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    ASNT Level-III preparation material ASNT Study Material

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    155 views108 pages

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    ASNT Level-III preparation material ASNT Study Material

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    ASNT Levitt (Noy. 2005 7. Give the definition of the reluctar and magnetic pernestbrlity ae wil hich of the: following grades of steel lends itself most favourably to the detection of subsuriace defects eu Vv ¢ Y iy alloyed steel nonalloyed sleet with lage carbon content slightly alloyed stect _nonallyed with high carbon content When an AG current passes Urough @ cylinince! coniuctor, the magnetic fiele decreases from peupliery toward thee center (Fr shissvechichon is fst ai the slant and ther stow bo this reduction ts slow at the sh © the reduction is linear 6. Neither orb ore, the vakie Hand ther fart of magnetic held ts constant 4, The detection of deep lying defectsin thick weidments, 4" ~ 2" below the surface 1% avery similar to the deliction: of wet cracks: b. not difficult if the defect is attributable to fine porosity aa S. Which on pf them is net recerrmnencied in Ml a. lo c vee! ‘ @parate 6. ‘Ihe patterns of ton powsi spunkled on a paper placed ever a har magnet are calli! a. gield survey b, magnetometer ve, Hes nt ition (4 mragnetogtaph c Gmnagnetoorsy ¢ How's t lid content ol a suspension of magnetic particles measured @. by weighing the suspension Ejby meessuting the solids th 67 by measuring the pull of the ft b. by soaking the tile out of the suspe solids in benzoil or Xylene ion ve tsi Bevis Bie © thy ca tenn thet ne aod bing the dir ion cf cumrent flow in an electromagnet Bh ime manner in whieh waxes Tews. ho Ge) the nunsber of hes of Free a permanant magnets on ©The vast Of pemmes Pilly is a fied vate de yanding upon the type oF b, between 1 and 400 ¢ a yuna 10, The Sl unit of II teerontxgnetic ni genount of naiynintizing fer. the ronmance oF residul magnedtisin a cas Dies ® c, Maxwell ad Oersted 44. Whiet of the following ore defects bry MT of steel lends itseli most favourably to the detection o highty alloyed stocl bp slightly alloyed steel ea \ al lowe qari ee niahoye d high carbon ste: 12, Vile deragnetizang ap io vcluch is eaculany magnetised , part may have 1e tema! poles arid nay 8 ho apparent indication of the presence of an intemal field a, iis often better to convert the circular field to a longitudinal field Oo wh nos cial precautions arc necessary only heating the component will achieve the demagnetization 4. itcan never ne demagnetized 43. “The best shupe.of the magnetic parlicles for the dry powder method Is globular lat 6 taag and slender (2S nro of and © 6 the 4 The unit for permeatt! a Gauss / Oersted b. Tesla fanpimtre ¢ Hendry! & of the above 4 Maxwell is eqiull to Ge wohest L408 weber 10% Jesia Gd 10° Jesla 18 Wie! inert may be cor:eenicnt to effect demegnetisation 17. Whicl of the following inagnetc Lields will have the most effect on other material anc ‘equipment afiected by extemal flux ieakage and as such will more than likely require demagnetisation? Longentiat Circular __. Citunferential Coan 18, As the depth of a dotectable flaw increases below the surface the powder pattern will beconie which of the following tudinal Clear ane nario C) pittuss and wider } ea and wiclet Difluse ane neous 19, In an attempt to dept & crack found sstle nragneti« pent Ic inspection whict other metiod ot NIST eguld bee used Lind peneatinat Leak testing c Grinding to clear \ w) Ultrasonics: 20. Non metalic inclusions can also br found wilh magnetic particle inspection as ell a Grits This is due 10 a chang 1¢ in what properly of the melusion in relation to the parent niaterials? Conductivity Flus: leakage Nystere 21. A fault on the surlace of a rolles’ bar present due to blaydioles elongating aleng the lenatt of the bar, How would this fault bi: termed? ‘abiity Underfil { Seam + Roke Crack + 22 Whici of tie tailowing techniques would be considered to be the most sensitive for detection of surface breaking faults on materials with high ya \ retentivity if the length of time taken to cary out the inspection is of no 4 consequence? — o | 7 (£2 Continuous. wei { bh Continuous - dry Residual - dry 23. When magnetic parlicies from a wet magnetic ink hecome stranded in drainage lines such 2° the toe of a weld when the cartier fluid drains away, wiral type of indication can buikt up? OO haben 9 ‘ ‘True - non relevant indication © True: - relevant indication Crack- line maieation 24, Which OF the following could give rise fo Vue Aon- relevant magnetic particle indications? & 2 Areas at cate work 4s Heavy vougin machining 7 © prazet joints ~~ Both areas ot cold work and brazed joints A) aivottnem 287 tt Wow 05 tn HT Noy 0 Mugmotic Woaticle Testing ASME V-articne 1) Inentify the discontinuity that wil be detected most in the following parts by magnetic paiticle testing’? 4) Hydrogen flakes in forgings - leu at “at (bY Seams in rolled products 6) Stringers mn bar stocks: 4) Surface Cracks in Aluminum Which of the following coatings: will not interfere vat formation of indications in magnetic particle testing? wp lon conductive coating, painting thickness less than SD pm Non-conductive coating, painting thickness greater than to pny . © Conductive coating, chrome plating thickness les. than 80 pin 3 pede ale ¢ Conductive coating, chrome plating thickness grater thang okt ing onyewe afects’ 9) The choice of magnetic medium for examination of welds and stings would be opt satiate. ~ a) Fluorescent dry powder -- bey, Meeks ~p a Non-fluorescert dry powder van enc Swafoce 29) Fluorescent wet particles I, » d)_ Non-fluorescent wet particles Ce 4) This procedure allows examination of materials by . ‘€)) Continuous methou! 1) Residual uethod ©) Both Continzouss method & Residual method @) Current quick break 5) Continuous method as per this article ig ©) Diy Powers is allowed to settle on part surface and Magnetizing current cemame during excess powder is removed BA Maanetizing current is terminated! and examination meclium appied (OMagnetizing current remains when dry powders Ie licing ened: and while excess “powder is removed @) Magnetizing current remains when diy powders is being anplied ©) bi of the following is @ correct technique for examnmation of sprigs for soame art transverse cracks? aks ri Cental conductor tor seams or cracks along the a) Head shot transverse « a\cireumference (longitudinal) (©) ead shot for seams or cracks alorig the cir “~ conductor for transverse cracks ©) Head shot in two 90° circumferential position of ceil d) Central conductor & coil shot umference (longitudinal) and central sil Page Not Mra HEE ee! baat Ma MH Bow 0 1) The post suited heliiflae gange standard for vevilying eld dicetion and adequacy uf fheld for wet paritele inspection | ©) Berthold field gauge Qe Pie gauge G@) Shins (OQH, FH) System performance plat 8) Which of following Is nol a conect usage of hal-effect langential probes with tesla meter? &) Lor veritying field adcqueey of magnetization techniques suitably positinning the probe on the surface of the part perpendicular to the magnetic flux te b) For verifying field adequacy of longitudinal magnetization with eneircling coils \ fiealion fechniques | § @ For verifying fielG adequacy with at oonchiston circuksr magi For verifying field adequacy in multi-direction magnetization techniques ae @)) Both (b) & (a) a 9) The lifting power of yoxes shall be: verified at a pote spacm of 75 rnin 400 mm 450 min d)\ Maximum pole spacing used for examination Demagnetisation of part is required for welds as per this code Followed by inspection k ) Any time after post-weld heat treatment ho 9) Any time before post-weld iieal-reatment h) Not required i wold is underacing post-weld heat-treatment ® 11) magnetic particle equipment used for prods inspection delivers a maximum output of 2000 amps, the best of five comctative cunent outpul levels for calibration would be a) 0,500,1000,1500 & 2000 amps b) 200,780, 1000,1500 & 2000 amps, - ho. ©) 300,600,900, 1250 & 1750 amps A evo, “ feket @) £00,100, 7280, 1750 & 2000 amps. TOA ys 42) If fixed multi-turn coil is used for inspection of cylindrical parts as per this code cule YS y pk. Che partis positioned near the 11) surface of the coil 5) The part is positioned on the axis of the coil (center)! ¢) The part is positioned near the I) suiface of the coll, only if the dia of the part is within 10% of coil opening . 4) Any one of the above Pte No? Mar MI Mow 0 AT tow 05 rst 12) The yoke teclinique as per this code is employed to a) Detect surface discontinuities b) Detect near-surface discontinuities Detect both surface and near-surface discontinuitins (9), Detect surface discontinuities that are open 13) Linear indication is a) Length equal to width b) Length equal to 3 times the width @) length greater than 3 times the with Any indication greater than 2mm false indication’ 14) Which of the following produces a . wy 2) Machining marks & Localized surface irregularity } Peimeability difference (gh) Magnetic writing ) Keyways & internal splines { 15) According to this code a technique sheet is required for a) Prods inspection b) Yoke techniques ©), Coil technique @)} Mult-direction magnetization technique Isnt Page Nos Mar te MY mow 08 sn MPI Noy 08 Saniple acceptance etancary EVALUATION OF INDICATIONS ry REPOI Mechanics discontinuities at the: surfece re revealed by the retention of dry powder or powder suspensions, Certain matatturgical discontinuities, ancl magnetic permeability variations may produce sinvter Indications whicl are considered os “nonvelevant’. Henge all indications are not necessarily defects, Relevant indicslionss ane: inutications: whicl result hone imperfections, Y indications that is beloved to hu “non-rekevant shall be examined by the sane or other non-destructive methods whether or nol actuat defects are present Sturtace comtilioniny procedes the re-exnnination, After an indication has been venfied to Le non-rolevanl, it is not necessary to reinvestigate Fepolitive non-rolevaint miications of the: sammie Iype Linear indications are ingicatiuns im which the lenytt is more than three tines the width Rounded indications are indications which are circular or elitical with the lenglly equal to or less than three times the width, PLANCK STANDARDS: ull We Connsicered sas ce Round or efits untiestins lt major dmv geeater than .6 inns inoper ection ations thal would inask doteets are tnaicceptable Non-relovaant in Rounded nications: wilt dimensions greater thac 6 ni are nol acceptable, int welds are unacceptable Any Cracks, itrcomplete pentialian & back of fs Any other tinear indications greater than 6 mim are nol acceptable ITING eporting of the results of examination shall be duly /-11 oF Levelt person Page oa nara MT LEV.IIT (Model questions)- Prepared/collected by G.Jothinathan, IITM, Chennai 1 Which of the following discontinuities could be classified a service induced discontinuity @tatigue crack. porosity machining tear 6. lap 2. Which of the following discontinuities might be found in rolled plate (3) lamination. shrinkage c. lack of fusion —d. undereut 3. A continuous tinear indication can be caused by which of the following @. porosity —_b. slag inclusion _¢, pitting Qeraces Which of the following discont nutties might be found in forged test part a. shrinkage b, bleed out (laps d. undercut 5. The penel. ant indication of a cold shut of casting wall be a. dotted or smooth continuous Ine b. small spherical indications, ©. porosity aligned na line d. cold shut rs not shown y PT 5, Which of the fonowing is 8 discuntinuity the might be found in rolled bar stock a. blow noles _b. shrinkage laps (¢,)eracks or seams d, insulficient penetration The part Is Al forging ~ description ; indication is sharp, half moon shape-NOT deep ar 4 is called a.lap vo. center line porosity c, cracks or seams d. insufficient penetration 8. The penetrant indication of a forging lap will normally be . @ round or nearly round indication —_b. a cluster of indications (©ontinuous line d. a dotted line 9. Part is a '4" thick Al plate with a Vee weld. Description ~ the indication appears ins an area that is somewhat dish shaped. The indication extends from the center in a spopke formation. The indication is (@shrinkage b. nonrelevant —¢. quench crack. a crater crack 10. & heat treatment crack is most likely to show what type of indication ® @ fine, blue white indication an intermittent fine line indication c. a bright yellow green indication d. a ling of bright dots 11, Which one of the following is not probably from a I tigue rack 2. a fine line of dots 5. 3 fine, sharo straight kine an area of fine sharp indications 6. a fine, sharp and jagged or forked indication 12, A defect can also be which of the following a. discontinuity b. blemisn c.flaw (@)all of the above 13. Which ef the following discontinuities would not be revealed in penetrant testing a-erater crack b-fereing ap ©. grning cocks (9 nometalic inclusions 14, Penetrant may not show which of the following @ nctusions b. laminations c, bursts 6, quench cracks 15, Which of the folowing weldi»g methods would not require the «moval slag and onides prior to the penetrant indication a, metal inert gas b. red weld c. sut nerged arc d. electrosiag welds e. all of the above needs precleaning 1, Which one of the following ts ferromagnetic 2 a nickel alloy a copper alloy €, 2 fow carbon steel loath a Ke The magnetic kines of force cnntamed ey permagnat maget keave front the Iigher magnetic permeataltty (0 ower at eeeeeeeee= Bat northe pote b at south pole * at both poles d. it cannot leave the magnet 3. Ina current carrying conductor, the magnetic ines of ferce is always perpendicular to the direction of current ana the field strength is maximum at at the conte of the condi vector field direction on the direction of placement of the magnet on the job GLTEPM Cheats RS DO FW yw No K 6. AC meter shows 1000 anaps. "The actual current passed on the job is Sau be L4 times the meter vending is same as read on the meter ‘on the meter 18. The evemnmened prod spacing i 4 above Snel teow 8 al fetvoens Vad 2 et below Biel sdrections ana mites hy meapsietic particle Imorder to detect detects mn dil inspection best 10 use thw ar ote fekds an Fe Ty ny one ict Tae wat vay other probe focations 4b with iter Freuentees 20, An example of a nomme.cvant wdication that woud by claseu ast magnets frreglanty rather than aa et discontintity cou be cause by ss aslap packet the hardness of part we count eat be compared 10 — y 28k 21 Relwotane ithe im 1 xheance bos P Eitoane wean. 4 het 2 Av) nl toug ant 5 inch dia isto be tested sing oi Forhe (Pf iwe a lang ook you nla $30HKLD> 4 eaqal segmens and usin [a N= A501) wath sn 5 ena segnteats and use the formal 5 cal dots 3 qual shots and completely wrapping the coil ‘eamot be testo 1 23. Wan overall pate (sometimes circular Lines) appears on the test sures How shuld the inspector reprosess the test piece? aa retest ata higher amps 1 Pe demngnetine and retest test at ovwer PERLE soe ’ 224 Wt huppens {6.4 magnetic material when it reaches to cus L yeruiure” 4 we gad Vana ds Uy Sms Qe Ne Serpe 50 © Tours en ve 26 Which one of them woul produce a rang eternal poles 4st es th shat <€ 1b sta teste oth ona eon ton ge Ma tes With coil shot @ sha tested with direct met of magnetization By passing enmrent on the yob in the direction of Helony avis ° Inlemupsiet oh portesof powde for mighetie patcle testa b really an Bash vetentsit permet nw tetentiaty 5 the peruse of Hie nto AL) sll ot the above ul sot prediced to indication = one slap al the other elt surface or subsaurtee cats be confined by 29. A shall test with tinezy: The location @© svt inten wud pi weed with AC 7 theatong mics wes whereas AL all of the above statements are corte ot © Mi 245 anc Log shat to be tested for invomferential surtiee erack oriental perpendicular tothe long @\is ofthe shat) ‘The ost saute meta! of ruynetizatons = a eental eanductor Any cme othe above 31 The above jo referral in gnJ@ ts to be snspected for eracks ont an my dtc ta Ju such ewe We naed to magielise the oh sere ao ht 0 cover tee kag Aco st wilhstiable mypre rns © seca sor and witha mesa 2 ate : shot ung he tls NI = 8,00.) Two tom Sits, one magnetizexl and another mnagnesed woud eit ct or gti jo hy ante mers rad aw gsr jo )aMthe magni densa orderly ona nga eo G Chuck Your Answers Search NDT framng t:xammation and Consultancy - Lavender Internatronsal Lavender mT-3 International non-destructive testing ome { Online Learning Level 3 Online Assessments Page Fol 4 EBS [Onine tearing, Kesborcesil [Compal inloreianoil Online shopil( Cael Piease choose the online assessment you wish to use. Each assessment contains a number of multiple choice qui once completed can be electronically marked Back to Module List 1 ni of me folowing isan advantage cf tree phase elect ove single phase eeeiiy? © More patie mobityexpeciay when using dy powder © Bowe: cotecton ot stave breaking lauts duet shin etect © Loss eurentinpu per phase © al oftne above ae asvantanes 2 Whan using fed tow magnetsation (steno heads} a reference standard whould be Used wih 8 known nicl cscoramaty leatea where onthe standard” © sume cenve ofthe cross section © ata postion ove hed along tee tn ene conte of tne materia ong © None othe above shouts be used to evauate fel! ow magntisation 8 For what reasons are laminated ron cores used forthe production of AC electromagnetic yokes? © They ate ease to encapsulate in piaste © Betis efcency inthe generation of magnet folds © Sole ron wouls te too neavy © Sele ron would not give the ska text 4 when using a reading tar (onal condtr| 0 tet 2 hallow tbe. needs tobe paced wherein felston 120 bes ner dhamatet fo! opbmum inepeston be eared Out © nthe conte of he tube © Adjacent tothe inner crcumterence of the tobe © ajacent tothe outer excumterence of he tube © tne conductor can be placedin any ofthe above postions 5 The output of powor packs necded to maghetse formas ans castings too large to place in stationary units jonine range? Level 3 Study Guides 2 discounted prices oniir Mt, PT, RT, UT, ET, Int Thermal, and Basic. Buy Books Online To Learn about our reseat application of cutting « technology In ultrason Time of Flight iffractu NDT Level 3 Training ¢ VT, MT, PT, RT, ET, UT, Basie, Suitable for ASNT/PCN/Employer { Find out More NDT Tn ing, Examination sind Consultancy - Lavender International Page 2 of 4 n> © arr wa creates othe ee © pune cnc cete cl he tre tar © one sisace fon te © Both at the inner circumference af the tube and at the exact centre of the threading bar + Under optimum conditons wit dry powder for substances Naw detection, which of he follwing waveforms ‘would best be used? © Dieet eurent © tives phase rectified aerating curent fll wave © mnernaving cunent © single phase rectified atleraatn event af wave 6, Under optimum contions magnetic prices used with ne wel method ate made from ron onde rather ranger permeabityiron What are the reasons for hs choice? © hom oxides more dense than on © on esse isis dense nan iron tion oxide als ou of suspension quicker than ros ron fais out of suspension quleer than ion oxide © oth on one is less dense than won and tn fas out of sussension quicker than The folowing isa stand doit,“ smell porain device contnng artical dlscontinutles uses to Foo a the comet mutiny Condwane have been a0 veved” VAC of te folowing 6 comoel? © Fue moter © Flux eater © Gauss meter © snage auaitynceator 10. Wich ofthe folowing techniques wauld best bo used to detec oreumferentil fous iain wihout Joining the pars goace mene shot” eet induction between contact heads across ameter of © atmwoaaing bar nsuees current generating 2 toradal mogrete fea © Htognetc ow across he “arter of ng 14. Using 10 amps per mm eameter hw much curent so be used 19 magnets a bar 2620 mm x2 srtes ang on a Boneh unt using current Pow? © 286 amps © 20 ames © sg0amps. © sas mos +12 Magne partes form mdiations around Tux eakages due fo wich ofthe folowing? © magnetism flow. path of most esstance trom parices are good conductors of elec © sar nasa rgher reluctance man won ot won oxide SZ NDT Training Examination and Consultancy - Lavender International Page 3 of 4 mi-> © Low carton ste © oat vated nyt caroon stew! © ‘Astnive stainless sts! © Fem stainess steo! S dependent on which of 14. win prods using half wave dvect caren, the magne eld wie the mate the toowing facts? © Amount of cutent used © Tre permeabity ofthe aspected materia) © The stance heween pod ts when pstioned onthe chromed hard fing © Boi ne amount of caren’ used and ine parmeably of he msnacted mater © abotine atove 18. whch of he folowing techniques is most ely 10 Be used when @ permanent record of he inside of a ‘threacea bolt hote 1s required? © stipabie caver © Protorapny © magneve Rubber © Any ofthe above may be used 16 womagoetc elds of equal intensity ar induced into a fevomagnatc mate a 9 dearees to each ‘other m ne longtudial and transverse dtectons, whch of the olowing faute coud Be cetectes” © Fouts onty st «5 degrees © Locgtna fauts ony © Transverse tots only Fauis lyin in a poston 46 degrens n wine! drecton fam a arecton at 45 dearees ‘tom me longitsinal rection 17-Winy would apnotometer be used when cating out fuarescen! magoetis particle inspection? © Tomeasure the Black ight gven of Hom a UY-A lamp © Tomeasuterasiaon pelween 320 AM 400 akt © Tomeasure radiation votween 400 l= 700 0M © none of ne above 10 Photapic won refers to won Usd wi ayy oUt wleeh type of mspecton? tion fuctescentinepacton © Fuorescent mspecton © by powaer inspection © atottne above © Bom Fuotosenntinspacton ana cry powder inspection 19 Ifthe Ivols of etn conten uss to magnoixefertomagnebe marin! te realy wxcEedod, wht © te site Othe ve lr of ne pats ante doo fo watona!ameangtement esa has tat aa tn howe at son ch oegr than NDT Training Examination and Consultaney « Lavender International Page 4 of 4 mrx-d the pat wit very quecly eet 20 ch oe flowing would be used fo render water a stable corner fd or use mine wet magnetic © Done © Rust im 1 ag0n4 © Fearing agent © Avotine above could be used > Check Your Answers RR AR AS ER NDT ‘Training Examination and Consultancy - Lavender International Lavender mT International non-destructive testing otic / Online Learning Page 1 of 4 a : EGS [Odie tamns Gea frtnatio § Onlie Shop gl care Level 3 Online Assessments Please choose the online assessment you wish to use. Each assessment contains a number of multiple choice ques ‘once completes can be electronically markes Back to Module List 1, Which oft folowing types of magrete Fala exntte no externa flux leakage in he absence of iscontinaties? © vectoes © Longtuain © Creuse © pi otine above vot aera! fux leakage 2 Which of he fotowing materials wll nave a permeabity sight greater tan hat of Fee space? © ton © Auman © copper © Gaselinum 3. What the value gen i Sunes for he permesbilty of ree space? 4 © ora tesia © saute © 4x10 Henresmt 4. vinen a feromagretic materal pacomes magonbsed under he intuence ofan incressing stronger ‘magreting fren wmch of he flowing occurs” © Domains become larger and fower m number Doman wocome emir nd tower in number © Domaine became smal ana greater in number © Domains become later and eee! 5 Which of ie folowing would constte ew rlucanes preferential path? © sow metic meteor © cows on Level 3 Study Guides a discounted prices ontir PT, RT, UT, ET, Lal Thermal, and Basie Buy Books Online To Learn about our reseat application of cutting « Time of Flight Ditfracti & . pipet NOT Level 3 Training ¢ Vr, Mt, PT, RT, ET, UT, Basle. Suitable for ASNT/PCN/Employer Find out mare » NDI Training Examination and Consultaney - Lavender Intemational Page 2 of 4 Ty Con © 0 © ax ws © ococre 7 The ngit hand we shows which of he lowing relatonshise? © Etecron iow fom nogave o positve wit a magnetic fold poate! othe cuttent fom © CurrentRow tom nogatve te postive wits a magnet fld perpendicular to the eutrent © Etecron tow rom postive to negative witha magnetic Fld parallel to the current How © Cuaron fow trom postive to negative witha magnetic Feld peroendcular tothe current tow ©. feomagnetic materia with a steep intial curve wil nave which ofthe folowing properties? © Lom permeatity © Lom coerouty © High ructance © The material wil have all of he above properties £8, Ween magnetising wit aerating cuenta lagging afoctcccurs whereby the magnetic tux density ‘winn te metraliags bennd the appued magentsing force. Wha isthe phenomena caled? Retemiy © Rete © Hysteresis © Pomestity 10 Oeet induction wil always genorste which of he tllowing types of magnetic eld? © chou © Lona © vectrea © nine atove could be generates 414, The cusie pont se temperature at whicn a ferromagnet material wil Become parsmagnetic and as suet loose fs igh susceptnty fo mapnetsaton. What i he cure pont temperature for cobat? © rra Degrees Farenneit © 1130 Deatees Farenheit © rro Degrees Celis © 1130 cogtees Cots 12. the magnet fux ines whch low trough a bar magnet fom closed leaps bul can be broken by which of the own? © penange in pemeatity © Anon matic incusic © neroce © None of he above will cause a bres+ af ine 19 The earth tseifhos a magnetic elect wnich can atfect feremagnetic mateale ‘Which of ne folowing pect dsentes mis magnetic elect? @ @ mI © Moro-Pote Caro CO Munro © Gireuar Magnet Felts 14. A foun mognebsec materi wil best be detected when i es in which ofthe following tects? © Para to me magnet tels © Perpenceuar tothe magnets Fels © Parra! w me magneticing cutent © Pespencicuar 1 me magnotising force © on paral othe magne la and perpendicular tothe the magnetising orce © Boh perpenaicuar to the magnetic ed and paral tothe magnetisingcurtent 15 A change in whicn propery of between the maleral being inspected and the ascortniy to be Generates fu leahage? © condtity © Permeabity © onsation CO tiysteresis 18, Which of me fotowing materals would be considered to be nave a permeabitty much grate than that ct an © turin © Bismun © ene © Gadotnum © None of the above have @permeabaty much greater than ar 17 Hen of te folowing fux leakage curvatures will have the greatest atvacton for magnetic parties? © Low curvature © Wocuvane © tagniy curves © curvature nas ro effect on magnet panicle atracton 4. ascontnucy which gonerates fix le9t920 onthe surace of a fertomagnetic materia wit havea igh fac fer which tthe olin properties? © Peneabatty © oetance O otentaty © ot retance and rtentty 10 Which oft ftowng anentoos a Hal Efe! Ehanent Se Oto ett plaond tty perpen © ees pmcton wt st anton © cCamest cating sot conduc yet NDT Training Examination and Consultancy - Lavender International Page 4 of 4 mT © 0.9% carton © ticket 90% anneste © cowat (ot an © aumnum > Chuck Yo Answer Company | Ato 2 | Contact Us | Terms of Use Search A RY ® x Lavender 7 International mr. non-destructive testing Home: f Online Learning g {seccecl RENIN vo Onersornesources company inorgatee Ee Level 3 Online Assessments Please choose the online assessment you wish to use. Each assessment contains 9 number of multiple choice ques ‘once completed can be electronically marked Back co Module List Magnetic Particle Testing 1 Thespacng Between prods forthe bes! sens 6? © 2inches 125.50 mm © 24 meres 150-100 mm © e-sinches/ 150-200 mm © s0-12 ches 1280-300 min 2 The space atound a magnet wihin which leromagnetic materiale ate atfacted to the magnetic called? © Amagnetc fois © Permeabity © anysterens cave © magrene pole 3 mage moterate? ariel inspecton is a mens fe detecting discontinuities aor neat the surtace 9722 © metic © Neonaonductve © corame © Ferromagnetic 4 When a ound steel bar is magnetsed by passing aternating Curent through is ength, Hux dent is? © Greatest along ts centre be © Greatest at he sutice © untorm neousnout ts ease ction © Greatest 2 he ends ot mater 5 The strength ofthe magnetic els withn cae dsturmined by? © The curent inthe cat ©The numberof tems theca © the ctamoter Non [Destructive itis soe Level Study Guides a Siscounted prices oul MT, PT, RT, UT, ET, Int Thermal, and Basle, Buy Books Online To ‘arn about our resea! application of cutting « technology in ultrason Time of Flight Oitracti: 5 . NOT Level 3 Training ¢ Vt, MT, PT, RT, eT, UT, Basic. Suitable for [ASNT/PCN/Employer £ Find out More NDF Training Examination and Consultaney - Lavender Intemational Page 2 of 4 mT © 2200 ames © 200 ames 7. How inuch curent would be requ to crculry magnedse an arele 10 eh, -- 25em «ong and 2 Inches Bem Teast one eye such that the Number 2 on a standard Jaeyer 16) bn ee lance with SNI-TC-1A 1996 which af the fallowing. statements is mot t 2) An NDY Levelt shall be sespronstbile for the administration and grading of examinations far NDT Level Tad I personnel hy The administation and pring, of examimation may be delegated tu a designated representative of NDT Level {IL and so carded. Ae) ‘The percentage weights used in eraxling are recommended te tatall 0. ) Fora Level Hand Il persunnel a composite grade shall be determined by averaging, of general, specific and practical examination results imple 17) As per SNI-TC-1A is it intended thet an employer may use Jevel II indivisats in his direct employment and also use an ontsidle agency for Level Il services? ) No, an emplayer may use only one agency ata tine 2b) Yes both the above and this simation may be used the employers” written practice ©) Employer utihving,ontside agency must not Ixove a Level I in his dveet employment ©) ASNT does not permit the use of an ontside agencs er circumstances as descrilued i 18) As per SN'T=PC-1 Awhich af the following statement is inte concerning recertification’ a) Recentification Level Tand be at least once in tue yea 1) Recertification for Level HI shall be at least once in five years ©) NDT personticl may be reesamined any time at the discretion of the employer and have the cestificate extended ar revoked al) All of the aliove are tine ©) Only and te Hy Antunatic termination af certification is recanmmeaded when the certified! indivi ay etmporasnay ssapeel (a a dilterent jut ct 1b) Takea Ieave af absence gyeater than ninety days ©) Veuninates employment with the employer where eettfied A) Achieve higher level of certification, 20) Wan outside agency is 1) Respousibility of eeuifica bb) Oniside agency may cary the petsannel of the emploser utilizing outside service ©) Linplayer wtilizing outside services m evel IL in direct employment 0) Employer nuast abcatn prior pmussion fron the eastamer weed to pravide Level Il services, the. nist be retainied by the employer mili s omtstde ® 88 Kame). FT. (ga vie Dy. Manager/Qc/no? AY “The employer Ha The conypny level ©) “The designed level 1B) None oF hie above lity Of cestification is with 22 The wespean A) ‘The employer. « By ‘The company level HL ©) The quality coutval nvanager Py ‘The personnel nsanage (2+ Cemificniiow of NDT personnel shall be done hy eanplayer based on: AY Recomnteaction of level 111 RY Recommendation of ASNT ©) “Che employees wark exper DI None of the above @ Vx. ceviteing aponey A) ASNY 18) Outside level 1 hited by captayen ©) Kupioyer D) None atthe O8" According, 2 SINT —TE— 14 te duties & respansibilities ofa tevel Ido nat inetd Ay stro NBT method 1) Canying ou specific calibration, NEXT & evaluation ©) Compiete the reportins DEAE Oy (SNE OPC. 1a Stans ow A) Society for Non Destructive Testing Technical Council Fest Document Po Soult & North Technology Tranny Comci! Fst Doceunee OF Soe Hestis Techinotoy Center ~ First Decument @ 17 Sere tor Now Destrvetive Hestmy Tectuttony Center of Aan WA Sint giciticate FY Uscat Tor ASME codkd weswols ants ot ported wh sa, 1A cule Hue hor enplecers fy establet ci os slten practice te pneu to bs Conbeation ts responsibility of uiloy er /) By Examiner CO) Trainer Di Level IH Desi SNT-A 9) Who cam work asa NDT inspector? 8) Any specialized person such as a Me company Level IM b) Onty ASNT Level IIL personnel ©) Only the company Level IIL () Instuctors eestilied ar authorized by ASNT ©) None oF the abos ¢ wnpist, Welding. engincer etewho are nominated by the 10) Practical examination is to be done for Level I certification “The candidate will be using, hve dhflerent techniques. How many test samples he mm Iwo by bom . Co) Sty dl) None of the abave Hh) The Level Land Level 1 gencval escimmation aust a) Vagpated by si Level HHL by) Administered by Level HE ©) Grades! by a Level I 4) AlLof the above 6) Rone of th 12) When a certified mdividnal has not envied out any inspection for mene than 12 months Jv the method qualified in, the employer i) May suspondl his centifieats by Must snspend his eertifieame ©) Must revoke his certificate ) May consider that cectificate as lapsed 12) The Level 1H practical examination 4) may include procedure waiting and practical test b) must include procedure wiiting ancl practical test ©) mst include procedure writing, and practical tex 4) none of the above ud reporting, 14) A company has hited an ASN'T Level IL individual, Prior to his examina Approval he shall be classified as a a) Trainee by Levelt ©) Level Id dl) Hone af the above 3) Se neeei ve 6. lis fa a Have docun hy Have documented proof of ©) Have documented prool uf education dj None of the above ©) Only a andh ing hows the canddidste » antal pou of class attendants st ny perforce pacts tests . re . Wel © : ok . wee © : . . wane View A L , ven’ Q9F Aninspector is not doing Liquid Peneteant Test, How whether he should be qualified & certified A) Inspector's boss, 1B) 3" party inspector ©) Customer, D) Inspector's Binployer QU. SNT=PC~1A Guide tines A). Refer the matter to the chairman, ASNT, By Refer the matier to SNT~ ‘TC 1A Interpretatios ©) Make his working eclianged to suit SYT—TC D) Modify them as necessary to niect particular QUAL. Centifying Ageney is A) Lloydls Register OF shipping P) America Rovean of Shipping © ASNr @ = ASNT Gi tocin ony) 1) The employer of the personnel being certified. SNT=TC Qn 1A is currently (19) A) Acoustic Emission 1) Strain Gange Measurement ©) Visual Testing, D) B&Cauly, B) All of the above O.1. The basic levels of qualification are A) LLM, LM, Lan Desi 8) Trainee, 11, Lal, LI ORT MPrUT, Ler ee Bi D) None of the above 214. A taine can indeponcently A) Perforun the test. interpret the vesults & record 1) Only perform && interpret, request I ©) Only perform a equest level 1 ta repulative Nowe of the aloy D) 21S A teainee shout work with A) Anexaminer (ASNT) UW) ANISNT esamines © Ateaining manager D) Accentified individual, ¢ E)_ None of the above 16. Who should be able to prepare written instruction A) Level | B) Level Ih ©) Trainee with puidance of Level I *@) None of the above Aare not appropriate for E fever he is responsible for interpretation af it. Who should asses ‘ployer X. Henee Employer X shal ¥ Committee 1A, oc 55 ot appear 1 M00 record Qui. ow 20. or Qa “The following is not within the scope of level I individual A) Provide training, 1) Specific ealibration ©) Specific evaluation 1). Written instruction ~ formation hy A& Dooly. . he Employer's written practice should include A) Trainin By Conti om dle chnation of interrspted setvice wh D)_ All of the shave. 1) Only A&B jon format che will vequited ~ 16 ex Which of Ge following: sutontaically teruiates the cert A) Aw inginyidaal qgaansels with bis boas 1s An individual mcots wn accident & hospitalized ©) Auindivideal’s employment is terueted }) An individual makes serious in testing, Fy Roth C&D. Uxpericnce recom levels of education for cided for all cu test method is A). Sane. B) Disfore ©) Proportional to ust D) Same except Bubble Ts For NDT Level f14 quatifeation, without educational bcs es tluercin si livia steal Meave vuinin Yrs expetignce ina method comparable to that of level 1 Ay dyes by 2s Cc) atyts D)_ None of te above Atleast < dill check putnts are tgquited in practical ese uf Level W Level i AyD Bots ey by scspawability aF exch level pf cer Gfication for deterpitnns. dhe ability 0 rater. on carnpanieut A) Shall he detailed ia employer's written practice in all eiremnystances 13) Shall be know to level Hh ©) Sho be'verbalty: mace: Fawn to 1M pasty inspectar Db) Shalt be derailed in writer practice if detmanded by castonnes Who should administer the esa A) Fiuplo 13) Cwstonies ©) asi 1) Fanplayer's 2" pty isprcton 12) Loved IH inuivitial or his des "5. © Manan el repeat. 1 Basic Questions {Person appears for company Level Il examinat’on. The marks obtained in the Cxamination are Basie = 45/60 Method = 68/90, How much questions he should answer coneetly as a minimum to pass the examination: 16 questions aut of 20 2b. 17 questions of more out of 20 © 15 questions or more ou af 20 d He is already failed in Basic VC 18 questions oF raore out of 20 ‘A Gli used in neutron Radiography is: Special film sensitive to neutron AS Industrial radiography film © Medical X vay film 4. Special film having no absorption for gamma rays Material that are slightly attracted toa magnet are called Xd Paramagnetic material & Diamagnetic materisi © Ferromagnetic material None of the above Fora 2° thick plate, the ewrrent required for prod spacing is Ab, 500 Amp ‘Turns requirements in CP- 189 is in a Days b Months c Hours d Years © None of dk 6. A person is Bachelor in Business Administration, What is his equivalent {qualification that can be considered for initial trainings a. Bachelor of Buiness Management b. Graduate in Engineering MG. High School graduate 1d. None of the above 7. As magnification of lens increases Ya. Depth of the field decreases + b, Depth of the field increase: c. Resolution decreases d. None of the above Which of the following leak test methods is most sensitive @ a. Presse cleinge test . Bubble test we, WAY AASLOT 4. All the above 9. Sound enters one medium to another medium, Which of the following can occur a. Reflection b. Transmission c. Refiaction «Mode conversion 4%. All of the above 10. What is lead shielding thickness required to reduce Lomivar to 21M (LVL lead= 0.24") a. 0.60" 6 b 0.72" c. 0.80" d, None of th 11. Which of the Fotlowing, gas resull depletion af azone layer a COz b. Ox “R= 12 (Refrigerant 12) a. All of the above @e w ASNT Level II} Examinations (20! to 22"! November 2003) at Pur Refresher Progcamme for Basic Part A JSNT-TC-1A ~96 and CP-189.95. 26) 21) 28) 29) 30) Benclunark Questionnaire. (State Truc or Kalse) SNI-TC-1A is a strict specification. CP-189 is standard, SNT-TC-1A stands for Society for Non-Destructive Testing ‘Testing Council ~ First Document CP-189 requis the employsr\o modify the requirements as ber employer's convenience, SNT-TC-1A provides guidelines for establishment of Q and C programme. Interpretation and evaluation have the same meaning SNT-TC-1A defines NDT insteuctor 189 defines Outside Agency as individual oF Orpanieation NITC-1A gives 5 levels of qualification whereas CP ley Bives 3 levels of qualification, [4 CP-189 the course outlines shall be approved by NDT Instructor. CP-189 gives clear requirements of eduection SNE-TC-1A requires credit forthe training with successful examination a the end of trainitg The NDT instructor shall be designated by the employer. 19 CP-189 the euiployers cextfication pronedunc tay be approved by the employer, 18 SNT-TC-1A the employer shall establish written practice (P-189 Gaining outtines are in tine with SMT-T TA.96 edition Ifa Level I person gets 75% in General, 65% in Specific and 100% in Practieal, he passes the exam Jn CP-189 at least one sample isto be given per method for Level JI examination, [.CP-189, 10 check points shall be documented in practical exam Colour vision and contrast among shades of gray is a mandatory test in CP-189, InCP-189, the for Lew ‘eral questions required for Vibration Analyse ! (high School Graduate) are 40, In SNT-TC-1A practical examination for Level Il is mandatory, In SNI-TC-1A a person having ASNT Level Mlcertifieate cam works jitesel MI because this exam takes eave af specific ne nina In CP-189 the suethical or incompetent bee ‘vionr will Lead to aMapension of the eetlifieate In CD" 189 the tesponsibiity of ocimtations rests with the instructor PNETCAA calls for General, Specitie and Practical ¢ sam for Level tL CP-189 calls tor level If eye test (near vi sion) after every 3 years, ihe taining, hours requited for 81 are more den MSLT. I CD- 189 the training requirements ae diffeneie for high scttoot Sraduate and Lugincering graduate ASNT-IC-1A the training, requirements are differen for High 001 Gradktale and Grammar School Graduate %. tee an K. RAJENORA Ki eezH ty Fe Dy, Manager/Q [x] » by (1 ~ BASIC NDT METHODS Kirst da State True OR False due to “A 1) Eddy currents are citculating electrical curvents induced in conductive material continuous direct current wy ye 2) The total enerpy loss oF Ultrasonic wave is called Attenuation “yj, 3) Martensitic stainless stecls can be tested by Magnetic Particle testing, \—t) Porosity, Slag, inclusion can be \-S)Limulsification time is determined experimentally, 6.8) Hydro test is also a special type of NDY method used in Leak testing \_ DA Collimator is used to reduce or slow down Neutrons “TS 8) Photopic vision is the name of condition of eye adaptation to dark environment -~9) Conductive heat transfer can accur in vacuum 5-10) The most common range of Acoustic emission testing is 100-300MHz. s-TT) Sidewall Lack of fusion cannot be detected during visual testing, \sifying, screens & film, »_12)Penetrameters (QD) are placed between int (3) SDH, FBH, Notch are terms used for calibration in Ultrasonic testi \ JAY AI Leak detection methods are dependent an Gas or fhuid flow (CAST Lead is a poor neutron absorber ') 2) 4) 6) * oa HRM IAC Dy. Maneger/Qi/noT we ES _& DUSIGN (Material & Processes A very old method of forge welding is now largely replaced by a) SMAW. by) Graw o} OAW . wd) ERW ae moe . e) EBW A reducing or carburizing, flame is useful for 2) MS. welding by Non ferrous metal welding ©) Brazing v4) Hard facing e) This flame is not used For fasion welding of steel following, gas flame is usefitl a) Oxygen with natural gas b) Air with propane or butane ve¥ Oxygen with acetylene 4) Oxygen with hydrogen ©) Any flame as above Molten meial is ultimately shielded by protective gases even in flux coated electrode weldin, 4) Tue b) False DCR? and DCEN are one and the same a) wb) suitable for ac are not suitable for de welding i) Ta b) False Probably the only fusion welding process where the operatar need not we plasses dark filter ay + SMAW by nw 6) Brazing, wid) SAW 3 GMAW OMe BETS KK. RAJENORA KUIOA Es Se see g 1 2 Dy. Kanager!QcloF MATERIALS AND PRO! ESSES State ‘Truc OR Valse Py) miceostructure of Casting is Dendritic . Clave yas Stainless steels have got defined Yield point (ous _B.Grater crack is Formed at start & end of welding, {AVAL is easy to weld hiph exrbon steaks 5)-CO,, Argon, Helium & their mixtures are used as shielding gases in GMAW (MIG) 0) Lap, Burst, Inclusions are discontinuities found in Forging, Lodhe SA. 1) Snuaest division of main scale of Vernier 5 its least count. _-8) Energy absorbed during Chorpy impact testing i.e. Notch toughness, can be measured by using Chorpy Impact Test ie Hu Blongation in Gray cast Iron is generally greater than 10%: \_387In stress relieving, material is heated shove critical temperatu +oA11) In Brazing, melting of base metal does nol occur <_227 Cold working improves mechinabiiey and fatigue resistance . ( 443) Ratio of stress to strain is known as Modulus of Iigidity Vo. (74) Metal corrosion that is accelerated under load is called galvanic corrosion aa 5) Aye hardening, can sometimes be termed as precipitation hardening, Ay LE WELDING PROCESS (Material & Processes) clding differ in 8) Melting temperatures of tiller material b) Composition of filler materials 4) Bonding technique and melting points both () Brazing is done on materials which do not weld well. 2) ‘Theoretically welding needs 2) High pressure at high temperature db) Lither Pressure or temperature © ©) Cleanliness and closeness at atomic distances 4) Welding, cannot be done without a source of heat 3) Adhesive bonding of plasties involves a) Flame heating the plastic using plastic filler b) Oxyacetylene flame heating and pressing parts together c) Using some solvent and metal matrix composites VA) Using plastic filters and inorganic solvents 4) Ensuring cleanliness of metallic surface is difficult because ®@ 6) 84 wif fy Dy. Mannger/gcy/iiul! a) Formation of oxide or sulfide film takes place within one hour vb) Immediate formation of surface fils ©) This is not true as grinding or pickling can give you lasting metallic surface 4) Melting can be done even with surface films on the metallic surface Furnace beatin is amply suitable for a) Welding b) Brazing ©) Soldering Ml) Both ‘e' & “b ©} None of above Fusion welding is very akin to a) Forging b) Extrusion ©) Melting, d) Castin, ©) Both a) & b) 3) » 10) 1) 12) lay Best niterial to weld by electric resistan o vy ° a) eo) process is Steel Copper Nickel AML non ferrous, Cast inven sal ESW process uses the heat supplicd by « ay Resistance ty clectricity flow throngh the mater Ab) Resistance to electricity flow throng the mole ©) Hectical are (Hheam of fast moving, electrons e) Both “a a th? above Weldability increases in stect by ° a “arbow and alloy contents are reduced Carbon reduces but alloys increase: Carbon and alloys both are raised Weldability is related only to post cooling ate If the mictal has lower melting, temperature and low thermal conductivity, the weldability rating can be termed as a) why °) o Low Nigh Moderate Very high Post weld heat treatment of stainless steel is necessary to a) A) ©) di) we) Remove the residual stresses Restore the corasion resistance Increase its’yield point & UPS Ving smiforwity and PHT 60 8 Sis non mandatory Eacessive comvesity of weld su fice i ) Dimensional vefict by Structural detect ©) Compositional detect 4) Motathugical defect ©) Wis mot a detict at all MTU ROP symbol indicates that MIT & RT are 10 be done a) MPT RP on the proove hy Post avelding, from the side of groove openiny “ay ” Post welding, fiom the rot side of the weld MT to be done of groove and KY atten webli Both tests ate felt to the discretion of the NLL impector vel M1, Basie (Welding, Brazing & Sol Questions ayy eeu What is welding? What are the advantages of welding? What are the different weld zone microstructures in a steel weld joint? What are the common fission welding processes” Which arc welding process uses a non-consumable electrode? What are the common resistance welding processes’ What are the common solid state welding processes? What is hardfacing? What are the common hardfacing processes? What are the advantages of brazing and soldering? What is the difference between brazing and soldering? What are the common brazing processes? What are the common soldering processes”? What are the common mechanical property tests of weld joints What are the common welding defects? 6 sens What is welding? Welding. is the process of achieving complete coalescence of two or more materials through melting and re-solidification of the base metals and filler metal What are the advantages of weldin ¢ Most efficient way to join metals © Lowest-cost joining method Afiiords lighter weight through bette Joins all commercial metals Provides design Mexibility itization of mat What are the different weid zone microstructures in at stecl weld joint? © Weld metal i warse grain HAZ, 8 © Unaffected base metal What are the common fusion weldi © Oxy Acetylene Welding (OAW) © Shielded Metal Arc Welding (SMAW) © Gas Tungsten Are Welding (GTAW) © Gas Metal Are Welding (GMAW) ¢ Flux Cored Are Welding (FCA W) © Submerged Are Welding (SAW) © Electro Slag Welding (FSW) © Stud Are Welding (SW) © Blectron Beam Welding (EBW) Laser Beam Welding (LBW) @ Which are welding process uses a nou-consumable electrade? Gas Tungsten Are Welding (GTAW) What are the comman resistance welding processes? © Resistance Spot Welding (RSW) Projection Welding (RPW) Flask (butt) Welding (FW) © Resistance Seam Weldin: (RSEW) What are the common solid state welding, processes? © Cold Welding (CW) Explosion Welding (EXW) © Friction Welding (RW) © Ultrasonic Welding (USW) 10. DR. 13. What is hardfacing? Hardfacing, is the process by which a layer of hard material is fused to the surface of a base material What are the common hardfacing, processes?” «© Oxy-Fuel Gas Surfacing © Shielded Metal Ate Surfacing © Gas Tungsten Are Surfacing «© Flame Spray Surfacing © Electric Arc Spray Surfacing © Detonation Spray © Plasma Are Spray Surfacing, facing, What are the advantages of brazing and soldering? © Low temperaiure heat source required «Choice of permanent or temporary joint « Dissimilar materials can be joined © Less chance of damaging parts © Slow rate of heating é& cooling Parts of varying thickness can be joined © Pasy realignment What is the difference between braving and soldering? Brazing produces coalescence of materials by heating to brazing temperature (below solidus of base metal) in presence of filler metal with liquidus greater than 450°C. On the other hand, soldering produces coalescence of materials by heating to soleering temperature (below solidus of base metal) in presenee of filler metal with liquidus less than 450°C What are the common brazing, proce: ‘Torch Brazing (TB) © Purnace Brazing (FB) © Induction Brazing (IB) «Dip Brazing (DB) «Infrared Brazing (IRB) © Diffusion Brazing (DFB) What are the common soldering pro © Dip Soldering (DS) © Tron Soldering (INS) «© Resistance: Soldering (RS) «Torch Soldering (1S) «© Induction Soldering (8) Furnace Soldering (FS) + Infrared Soldering (RS) © Ultrasonic Soldering (USS) 14 What are the common mechanical property tests of weld j © Hardness test © Tensile test ~ All-weld metal and Transyerse-weld © Impact test © Bend test ~ Root, Side © Joint integrity, ductility What are the common welding defects? © Cracks ~ Weld metal, weld interface, HAZ, toe, root, root surface, under dead © Lack of fusion © Under-cut and under-fill © Unaeeeptable concavity and convexity «Slag inclusions @ Questions & Answers - Electromagnetic Posting (09) Level - 2 PRA SINR ATEN ere nenene ape 1 Which of the following conditions is not necessary for eddy current yy.¢45p testing? a) electrical contact, © b) specimen conductivity © e)analternating magnetic field © 4) induced electrical current 2, Which ofthe following is not a mandatory component ina "basie™ eddy current test apparatus? c a) an AC source © b) a coil (probe) ! ©) an impedance plane c d) a volt meter 3 Which of the following is not a probe configuration used in eddy enn current testing? © a) self inductance (single coil) © b) send-receive (2 coils) | © ¢) magnetic reaction (coil & Hall detector) © d) semi-conductor reaction (2 Hall detectors) ‘The sense or direction of a magnetic field around a\conductor is most fl commonly determined using © a) Lenz's Law | ven] ; © b) Ohm's Law © ¢)a Rowland Ring © d) the right hand rute ‘Tesla or Webers per square metre (Wb/m) are units of reg © a)eddy current c b) impedance c c) reluctance © d) magnetic flux density If the electric current in a coil is doubled the magnetic flux a) halves | b) remains unchanged | ©) doubles | 4) quadruples An increase in which of the following would result in the increase of magnetic flux density (B) in a solenoid? a) core permeability b) number of coil turns i ©) current in the coil 4) all of the above i A voltage in induced in a region of space when there exists magnetic field. This is a statement of a) Faraday's Law i b) Oersted's Law ¢) Helmholtz's Theorem 4d) Ohm's Law density = [1(\] [Born] achanging py cy Lenz's Law states | [Bum b) the magnitude of induced current is a function of magnefic flux a) an alternating magnetic field induces an alternating ot through a circuit ) the induced EMF is opposite to the change causing it d).g=B A cost where B= flux density, A angle between B and the circuit area A ‘The back EMF opposing the inducing EMF is a result of a) the Hall effect, cuit area an} b) eddy current flow ©) geo-magnetic reversals 4) weak nuclear forces Which of the following is not an example of electromechani conversion devices? a) a dry cell battery b) a generator or alternator c) a microphone a=th @ Gon cal energy [tushav) Page 2 of 6 @ ) an electric motor An eddy current test system closely approximates a transformer. approximation, what would the "secondary coil” be represented by’ a) the induced eddy currents by the eddy current probe i ©) the test sample d) a Hall detector used as a receiver By convention, the direction of a magnetic line of force is represented by an arrow on a line. The arrow would point in the direction a) in which a unit north pole would be moved b) in which a unit south pole would be moved ) perpendicular to the plane of the line d) indicated by the thumb in the left hand rule The magnetic line of force is, a) a mythical quantity b) a imaginary but useful concept i n's equation| ) equal to 1gm mass when converted by Einst d) 1 micron diameter and 10 microns long | ‘The principal cause of magnetism in a naturally magnetic substan a) hysteresis b) the weak nuclear force c) uncompensated electron spin | 4) graviton concentration in the Domain wall | ‘The number of lines of magnetic flux divided by a unit area ip the a) permeability | b) flux der ©) pole strength ity 4) field intensity Moving a direct current carrying conductor up and down nebr a conductive test piece will result in a) no current flow in the test piece b) DC being induced in the test piece ©) AC being induced in the test piece ln this Fy yy [lacobowing] [hcabovit2) ce is [lucohowind fibanthoky d) a short circuit ‘The relationship between electric current flow, electromotive force and resistance to electric current flow is described by a) Lenz's law b) Ohm's law c) Faraday's rule d) the ampere-ohm equation Another term for voltage is a) electromotive force b) magnetomotive foree ©) potential drop 4) both a and ¢ In order to use a galvanometer (which normally measures currents in the range of mil would put a_ 2) resistor, series ) resistor, parallel ©) capacitor, series 4) capacitor, parallel Conductance is an electrical quantity which can also be reciprocal of a) inductance b) resistance ©) resisti 4) reluctance When an eddy current probe is brought near a conductive sample the ic lux in the system a) increase b) decreases ©) remains unchanged 4d) drops to zero when the part is contacted Eddy current density ina sample is 4) proportional to the conductivity of the sample } proportional to the permeability of the sample $ an animieter measuring 10 to 20 amps you with the galvanometer [licobow i) Useobor nd [inne] ned BSAHE Ey conowiv] | @ / hoy how Page 4 of 6 «) inversely proportional to the depth from the surface of the sample 4) all of the above : Strictly speaking, the standard skin depth equation; J/Jo = (e*-J) sin (wi-u), is true for only Uo a) thick material and planar magnetic fields | b) tubular products 6) thin plate inspection 4) all of the above ‘At2 standard depths of penetration, eddy current density is about poy that at the surface ' a) 0,66 b) 0,37 ) O14 d) 0,09 When inspecting a rod with an encircling coil the eddy current density 1) ¢.. at the centre of the rod is zero for a) rods with diameters greater than 2€ b) rods with radius greater than 2é ¢) all conditions | 4) no condition, a slight current density will always exjst Teen] Phase lag of eddy currents in a sample is dependent of ; a) depth into the sample b) resistivity of the test piece | ©) relative magnetic permeability of the sample d) all of the above w y are eddy current coils not made using iron wire? a) to avoid hysteresis effects b) to make mathematical calculations easier c) to prevent excessive heat build-up d) for cathodic breakdown considerations “The higher the value of inductance for a given lrequeney the greater the degree of a) balance ability Page 6 of @ b) sensitivity ©) Q factor 4) capacitive reactance The transmit-receive or transformer style probe provides a) improved s/n ratio b) increased sensitivity to deeper defects ©) both a and b 4d) no advantage over single coil probes [hue] Page 6 of 6 Questions & Answers - Mectromaguetic Testing Gb) Lex Pray (eter 1 Eddy current testing requires that the material tested be tony © a) magnetic © b) non-magnetic oN © (c) ebnductive © “ayboth b and ¢ An oscillator used in generating time varying current in an 2 instrument usually supplies currents at frequencies from TEES] c a) 1 Hz to 20 kHz © 2) 50 Hato 60 Hz © 0) kite wo 2 Mite c \Go.5 Mitzt0 4 Gitz 3 _‘The eddy current probe is most simply a ray © (a)coil of copper wire i © b) semiconductor © c) capacitor | ©) ceramic resistor 4 Citic! to the principles oF eddy current esting isthe Ypderstanding, that | © a) all materials conduct electricity | © yl current flow has associated with it a magnetic fiek © Gonly ferro electric materials conduct eddy currents © d) copper wire is used for all probe coils ‘The magnitude of magnetic flux density associated with current 5 flowing in a conductor varies with position and current! Magnetic flux [1-( \i] density is therefore a(n) © 4) vector quantity | b) scalar quantity © 6) square wave quantity © dj unknown quantity Page 1 of 6 The magnetic flux density associated with a current carrying conductor _ with increasing distance from the conductor toa a) increases b) decreases ©) wobbles 4) remains constant “The Weber (Wb) is the unit of a) magnetic flux b) magnetic flux density ) eddy current intensity 4) the Hall effect It When a magnetic flux near a conductor is caused to change (as when a magnet is moved past a coil) the result is [Hurd @ a) an increased resistance in the coil wire ) and induced voltage c) de-magnetization of the magnet ) phase reversal ‘According to Ohm's Law, in any electrical circuit, the voltage divided by the circuit impedance is equal to i tes) a) magnetic flux density ) capacitance c) current flow 4) phase angle @ When an alternating voltage induces an EMF, the inducd EMF in fg. yc} opposition to the change causing it. This is a statement of a) Faraday's Law | b) Lenz's Law | ¢) Snell's Law d) Eddy's Law of Voltage | Eddy currents are so named because [EOM] a) of the Canadian match manufacturer that discovered them b) of the circular probes required to induce them ©) of their circular paths Page 2 of © 7 4) small swirl patterns form on the surface domains and crystal structure A device which stores electrical energy within a specified volume is a(n) a) inductor [mst b) capacitor ©) conductor dr The field that couples an eddy current probe and a test piece causes eddy currents to flow by rey 2) resonance b) induetion | ©) friction 4) the Bernoulli effect i The region around a magnet where its magnetic effects can be detected is called the a) near zone | b) induction zone | ) magnetic field of force 4) electro-magnetic region of influence Ina fixed magnetic field, a compass needle would arrarge itself [lacobowin] of force in the plane of the field a) parallel to the lines of for b) perpendicular to the lin ©) perpendicular to the lines of force at right angles to the plane of the field d) 45to the field lines The location where magnetic lines of flux are considereld to leave a magnet is | | a) the north pole of that magnet | b) the south pole of that magnet et ©) dependent on the position of the earth's magnetic pole d) called Domain Centre | The location where magnetic lines of flux are considered to enter ap, magnet is a) the north pole of the magnet Page 3 of © b) the south pole of the magnet © ¢) dependent on the position of the sun ©) called domain centre 18 Direct current can be used to induce eddy currents if [Handhoot] cc _ &) the test piece is moved cyclically near the current carrying conductor - _ ») the current carrying conductor is moved cyclically near the test piece c c) either a or b 9) the diameter of the conductor is less than 1/10 the thickness of the test piece 19 The rate of flow of electric charge defines Phicohaisa 7] c a) voltage © b) coulomb | © @)electrie current © dy impedance 20 1 mA can also be written as haste] c a)OO1A t © b)0001A | © 6) 100 5A | c d) 1000 MA | 21 Asample which has a very low resistance will also te very high [lacohowur] c a) resistivity © b) conductivity | ° © e) conductance | © d) impedance 22 Compared to conductive wites, insulators are considhred to have wat] © a)very high resistance © b) very low resistance | © c) about the same resistance ! © d)high conductance Resistance ofa conductor is usually given at a specified temperature. 23 Correction tor resistance at other temperatures is obtained by using EI) © a) liquid nitrogen Page 4 of 6 29 b) the temperature coefficient of resistance ©) vacuum or bell chambers 4) matching circuits Increasing the temperature ofan aluminum test specimen form 200, 9 to 40C. will result in ___ specimen resistivity a) no change to b) doubling c) halving d)a slight increase in Eddy currents are normally induced in a sample such that they are fon ) parallel to the coil windings b) parallel to the sample surtace ©) limited to the area of inducing field d) all of the above Decrease in eddy current flow with increasing depth from the surface is known as ' frost) 4) absorption | b) the Hall effect c) the skin effect d) the edge effect ‘The pickup (receiver) coil of an eddy current probe is [Handbook] a) always the same coil as the magnetizing coil ' b) identical in diameter to the magnetizing coil ©) coincident in position to the magnetizing, coil d) of any size, position or even configuration Heat generation associated with eddy current testing of magnetic [Ham materials is a result of a) dispersion and diffraction b) ohmic of resistive losses | ¢) hysteresis losses | 4) both b and ¢ \ Whats the ference between clvtriccurents and ed currents OM 4). the atomic level” Pave 5 of 6 a) there is no difference b) direction of electron flow ) no magnetic field is associated with electric current d) eddy currents do not occur in semi conductors Current flowing in the eddy current transducer would be considered a) eddy current ) magnetizing currents c) back EMF 4) all of the above @ @ Questions & Answers ~ Plectremignetic Testing (Ty Level -3 Orsi Electromechanical energy conversion is possible due to [leans © a) electric fields | © b) magnetic fields © ¢)botha and b none ofthe above, energy conversion by electromechanics is not possible | 2 Theintensity ofa magnetic field hat unit magnetic poe experiences 4 a force of one dyne is one © a)oersted © by Testa c c) ohm-cm © 4) gauss 3 A single magnetic line of flux is given the unit Lhcohorsit-] © a)dyne j © byoersted c c) maxwell © d)testa 4 Alinment ofthe magnetic domsinsin iron by an etal Feld FSU 9 a) hysteresis: © b)eddy currents © ©) magnetization | © d) permeability S The force between point magnetic poles is [acohuit] © a) proportional to pole strength © by inversely propostional to the square of the distancel separating them © ©} both a and b : © dythe opposite of a and b 6 The product of current in aunperes tines time in seconds gives units of | [lacobovit/] Page 1 of 6 © a)abvolts © b) Coulombs © ¢)clectro-stats © d)Hertz 1£ 20 coulombs of charge passes a point in $ seconds, the electric 7 current value would be Escudo] © a) 4 amperes, i . © b) 100 amperes Cc) 0.8 amperes : ce d) 20 amperes 8 Eddy currents are an undesirable feature in [Handbook] @ © a) AC power transformers a © b) carbon composite materials © e)eddy current testing, © d)ultrasonic testing 9 Which of the following will have an effect on the electrical resistance of a wire? [lacohowit] © a) inherent resistivity j © b) length and cross-sectional area | ©) temperature | © dyall of the above | 10 Resistance of a piece of wire is a function of Pacobover] 7 Ca) wire length ® © bj cross sectional area of the wire ©) resistivity of the material the wire is made of © d)allof the above 11 __ The temperature coefficient of resistance of @ pure metalic eomduetOr Echos] is always | c a) negative | c b) positive | © e)zer0 © d)unity 12 A negative thermal coefficient of resistivity would be characteristic of [hacoho.ii/] Page 2 of 6 a) all pure metals b) some semi conductors ©) insulators i d) materials conductivity > 100% IACS. | The decrease in eddy current density with increasing depth from the p, surface is. . a) linear b) exponential | ¢) logarithmic | | The time dependent component ofthe skin depth equation indicates [1'N1] d) sinusoidal a) flux density decreases with depth ) current density decreases with depth ©) phase lag of the signal with depth 4) all of the above For the calculation for eddy current density to apply, a sample should be relatively thick. The minimum thickness to allow the simple veay ong equation to apply is about © (where @ is the standard depth of penetration) a) 0.5 by2 os d)25 To ensure planar shaped magnetic field _ __ probs are needed. [1.1] a) large diameter b) long ©) zig-zag 4) either a or b depending on whether plate or tube testing is being done i Phase lag in the test sample for a void at 1 standard depth of bey penetration is | ' a) | radian b) 90" c) both a and b Page 3 of 6 18, 4) none of the above, it cannot be determined from the’ information ‘ For the purpose of determining electrical characteristics of a coil/sample combination, capacitance can be an important factor in | a) the sample b) the probe cables ©) the probe coil *d) all of the above The inductive reactance component of an eddy current probe coil’ impedance will __ with increasing AC frequen a) increase b) decrease ©) remain unchanged 4) react unpredictably In the eddy current probe circuit the capacitive component of its impedance is _ degrees out of phase with its inductive component a0 b) 90 c) 180 d) 270 The "phase" of the impedance in an AC circuit is found from a) Aresin (RJx) b) Arocos (R/x) ©) Aretan (R/x) d) Arctan (x/R) | In eddy current terminology phasors are used for a) voltage amplitude and phase representation b) repairing broken solder joints ©) fusing near surface defects 4) terminating technicians who make incorrect evaluations On the ideal impedance diagram the effect of reducing! mutual coupling between probe and sample would be to have the impedance point 1a) move up the curve [hon] they os fond ey rend a b) move down the curve ©) trace smaller semi-circles i 4) trace larger semi-circles ‘The impedance method of eddy current testing uses a) two coils b) changes in voltage across the primary coil ©) changes in voltage across the secondary coil | 4) spring loaded probes only ! Variations in the flow of eddy currents caused by flaws in the test piece are monitored as voltage fluctuations in the secondary coil in the a) send-receive method of ECT b) impedance method of ECT ) resonance method of ECT 4) potential drop method When a probe/sample combination is modelled as an “equivalent circuit,” the secondary circuit load equivalent would be considered a(n) 2) resistive loadin parallel withthe cols inductive reactance b) inductive load in parallel with the coil's inductive epee ©) capasive loadin series with the coins reactahice 4) short circuit | An increase in probe diameter will move the operating paint on the impedance curve a) up b) down ¢) to a point inside the original curve 4) to a point outside the original curve An inductive and a resistive impedance change in the test Coil resulting when an operating eddy current probe is moved near a cohductive test sample is represented on a(n) a) standard penetration chart | b) phase correction graph ©) 'E’ meter 4) impedance graph display toy [OM bong og toy Page 5 of 6 29 Multifrequency techniques using differential coils are a) best for detecting large volume defects b) best for detecting small cracks and pits ©) used to size dents d) never successful When access for inspection of a pipe is from the inside in the remote field eddy current technique, the receiver coil is a) an internal axial probe b) an array of surface coil probes ©) both a and b d) the same coil as used for excitation [ony Page 6 of 6 © O}<|ofolo]a]

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