PRECAST REINFORCED CONCRETE BOX CULVERTS a = a 2 a no n” Ww a KE a | Q z Ww Ke Ww a iS) z ° o a Ww wi oa a www.speedconcrete.com.myFEATURES OF SPEED CONCRETE BOX CULVERTS ‘Spoed Concrete Box Culverts are available In both Standard sizes (or nominal widths between 600mm and 1800mm) and Super 181208 (for nominal widths between 2100mm sna 360mm) in Fengths of 100mm. ‘Speed Concrete Box Culvert are also available to design supersize with nominal width above 3800mm accordingly to customers! requirement. ‘Speed Concrete Box Culverts are avaliable both with and without Dry Weather Fiow (DWF) sections. ‘Speed Concrete Box Culverts are designed for easy handling and Instaling by using rigorous qualty manufacturing processes. DESIGN CONSIDERATIONS Design Loading requirements for Speed Concrete Box Culverts Is in accordance with: 1. BS S400,Part2:1978 modified by (1) 1. Departmental Stonderd BD 31/87 — Buried Concrete Box. “Type Structure issued by Departmental of Transport (UK) Highway and Trafic JKR LTAL (Long Term Axle Load) and SV (Special Vehicle) requirements Reinforced concrat BS 5400Part 4:1984, design in accordance with (Concrete characteristics strength at 28 days, feu-30MPa-4OMPa, Concrete caver to reinforcement for: + Standard Size Box Culverts = 25mm, + Super Size Box Culverts = 30mm Sol paramotars used inthe design, + Goeticien of the earth lateral pressure at rest = 0.6 + Bulk density ofthe soll = 19kNn? ‘Speed Concrete Standard Size and Super Size Box Culverts are designed to cater for backfill superimposed dead load not ‘xcvading 2m dopth(incueive of paverant) plus 45 units of HE vehicle primary ive loads. ‘Spead Concrete Standard Size Box Culverts also comply with proof test load of 112.5kN over an area of 320mm x 320mm placed at any position onthe Gulvert Lid ‘Testing procedure is n accordance to AS 1597-Part 1:1974 Hydrostatic pressures are eliminated by the provision of 50mm ciameter woepholes placed aleng the centalina of th invert wal. JOINTING Speed Concrete Box Culverts are supplied with plain butt joints ‘Comont mortar is normally used to fil the gap betwoun each box cavers, HANDLING Liting holes (weepholes) are provided at the box culverts invert wall and liting hooks are provided at both ends of the lid for handling. lis recommended that a spreader beam to be used When slinging the invers to avoid cracking atthe wall base jin. LAYING ‘Speed Concrote Box Culverts should be laid on prepared bedding (preferable compacted sand bedding). However, It is, recommended that contractora should refer to Design Engineer for the necessary bedding and instalation procedures. ‘The backtil material beside the culvert shall be used granular {ype of soil for better drainage without incurting any ponding behind the wall STACKING All inverts should be preferably to be stacked uniformly on the leveled ground. Lids should be supported wit timber bearers at the hoth ends and not atthe centr, LAYING OF BOX CULVERTS.DIMENSION OF STANDARD SIZE BOX CULVERTS & BOX CULVERTS WITH DRY WEATHER FLOW STANDARD LENGTHS : 1000mm NOMINAL SIZE DIMENSIONS. 2 ® a ca & ie D e te 2 | mo | 455 | 535 ] 8) | 300 | 80 | 150 co | 20 | 70 | sx | 6 | e | 20 | 8 | 150 aso | 760 | 6a | 760 | 0 | 300 | a | 150 s0_| 760_| e390 | o10 | eo | 300 | a0 | 150 300] 910 | 630 | 610] 80 | 375 | 80 | 160 yo | 450 | 910 | 680 | 760 | 8 | 375 | a | 180 0 | 910 | 830 | 10 | a0 | 375 | a0 | 180 750_| 910 | 990 | 1060 | eo | 375 | a0 | 150 ‘300 | 1060 | —sa0- 610 | 80 | 480 | a0 | 150 as0 | 1060 | 530 | 760 | 0 | 450 | 20 | 150 900 | 600 | 1060 | 830 | 910 | 80 | 450 | a | 150 70 | 1060 | 980 | 1080 | eo | 450 | a | 150 00 | 1000 | 1130 | 1210 | eo | as0_| 0 | 150 300 [1360] 530 | 755 | 2254075] 80] 150 aso | 1360 | 6a | 95 | 225 | 107s | a0 | 150 00 | 1360 | e30 | 1055 | 225 | 1075 | a0 | 150 1200 | 750 | 1360 | 990 | 1205 | 225 | 1075 | a0 | 150 90 | 1360 | 1130 | 1385 | 205 | 107s | a0 | 150 1050 | 1360 | 1280 | 1505 | 225 | 1075 | 90 | 150 1200 | 1360 | 1430 | 1655 | 295 | 1075 | a0 | 150 600} 1730} 915 | 1140] 205 | 1075 | 115 | 200 750 | 1730 | 1065 | 1200 | 225 | 1075 | 115 | 200 900 | 1790 | 12s | 140 | 225 | 1075 | 115 | 200 1600 | 1050 | i730 | 1365 | 1590 | 225 | 1075 | 115 | 200 1200 | 1730 | 1615 | 1740 | 225 | 1075 | 115 | 200 13560 | 1730 | 1065 | 1890 | 225 | 107s | 115 | 200 1500_| 1730 | 1815 | 2040 | 225 | 1075 | 115 | 200 600 | 2030 | 915 | 1140] 225 | 1078 | 115 | 200 750 | 2030 | 106s | 1200 | 225 | 1075 | 115 | 200 00 | 2090 | 12s | tao | 205 | 1075 | 115 | 200 1050 | 2030 | 1365 | 1500 | 225 | 1075 | 115 | 200 100 | 1200 | 2030 | 1515 | 1740 | 205 | 1075 | 115 | 200 1350 | 2030 | 1065 | 1800 | 225 | 1075 | 115 | 200 1500 | 200 | 1815 | 2040 | 225 | 1075 | 115 | 200 reso | 200 | 1965 | 2190 | 205 | tos | 115 | 200 ss00_| 2030 | 2115 | 2340 | 225 | 1075 | 115 | 200DIMENSION OF SUPER SIZE BOX CULVERTS & BOX CULVERTS WITH DRY WEATHER FLOW STN PRs eu eRe LARGE Size 80? ‘COMPLETE WITH ORY WEATHE Pe Cele ee A a eee Mere ORR Nae ecu UR Eee eet DO een} Lo ERR CE SLD Peers cnr) DET eT RCo LY OR eae Oe ecu Ue cs ere MUMS Peoria) ene ke ede ee CRUEL) ra Lad ! 2 pt | a false lal ea i: Office: ae ee Bre ncn Ra ion Mobile Nc ar) SS RCS SELLA Se RCT Bd eS Co une Pen CDE Tala SC CREEL Deedee EEE? nner 7075 1075 4075 4075 780. 180 180, pm Ty 24 KM, Jalan Paloh EI ay ial ely ASST ERR Sure tLe) Prat) aL)