors
wj 2 screws
wl Bracket, Main
e; LCD Panel
ea Connectors
ef H2LS Board
ed Connectors
eg Bezel (22)Assy
es H2LR Board
X-2514-989-1
2.1
4-158-356-01
2.2
4-158-399-01
6
X-2515-517-1
7
4-115-101-41
8
4-127-133-01
0
4-157-865-01
qsqh 4-157-866-01
qfqk 1-858-339-11
qk
4-156-944-51
wd
A-1782-842-A
wh
1-474-204-31
e; ! 1-811-070-11
es
A-1744-833-A
ef
A-1744-834-A
eg
X-2514-589-1
2
REF. NO. PART NO.
Parts List:
Ver 2.0
REMARK
BASE (S3B) ASSY

NECK (S5)
COVER, NECK (S3B)
REAR COVER(22) ASSY
COVER, ECS
PLATE, VESA
COVER,UNDER(22)
BRACKET, SPEAKER (22L/R)
LOUDSPEAKER (4X10CM)
BRACKET, SIDE JACK
BAA COMPL BX_WX_32_26(SERVICE)
STATIC CONVERTER(TV)-GD1-2A
LCD PANEL (A216V3)
H2LR MOUNT
H2LS MOUNT (AZ1A)
BEZEL (22) ASSY
DESCRIPTION
(*) parts are not stocked since they are seldom required for routine service. Some delays should be
anticipated when ordering these components.
Illustrations provided in this section might have slight difference from the actual sets.
The reference number besides the part description in the illustration indicates the disassembly sequence.
Lines that indicate parts are shown in blue in the illustration.
Only part number and description for service parts are shown in the parts list.
Unplug connectors before disassembly.
Refer Electrical Parts List section for connector part number.
Note:
wd BAA Complete
ql Bracket Side
ws 2 screws
wa 2 screws
q; Cover, Under
1 screw
qd 4 screws
wk 2 screws
28.2
28.1
C. Boards, Panel and Bezel
9 2 screws
wh GD1 Board
wg 4 screws
wf Connectors
The reference number beside the part description in the illustration indicates the disassembly sequence.
1 3 screws
7 Cover, ECS
2 Base (S3B)Assy
4 2 screws
3 4 screws
6 Rear Cover
(22) Assy
A. Stand and Rear

Cover Assy
qk Loudspeaker
(4 x 10cm)
qj 4 screws
B. Boards, Speakers and Frame
SCREW, +BVTP 4X16 TYPE 2 IT-3

SCREW, +BVST 3X8
SCREW, +PSW M3X5
+BVTP 3X12 TYPE 2 IT-3
28.3
2-580-640-01
2-580-629-01
2-580-590-01
7-685-648-79
28.2
wawswg
wjwk
4
139qaqdqgqj
28.1
DESCRIPTION
PART NO.
REF. NO.
Screw:
6-1. DISASSEMBLY & EXPLODED VIEW

6-1-1. KLV-22BX300
Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts.
SECTION 6
DISASSEMBLY, EXPLODED VIEW AND OTHER PARTS
! and shaded parts are critical for safety. Replace only with part number specified.
Caution:
RM-GA019
KLV-22, 26, 32 BX300, 40 BX400
eh Bezel Assy
Cover, Neck (M3B)
Neck (M3B)
2.2
2.1
7 Cover, ECS
qg SP Bracket
(26R) Assy
qf 1 screw
Bracket SP (26R)
8 Bracket,
Vesa (SS)
15.1
10.1
qa SP Bracket
(26L) Assy
1 screw
qd Loudspeaker
(4 x 10cm)
qs 4 screws
e; Support,
Panel
15.1
19
Bracket SP (26L)
wj Joint Frame Assy
wa Bracket, Side Jack
ws Connectors
wf 2 screws
wg BAA Board
wd 2 screws
wh 2 screws
ea LCD Panel
wk 2 screws
9 1 screw
q; Cover, Under
(26)
wl Frame, Bottom (SS)
1 4 screws
5 2 screws
2 Base (M3B) Assy
4 2 screws
3 10 screws
6 Rear Cover (26) Assy
A. Stand and Rear Cover Assy
qj Loudspeaker
(4 x 10cm)
qh 4 screws
qk Connectors
ql 4 screws
w; Power Unit
ef Connectors
eg H2LS Board
ed H2LR Board
es Connectors
3q;qf
qlwdwfwh
4
15qsqh
9wk
REF. NO. PART NO.

SCREW, +PSW M3X8
SCREW, +PSW M3X12
SCREW, +PSW M4X10
2-580-640-01
2-580-592-01
2-580-595-01
7-685-648-79
4-159-298-01
REF. NO.
2
X-2546-140-1
2.1
4-171-685-01
2.2
4-171-689-01
6
X-2515-518-1
7
4-115-101-41
0
4-157-975-01
qz
X-2547-448-1
qdqj 1-858-341-11
qg
X-2547-449-1
w;
1-474-199-11
wa
4-156-944-51
wg
A-1782-842-A
ea ! 1-811-071-11
ed
A-1744-833-A
eg
A-1744-834-A
eh
X-2514-590-1
Parts List:
DESCRIPTION
PART NO.
Screw:
6-1-2. KLV-26BX300
DESCRIPTION
Ver 2.0
REMARK
BASE (M3B) ASSY

NECK (M3B)
COVER, NECK (M3B)
REAR COVER(26) ASSY
COVER, ECS
COVER, UNDER (26)
SP BRACKET (26L) ASSY
LOUDSPEAKER (4X10CM)
SP BRACKET (26R) ASSY
POWER UNIT
BRACKET, SIDE JACK
LCD PANEL (A26V0)
H2LR MOUNT
H2LS MOUNT (AZ1A)
BEZEL (26) ASSY
RM-GA019
KLV-22, 26, 32 BX300, 40 BX400

SCREW, +PSW M3X8
SCREW, +PSW M3X12
SCREW +PSW M4X10
2-580-640-01
2-580-592-01
2-580-595-01
7-685-648-79
4-159-298-01
Cover,
Neck (M3B)
2.1
Neck (M3B)
5 3 screws
7 Cover, ECS
8 Bracket,
Vesa (S)
qg 1 screw
qh SP Bracket
(32R) Assy
Bracket SP (32R)
qa 1 screw
qs SP Bracket
(32L) Assy
qf Loudspeaker
(12.5.4.5cm)
9 1 screw
qd 2 screws
e; 2 screws
20
Bracket SP (32L)
wf 2 screws
wg 2 screws
wd Connectors
ed LCD Panel
eg H2LR Board
ef Connectors
es Support,
Panel
ws Bracket, Side Jack
wh BAA Board
wk Slide,
Clamp
wl Joint Frame
Assy
eh Connectors
ej H2LS Board
ek Bezel Assy
wj 2 screws
12.1
ea Frame Bottom (S)
q; Cover,
Under (32)
qk Loudspeaker
(12.5.4.5cm)
1 5 screws
2 Base Assy
2.2
4 2 screws
3 10 screws
6 Rear Cover Assy
16.1
qj 2 screws
wa G2LE Board
w; 4 screws
ql Connectors
DESCRIPTION
PART NO.
3qaqg
wawgwhwl
4
15qdqj
9e;
REF. NO.
Screw:
6-1-3. KLV-32BX300
RM-GA019
KLV-22, 26, 32 BX300, 40 BX400
Ver 2.0
REMARK
DESCRIPTION
BASE (M3B) ASSY
NECK (M3B)
COVER, NECK (M3B)
REAR COVER (32) ASSY
COVER,ECS
BRACKET, VESA (S)
COVER, UNDER (32)
COVER, UNDER (32)
LOUDSPEAKER (12.5.4.5CM)
G2LE UNIT
BRACKET, SIDE JACK
LCD PANEL (S532TSC)
LCD PANEL (S532TSC)
H2LR MOUNT
H2LS MOUNT (AZ1A)
BEZEL (32) ASSY
X-2546-140-1
2.1
4-171-685-01
2.2
4-171-689-01
6
X-2515-519-1
7
4-115-101-41
8
4-167-326-01
0
4-157-976-01
0
4-169-309-01
qs
X-2547-450-1
qfqk
1-858-364-11
qh
X-2547-451-1
wa
A-1752-778-A
ws
4-156-944-51
wh
A-1782-842-A
ed ! 1-811-058-11
ed ! 1-811-058-21
eg
A-1744-833-A
ej
A-1744-834-A
ek
X-2514-591-1
1
REF. NO. PART NO.
Parts List:
wa G2HE Board
5 2 screws
2.1
Cover,
Neck (ML3B)
Neck (ML3B)
2.2
7 Cover, ECS
8 Bracket,
Vesa (S)
qh SP Bracket
(40L) Assy
Bracket
SP (40R)
qs SP Bracket
(40L) Assy
qa 1 screw
9 1 screw
qg 1 screw
qf Loudspeaker
(12.5x4.5cm)
q; Cover,
Under (37)
es Support, Panel
12.1
21
Bracket SP (40L)
wd Connectors
wk Bracket Joint
ws Bracket Side Jack
wf 2 screws
wh BAA Board
wg Screws,
+ PSW M3X8
qd 2 screws
wl 2 screws
wj 2 screws
e; 2 screws
ea Frame Bottom (ML)
ql Connectors
w; 5 screws
1 4 screws
2 Base Assy
4 4 screws
3 8 screws
6 Rear Cover (40) Assy
16.1
qk Loudspeaker
(12.5x4.5cm)
qj 2 screws
eh Connectors
ej H2LS Board
ek Bezel (40) Assy
ed LCD Panel
eg H2LR Board
ef Connectors
3qaqgwl
15qdqj
49e;
w;wfwgwj
X-2546-141-1
X-2515-520-1
4-115-101-41
4-167-326-01
4-157-977-01
4-169-308-01
X-2547-452-1
1-858-364-11
X-2547-453-1
A-1752-780-A
4-156-944-51
A-1784-340-A
1-811-060-11
A-1744-833-A
A-1744-834-A
X-2514-592-1
REF. NO. PART NO.

SCREW +PSW M4X10
SCREW, +PSW M3X8
2-580-640-01
7-685-648-79
4-159-298-01
2-580-592-01
REF. NO.
2
6
7
8
0
0
qs
qfqk
qh
wa
ws
wh
ed !
eg
eh
ej
Parts List:
DESCRIPTION
PART NO.
Screw:
6-1-4. KLV-40BX00
DESCRIPTION
BASE (ML3B) ASSY
REAR COVER(40) ASSY
COVER, ECS
BRACKET, VESA (S)
COVER, UNDER (37)
COVER, UNDER (37)
LOUDSPEAKER (12.5X4.5CM)
G2HE UNIT
BRACKET, SIDE JACK
BAA COMPL BX_FHD_40(SERVICE)
LCD PANEL (S40TSP)
H2LR MOUNT
H2LS MOUNT (AZ1A)
BEZEL (40) ASSY
Ver 2.0
REMARK
RM-GA019
KLV-22, 26, 32 BX300, 40 BX400
KLV-22, 26, 32 BX300, 40 BX400

RM-GA019
6-2. OTHER PARTS

REF NO. PART NO.
DESCRIPTION
REMARK
REF NO. PART NO.
6-2-1. KLV-22BX300
CONNECTORS
***************************
* 1-910-800-01 MAIN HARNESS
CN6200(BAA)-CN6150(GD1)-CN5600(BAA)CN100(H2LR)-CN1(H2LS)CN4000(BAA)-SP(1)
* 1-837-559-11 FLAT FLEXIBLE CABLE (FFC)
CN9701(BAA)-TCON(1)
***********************************************************************
6-2-2. KLV-26BX300
CONNECTORS
**************************
* 1-837-773-11 FLAT FLEXIBLE CABLE (FFC)
(CN9701(BAA)-TCON(1))
* 1-910-059-59 CONNECTOR ASSY 14P
(CN6202(G1LS)-INV(1))
(CN6200(BAA)-CN6201(G1LS)CN5600(BAA)-CN100(H2LR)-CN1(H2LS)
CN4000(BAA)-SP(1))
***********************************************************************
6-2-3. KLV-32BX300
* 1-910-059-62
* 1-910-059-61
* 1-837-561-11
CONNECTORS
***************************
CONNECTOR ASSY 14P
(CN6402(G2LE)-INV(1))
MAIN HARNESS
CN6200(BAA)-CN6401(G2LE)-CN5600(BAA)CN100(H2LR)-CN1(H2LS)CN4000(BAA)-SP(1)
FLAT FLEXIBLE CABLE (FFC)
***************************************************************************
6-2-4. KLV-40BX400
CONNECTORS
**************
* 1-910-059-67 CONNECTOR ASSY 14P
* 1-837-731-11 FFC WITH CONNECTOR
(CN6200(BAA)-CN6401(G2HE)-CN5600(BAA)CN100(H2LR)-CN1(H2LS) CN4000(BAA)-SP(1))
***********************************************************************
6-2-5. Common Parts
X-2342-530-2
2-580-604-01
2-580-663-02
2-580-608-01
MISCELLANEOUS
*****************
BAG ASSY, FALL LOCK BELT
SCREW, +PSW M4X20
SCREW, WOOD 3.8X20
SCREW, +PSW M5X16
***********************************************************************
REMOTE COMMANDER
**********************
1-487-705-11
REMOTE COMMANDER (RM-GA019)
************************************************************************
INSTRUCTION MANUAL
**********************
4-168-830-51
MANUAL, INSTRUCTION(RU)
22
DESCRIPTION
REMARK
Sony Corporation
9-883-484-02
Sony UK
Service Promotions Dept.
English
10FP7100-1
Printed in U.K.
2010.06

History: Model Name: KDL-22/26/32BX300 KDL-40BX400 Service Manual

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History: Model Name: KDL-22/26/32BX300 KDL-40BX400 Service Manual

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HISTORY

Model Name: KDL-22/26/32BX300

Part number changes (BAA Board) P18, P19.

KLV-22, 26, 32 BX300, 40 BX400

2. SELF DIAGNOSTIC FUNCTION

6. DISASSEMBLY, EXPLODED VIEWS AND

KLV-22, 26, 32 BX300, 40 BX400

1-3. Leakage Test

1-2. Safety Check-Out

1) Check the area of your repair for unsoldered or poorly

Figure 1. AC voltmeter to check AC leakage

KLV-22, 26, 32 BX300, 40 BX400

1-5. Lead Free Information

(2) Press the center lock tab

Figure 3: LF logo on circuit board

1-7. Attachment, Detachment & Confirmation of Lock

Due to high melting point of Lead Free Solder, the soldering

(2) Press position

1-6. Attachment & Detachment of MDF61 Connector

(2) Press the center of the

(3) Slide the slider to lock the

(3) Prohibited matter (Refer Figure A~C explanation)

KLV-22, 26, 32 BX300, 40 BX400

2-4. LED Pattern

The figure above shows LED display when

2-2. LED Display Specification

Red: One LED

Red lights during standby.

Green Lights during Picture

2-3. LED Display Control

0.5sec On / 0.5sec Off

[REC][Sleep Timer][Power ON]

[Picture Off ][On Timer][REC][Power On]

KLV-22, 26, 32 BX300, 40 BX400

2-5. Standby LED Error Display and Board Replacement Order

Main Power Error

1. GD1 (22), POWER UNIT(G1LS) (26"), G2LE (32),

Note1: Each of the above blinking repeats 3 seconds.

Symptom (dead set)

Video distored or missing

2-6. Triage Chart

KLV-22, 26, 32 BX300, 40 BX400

KLV-22, 26, 32 BX300, 40 BX400

KLV-22, 26, 32 BX300, 40 BX400

3-1-2. VIDEO PROBLEM

3-1-3. AUDIO PROBLEM

KLV-22, 26, 32 BX300, 40 BX400

1 indicates an error was detected

0 indicates no error was detected

Diagnostic Menu Sample

Service Mode Menu Sample

Total Panel Hours

4-3. GAISOU Adjustment

3) Use the r or R button to select the GAISOU.

2. To Reset Error Count & Error History

4) Use the T or t button to change the GAISOU data.

6) For example if color is Red than should select 03 in the

2. Use the r or R button to select the item you want to refer

Service Mode Menu Sample

Service Mode Menu Sample

5-1. BLOCK DIAGRAM

Single Channel 8bit

KLV-22, 26, 32 BX300, 40 BX400