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Kyocera FS-1900 Service Manual
Kyocera FS-1900 Service Manual
SERVICE
MANUAL
Published in Dec. 01
Revision 1.1
Revision history
Version
Date
Replaced pages
1.0
5-Dec-2001
1.1
17-Dec-2001
Remarks
Safety precautions
This booklet provides safety warnings and precautions for our service personnel to ensure the safety of
their customers, their machines as well as themselves during maintenance activities. Service personnel
are advised to read this booklet carefully to familiarize themselves with the warnings and precautions
described here before engaging in maintenance activities.
DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect
compliance with warning messages using this symbol.
WARNING:Serious bodily injury or death may result from insufficient attention to or incorrect compliance
with warning messages using this symbol.
CAUTION: Bodily injury or damage to property may result from insufficient attention to or incorrect
compliance with warning messages using this symbol.
Symbols
The triangle ( ) symbol indicates a warning including danger and caution. The specific point
of attention is shown inside the symbol.
General warning.
Warning of risk of electric shock.
Warning of high temperature.
indicates a prohibited action. The specific prohibition is shown inside the symbol.
General prohibited action.
Disassembly prohibited.
indicates that action is required. The specific action required is shown inside the symbol.
General action required.
Remove the power plug from the wall outlet.
Always ground the printer.
1. Installation Precautions
WARNING
Do not use a power supply with a voltage other than that specified. Avoid multiple connections to
one outlet: they may cause fire or electric shock. When using an extension cable, always check
that it is adequate for the rated current. ............................................................................................
Connect the ground wire to a suitable grounding point. Not grounding the printer may cause fire or
electric shock. Connecting the earth wire to an object not approved for the purpose may cause
explosion or electric shock. Never connect the ground cable to any of the following: gas pipes,
lightning rods, ground cables for telephone lines and water pipes or faucets not approved by the
proper authorities. .............................................................................................................................
CAUTION:
Do not place the printer on an infirm or angled surface: the printer may tip over, causing injury. ....
Do not install the printer in a humid or dusty place. This may cause fire or electric shock. ..............
Do not install the printer near a radiator, heater, other heat source or near flammable material.
This may cause fire. ..........................................................................................................................
Allow sufficient space around the printer to allow the ventilation grills to keep the machine as cool
as possible. Insufficient ventilation may cause heat buildup and poor copying performance. ..........
Always handle the machine by the correct locations when moving it. ..............................................
Always use anti-toppling and locking devices on printers so equipped. Failure to do this may
cause the printer to move unexpectedly or topple, leading to injury. ................................................
Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is
accidentally ingested, drink a lot of water to dilute it in the stomach and obtain medical attention
immediately. If it gets into the eyes, rinse immediately with copious amounts of water and obtain
medical attention. ..............................................................................................................................
Advice customers that they must always follow the safety warnings and precautions in the
printers instruction handbook. ..........................................................................................................
Always follow the procedures for maintenance described in the service manual and other related
brochures. .........................................................................................................................................
When the service manual or other serious brochure specifies a distance or gap for installation of a
part, always use the correct scale and measure carefully. ...............................................................
Always check that the printer is correctly connected to an outlet with a ground connection. ...........
Check that the power cable covering is free of damage. Check that the power plug is dust-free. If
it is dirty, clean it to remove the risk of fire or electric shock. ............................................................
Never attempt to disassemble the optical unit in machines using lasers. Leaking laser light may
damage eyesight. ..............................................................................................................................
Handle the charger sections with care. They are charged to high potentials and may cause
electric shock if handled improperly. .................................................................................................
CAUTION
Wear safe clothing. If wearing loose clothing or accessories such as ties, make sure they are
safely secured so they will not be caught in rotating sections. .........................................................
Use utmost caution when working on a powered machine. Keep away from chains and belts. .......
Handle the fixing section with care to avoid burns as it can be extremely hot. .................................
Check that the fixing unit thermistor, heat and press rollers are clean. Dirt on them can cause
abnormally high temperatures. .........................................................................................................
Do not remove the ozone filter, if any, from the printer except for routine replacement. ..................
Do not pull on the AC power cord or connector wires on high-voltage components when removing
them; always hold the plug itself. ......................................................................................................
Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a
cable cover or other appropriate item. ..............................................................................................
Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks. ......
Remove toner completely from electronic components. ...................................................................
Run wire harnesses carefully so that wires will not be trapped or damaged. ...................................
After maintenance, always check that all the parts, screws, connectors and wires that were
removed, have been refitted correctly. Special attention should be paid to any forgotten
connector, trapped wire and missing screws. ..................................................................................
Check that all the caution labels that should be present on the machine according to the
instruction handbook are clean and not peeling. Replace with new ones if necessary. ...................
Handle greases and solvents with care by following the instructions below: ....................................
Use only a small amount of solvent at a time, being careful not to spill. Wipe spills off completely.
Ventilate the room well while using grease or solvents.
Allow applied solvents to evaporate completely before refitting the covers or turning the main
switch on.
Always wash hands afterwards.
Never dispose of toner or toner bottles in fire. Toner may cause sparks when exposed directly to
fire in a furnace, etc. .........................................................................................................................
Should smoke be seen coming from the printer, remove the power plug from the wall outlet
immediately. ......................................................................................................................................
3. Miscellaneous
WARNING
Never attempt to heat the drum or expose it to any organic solvents such as alcohol, other than
the specified refiner; it may generate toxic gas. ................................................................................
Contents
Chapter 1
1-1 Printer specifications ....................................................................................................................................... 1-3
1-2 Names of parts ................................................................................................................................................ 1-9
1-3 Safety information .......................................................................................................................................... 1-10
1-4 Environmental requirements .......................................................................................................................... 1-13
1-5 About the toner container .............................................................................................................................. 1-17
Chapter 2
2-1 Unpacking ........................................................................................................................................................ 2-3
2-2 Installing the printer ......................................................................................................................................... 2-5
2-3 Using the operator panel ............................................................................................................................... 2-17
Chapter 3
3-1 Maintenance/Adjustments ............................................................................................................................... 3-3
Chapter 4
4-1 Electrophotographic system ............................................................................................................................ 4-3
4-2 Paper feeding system .................................................................................................................................... 4-18
4-3 Electrical control system ................................................................................................................................ 4-23
Chapter 5
5-1 General instructions ......................................................................................................................................... 5-3
5-2 Disassembly .................................................................................................................................................... 5-4
Chapter 6
6-1 Troubleshooting ............................................................................................................................................... 6-4
Appendix A
Timing charts ........................................................................................................................................................ A-4
Wiring diagram ...................................................................................................................................................... A-9
Appendix B
Status page ........................................................................................................................................................... B-3
Appendix C
Parallel interface ................................................................................................................................................... C-3
USB interface ........................................................................................................................................................ C-6
Serial interface (option) ......................................................................................................................................... C-7
1-1-1
Chapter 1
Product Information
Chapter 1 Contents
1-1 Printer specifications ...................................................................................................................... 1-3
1-1-1 Specifications ............................................................................................................................ 1-3
(1) Engine ....................................................................................................................................... 1-3
(2) Controller ................................................................................................................................... 1-4
(3) Weight and dimensions ............................................................................................................. 1-4
(4) Power requirements ................................................................................................................... 1-5
(5) Environmental requirements ...................................................................................................... 1-5
1-1-2 Available option memory/device ................................................................................................ 1-6
(1) Expansion memory (DIMM) ....................................................................................................... 1-6
(2) Memory card (CompactFlash) ................................................................................................... 1-7
(3) Hard disk (Microdrive) ............................................................................................................... 1-8
1-2 Names of parts ................................................................................................................................. 1-9
1-2-1 Names of parts .......................................................................................................................... 1-9
1-3 Safety information ......................................................................................................................... 1-10
1-3-1 Safety information .................................................................................................................... 1-10
(1) Laser caution label on the scanner unit ................................................................................... 1-10
(2) Ozone concentration ............................................................................................................... 1-11
(3) ISO 7779 ................................................................................................................................. 1-11
(4) CE marking directive ............................................................................................................... 1-11
(5) Declaration of conformity (Australia) ........................................................................................ 1-11
1-4 Environmental requirements ........................................................................................................ 1-12
1-4-1 Environmental conditions ........................................................................................................ 1-13
(1) Clearance ................................................................................................................................ 1-13
(2) Places to avoid ........................................................................................................................ 1-14
(3) Note on power ......................................................................................................................... 1-15
(4) Removing the printer ............................................................................................................... 1-15
1-5 About the toner container ............................................................................................................. 1-16
1-5-1 Toner container ........................................................................................................................ 1-17
(1) Toner container handling ......................................................................................................... 1-17
(2) Toner container storage ........................................................................................................... 1-17
Description
Print method
Print speed (when printing
multiple pages)
Resolution
FS-1900
1-3
(2) Controller
Item
Description
CPU
System ROM
Font ROM
Main (Video) RAM
Expanding RAM Maximum:
Slot:
DIMM size:
Memory card (Optional)
Hard disk (Optional)
Host interface
Parallel:
USB:
KUIO-LV [3.3 V]:
Serial:
Page description language
Standard emulation modes
PowerPC405GF/200MHz
4 MB Mask (or Flash) DIMM
2 MB
16 MB
144 MB (Including the standard 16 MB main RAM)
1 DIMM slot
Accepts any of 16/ 32/ 64/ 128 MB DIMM
CompactFlash
Microdrive (340 MB/ 512 MB/ 1 GB)
High-speed, bidirectional (IEEE1284)
Revision 1.1 standards
Optional network interface card IB-21: 10/100 Base-TX
Optional serial interface board IB-10E : RS-232C, Maximum
speed: 115.2 Kbps
Prescribe
PCL6, Diablo 630, IBM proprinter X24E, Epson LQ850, Line
printer, KPDL
Description
Width:
Height:
Depth:
Weight:
FS-1900
1-4
Item
Description
Voltage/current
Watts
Description
10 to 32.5 C (50 to 90.5 F), 20 to 80 %RH
2,000 m (6,500 feet)
Maximum: 53 dB(A)
Standby: 35 dB(A)
FS-1900
1-5
Manufacturer
Capacity
Model
Melco Inc.
16 MB
32 MB
64 MB
128 MB
PM-HP-16M-KC
PM-HP-32M-KC
PM-HP-64M-KC
PM-HP-128M-KC
FS-1900
1-6
Manufacturer
Capacity
SanDisk
8 MB
16 MB
24 MB
32 MB
48 MB
64 MB
96 MB
4 MB
8 MB
12 MB
16 MB
24 MB
32 MB
48 MB
64 MB
80 MB
8 MB
16 MB
24 MB
32 MB
48 MB
64 MB
96 MB
Viking
Kingston
Model
SDCFBS-8-101
SDCFBS-16-101
SDCFBS-24-101
SDCFBS-32-101
SDCFBS-48-101
SDCFBS-64-101
SDCFBS-96-101
CF4M
CF8M
CF12M
CF16M
CF24M
CF32M
CF48M
CF64M
CF80M
CF/8
CF/16
CF/24
CF/32
CF/48
CF/64
CF/96
FS-1900
1-7
Manufacturer
DelkinDevices Inc.
HITACHI
Transcend
SST
LEXAR Media
Capacity
8 MB
16 MB
24 MB
32 MB
48 MB
64 MB
96 MB
8 MB
16 MB
32 MB
48 MB
64 MB
4 MB
8 MB
16 MB
32 MB
8 MB
16 MB
24 MB
32 MB
48 MB
64 MB
96 MB
16 MB
32 MB
48 MB
64 MB
80 MB
Model
DDCFFLS2-008
DDCFFLS2-016
DDCFFLS2-024
DDCFFLS2-032
DDCFFLS2-048
DDCFFLS2-064
DDCFFLS2-096
HB286008C4
HB286016C4
HB289032C4
HB289048C4
HB288064C5
TS4MFLASHCP
TS8MFLASHCP
TS16MFLASHCP
TS32MFLASHCP
SST48CF008
SST48CF016
SST48CF024
SST48CF032
SST48CF048
SST48CF064
SST48CF096
-
Manufacturer
IBM
Capacity
340 MB
512 MB
1 GB
FS-1900
1-8
Model
DMDM-10340
DSCM-10512
DSCM-11000
1
0
9
4
7
5
8
&
1 Top cover
2 Toner container
3 Operator panel
4 Paper gauge
5 Paper cassette
6 Paper size window
7 Power switch
8 Paper size dial
9 Waste toner box
0 Left cover
$
! Charger Cleaning knob
^
@ Paper stopper
# Face-down output tray
$ Memory card slot
% Paper transfer unit
^ Paper transfer unit release lever
& MP tray
* Rear cover
( AC inlet
) Parallel interface connector
USB interface connector
Option unit connector
Network interface card (option)
or serial interface board (option)
1-9
This label is affixed atop of the laser scanner unit inside the printer.
European countries
U.S.A/Canada
1-10
FS-1900
1-11
FS-1900
1-12
FS-1900
1-13
(1) Clearance
Allow the necessary minimum clearance on all sides of the printer as below.
4
1
3
2
Ref.
1
2
3
4
5
Clearance
Left
Front
Right
Back
Head room
Dimensions [Minimum]
30 cm (11-13/16 inches)
60 cm (23-5/8 inches)
25 cm (9-7/8 inches)
20 cm (7-7/8 inches)
30 cm (11-13/16 inches)
FS-1900
1-14
FS-1900
1-15
FS-1900
1-16
As the Ecosys printers are designed to ensure the optimum print quality when
used with Kyoceras proprietary toner, Kyocera do not recommend to use any
refilled toner containers that may be available commercially. This is because
Kyocera have no means of control over how such refilled toner could affect the
print quality and the reliability of the printer.
The toner container is not designed for disassembly or refilling. Do not attempt
to disassemble or refill the toner container.
FS-1900
1-17
20 to 40 C (4 to 104 F)
15 to 90 % RH
NOTE
CAUTION
If the printer is shipped for return, etc., do not ship it with the toner container
installed. Remove the toner container from the developer and put in a plastic
bag and seal the plastic bag. Otherwise, toner may leak and contamination may
result in the printer.
FS-1900
1-18
Chapter 2
Installation/Operation
Chapter 2 Contents
2-1 Unpacking ......................................................................................................................................... 2-3
2-1-1 Unpacking and inspection ......................................................................................................... 2-3
2-2 Installing the printer ........................................................................................................................ 2-5
2-2-1 Installing the toner container ..................................................................................................... 2-5
Removing the toner container ......................................................................................................... 2-7
2-2-2 Installing the waste toner box .................................................................................................... 2-8
Removing the waste toner box ........................................................................................................ 2-9
2-2-3 Expanding the memory (DIMM) ............................................................................................... 2-10
(1) Minimum memory requirements .............................................................................................. 2-10
(2) DIMM specifications ................................................................................................................ 2-10
(3) Notes on handling DIMM ......................................................................................................... 2-11
(4) Installing the DIMM .................................................................................................................. 2-12
(5) Testing the expansion memory ................................................................................................ 2-13
(6) Installing the option hard disk (Microdrive) .............................................................................. 2-14
(7) Installing the option memory card (CompactFlash) ................................................................. 2-15
(8) Installing the option network interface card ............................................................................. 2-16
(9) Installing the option serial interface board ............................................................................... 2-17
2-3 Using the operator panel ............................................................................................................... 2-18
2-3-1 Operator panel ......................................................................................................................... 2-18
(1) Indicators and keys .................................................................................................................. 2-18
(2) Interface indicator .................................................................................................................... 2-20
(3) Paper size indicator ................................................................................................................. 2-20
(4) Paper type Indicator ................................................................................................................ 2-21
(5) Message display ...................................................................................................................... 2-22
2-3-2 Menu selection system ............................................................................................................ 2-23
(1) Menu selection and sequence ................................................................................................. 2-23
2-1 Unpacking
2-1-1 Unpacking and inspection
The printer package should contain the items as shown in the figure below. After unpacking, remove
the printer and all the accessories from the package.
For unpacking, place the box containing the printer on a flat, stable surface. Remove the manuals,
toner kit, and other items located on top of the spacer. Then remove the spacer. Carefully remove
the printer. Obtain help from other persons if necessary.
7
56
1
2
5 Installation manual
6 Kyocera digital library CD-ROM
7 Plastic bag
FS-1900
2-3
1 Printer
2 Toner container
3 Waste toner box
4 Power cord
5 Installation manual
6 Kyocera digital library CD-ROM
7 Plastic bag
FS-1900
2-4
FS-1900
2-5
FS-1900
2-6
Do not remove the toner container unless you need to do so for servicing, etc.
FS-1900
2-7
FS-1900
2-8
Do not remove the waste toner box unless you need to do so for service, etc.
FS-1900
2-9
Printing environment
(Emulation)
PCL6, duplex mode = None
PCL6, duplex mode = On
KPDL, duplex mode = None
KPDL, duplex mode = On
PCL6/KPDL resource protection,
300 dpi
8 MB
8 MB
8 MB
8 MB
-
Resolution
600 dpi 1200 dpi
(Fast mode)
8 MB
8 MB
8 MB
8 MB
8 MB
8 MB
8 MB
12 MB
10 MB
10 MB
14 MB
Specification
16, 32, 64, 128 MB
100 pins
66 MHz
None
32 bits
FS-1900
2-10
14 MB
Before touching a DIMM, touch a water pipe or other large metal object to
discharge yourself of static electricity.
While doing the work, it is recommended that you wear an antistatic wrist
strap.
Touch the main board and DIMM only by the edges, not in the middle.
FS-1900
2-11
Be sure that no foreign objects such as metal chips or liquid get inside the
printer during installing DIMM. Operation of the printer during the presence of
a foreign substance may lead to fire or electric shock.
WARNING
Before proceeding installation, turn the printers power switch off. Unplug the
printers power cable and disconnect the printer from the computer or the
network.
3
3
2-12
FS-1900
2-13
Take precautions that no foreign objects such as metal chips or liquid get inside
the printer during the installation process. Operation of the printer during the
presence of a foreign objects may lead to fire or electric shock.
WARNING
Turn the printers power switch off. Unplug the printers power cable and
disconnect the printer from the computer or the network.
FS-1900
2-14
FS-1900
2-15
Be sure that no foreign object such as metal chips or liquid get inside the
printer during the installation process. Operation of the printer during the
presence of a foreign object may lead to fire or electric shock.
WARNING
Turn the printers power switch off. Unplug the printers power cable and
disconnect the printer from the computer.
2
1
3
3
Figure 2-2-13 Installing the option network interface card
FS-1900
2-16
Be sure that no foreign object such as metal chips or liquid get inside the
printer during the installation process. Operation of the printer during the
presence of a foreign object may lead to fire or electric shock.
WARNING
Turn the printers power switch off. Unplug the printers power cable and
disconnect the printer from the computer.
8
3
6
2
1
2-17
Message display
$ # @
Condition
Flashing
Lit
Off
2 DATA indicator
Flashing
Lit
Description
An error has occurred that the user can clear.
The printer is on-line and ready to print.
The printer is off-line. The printers stores but does not
print received data. This is also indicates when printing
is automatically stopped due to the occurrence of an error.
Data transfer between the printer and the computer is
taking place.
Either data is being processed, or data is being written
onto the option CompactFlash or Microdrive.
The printer needs maintenance attention or the printer is
warming up (Please wait).
A problem or an error has occurred that the user can
clear, for example, paper jam.
Operations are normal.
FS-1900
2-18
Key
4 GO key
5 CANCEL key
Function
Switches the printer on-line and off-line.
Prints and feed out one page.
Cancels a printing job.
To cancel a print job, proceed as follows:
1. Check the message Processing is displayed in the message
display.
2. Press the CANCEL key.
3. The message Print Cancel? will appear in the message display
and the interface to be canceled will be displayed.
Parallel
USB
Serial (appears only when an [option] serial interface board is installed)
6 MENU key
key
key
9 < key
0 > key (
key)
! ENTER key
FS-1900
2-19
Meaning
No interface is currently used.
Standard bidirectional parallel interface
Standard USB interface
[Option] serial interface board (RS-232C)
[Option] network interface card
The PAR , USB, SER , or OPT indicator flashes when the printer is receiving data and remains
indicated for the duration of the interface time-out time.
(3) Paper size indicator
The SIZE indicator # indicates the size of the current paper cassette. Default is Letter size for the
U.S.A. and A4 for European countries. While the printer is Processing data to print, the SIZE
indicator switches to indicate the paper size selected by the application software.
The following abbreviations are used to indicate paper sizes.
Message
A4
A5
DL
A6
B5
LT
LG
MO
BU
DL
C5
b5
Paper size
ISO A4 (21 29.7 cm)
ISO A5 (14.8 21 cm)
ISO DL (11 22 cm) *
ISO A6 (10.5 14.8 cm) *
JIS B5 (18.2 25.6 cm)
Letter (8-1/2 11 inches)
Legal (8-1/2 14 inches)
Monarch (3-7/8 7-1/2 inches) *
Business (4-1/8 inches) *
ISO DL (11 22 cm) *
ISO C5 (16.2 22.9 cm) *
ISO B5 (17.6 25 cm) *
Message
EX
B6
#6
#9
O2
ST
FO
HA
OH
Y2
Y4
CU
FS-1900
2-20
Paper size
Executive (7-1/4 10-1/2 inches) *
JIS B6 (12.8 18.2 cm) *
Commercial 6-3/4 (3-5/8 6-1/2 inches) *
Commercial 9 (3-7/8 8-7/8 inches) *
Oficio II (8-1/2 13 inches) *
Statement (5-1/2 8-1/2 inches) *
Folio (210 330 cm) *
Japanese postcard (10 14.8 cm) *
Return postcard (20 14.8 cm) *
Envelope [Youkei 2] (114 162 cm) *
Envelope [Youkei 4] (105 235 cm) *
Custom size (14.8 21 cm to 21.6 35.6 cm)
* with only the MP tray feeding
Paper type
Auto
Rough
Plain
Letterhead
Transparency*
Color
Preprinted
Prepunched
Labels*
Envelope*
BOND
Bond
CARDSTOCK
Cardstock*
RECYCLED
Recycled
CUSTOM1(to 8)
Custom 1 (to 8)
VELLUM
Vellum*
* with only the MP tray feeding
FS-1900
2-21
Message
Self test
Please wait
Ready
Processing
Waiting
Sleeping
Cancelling data
FormFeed Time Out
Meaning
The printer is self-testing after power-up.
The printer is warming up and is not ready. When the printer is
switched on the first time after the toner container is installed,
(Adding toner) also appears.
The printer is ready to print.
The printer is receiving data, generating graphics, reading an memory
card (CompactFlash)/hard disk (Microdrive), or printing.
The printer is waiting for a command that says the job is over before
printing the last page. Pressing the GO key allows you to obtain the
last page immediately.
The printer is in Sleep mode. The printer wakes from Sleep mode
whenever a key on the operator panel is pressed, the cover is opened
or closed, or data is received. The printer then warms up and goes
on-line. (The time that it takes the printer to enter Sleep mode depends
on the Sleep Timer setting.)
Data inside the printer is being canceled.
The printer prints the last page after a waiting period.
FS-1900
2-22
Print
Menu Map
Print
Status Page
e-MPS
Inter face
Serial
>
>Bau rate
9600
>
>Data Bits
8
>Quick Copy
>Stop Bits
1
>Private/Stored
>Parity
None
>Protocol
DTR (pos.)&XON
>List of VMB
>Barcode Mode
Off
Interface
Option
>List of
Code JOB
>
>NetWare
Off
>e-MPS
>
Configuration
>NetWare
On
>>Quick Copy
>>NetWare Frame
Auto
>>Temp.Code JOB
Size
Inter face
Parallel
>
>
>>Perm.Code JOB
Size
>TCP/IP
Off
>>VMB Size
>TCP/IP
On
>
>>DHCP
Off
>Parallel I/F
Nibble (high)
>>IP Address
>Parallel I/F
Auto
>>Subnet Mask
>Parallel I/F
Normal
>>Gateway
>Parallel I/F
High Speed
>Ether Talk
Off
Interface
USB
>OPT. StatusPage
Off
Continued on next page.
FS-1900
2-23
Emulation
PCL 6
>
Emulation
KPDL
>
>Print KPDL errs
Off
>Print KPDL errs
On
Emulation
KPDL (AUTO)
Page set
>
>Copies
001
>Alt. Emulation
PCL 6
>Orientation
Portrait
>Orientation
Landscape
>
>Page Protect
Auto
>
>Page Protect
On
Emulation
>
IBM Proprinter
>LF Action
LF only
Emulation
DIABLO 630
>
Emulation
EPSON LQ-850
>
>LF Action
Ignore LF
Font
>
>CR Action
LF only
>LF Action
CR and LF
Font Select
Internal
Font Select
Option
>
>CR Action
CR and LF
>
>CR Action
Ignore CR
>> I000
>Wide A4
Off
>>Courier
Dark
>Wide A4
On
>>Courier
Regular
>>Letter Gothic
Regular
>>Letter Gothic
Dark
>>Size
012.00 point(s)
>>Pitch
10.00 cpi
>Alt. Emulation
PCL6
>List of
Internal Fonts
>List of
Option Fonts
Continued on next page.
FS-1900
2-24
Print Quality
>
Memory Card
>
>KIR Mode
On
>Read Fonts
>KIR Mode
Off
>Read Data
>Ecoprint Mode
Off
>Write Data
>Ecoprint Mode
On
>Delete Data
>Resolution
Fast 1200 mode
>List of
Partitions
>Resolution
300 dpi
>Resolution
600 dpi
>Print Density
03
Hard Disk
>
>Read Data
>Write Data
>Delete Data
>List of
Partitions
FS-1900
2-25
LIFE Counters
>
>New Toner
Installed
>EF Size
DL or Business
Others
>EF Type
Plain
>
>MSG Language
English
>BulkFeeder Size
>Form Feed
Time Out 030sec.
>BulkFeeder Type
Plain
>Sleep Timer
>
005 min.
>>Unit
mm
>>Sleep Mode
Off
>>Unit
inch
>Print HEX-DUMP
>>X Dimension
>Printer Reset
>>Y Dimension
>Cassette Type
Plain
>Resource prot.
Off
>Feed Select
Cassette
>Resource prot.
Permanent
>Duplex Mode
None
>Resource prot.
Perm / Temp
>Stack Select
Face-down tray
>Buzzer
On
>Opt.StackerMode
Sorter
>Buzzer
Off
>Override A4/LT
Off
>Auto Continue
Mode On
>Override A4/LT
On
>Type Adjust
>
Custom 1
>>Auto Continue
Timer 000sec.
>Auto Continue
Mode Off
>>Paper weight
Normal
>Service
>>Paper weight
Heavy (Thick)
>
>>Print
Status Page
>>Paper weight
Light (Thin)
>>Developer
>>Duplex Path
Disable
>>Drum
>>Duplex Path
Enable
>Reset Type
Adjust
FS-1900
2-26
Chapter 3
Maintenance/Adjustments
Chapter 3 Contents
3-1 Maintenance/Adjustments .............................................................................................................. 3-3
3-1-1 Life expectancy of modules ....................................................................................................... 3-3
3-1-2 Toner container .......................................................................................................................... 3-4
(1) When to replace the toner container ......................................................................................... 3-4
(2) Notes on changing the toner container...................................................................................... 3-4
(3) Toner container replacement ..................................................................................................... 3-5
(4) Toner saver mode (EcoPrint) ..................................................................................................... 3-6
(5) Replacing the waste toner box .................................................................................................. 3-7
3-1-3 Cleaning the printer ................................................................................................................... 3-8
(1) Main charger unit ....................................................................................................................... 3-8
(2) Cleaning the main charger wire and grid ................................................................................... 3-9
Main charger wire ........................................................................................................................... 3-9
Grid ............................................................................................................................................... 3-10
(3) Paper transfer unit ................................................................................................................... 3-12
(4) Replacing the developer .......................................................................................................... 3-13
Shipping the developer ................................................................................................................. 3-13
(5) Developer initialization (Toner install mode) ............................................................................ 3-14
(6) Developer refreshing mode ..................................................................................................... 3-15
(7) Drum cleaning mode ............................................................................................................... 3-16
3-1-4 Updating the firmware ............................................................................................................. 3-17
(1) Firmware program data format ................................................................................................ 3-18
(2) Downloading the firmware from the parallel interface ............................................................. 3-19
(3) Downloading the firmware from the memory card ................................................................... 3-21
(4) Downloading errors ................................................................................................................. 3-23
3-1 Maintenance/Adjustments
3-1-1 Life expectancy of modules
The table below shows the nominal life expectancy for modules. Detailed part information for each
module (except toner containers) can be found in the separate Parts Catalog.
Table 3-1-1 Life expectancy of modules
Module
Model
Nominal life (pages)
*1
Toner container
TK-50
10,000
Drum unit
DK-63
300,000
Developer
DV-62
300,000
Fuser unit
FK-60
300,000
Main charger unit
MC-60
300,000
Refurbishment kit*2
MK-63
300,000
*1
: User-replaceable
*2
: Includes DK, DV, and FK kits and a feed unit.
FS-1900
3-3
Life in pages
TK-50
10,000
Based on letter or A4 size paper; average print coverage of 5 %
NOTE
A new printer in which a toner kit TK-50 is installed for the first time, the
number of copies that can be printed will be limited to approximately 5,000
pages.
FS-1900
3-4
FS-1900
3-5
Put the old toner container in the supplied plastic bag 3 and dispose of it.
See also the instructions provided in chapter 2, Installing the toner container on page 2-5 to complete
installation of the new toner container.
(4) Toner saver mode (EcoPrint)
The EcoPrint enables to reduce the amount of toner consumed on the page so as to save printing
costs by drastically extending the toner container life. EcoPrint mode is factory-set to off and
turned on by using the menu system of the printer operator panel. For details, see the printers
Users Manual.
FS-1900
3-6
FS-1900
3-7
Cleaning pad
Main charger wire
Grid
Shield
Cleanig knob
FS-1900
3-8
Cleaning knob pulls a cleaning pad inside the drum unit along the main charger wire.
1
2
FS-1900
3-9
Grid
1. Take the grid cleaner 1 from protective bag 2 in the new toner kit and remove the cap 3.
NOTE
The grid cleaner pad is impregnated with water. Perform the following cleaning
procedure before the pad dries.
1
2
FS-1900
3-10
3. After attaching the grid cleaner, repeat the action of slowly pulling out and then pushing back in
the main charger unit at least 5 times. It is easier to pull out the main charger with its front end
raised slightly as shown in the figure. The grid part underneath the main charger is cleaned by
the wet pad of the grid cleaner.
FS-1900
3-11
Do not touch the transfer roller 5 (black sponge roller) when wiping the paper
ramp 3.
Area 6 below is factory-applied with lubricating oil. When cleaning the paper
transfer unit 7, do not use alcohol to clean this area. If the oil is completely
removed, an incorrect action of the MP tray paper sensor (8, actuator) will result.
8
6
5
2
4
Figure 3-1-9 Cleaning the upper registration roller and the paper ramp
FS-1900
3-12
1
3
2
4
3-13
Display to show
Others
Remarks
>
Note:
Paper size
switch
>Service
>>Developer
>>Developer?
>
3-14
NOTE
The amount of the (old) toner replaced and collected in the waste toner bottle
will be approximately 100 g. The waste toner bottle consequently become full
and must be replaced with a new one.
Perform in sequence:
1 Turn printer power on.
2 Make sure the printer is Ready.
(Connect the printer to the computer using the parallel interface.
3 At the DOS prompt, send the following command to the printer:
>ECHO !R!EXTP 7,92;EXIT;>PRN
4 Turn printer power off, then on. The toner refreshing mode will
begin. The old toner will be rejected in the first approximately 20
minutes, followed by another 40 minutes interval in which the new
toner is fed in the developer unit.
Paper size
switch
Display shows:
Ready
Please Wait
(Adding toner)
Ready
Print density
03
FS-1900
3-15
Display to show
Remarks
Others
>
>Service
>
>>Drum
>>Drum?
FS-1900
3-16
System DIMM: Firmware update is possible only with a flash ROM type
system DIMM [board]. Masked type system DIMM [board] can not be
overwritten. Check the type of the system DIMM [board] currently used on the
main board by service status page [see page B-5]).
Main board
FS-1900
3-17
SB02K8400.bcmp
compression
Boot program is included.
Version code: Version 84.00
ID code for Kyocera
Machine code: FS-1900 (B02)
ID code for system firmware
EB02KA002.x01
Void
Version code: Version A002
ID code for Kyocera
Machine code: FS-1900 (B02)
ID code for engine firmware
dm0201.spa
Language code
Version code: Version 01
Machine code: FS-1900 (B02)
ID code for operator panel massage data
FS-1900
3-18
jpn:
dan:
swe:
ita:
spa:
por:
rus:
pol:
cze:
Japanese
Dutch
Swedish
Italian
Spanish
Portuguese
Russian
Polish
Czech
Downloading the controller firmware takes several minutes. Do not turn power
off during downloading.
NOTE
1 Power switch: On
Message display
Self test
Ready
PC display
>ECHO !R!UPGR'SYS';EXIT;>PRN
>Supervisor mode
Parallel waiting
3
>COPY/B SB02K8200.bcmp PRN
>COPY/B EB02KA002.x01 PRN
>COPY/B dm0201.spa PRN
S
E
M
S : System firmware
E : Engine firmware
M : Operator panel message data
FS-1900
3-19
4 Supervisor mode. The parallel interface is waiting for the firmware data.
5 Receiving the firmware data.
6 The system DIMM or flash ROM is overwritten with the new firmware data.
7 Firmware downloading is finished. (When more than one data are down loaded, the data display
can be changed by pressing any key.)
8 Turn power switch off and on.
9 Check the that printer gets Ready.
S : System firmware
E : Engine firmware
M : Operator panel message data
Message display
Supervisor mode
parallel waiting
data receiving
>>>>>>>>>>>
M
6 BootROM
6 engine download
erase&write
<<<<<<<<<<<
6 message download
<<<<<<<<<<<
DIMM writing
<<<<<<<<<<u
B
A
G
7 84.00S
01/10/18[1234] 2
E
7 01
A002
01/10/18[1234] 2
E
7 Spanish
04
01/10/18[1234] 2
E
9
Ready
End
Confirm that the status page shows the new engine firmware, system firmware or operator panel
message data version (See Appendix B on page B-4). If the message display indicates download
error, refer to section Downloading errors on page 3-23.
FS-1900
3-20
Downloading firmware takes several minutes. Do not turn power off during
downloading. If downloading is interrupted by an accidental power failure,
etc., the system DIMM may have to be replaced.
NOTE
The firmware program data must be stored to the root directory of the memory
card (CompactFlash).
Start
Memory
card
3 Power switch: On
Message display
Self test
FS-1900
3-21
S : System firmware
E : Engine firmware
M : Operator panel message data
Message display
Supervisor mode
Supervisor mode
CF-CARD Reading
M
6 BootROM
6 engine download
erase&write
<<<<<<<<<<<
6 message download
<<<<<<<<<<<
DIMM writing
<<<<<<<<<<u
B
A
G
7 84.00S
7 01
A002
01/10/18[1234] 2
01/10/18[1234] 2
E
7 Spanish
04
01/10/18[1234] 2
E
A: u= Extracting
W= Writing
V= Verifiying
B: Version
C: Machine code
D: Language
E: Year/Month/Day
F: [Checksum]
G: Means more than one data
Memory
card
0 Power switch: On
!
Ready
End
Confirm that the status page shows the new engine firmware, system firmware or operator panel
message data version (See Appendix B on page B-4). If the message display indicates download
error, refer to section Downloading errors on page 3-23.
FS-1900
3-22
Description
Corrective action
Deficit of the file header
Obtain the correct firmware.
download header
Deficit of the data header
error [##]
File checksum error
##: Error code 20 to 26. Data checksum error
File header version error
Data header version error
Incompatibility of firmware and Confirm whether the firmware
system download
system DIMM board
is applicable to this printer.
error [##]
Defective system DIMM board
Replace the system DIMM
board.
##: Error code 40 to 59.
receive
error [##]
connector.
Replace the parallel cable.
If the corrective action above does not solve the problem, replace engine board (KP-864). See page
5-22.
FS-1900
3-23
Chapter 4
Operation
Overview
Chapter 4 Contents
4-1 Electrophotographic system .......................................................................................................... 4-3
4-1-1 Electrophotographic cycle ......................................................................................................... 4-3
(1) Main charging ............................................................................................................................ 4-4
Components of drum and main charger unit .................................................................................. 4-4
Amorphus-silicon drum ................................................................................................................... 4-5
Charging the drum .......................................................................................................................... 4-6
(2) Exposure ................................................................................................................................... 4-7
Laser scanner unit .......................................................................................................................... 4-8
Drum surface potential .................................................................................................................. 4-10
(3) Development ............................................................................................................................ 4-11
(4) Transfer .................................................................................................................................... 4-14
(5) Fusing ...................................................................................................................................... 4-15
Fuser unit mechanism ................................................................................................................... 4-16
(6) Cleaning .................................................................................................................................. 4-17
4-2 Paper feeding system .................................................................................................................... 4-18
4-2-1 Paper feed control ................................................................................................................... 4-19
(1) Paper feeding mechanism ....................................................................................................... 4-20
Drive and paper transfer unit......................................................................................................... 4-20
MP tray paper feed unit ................................................................................................................. 4-21
Fuser unit and face up/down output .............................................................................................. 4-22
4-3 Electrical control system .............................................................................................................. 4-23
4-3-1 Electrical parts layout .............................................................................................................. 4-23
(1) Circuit boards, sensors and switches ...................................................................................... 4-23
(2) Motors, solenoids, clutches and others ................................................................................... 4-24
(3) Drum unit and developer ......................................................................................................... 4-25
4-3-2 Operation of circuit boards ...................................................................................................... 4-26
(1) Main board ............................................................................................................................... 4-26
(2) Engine board ........................................................................................................................... 4-27
Eraser lamp control circuit ............................................................................................................ 4-28
Toner motor control circuit ............................................................................................................. 4-29
Heater lamp control circuit ............................................................................................................ 4-30
(3) Sensor board ........................................................................................................................... 4-32
Paper gauge sensing circuit .......................................................................................................... 4-32
Interlock circuit .............................................................................................................................. 4-33
Paper size detecting circuit ........................................................................................................... 4-35
(4) Power supply unit .................................................................................................................... 4-37
(5) High voltage unit ...................................................................................................................... 4-38
Drum unit
Laser scanner unit
1 Main charging
6 Cleaning
2 Exposure
Drum
3 Developing
Developer
4 Transfer
5 Fusing
Fuser unit
FS-1900
4-3
2
6
1
Drum unit
9
0
7
8
$
5
4
8 Cleaner screw
9 Drum gear Z36H
0 Drum
! Main charger shield
@ Grid
# Main charger wire
$ Charger wire cleaner
FS-1900
4-4
Amorphus-silicon drum
The printer use the long lasting amorphous silicon drum. The drum surface is a composite of five
substances coated in five layers as shown below.
Drum
1 Aluminum base
2 Carrier block (1 to 3 m thick)
3 Photoconductor a-Si
4 Primary protection layer (1 m thick)
5 Secondary protection layer
Figure 4-1-3 Amorphus silicon drum
The primary and secondary layers are for protecting the amorphous silicon layer underneath. The
amorphus silicon layer is of photoconductive, meaning it can be electronically conductive when
exposed to a (laser) light source to effectively ground electrons charged on its outer surface to the
ground. This layer is approximately 9 m thick.
The carrier block layer lies between the amorphous silicon layer and the aluminum base cylinder
and prevents the backward electron flow, from the base cylinder to the drums outer surface, which
might give adverse effect (possibly ghost) on the print quality.
FS-1900
4-5
Main charging
output
Engine board
MCHON*
YC204-10
B
C
Zener
board
KP-768
FS-1900
4-6
(2) Exposure
The charged surface of the drum A is exposed to the laser beam scanning from the laser scanner
unit B.
E
D
Laser beam
output
FS-1900
4-7
3
2
1
9
0
8
7
Figure 4-1-6 Laser scanner unit
Name
1 Laser diode
2 Collimator lens
3 Cylindrical lens
4 Polygon motor
Description
Emits diffused, visible laser.
Aligns the laser beam to the cylindrical lens.
Compensates the vertical angle at which the laser beam hits on of the
polygon mirror segments.
Has six mirror segments around its hexagonal circumference. Each
mirror corresponds to one scanned line width on the drum when the
laser beam scans on it.
FS-1900
4-8
Name
5 Primary f-theta lens
6 Secondary f-theta lens
7 Diversion mirror
8 Protective glass
9 Sensor mirror
0 Pin photo sensor
Description
See figure 4-1-7 below.
The primary (above) and secondary f-theta lenses equalize
focusing distortion on the area on the drum closer to the edge. The
effective length of line (A, B in the figure below) the laser beam draws
on the drum becomes longer as the laser beam hits closer to the drum
edge. In the figure 4-1-7 below, distances represented by A and B
are not the same (A > B) until the f-theta lenses are provided
between the polygon mirror and the drum (A = B).
Diverts the laser beam vertically onto the drum. Note the diffused
laser beam finally pinpoints on the drum.
Prevent dust, debris, etc., from entering the scanner assembly.
Bends the very first shot of a laser scan towards the pin photo
sensor (See figure 4-1-6).
When shone by the sensor mirror above, this pin photo sensor
generates a trigger signal.
Polygon mirror
Laser diode
Laser beam
Drum
FS-1900
4-9
Laser beam
Exposed surface potential
approx. 0 to +20 V
Charged surface potential
approx. +240 V
a-Si layer
Drum
Aluminum base
FS-1900
4-10
(3) Development
Power train
A
A
7
6
Toner container
1
B
4
5
Developer
2
1 Toner motor
2 Toner sensor
3 Developing roller
4 DLP A screw
5 DLP B screw
6 Blade
7 Magnet
4-11
The latent image constituted on the drum A is developed into a visible image. The developing
roller B contains a 4-pole (S-N-S-N) magnet core C and an aluminum cylinder rotating around
the magnet core C. Toner attracts to the developing roller B since it is powdery ink made of black
resin bound to iron particles. The magnetic blade D to which an auxiliary magnet piece E is
attached is positioned approximately 0.3 to 0.4 mm above the developing roller B. It constitutes a
smooth layer of toner in accordance with the revolution of the roller.
Magnetism
0.1 mm
0.3 to 0.4 mm
N
S
F
S
N
N
Engine board
High
voltage
unit
S
150 V DC + AC
CN2-11
HVCLK
YC204-8
Developing bias
output
BC
FS-1900
4-12
A toner sensor is provided within the developer. As the toner supply from the toner container
dwindles and the toner level lowers in the reservoir, the sensor translates it into an electrical signal
through its diaphragm, urging the toner motor to feed more toner.
Toner container
Toner hopper
Toner motor
Sensable level
Diaphragm
Toner
Toner sensor
Developer
FS-1900
4-13
(4) Transfer
The image developed by toner on the drum A is transferred onto the paper because of the electrical
attraction between the toner itself and the transfer roller B. The transfer roller B is negativelybiased so that the positively-charged toner is attracted onto the paper while it is pinched by the
drum A and the transfer roller B.
A
S
N
S
B
Transfer
bias
output
Voltage
Transfer bias
output
Paper type
Normal
Thick
TR
Thin
Engine
board
High
voltage
unit
CN2-13
TRCHON*
YC204-6
FS-1900
4-14
(5) Fusing
The toner on the paper is molten by heat and pressed into the paper as it passes between the heat
roller A and the press roller B in the fuser unit.
Fusing control temperature
Paper type
Thin
Normal
Thick
Thin
B5 Normal
Thick
A5 or Normal
smaller Thick
Ready
A4
Temperature
175 C
188 C
190 C
188 C
190 C
195 C
188 C
190 C
150 C
Engine
board
THERM
YC202-6
HEATON*
YC202-11
Power
supply
unit
AC power
off/on
output
B
Figure 4-1-13 Fusing
The heat roller A has a heater (infrared) lamp C inside which continuously turns on and off by the
thermistor to maintain the constant temperature on the heat roller A surface. The fusing temperature
is also controlled based on paper types. See the table in the figure above.
The heat roller A is florin coated by to prevent toner from accumulating on the roller after a long
usage. Care must be taken while handling the heat roller A not to scratch the roller surface as
doing so may result in quality problems.
The heat roller A has four scraping claws (Separators) D which are continuously in contact with
its surface. These claws prevent the paper on which toner has been fused from being wound around
the heat roller A causing paper jam.
The press roller B is made of the heat resistant silicon rubber. This roller is used to strongly press
the paper towards the heat roller A by means of coil springs.
The temperature of the heat roller A is constantly monitored by the engine board using the thermistor
and triac. Should the temperature of the heat roller A exceed the predetermined value, the thermal
cutout is activated to effectively disconnect the heater lamp C from power.
FS-1900
4-15
To face-down
output tray
1
23
$
To face-up
output tray
or option devices
9
4
@
!
Paper from
paper transfer unit
(transfer section)
0
^
6
7 Heat roller
8 Exit roller
9 Exit pulley(s)
0 Heat gear Z36
! Exit gear Z21
@ Idle gear Z18
FS-1900
4-16
(6) Cleaning
After the transferring process, the drum needs to be physically cleaned of toner which is residual
after the development process. The cleaning blade A is constantly pressed against the drum B and
scrapes the residual toner on the drum off to the cleaning roller C. The cleaning roller drives the
toner to the cleaner screw D at one end of which the waste toner bottle is connected to collect the
waste toner.
E
B
D C
FS-1900
4-17
1
2
3
&
4
^
$
7
#
1 Middle feed roller
2 MP tray feed roller
3 Guide pulley(s)
4 MP tray
5 Paper cassette
6 Feed pulley
7 Retard roller
@ !
9 8
8 Feed roller
9 Pickup roller
0 Upper registration roller
! Lower registration roller
@ Transfer roller
# Drum
$ Press roller
% Heat roller
^ Exit roller
& Exit pulley(s)
* FD roller
( Pinch roller(s)
) Face-down output tray
4-18
Toner container
6
Laser
scanner
unit
Developer
Drum unit
HANDS*
High voltage
unit
YC204-13
MPFSOL*
YC206-3
YC206-5
YC206-11
FDDR*
REGDR*
YC206-15
MIDDR*
YC203-17
PVOLAN1
YC203-18
PVOLAN2
YC203-22
EXITPAP*
YC202-6
FDPFUL*
YC202-2
FUDR
FDDR
YC202-4
Engine board
REGPAP
Sensor
baord
MMOTON*
Paper cassette
YC206-18
Fuser board
YC202-3
MP tray
0 3
Fuser unit
: Power train
1 Main motor
2 MP tray paper sensor
3 Registration sensor
4 Paper gauge sensor 1, 2
5 Exit sensor
6 Paper full sensor
7 MP tray feed solenoid
8 Middle feed clutch
9 Feed clutch
0 Registration clutch
! Face up/down solenoid
FS-1900
4-19
Power train
1
8
To fuser unit
4
5
1 Main motor
2 Registration clutch
3 Feed clutch
4 Pickup roller
5 Feed roller
6 Lower registration roller
7 Upper registration roller
8 Transfer roller
4-20
Drive unit
D C
Power train
9
MP tray paper feed unit
!
D
MP tray
FS-1900
4-21
To face-up
output tray or
option device
Power train
%
F
Paper from
paper transfer unit
$
Drive unit
F
#
Fuser unit
# Heat roller
$ Press roller
% Exit roller
^ Exit pulley(s)
& FD roller
* Pinch roller(s)
FS-1900
4-22
2
!
3
^
4
%
#
$&
*
(
$ Paper gauge sensor 2 (PH703)
4-23
3
2
98
5
0
6
7
4
!
1 Main motor
2 Polygon motor
3 Cooling fan motor
4 Controller unit fan motor
9 Registration clutch
0 Heater lamp
! AC inlet
FS-1900
4-24
5
4
Drum unit
Developer
FS-1900
4-25
Q01
Digital Transistor
YC07
USBINT
USBDP
USBDN
USB I/F
VBUS
Engine I/F
Q02
Digital Transistor
FPCLK
FPDIR
FPDAT
YC02
EBA22, EBA10-1
EBOEN1, EBWEN1
CDET11, CDET12, CDRST1
EBCSN2
CDCSN1
EBWEN3
CDCSN2
74LV
EBA21-20
32A
RESETN
VDEONSPI
PDN
VDATAP, VDATAN
Option
Memory
card
slot
EBA22, EBA10-1
EGSI, SCKN
EGSO, SBSY, SDIR, EGIRN
CDWAITN
Option I/F
YC08
CDD7-0
U6 EDB23-16
YC03
74HC
08
CDCSN1
CDCSN2
EDB31-16
YS01
System
DIMM
Slot 1
(Code ROM)
EBA22-2
CPU
U01
U5 EDB31-24
Option
Hard
disk
dirive
slot
CDET21, CDRST2
CDD15-8
EBD31-0
U03
X02
U16
EBCSN0, EBOEN2
X03
U04
EBCSN1, EBOEN2
VXIN
VXOUT
X01
API ROM
Socket
YC01
OPRSTN
OPRDY, DMAACKN, IORN,
IOWN, EBCSN4
DMAREQ, OPACKN, OPIRN
EBA15-1
U2
X'tal (USB)
48.0000 MHz
48MHZIN
EBD31-16
Option I/F
KUIO-LV (3.3 V)
EBD31-16
Parallel I/F
PDATA7-0
NSELIN
PNSELIN
PNSTROBE, PNAUTOFD,
PNNIT
PPDATA7-0
EBD31-0
U11
IICSCL
IICSDA
SDCSN0
YC05
EBD31-16
EBA21-1
X'tal (Video)
30.2394 MHz
YC04
Font
Mask ROM
EBA21-1
CXIN
X'tal (System)
25.0000 MHz
IIC
EEPROM
SDRAM Address bus
SDA12-0
YS02
P1284DIR
SDD31-16
U09
SDA12-0
SDA12-0
SDRAM
RISC watch connector
SDCSN0
SDD31-0
YC10
SDCLK
TDO
TDI, TCK, TMS, HALTN
[Debugger connector]
YC09
U10
SDD15-0
DBTXD
DBRXD, DBCLK
SDA12-0
U13
3.3 V Regulator
+5 V1
+3.3 V1
SDRAM
SDCSN1-2
SDCLK
SDRAM Data bus
SDD31-0
4-26
Option
SDRAM
DIMM
Slot
Engine board
Eraser lamp
control
circuit
Sensor
board
Waste toner
full detection
circuit
ERASE
ERDEAD*
OPRDY*
WTNLED
WTONFUL*
Paper
gauge
sensing
circuit
PAPVOL
A8 - A17
CASIZE
ZCROSS
THERM
Power
supply
unit
FRCS*
CPU
(U201)
Engine
gate
array
(U204)
Flash
ROM
(U202)
5VSAVE* 5 V DC
power
saver
Thermisor
blown-out THDEAD*
detection
Abnormal
HTEMP*
temperature
detection
HEATON
circuit
SOOUT, SCLKOUT
SYSCLK
GAINT
Heater lamp
control circuit
RESET* Reset
IC
(U203)
AIRTEMP, AIRWET
RESET*
WETCK1, WETCK2
VSEREQ*
SIOUT
REGPAP, TCOVOP,
SCOVOP*,FCOVOP*,
HEATON*
FDPFUL*, EXITPAP*
Engine
relay
board
FDDR, FUDR
Driver
Driver
FDON, FUON
OPSCLK,
OPSDO
Controller
unit
fan motor
driver
circuit
FANON*
Cooling
fan motor
driver circuit
Controller
unit fan
motor
Bus
buffer
(U206)
OPTSDI
Option
unit
MMOTRDY*
Scanner
unit
OPSEL0-2
OPSEL3-5
FANSPD
Bus
buffer
(U207)
FPRST*
TMOTON
TNMOC
Toner motor
control
circuit
DLPTYPE, CONTYPE
TONSCAN
TNEMP*
High
voltage
unit
OPSDI, OPRDY*
SYSRES*, SDIR,
VDFON1*, PDOUT*,
20PTRIG, SBSY*
EGIR, VDFON1*
SCLKIN, SOIN
Main
board
FPCLK, FPDIR
FPDATA
+3.3V1
4-27
ERASE
3 Q214
2
1
R249
Drum board
A
YC203
9
2
GND
ERASEDR
ERASER
R252
Q216
R250
P40/SCK0
60 ERDEAD*
GND
R251
D2207
GND
FS-1900
4-28
Engine board
+24V2
CPU
U204
1
Q218
15
TMOTON
3
TMOTON
3 Q217
R265
GND
1
2
Q220
YC203
16
R266
R267
TNMOC
TMOTDR
GND
Toner
motor
17 TNMOC
DZ206
R268
GND
GND
FS-1900
4-29
R219
8
6
7
393
5 +
4 U205-2
+5V1
QA201B 4
5
HEATON*
Engine
gate
array
(U204)
3
3
HEATON 4
Q204
HEATON
1
1
QA201A
THERM
+5V1
CPU
(U201)
+5V1
HTEMP* 63
R233
1M
2
3 393
+
U205-1
1
THDEAD 54
P43/PPG3
P34/RT04
/HRQ
R228
1.3k
THERM 3
PC
+5V1
Thermisor
Heater lamp
TRC
AC
Fuser board
Power supply unit
Thermal cutout
4-30
P50/AN0
As change in temperature is detected by the thermistor, CPU U201 adjusts the voltage that is resultant
of change in temperature, given at pin #3 (THERM) to keep the temperature as constant as possible.
This voltage is used to continuously switch the fuser lamp on and off. If pin #4 (HEATON) of the
engine gate array U204 is H level, transistor Q204 (pin #2) turns on, the photo coupler (PC) on the
power supply unit turns on, and the triac (TRC) turns on, consequently the heater lamp is AC
powered and lights. The heater lamp continuously turns on and off to maintain the temperature on
the heater roller at approximately 188 C (Normal paper, A4), 175 C (Thin paper, A4), and 190 C
(Thick paper, A4) for printing and approximately 150 C at standby (Ready). Refer to section
Fusing on page 4-15.
Abnormal temperature detection circuit
The thermal cutout device which is connected in series with the heater lamp, constitutes the abnormal
temperature detection circuit including of comparators U205-2, R217, R219, etc. Pin #5 of the
comparator U205-2 is continuously given with the voltage by resistors R217 and R219, which
simulate the voltage given if an abnormally high temperature develops. Pin #6 receives the voltage
the thermistor detects. For instance, the heater lamp happens not to switch off, the voltage the
thermistor gives at pin #6 will become unusually high, and as soon as it exceeds the voltage at pin
#5, pin #7 of the comparator U205-2 output changes to L level. This in turn turns transistors QA201B
and QA201A on, and turns QA201A (pin #6) to L level. Since pins #6 of the transistor QA201A and
#2 of transistor Q204 are connected to each other, pin #4 of the engine gate array U204, even
though it is currently at H level, is enforced to be H level, effectively disabling the heater lamp. Pin
#7, the output from comparator U205-2, changes to L. Then, it is output to #63 of CPU (U201)
which in turn determines that an unusual temperature has developed in the fuser, indicating Call
service 6110.
Thermistor blown-out detection
The thermistor is monitored by the combination of comparator U205-1, R233, and R238. Extremely
low potential is applied to pin #3 of U205-1 by means of R233 and R238. Whereas, pin #2 is
applied with the voltage the thermistor detects. In normal state, as the heater lamp glows, the voltage
detected by the thermistor is greater than the potential at #3 of U205-1, making the U205-1 output
to L and sent to #54 (THDEAD) of CPU.
When the thermistor has blown, pin #2 of U205-1 becomes zero which is well lower than the
potential at pin #3 of U205-1, the comparator output becomes H, delivering THDEAD at pin #54 of
CPU. CPU uses this signal to determine that the thermistor is faulty and displays Call service
6110.
FS-1900
4-31
Sensor board
Paper gauge
sensor 1 (PH702)
Paper gauge
sensor 2 (PH703)
Acutuator
(Reflecting mirror)
Paper
gauge
Actuator
position
Sensing input
PH703
Empty
approximately
5V
1/4 to 1/2
approximately
2.25 V
1/2 to 3/4
approximately
1.95 V
3/4 to full
approximately
3.9 V
PH702
PH703
FS-1900
4-32
D/A converted
output
PH702
Interlock circuit
The interlock circuit is constituted by SW702, the top cover/paper transfer unit interlock, and SW703,
the left cover interlock, both mounted on the sensor board. These switches are controlled by the
actuator which is mechanically activated by the projection on the top cover and the paper transfer
unit. SW703 and SW702 are connected in series to the +24 V power. Physically opening the top
cover, left cover, or the paper transfer unit will disconnect the +24 V power, signaling the status to
the engine board. The top cover switch (SW701) serves only the top cover.
Top cover
Projection
Left cover
interlock
switch
(SW703)
Sensor board
Actuator
Projection
Left cover
Top cover/
paper transfer
unit interlock
switch (SW702)
Top cover
switch
(SW701)
Projection
FS-1900
4-33
The interlock circuit outputs the three different detection signals which are combined in matrix to
produce various levels of situations regarding the covers. The subsequent status is displayed on the
message display.
Engine board
+24V1
Top cover
Actuator
N.O.
Top cover/
paper transfer
unit interlock
switch (SW702)
N.C.
+5V2
COM
Side cover
Top cover
switch (SW701)
COM
GND
GND
Engine
gate
array
(U204)
+24V2
N.O.
GND
GND
Output level
Operator panel message display
Ready
Close
Close
Close
Close
Close
Close
Close
top cover
top cover Close paper transfer unit
top cover Close left cover
top cover Close paper transfer unit Close left cover
paper transfer unit Close left cover
paper transfer unit
left cover
FS-1900
4-34
H
L
L
L
L
L
L
L
L
H
H
H
H
L
L
L
H
L
L
L
L
L
L
H
Paper size
switch
Cassette
FS-1900
4-35
The paper size dial has predetermined patterns of activating the paper size switches using concaves
and convexes according to paper sizes. SW1, SW2, and SW3 produce corresponding signals for
paper sizes. These patterns are translated into analog voltages and sent to the engine board on a
single line. The signals are analog-digital-converted on the engine board.
Sensor board
+24V1
R704
GND
R703
DZ70
R702
R701
SW1
Engine board
SW2
SW3
CPU
(U204)
Paper size switch
C246
GND
R238
Paper cassette
GND
Paper size
Paper size switch
Cassette
Custom Letter
not
installed
Legal
A4
A5
B5
See
note
below.
SW1
Off
Off
Off
Off
On
On
On
On
SW2
Off
Off
On
On
Off
Off
On
On
SW3
Off
On
On
Off
Off
On
Off
On
D/A converted
output voltage
0V
FS-1900
4-36
Concave
(Function Off)
Convex
(Function On)
Power Current
switch fuse
SLEEP*
Noise
filter
circuit
Rectifier
circuit
Transformer
FET
Heater
lamp
Thermal
cutout
+24V1
Enargysaving
circuit
Switching
control
circuit
Zero cross
signal
generation
circuit
24 V DC
rectifier/
smoothing
circuit
Over
voltage/
current
detection
circuit
5 V DC
rectifier/
smoothing
circuit
GND
+5V1
GND
Photocoupler
Photocoupler
ZCROSS
PhotoTriac
HEATON*
Triac
THERM
FDFUL
EXITPAP*
FDDR
FUDR
Thermistor
+5V1
Paper full
sensor
+24V
Fuser
board
Face up/down
solenoid
Exit sensor
FS-1900
4-37
+24V2
Developer
(Magnet roller)
Control
and
driver
circuit
RTRCHON*
MCHON*
TRCHON*
TRVSEL3*
TRVSEL2*
TRVSEL1*
Control
and
driver
circuit
HVCLK
Driver
circuit
Transfer bias
output
positive voltage
circuit
Transfer roller
Rectifier
circuit
GND
PGND
Sensor circuit
+5V2
MP tray
HUNIT*
Option
feeder
sensor
MP tray
paper
sensor
HANDS*
Paper
FS-1900
4-38
Chapter 5
D i s a s s e m b l y
Chapter 5 Contents
5-1 General instructions ........................................................................................................................ 5-3
5-1-1 Screw/hardware ......................................................................................................................... 5-3
5-1-2 Before starting disassembly ...................................................................................................... 5-3
5-2 Disassembly ..................................................................................................................................... 5-4
5-2-1 Removing the developer ............................................................................................................ 5-4
(1) Removing the developer ............................................................................................................ 5-4
5-2-2 Removing the paper transfer unit .............................................................................................. 5-6
5-2-3 Removing the main charger unit ................................................................................................ 5-7
5-2-4 Removing the operator panel and outer covers ......................................................................... 5-8
(1) Removing the operator panel .................................................................................................... 5-8
(2) Removing the top cover/face-down output tray ......................................................................... 5-9
(3) Removing the right cover ......................................................................................................... 5-10
(4) Removing the left cover ........................................................................................................... 5-11
5-2-5 Removing the drum unit .......................................................................................................... 5-12
5-2-6 Removing the pickup roller and feed roller .............................................................................. 5-13
5-2-7 Removing the MP paper feed unit ........................................................................................... 5-15
5-2-8 Removing the transfer roller .................................................................................................... 5-17
5-2-9 Removing the controller unit and the principal circuit boards .................................................. 5-18
(1) Removing and opening the controller unit ............................................................................... 5-18
(2) Removing the engine board and power supply unit ................................................................ 5-22
(3) Removing the main board ....................................................................................................... 5-24
(4) Removing the high voltage unit ............................................................................................... 5-25
(5) Removing the sensor board .................................................................................................... 5-26
5-2-10 Removing the drive unit and main motor ............................................................................... 5-27
5-2-11 Removing and splitting the fuser unit .................................................................................... 5-29
(1) Removing the separators ........................................................................................................ 5-32
(2) Removing the heater lamp ...................................................................................................... 5-33
(3) Removing the heat roller ......................................................................................................... 5-34
(4) Removing the thermistor and the thermal cutout .................................................................... 5-35
(5) Removing the press roller ........................................................................................................ 5-36
5-2-12 Removing the laser scanner unit ........................................................................................... 5-37
To avoid injury caused by electric shock, make sure that AC power is removed
and the power cord is unplugged from both the power line and the printer.
5-1-1 Screw/hardware
CAUTION
When securing a self-tapping screws, align it with the thread carefully. First turn
it counterclockwise, then slowly clockwise. Do not overtighten. In case the selftapped thread is damaged, the whole part may have to be replaced with a new
part.
CAUTION
The printer use electrostatic sensitive parts inside (circuit boards, laser scanner
unit, etc.). Provide an antistatic (discharging) device, such as a wrist strap, that
can effectively discharge your body before touching those components.
FS-1900
5-3
5-2 Disassembly
5-2-1 Removing the developer
(1) Removing the developer
CAUTION
When if installing or removing the developer, do not let the magnet roller touch
any part in the printer.
When handling developer, use both hands. Do not press the bottom of the
developer.
1
2
5-4
NOTE
After removing the developer, seal it in the protective bag and place it on a flat
surface. Do not place the developer in a dusty area. If you ship the developer,
pack it in the shipping container specifically supplied with the printer. See section
Shipping the developer on page 3-13. Also do not touch the developing roller 5.
Do not place floppy disks near the developer.
FS-1900
5-5
FS-1900
5-6
FS-1900
5-7
3
4
3
FS-1900
5-8
FS-1900
5-9
1
1
1
2
2
2
3
FS-1900
5-10
1
1
1
FS-1900
5-11
1
2
FS-1900
5-12
B
3
2
FS-1900
5-13
5
8
4
5
Pickup gear Z32S 8 is installed of the inside the one way clutch 9. When
refitting pickup gear Z32S 8, face the one way clutch 9 face to the feed bracket
cover 4.
FS-1900
5-14
FS-1900
5-15
5. Pull the MP tray paper feed unit 4 out while unlatching two latches 5 off of points A.
5
4
FS-1900
5-16
Do not touch the transfer roller 1 (sponge) surface. Oil and dust (particles of
paper, etc.) on the transfer roller 1 can significantly deteriorate the print quality
(white spots, etc.).
1
2
FS-1900
5-17
5-2-9 Removing the controller unit and the principal circuit boards
(1) Removing and opening the controller unit
1. Remove the top cover/face-down output tray. See page 5-9.
2. Remove the right and left covers. See page 5-10 and 5-11.
3. Remove the four connectors 1 from the controller unit 2 left side.
CAUTION
Draw the connector straight to remove. If you draw the connector while it is
slanted, the receptacle may be damaged.
1
2
Receptacle
Connector
Figure 5-2-15 Removing the connectors from controller unit left side
FS-1900
5-18
4. Remove the two connectors 3 from the controller unit 2 right side.
Receptacle
Connector
Figure 5-2-16 Removing the connectors from controller unit right side
FS-1900
5-19
4
4
Figure 5-2-17 Removing the controller unit form the frame unit
FS-1900
5-20
8
8
9
8
FS-1900
5-21
3
1
1
3
2
FS-1900
5-22
7
8
9
4
5-23
Before removing the main board, the memory card must be removed first.
However, do not remove the memory card while power is on. If the memory card
is removed (or inserted) while the printer is on, damage could result in the printers
electronics as well as the memory card.
2
2
FS-1900
5-24
FS-1900
5-25
Draw the connector straight to remove. If you draw the connector while it is
slanted, the receptacle may be damaged.
3
A
Connector
1
Receptacle
Connector
Receptacle
5-26
Draw the connector straight to remove. If you draw the connector while it is
slanted, the receptacle may be damaged.
1. Remove the paper cassette and the paper transfer unit. See page 5-6.
2. Remove the top cover/face-down output tray. See page 5-9.
3. Remove the left and right covers. See pages 5-10 and 5-11.
4. Remove two connectors 1.
5. Remove three connectors 2 of the drive unit 3.
6. Remove five screws 4 and the ground wire terminal 5.
7. Remove the drive unit 3 from the frame unit.
2
4
Connector
Receptacle
Connector
Receptacle
5-27
FS-1900
5-28
The fuser unit is hot after the printer was running. Wait until it cools down.
1
2
FS-1900
5-29
5
4
6
8
FS-1900
5-30
0
9
FS-1900
5-31
The separators are extremely hot immediately after the printer was running. Allow
substantial period of time until it cools down.
2
Step 1
Step 2
FS-1900
5-32
The heater lamp is extremely hot immediately after the printer was running. Allow
substantial period of time until it cools down.
CAUTION
The heater lamps are fragile. Use extreme care when handling not to drop or
break.
Do not directly touch on the heater lamp. Finger prints on the heater lamps outer
surface can prevent proper fusing of toner on paper. When holding the heater
lamp, hold the ceramic parts of heater lamp at both ends.
When refitting the heater lamp, direct the wattage making side facing the gear
side.
1. Remove and split the fuser unit. See page 5-29.
2. Remove the lamp support 1.
3. Remove one screw 2 then remove the lamp holder 3.
4. Remove the heater lamp 4 from the heat roller 5.
Gear
Wattage marking
2
4
5
3
5-33
The heat roller is extremely hot immediately after the printer was running. Allow
a substantial period of time until it cools down.
3
1
5-34
3
4
5
6
7
FS-1900
5-35
The press roller is extremely hot immediately after the printer was running. Allow
substantial period of time until it cools down.
FS-1900
5-36
3
Order of fixing the laser scanner unit
4
1
3
CAUTION
When refitting the laser scanner unit, fix the four screws in the order indicated
above.
Figure 5-2-34 Removing the laser scanner unit
FS-1900
5-37
Chapter 6
Tr o u b l e s h o o t i n g
Chapter 6 Contents
6-1 Troubleshooting ............................................................................................................................... 6-4
6-1-1 General error handling ............................................................................................................... 6-4
(1) Maintenance messages ............................................................................................................. 6-4
(2) Error messages ......................................................................................................................... 6-7
6-1-2 Diagnostic (Service error messages) ...................................................................................... 6-11
(1) 0420 - Option paper feeder PF-60 communication error ......................................................... 6-11
(2) 0440 - Option sorter SO-60 communication error ................................................................... 6-11
(3) 0460 - Option duplexer DU-60 communication error ............................................................... 6-12
(4) 1210 - Option duplexer DU-60 side registration error .............................................................. 6-12
(5) 2000 - Main motor error ........................................................................................................... 6-13
(6) 2600 - Option bulk paper feeder PF-8E motor error ................................................................ 6-14
(7) 2610 - Option paper feeder PF-60 (Top) paper feed motor error ............................................. 6-14
(8) 2620 - Option paper feeder PF-60 (Middle) paper feed motor error ........................................ 6-14
(9) 2630 - Option paper feeder PF-60 (Bottom) paper feed motor error ..................................... 6-14
(10) 4000 - Laser scanner unit (Polygon motor) error ................................................................... 6-15
(11) 4200 - Laser scanner unit (Pin photo diode sensor) error ..................................................... 6-16
(12) 5300 - Eraser lamp error ....................................................................................................... 6-17
(13) 6000 - Fuser unit error ........................................................................................................... 6-18
(14) 6020 - Abnormal high temperature error ............................................................................... 6-19
(15) 6400 - Zero cross signal error ............................................................................................... 6-20
(16) 7001 - Toner motor error ........................................................................................................ 6-20
(17) 7350 - Toner refreshing mode error ....................................................................................... 6-21
(18) 8010 - Option bulk paper stacker HS-8E motor error ............................................................ 6-21
(19) F0 - Main board or LCD controller board error ...................................................................... 6-21
(20) F010 - System DIMM [board] error ........................................................................................ 6-21
(21) F020 - Main or expanded memory error ................................................................................ 6-22
(22) F030 - General failure ............................................................................................................ 6-22
(23) F040 - Communication error .................................................................................................. 6-22
(24) F070 - Flash ROM error ........................................................................................................ 6-22
6-1-3 Other problems ........................................................................................................................ 6-23
(1) False Close paper transfer unit ............................................................................................. 6-23
(2) False Close top cover ............................................................................................................ 6-23
(3) False Close left cover ............................................................................................................ 6-24
(4) Defective waste toner box detecting ........................................................................................ 6-24
(5) Defective paper jam detecting ................................................................................................. 6-25
(6) Defective paper gauge sensing ............................................................................................... 6-25
(7) Defective paper size detecting ................................................................................................. 6-25
(8) Defective message displaying (LCD) ....................................................................................... 6-26
(9) Defective face up/down solenoid operating ............................................................................. 6-27
6-1 Troubleshooting
6-1-1 General error handling
(1) Maintenance messages
Message
Add paper
(paper source)
Check waste
toner box
Clean printer
Press GO
Close Duplexer
rear cover
Face-down tray
paper full
Corrective action
The paper has run out. Supply paper according to the paper source
displayed (paper cassette, MP tray, or option paper feeder).
Messages indicating the printer status (Ready , Please wait
Processing *, Waiting, and FormFeed Time Out *) are
displayed alternately.
* These messages will not appear if the number of copies is set to
2 or more.
The waste toner box is not installed. Replace the old waste toner
box with the new one which is included in the TK-50 toner kit.
The message will also be shown if the waste toner box has become
full. The waste toner box should be replaced when the message
display eventually shows Toner low TK-50. See section Toner
container replacement on page 3-5.
Clean the inside of the printer, according to section 3-1-3 Cleaning
the printer on page 3-8. This message will be displayed when
replacing the toner container after the message Replace toner
TK-50 has been displayed. After cleaning the inside of the printer,
press the GO key and the printer will be ready for printing. If
Auto Continue is set to On, printing will be automatically resumed
after a preset period of time.
Open the option duplexer rear cover, then close tightly.
FS-1900
6-4
Message
Load Cassette #
(paper size)/(paper type)*
Corrective action
Paper whose size watches the size embedded in a print job is empty.
Set paper into the paper source as displayed on the operator panel,
and press the GO key to restart printing. The paper source number
*(paper size) and (paper type) (#) is only displayed when there is an optional paper feeder installed.
are displayed flashing
If you want to print from an alternative paper source press the
alternately.
key or key to display Use alternative? and you can change
to another paper source. Further, you can change the paper source
by pressing the GO key.
After selecting a paper source and pressing the MENU key, Paper
handling > appears. By pressing the > key, the paper type setting
menu appears. After setting the correct paper type, press the ENTER
key and printing starts.
Load MP tray
There is no paper cassette (paper size and paper type) that matches
(paper size)/(paper type)
the size embedded in a print job. Printing is done from the MP tray.
Set paper into the MP tray that matches the paper size and type
*(paper size) and (paper
shown on the display and press the GO key to restart printing.
type) are displayed flashing
If you want to print from an alternative paper source, press the or
alternately.
key to display Use alternative? and you can change to
another paper source. Further, you can change the paper source by
pressing the GO key.
After selecting a paper source and pressing the MENU key, Paper
Handling > appears. By pressing the > key, the paper type setting
menu appears. After setting the correct paper type, press the ENTER
key and printing starts.
The duplex drawer is either not installed or incorrectly inserted.
Insert the duplex drawer securely.
Open the stacker cover, then close tightly.
Missing
duplex drawer
Close sorter
rear cover
Close
Open the sorter rear cover, then close tightly.
stacker cover
Option interface
A failure has occurred with the (option) network interface card.
Error
Check the (option) network interface card installed on the printer.
: Alarm buzzer sounds when an error occurs. Press the CANCEL key to stop the alarm buzzer.
FS-1900
6-5
Message
Sorter tray ##
paper full
Corrective action
The sorter tray indicated by # is now full. Remove the paper from
the tray.
Close paper
transfer unit
Paper jam
###############
Remove paper
sorter tray ##
Replace toner
Clean printer
Close
Left cover
Toner low
TK-50
Close
Top cover
Warning
image adapt
Warning
Low memory
Open the top cover or the paper transfer unit and correct the paper
jam (or paper mis-feeding in the cassette). The location of the paper
jam is also indicated in place of the # 's. On-line help messages
which are useful for correcting the paper jam will be displayed by
key. See section 6-1-7 Correcting a Paper Jam on
pressing the
page 6-48.
There is still paper in the option sorter's tray indicated by # when the
power was turned on or the sorters mode was switched. Remove
all the paper inside the sorter.
Replace the toner container using a new toner kit. The printer does
not operate when this message is displayed. See section Toner
container replacement on page 3-5.
Open the left cover, then close tightly.
Replace the toner container using a new toner kit. See section Toner
container replacement on page 3-5.
Open the top cover, then close tightly.
FS-1900
6-6
Corrective action
FS-1900
6-7
Message
Hard disk error##
Press GO
Corrective action
10: Formatting is not possible because host data is being spooled on
the hard disk (Microdrive). Wait until the hard disk is ready, and then
format.
85: VMB. Alias error (The alias setting was lost, or the VMB tray
corresponding to the alias does not exist.) Set alias again.
97: Code job. The number of permanent code job reached the limit
value, and no more can be saved. Either delete some unnecessary jobs,
etc., or increase the limit.
99: A print job for the specified ID does not exist in the hard disk
(Microdrive).
This message is displayed when you attempt to use the printer's operator
I/F occupied
panel to change the environmental settings on the interface from which
data are presently being received.
The ID entered for a private job, or a stored job is not correct. Check
ID error
the ID that is set using the printer driver.
You have inserted a wrong memory card (CompactFlash) when the
Insert the same
Insert again message was displayed. Remove the wrong memory
memory card
card from the printer's memory card slot and insert the correct memory
card. The printer again reads it from the beginning of the data.
PostScript error has occurred and current print processing cannot
KPDL Error
##
continue. To print out an error report, display > Print KPDL errs
Press GO
from the menu selection system, and select On. Press the GO key to
resume printing. You can abandon printing by the CANCEL key.
If Auto Continue is set to On, printing will be automatically resumed
after a preset period of time. Refer to printers Users Manual.
The memory card (CompactFlash) is accidentally removed from the
Memory card err
printer's memory card slot during reading. If you continue reading the
Insert again
memory card, insert the same memory card into the slot again. The
printer again reads it from the beginning of the data.
Note: We recommend that you follow the reading procedure from the
beginning to ensure correct reading of the memory card.
: Alarm buzzer sounds when an error occurs. Press the CANCEL key to stop the alarm buzzer.
FS-1900
6-8
Message
Memory overflow
Press GO
Corrective action
The total amount of data received by the printer exceeds the printers
internal memory. Try adding more memory (expansion DIMM). Press
the GO key to resume printing. You can abandon printing by the
CANCEL key. If Auto Continue is set to On, printing will be
automatically resumed after a preset period of time. Refer to printers
Users Manual.
MemoryCard err##
This message appears when an error occurred during access to the
Press GO
memory card (CompactFlash) using the PRESCRIBE 2e RWER
command or from the printer's operator panel. Look at the error code
given in place of ## and refer to the corresponding description given
below:
01: The memory card (CompactFlash) does not meet the requirement.
This memory card cannot be used by this printer. Insert a memory
card which complies with the requirements. (See section 1-1-2
Available option memory/device on page 1-6.)
02: The memory card is not installed. Check the requirements for
using the memory card.
04: The capacity of the memory card is insufficient. Clean up files.
05: Specified file not found on the memory card.
06: Insufficient printer memory to support a memory card. Expand
printer memory.
Paper path error
There is no cassette in the feeder, or the cassette is not inserted
properly. When two or more option feeders are installed and the lowest
one is selected, the same message will appear if any of the upper
feeder cassettes and the printer cassette is improperly installed.
The data transferred to the printer was too complex to print on a page.
Print overrun
Press the GO key to resume printing. (The page may break in some
Press GO
pages.) You can abandon printing by the CANCEL key.
Note: After this message has been displayed, Page protect mode will
be On. To maintain optimum use of memory during printing, display
>Page protect from the operator panel, and re-select Auto. Refer
to printers Users Manual.
If Auto Continue is set to On, printing will be automatically resumed
after a preset period of time. Refer to printers Users Manual.
: Alarm buzzer sounds when an error occurs. Press the CANCEL key to stop the alarm buzzer.
FS-1900
6-9
Message
RAM disk error ##
Press GO
Corrective action
Look at the error code given in place of # # and refer to the
corresponding description below.
01: Abnormal format. Try turning the power off and on again.
02: RAM DISK mode is Off. Turn RAM DISK mode On.
04: No disk space. Clean up files.
05: Specified file not on disk.
06: No insufficient printer memory to support RAM disk. Expand
printer memory.
The storage area for the VMB is full. Purge accumulated VMB data
by printing or deleting them.
Virtual mail
box fail
: Alarm buzzer sounds when an error occurs. Press the CANCEL key to stop the alarm buzzer.
FS-1900
6-10
Suggested causes
Defective gate array U204 on the engine board
(KP-864).
Blown-out fuse (F202) on the engine board.
Improper installation between printer and option
paper feeder.
Defective harness (S02400) between engine
board and option unit interface connector.
Improper connector insertion.
Defective option paper feeder PF-60.
Corrective action
Replace engine board
(KP-864). See page 5-22.
Follow installation
instruction carefully
again.
Replace harness
(S02400).
Remedy.
Refer to option paper
feeder PF-60s Service
Manual.
Corrective action
Replace engine board
(KP-864). See page 522.
Follow installation
instruction carefully
again.
Replace main board
(KP-948). See page 522.
Refer to option sorter
SO-60s Service
Manual.
FS-1900
6-11
Suggested causes
Defective gate array U204 on the engine board
(KP-864).
Blown-out fuse (F202) on the engine board.
Improper installation between printer and
option duplexers.
Defective harness (S02400) between engine
board and option unit interface connector.
Improper connector insertion.
Defective option duplexer DU-60.
Corrective action
Replace engine board
(KP-864). See page 5-22.
Follow installation
instruction carefully
again.
Replace harness
(S02400).
Remedy.
Refer to option duplexer
DU-60s Service
Manual.
Suggested causes
Defective gate array U204 on the engine board
(KP-864).
Improper installation between printer and
option duplexer, or each option unit.
Corrective action
FS-1900
6-12
Suggested causes
Corrective action
Overcurrent in the main motor circuitry due to Follow the flow chart
an excessive torque.
below.
Connector insertion error.
Defective gate array U204 on the engine board
(KP-864).
Defective harness between engine board and
engine relay board (KP-760).
Defective harness between engine relay board
(KP-760) and main motor.
Call service
2000:0123456
Turn power switch off.
Remove and check
harness (S02405)
between engine board
(KP-864) and engine
relaly board (KP-760),
or harness (S02401)
between engine board
(KP864) and main
motor.
Does
pin #3 (MMOTON*)
of YC802 on engine board
(KP-864) goes high,
then low?
Yes
No
OK?
Yes
Turn power switch on.
+24 V DC
at #1 pin of YC802
on engine board
(KP-864) ?
No
No
Replace engine relay board
(KP-760). See page 5-15.
Yes
Does pin
#7 (MMOTRDY*)
of YC802 on engine board
goes low, after pin #3
(MMOTON*) of
YC802 goes
low?
Yes
No
NOTE:
If the problem is not solved by this flow
chart replace the following items:
Harness (S02401) between engine
relay board (KP-760) and engine
board (KP-864)
Drive unit (See page 5-27.)
FS-1900
6-13
Suggested causes
Defective harness (S02400) between engine
board and option unit interface connector.
Defective option bulk paper feeder.
Corrective action
Replace engine board
(KP-864). See page 522.
Replace harness
(S02400).
(7) 2610 - Option paper feeder PF-60 (Top) paper feed motor error
Meaning
Suggested causes
Paper feed motor
Defective gate array U204 on the engine board
error in the top option (KP-864).
paper feeder.
Defective harness (S02400) between engine
board and option unit interface connector.
Defective paper feeder PF-60.
Corrective action
Replace engine board
(KP-864). See page 5-22.
Replace harness
(S02400).
Refer to option paper
feeder PF-60s Service
Manual.
(8) 2620 - Option paper feeder PF-60 (Middle) paper feed motor error
Meaning
Paper feed motor
error in the middle
option paper feeder.
Suggested causes
Defective gate array U204 on the engine
board (KP-864).
Defective harness (S02400) between engine
board and option unit interface connector.
Defective option paper feeder PF-60.
Corrective action
Replace engine board
(KP-864). See page 5-22.
Replace harness
(S02400).
Refer to option paper
feeder PF-60s Service
Manual.
(9) 2630 - Option paper feeder PF-60 (Bottom) paper feed motor error
Meaning
Suggested causes
Paper feed motor error Defective gate array U204 on the engine board
in the bottom option (KP-864).
paper feeder.
Defective harness (S02400) between engine
board and option unit interface connector.
Defective paper feeder PF-60.
FS-1900
6-14
Corrective action
Replace engine board
(KP-864). See page 5-22.
Replace harness
(S02400).
Refer to option paper
feeder PF-60s Service
Manual.
Suggested causes
Corrective action
Defective gate array U204 on the engine board. Follow the flow chart
Defective polygon motor.
below.
Improper connector insertion.
Defective harness between laser scanner unit
and engine board.
Call service
4000:01234546
NOTE:
Pins of YC206 connector are
crowded and tiny. When if
measuring signal, contact
measurement probe with pins of
YC206 connector accurately.
No
OK?
Does
pin #31 (POLON*) of
YC206 on engine board
(KP-864) goes high and
then low?
No
Yes
Replace harness between
engine board (KP-864)
and laser scanner unit.
Yes
Turn power switch on.
+24 V DC
at #33 pin of YC206
on engine board
(KP-864) ?
Yes
Does pin
#30 (POLRDY*)
of YC206 on engine board
goes low, after pin #31
(POLON*) of YC206
goes low?
No
No
Yes
Print status page.
Replace engine board
(KP-864). See page 5-22.
Does
pin #1 (POLCLK) of
No
YC206 on engine board
(KP-864) output
square-wave*1
signal?
*1: 2.7165 KHz
Yes
NOTE:
When If not solved this flow chart,
try to replace below items.
Harness (S02404) scanner unit
and engine board (KP-864)
Engine board (KP-864) and scanner
unit (replace at the same time)
FS-1900
6-15
(11) 4200 - Laser scanner unit (Pin photo diode sensor) error
Meaning
Suggested causes
Corrective action
Laser beam detection No laser beam due to the laser diode defect Follow the flow chart
failed. The pin photo (PD*).
below.
diode sensor [board] Soiled or defective pin photo diode sensor.
(KP-746) does not
Defective gate array U204 of engine board.
deliver a horizontal
Improper connector insertion.
synchronous
Defective harness between engine board and
signal (PD*).
laser scanner unit.
Call service
4200:0123456
*1: Pin photo diode sensor
[board KP-746] detecting
horizontal synchronization signal
+24 V DC
at #1 pin of YC601
on APC board
(KP-742) ?
No
Pin #8 (_PDIN*)
of YC601 on APC board
(KP-742) output pulse
signal*1 ?
No
Yes
Replace engine board
(KP-864). See page 5-22.
Yes
Print status page.
Replace laser scanner
unit. See page 5-37.
Does
pin #4 (LASER*) of
YC601 on APC board
(KP-742) goes high and
then low?
Yes
No
NOTE:
If the problem is not solved by
this flow chart replace the
following items:
Harness (S02404) scanner unit
and engine board (KP-864)
Engine board (KP-864) and scanner
unit (replace at the same time)
FS-1900
6-16
Suggested causes
Corrective action
Call service
5300:0123456
Measure voltage #1 pin
(ERASEDR*) of sensor
board (KP-754).
Approximately
0 V DC?
Yes
No
No
OK?
Approximately
14 to 15.5 V DC?
Yes
Remove and check
harness (S02412)
between drum board
(KP-748) and eraser
lamp [board KP762].
No
Approximately
24 V DC?
Yes
No
OK?
No
Yes
Deformed ?
Yes
No
Turn power switch on
and print starus page.
Replacedrum
drumunit.
unit.
Replace
Seepage
page5-12.
5-12.
See
NOTE:
If the problem is not solved by
this flow chart replace the
following items:
Engine board (KP864)
Sensor board (KP754)
Drum unit
FS-1900
6-17
Suggested causes
Corrective action
Blown-out thermistor.
Follow the flow chart
below.
Blown-out heater lamp.
Defective CPU U201 or comparator U205 on
the engine board.
Improper connector insertion.
Defective power supply unit.
Defective harness between fuser unit and power
supply unit.
Call service
6000:0123456
Turn power switch off.
Remove and check
harness (S02415)
between fuser board
(KP-756) and power
supply unit, or
thermistor connector
(YC834) on the
fuser board (KP-756).
CAUTION:
Fuser unit is fed directly by AC
power from primary circuit on power
supply board.
Be careful with electricshock.
Fuser unit is extremely hot
immediately after the printer was
running. Allow substantial period of
time until it cools down.
No
OK?
No
Open (infinite)?
Yes
Yes
Turn power switch on.
0 V DC
Yes
at pin #6 (THERM)
of YC831 on fuser board
(KP-756) ?
"E4"
shown?
No
Yes
Detach connector CN2
A on power supply
board. See figure right.
A
Measure resistance
between pins 1 and 3
of the detached
connector.
Heater lamp
End.
FS-1900
6-18
Suggested causes
Corrective action
Defective CPU U201 or comparator U205 on Follow the flow chart
the engine board.
below.
Defective engine board (KP-864).
Defective thermistor.
Defective photo coupler on the power supply
unit for the heater lamp.
Call service
6020:0123456
Turn power switch off.
CAUTION:
Fuser unit is fed directly by AC
power from primary circuit on power
supply board.
Be careful with electricshock.
More
than 3 V DC over 3
seconds?
NOTE:
If the problem is not solved by
this flow chart replace, the
following items:
No
Replace engine board
(KP-864). See page 5-22.
Yes
FS-1900
6-19
Corrective action
Replace power supply
unit. See page 5-22.
Replace engine board.
See page 5-22.
Suggested causes
Overcurrent in the toner motor circuitry due to
an excessive torque, caused by hardened toner.
Defective gate array U204 on the engine board.
Improper connector insertion.
Defective harness between developer and high
voltage unit.
Defective harness between high voltage unit
and engine board.
Corrective action
Follow the flow chart
below.
Call service
7001:0123456
"E9"
shown?
Yes
No
End.
NOTE:
If the problem is not solved by
this flow chart, replace the
following items:
High voltage unit
Harness (S02416) [Between developer and high voltage unit]
Harness (S02416) [Between engine board and high voltage unit]
FS-1900
6-20
Suggested causes
Defective high voltage unit.
Corrective action
Replace high voltage unit.
See page 5-25.
Refer to section Toner
refreshing mode on page
3-22.
Suggested causes
Corrective action
Corrective action
Replace system DIMM
[board KP-893] or main
board (KP-948).
Replace LCD controller
board (KP-738).
Corrective action
Replace system DIMM
[board KP-893] or main
board (KP-948).
Reinsert the system
DIMM [board KP-893].
FS-1900
6-21
Suggested causes
Defective system main memory (RAM) on the
main board (KP-948).
Defective main board (KP-948).
Defective expanding memory (DIMM) on the
main board (KP-948).
Corrective action
Replace main board (KP948).
Replace expanding
memory (DIMM).
Corrective action
Replace main board (KP948).
Suggested causes
Corrective action
Defective gate array (U02) on the main board. Replace the main board
(KP-948). See page 5-24.
Connector failure between the engine board V e r i f y c o n n e c t o r
(KP-864) and main board (KP-948).
connections.
Overrun in the engine system, deactivating the Replace the engine board
program flash ROM (U202) on the engine (KP-864). See page 5-22.
board (KP-864).
FS-1900
6-22
When
paper feed unit
close scurely, does pin
#12 voltage change
0 to 24 V
DC?
Yes
No
When
paper transfer unit
close scurely, does pin
#20 voltage change
0 to 24 V
DC?
Yes
No
When
Top cover
close scurely, does pin
#11 goes low
to high?
Yes
No
FS-1900
6-23
False "Close
left cover"
When
Side cover
close scurely, Do pins
#5, #6 and #7 voltage
change 0 to 24 V
DC?
No
Yes
Suggested causes
Defective waste toner full sensor [board] (KP766) or waste toner sensor (receiver).
Deformed pins of connector (YC702) on the
sensor board (KP-574).
FS-1900
6-24
Corrective action
Replace drum unit. See
page 5-12.
Check and straighten pins
of connector (YC702) on
the sensor board (KP574).
Replace engine board
(KP-864).
Corrective action
Clean with cloth.
Repair or replace.
Suggested causes
Surface of the paper gauge sensor 1 (PH702)
and 2 (PH703) on the sensor board (KP-754)
are dirty with paper particles.
A piece of paper torn from a sheet is caught
around paper gauge sensor 1 (PH702) and 2
(PH703) on the paper sensor board (KP-754).
Reflecting mirror has come off the actuator of
paper gauge sensor 1 (PH702) and 2 (PH703).
Defective paper gauge sensor 1 (PH702) and 2
(PH703) on the sensor board (KP-754).
Defective engine board (KP-864).
Corrective action
Clean with cloth.
Suggested causes
Defective paper size switch.
Defective sensor board (KP-754).
Defective engine board (KP-864).
Corrective action
Replace paper size switch.
Replace sensor board
(KP-574). See page 5-26.
Replace engine board
(KP-864). See page 5-22.
FS-1900
6-25
No message appears
on the message
display (LCD), even
thought the message
background does not
illuminate faintly.
(The power is not
supplied to the LCD
controller board
[KP-738].)
Suggested causes
Corrective action
NOTE: If the corrective action above does not solve the problem, there might be a short circuit in
the respective circuit. Check the conductivity of the each terminals ( ground, 5 V and 24 V power
line) of the circuit board. If a short circuit is detected, replace the circuit board.
FS-1900
6-26
Suggested causes
Corrective action
FS-1900
6-27
Pin#
A1
B1
A2
B2
A3
B3
A4
B4
A5
Signal
GND
GND
+5V1
+5V1
+5V1
SIOUT
SDIR
SCLKN
EGIR
I/O
I
I
I
O
O
O
O
Voltage
5 V DC
5 V DC
5 V DC
3.3 V/0 V DC
3.3 V/0 V DC
3.3 V/0 V DC (Pulse)
3.3 V/0 V DC
B5
A6
B6
A7
B7
A8
B8
A9
B9
A10
B10
A11
B11
A12
B12
A13
B13
A14
B14
SBSY*
VDFON1
SOIN
VSREQ*
SYSRES*
GND
PDOUT*
GND
GND
GND
VDO+
GND
VDOFPDIR
GND
+3.3V1
FPCLK
GND
FPDATA
O
O
I
O
O
O
I
I
O
O
O
I/O
0 V/3.3 V DC
0 V/3.3 V DC
3.3 V/0 V DC
0 V/3.3 V DC
0 V/3.3 V DC
0 V/3.3 V DC (Pulse)
1.02 to 1.38 V DC
1.38 to 1.02 V DC
3.3 V/0 V DC
3.3 V DC
3.3 V/0 V DC (Pulse)
3.3 V/0 V DC (Pulse)
FS-1900
6-28
Function
Signal ground
Signal ground
Power supply for main board
Power supply for main board
Power supply for main board
Serial data output signal
Serial line direction signal
Serial clock signal
Engine interrupt request signal
Interrupt/Not Interrupt
Serial line busy signal, Busy/Not busy
Forced video data output signal, On/Off
Serial data input signal
Vertical synchronized request signal Request/Not request
System reset signal, Reset/Not reset
Signal ground
Pin photo diode sensor [board], Laser beam detecting signal
Signal ground
Signal ground
Signal ground
LVDS video data signal (positive)
Signal ground
LVDS video data signal (negative)
Communication direction signal withLCD controller board
Signal ground
Power supply for LCD controller board
Communication data clock signal with LCD controller board
Signal ground
Communication data signal with LCD controller board
Connector
YC201
YC202
Pin#
A15
B15
A16
B16
A17
B17
A18
B18
A19
B19
A20
B20
1
2
3
4
5
6
7
8
9
10
11
12
Signal
20PSEL5
GND
20PSEL3
20PSEL4
GND
20PTRIG*
20PSDO
20PRDY*
20PSCLK
20PSDI
OP24V
OP5V
+24V2
FDPFUL*
FUDR
FDDR
THERM
EXITPAP*
+5V1
GND
+24V2
SLEEP*
ZCROSS
HEATON*
I/O
O
O
O
O
O
I
O
I
O
O
I
I
O
O
I
I
I
I
O
I
O
Voltage
5 V/0 V DC
5 V/0 V DC
5 V/0 V DC
0 V/5 V DC
5 V/0 V DC (Pulse)
0 V/5 V DC
0 V/5 V DC (Pulse)
5 V/0 V DC (Pulse)
24 V DC
5 V DC
24 V DC
0 V/5 V DC
0 V/24 V DC
0 V/24 V DC
Analog
0 V/5 V DC
5 V DC
24 V DC
0 V/5 V DC
5 V/0 V DC (pulse)
0 V/5 V DC
Function
Option unit identifying signal 5
Signal ground
Option unit identifying signal 3
Option unit identifying signal 4
Signal ground
Reserved
Serial communication output signal
Option unit ready signal, Ready, Not ready
Serial communication clock signal with option unit
Serial communication input signal
Power supply for option unit
Power supply for option unit
Power supply
Paper full sensor, Paper full/Not full
Face up/down solenoid, Change to face down, On/Off
Face up/down solenoid, Change to face up, On/Off
Thermistor detecting heat roller temperature signal
Exit sensor, Paper Detected/Not detected
Power supply
Signal ground
Power supply
Energy saving mode, On/Off
Zero cross signal
Heater lamp, On/Off
FS-1900
6-29
Connector
YC202
YC203
Pin#
13
14
15
16
17
18
19
20
21
22
23
24
1
2
3
4
5
6
7
8
9
10
Signal
+5V1
+5V1
+5V1
+5V1
GND
GND
GND
GND
+24V1
+24V1
+24V1
+24V1
+24V1
+24V1
+24V1
GND
GND
+24V2
+24V2
+24V2
ERASEDR
WTNLED*
I/O
I
I
I
I
I
I
I
I
O
O
O
I
I
I
O
O
Voltage
5 V DC
5 V DC
5 V DC
5 V DC
24 V DC
24 V DC
24 V DC
24 V DC
24 V DC
24 V DC
24 V DC
24 V DC
24 V DC
24 V DC
0 V/14.7 V DC
0 V/4.3 V DC
11
TNRFUL*
0 V/4.1 V DC
12
13
+5V2
5 V/0V DC
14
15
16
17
GND
EEDIO
EECLK
REGPAP*
I/O
O
I
5 V/0 V DC (pulse)
5 V/0 V DC (pulse)
0 V/5 V DC
18
19
PVOLAN1
TCOVOP
I
I
0 V/5 V DC
0 V/5 V DC
FS-1900
6-30
Function
Power supply
Power supply
Power supply
Power supply
Signal ground
Signal ground
Power ground
Power ground
Power supply
Power supply
Power supply
Power supply
Power supply to sensor board
Power supply to sensor board
Power supply to sensor board
Not used
Not used
Power supply
Power supply
Power supply
Eraser lamp [board], Turn On/Off
Waste toner full sensor [board]
(light emitting), Turn On/Off
Waste toner full sensor (light receiving),
Toner full Detected/Not detected
(Signal validates during WTNLED* signal output.)
Reserved
Power supply to sensor board,
Printer status Ready/Sleep
Signal ground
EEPROM (Drum board) data signal
EEPROM (Drum board) clock signal
Registration sensor,
Paper Detected/Not detected
Paper gauge sensor 1, On/Off
Top cover switch, On/Off
Connector
YC203
YC204
YC205
Pin#
20
21
22
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Signal
FCOVOP*
CSIZE
PVOLAN2
TRVSEL2*
TRVSEL1*
+5V1
TRVSEL3*
TNEMP*
TRCON*
TONSCAN
HVCLK
GND
MCHON*
HUNIT*
RTRCHON*
HANDS*
DLPTYPE
+5V2
TMOTDR
CONTYPE
I/O
I
I
I
O
O
O
O
I
O
O
O
O
I
O
I
I
O
O
I
O
Voltage
24 V/0 V DC
Analog
0 V/5 V DC
0 V/24 V DC
0 V/24 V DC
5 V DC
0 V/24 V DC
0 V/5 V DC
0 V/24 V DC
5 V/0 V DC (Pulse)
5 V/0 V DC (Pulse)
0 V/24 V DC
5 V/0 V DC
0 V/24 V DC
0 V/5 V DC
Analog
5 V DC
24 V/0 V DC
5 V DC
(0 V/5 V DC)
24 V DC
Function
Top cover/paper transfer unit interlock switch, On/Off
Paper size switch detecting signal
Paper gauge sensor 2, On/Off
Transfer bias output voltage control signal 2
Transfer bias output voltage control signal 1
Power supply for high voltage board
Transfer bias output voltage control signal 3
Toner sensor, Toner empty/Not empty
Transfer bias, Output On/Off
Toner sensor, Toner detecting clock signal
Developing bias output clock signal
Power ground
Main charger, Output On/Off
Option feeder, Installed/Not installed
Transfer bias output, Reverse On/Off
MP tray paper sensor,Paper Detected/Not detected
Developer identifying signal
Power supply for high voltage board
Toner motor, Drive/Stop
Toner container identifying signal
(MICR model only)
Power supply for high voltage board
18
+24V2
1
2
3
4
5
OP24V
GND
OP5V
OPSCLK
O
O
-
24 V DC
5 V DC
5 V/0 V DC (Pulse)
FS-1900
6-31
Connector
YC205
YC206
Pin#
6
7
8
9
10
11
12
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Signal
OPSEL0
OPSDI
OPSEL1
OPSDO
OPSEL2
OPRDY*
GND
+24V2
+3.3V1
MPFSOL*
FPDATA
MIDDR*
FPDIR
+24V2
FPCLK
GND
GND
FEDDR*
FPRST*
+24V2
FANDR
REGDR*
MMOTON*
GND
MMOTRDY*
+5V3
SAMPLE1*
I/O
O
I
O
O
O
I
O
O
O
I/O
O
I
O
I
O
O
O
O
O
O
O
O
O
Voltage
0 V/5 V DC
5 V/0 V DC
0 V/5 V DC
5 V/0 V DC
0 V/5 V DC
0 V/5 V DC
24 V DC
3.3 V DC
0 V/24 V DC
3.3 V/0 V DC
0 V/24 V DC
3.3 V/0 V DC
24 V DC
3.3 V/0 V DC (Pulse)
0 V/24 V DC
3.3 V/0 V DC
24 V DC
24 V/15 to 16 V/0 VDC
0 V/24 V DC
0 V/5 V DC
0 V/5 V DC
5 V DC
0 V/5 V DC (Pulse)
21
22
POWCONT
LASER*
O
O
0 V/5 V DC
0 V/5 V DC
FS-1900
6-32
Function
Option unit identify signal 0
Serial communication data signal with option unit
Option unit identifying signal 1
Serial communication data signal with option unit
Option unit identifying signal 2
Option unit, Ready/Not ready
Signal ground
Power supply for engine relay board
Power supply for LCD controller board
MP tray feed solenoid, On/Off
LCD controller board data signal
Middle feed clutch, On/Off
LCD controller board
Power supply for engine relay board
Communication data clock signal
Power/Signal ground
Power/Signal ground
Feed clutch, On/Off
LCD controller board reset signal
Power supply for engine relay board
Cooling fan motor, Speed control High/Low/Stop
Registration clutch, On/Off
Main motor, Drive/Stop
Power/Signal ground
Main motor, Ready/Not ready
Power supply for laser scanner unit
Laser power data sample and hold control signal
Data Sampling/Not sampling
Laser power level control signal,High/Low
Laser power output signal, Enable/Disable
Connector
YC206
YC209
Pin#
23
24
25
26
Signal
VDO+
VDOGND
+5V3
I/O
O
O
O
Voltage
1.02 to 1.38 V DC
1.38 to 1.02 V DC
5 V DC
27
28
29
30
PDIN*
GND
POLCLK
POLRDY*
0 V/5 V DC
0 V/5 V DC (Pulse)
0 V/5 V DC
31
32
33
34
1
POLON*
GND
+24V2
GND
AIRTEMP
O
O
I
0 V/5 V DC
24 V DC
Analog
2
3
4
+5V1
WETCK1
WETCK2
O
O
O
5 V DC
0 V/5 V DC (Pulse)
0 V/5 V DC (Pulse)
O
I
Function
LVDS video data signal (positive)
LVDS video data signal (negative)
Power/Signal ground
Power supply for laser scanner unit
step-downed from 24 V DC (+24V2)
Pin photo diode sensor detecting signal
Power/Signal ground
Polygon motor rotation speed control clock signal
Polygon motor start-up ready signal,
Ready/Not ready
Polygon motor drive signal, Drive/Stop
Power/Signal ground
Power supply for laser scanner unit
Power/Signal ground
Temperature/humidity sensor detecting
external temperature signal
Power supply for engine relay board
Temperature/humidity sensor driveclock signal 1
Temperature/humidity sensor drive clock signal 2
FS-1900
6-33
Engine board
1
2
33
34
YC209
YC206
Engine board
CN1
1
[Parts side]
[Solder side]
9
18
2
High voltage unit
17
CN2
Engine board
1
2
21
22
18
YC204
YC203
Engine board
Fuser board
1 2 3
YC833
Fuser board
8
YC831
CN2
8
YC902
6-34
(2) All-black
printout
See page 6-39.
(3) Dropouts
See page 6-40.
ABC
123
ABC
123
(8) Gray
background
See page 6-44.
ABC
123
ABC
123
ABC
123
(7) Unsharpness
See page 6-43.
ABC
123
This vertical
line should
be straight.
FS-1900
6-35
FS-1900
6-36
FS-1900
6-37
(3) Dropouts
ABC
123
Note the spacing of the defects. Refer to Repetitive defects gauge. See page 6-47.
If the defects occur at regular intervals of 39 mm, the problem may be the damaged developing
roller (in the developer). Replace the developer. See page 3-13.
If the defects occur at regular intervals of 94 mm, the problem may be the damaged drum (in the
drum unit). Replace the drum unit. See page 5-12.
If the defects occur at regular intervals of 72 mm (heat roller) or 79 mm (press roller), the problem
may be the damaged fuser unit. Replace the press roller or heat roller. See page 5-34 or 5-36.
Check paper property.
Paper with rugged surface or dump tends to cause dropouts. Replace paper with the one that
satisfies the paper specifications.
Check the transfer roller installation.
The transfer roller must be supported by the bushes at the both ends. Clean the bush to remove oil
and debris. Replace the transfer roller if necessary. See page 5-17.
Check the transfer bias potential.
Check the transfer bias output on the high voltage unit. This requires removal of the left cover and
the test equipment. Replace the high voltage unit if high voltage potential is not available on the
board. See page 5-25.
FS-1900
6-38
ABC
123
Note the spacing of the defects. Use the Repetitive defects gauge. See page 6-47.
If the defects occur at regular intervals of 94 mm, the problem may be the damaged drum (in the
drum unit). Replace the drum unit. See page 5-12.
If the defects occur at random intervals, the toner may be leaking from the developer and drum
unit. Replace the developer and drum unit. See page 5-4 and 5-12.
(5) Black horizontal streaks
ABC
123
FS-1900
6-39
ABC
123
FS-1900
6-40
(7) Unsharpness
FS-1900
6-41
ABC
123
FS-1900
6-42
ABC
123
FS-1900
6-43
This vertical
line should
be straight.
FS-1900
6-44
FS-1900
6-45
6-46
6-47
Appendix A
Appendix A Contents
Timing charts .......................................................................................................................................... A-3
Cassette feeding, two A4 size papers, face-down tray output ............................................................. A-3
Cassette feeding, two letter size papers, face-down tray output ......................................................... A-4
Cassette feeding, two legal size papers, face-down tray output ......................................................... A-5
Option paper feeder cassette feeding, two A4 size papers, face-down tray output ............................ A-6
MP tray feeding, two A4 size papers, face-down tray output ............................................................... A-7
MP tray feeding, two letter size papers, face-down tray output ........................................................... A-8
MP tray feeding, two legal size papers, face-down tray output .......................................................... A-9
Wiring diagram ..................................................................................................................................... A-10
MMOTON
(Main motor)
POLON
(Polygon motor)
LASER*
(Laser diode)
REGDR
(Registration clutch)
REGPAP
(Registration sensor)
EXITPAP
(Exit sensor)
MIDDR
(Millde feed clutch)
FDON/FUON
(Face up/down solenoid)
MCHON
(Main charger)
ERASE
(Eraser lamp)
BIAS
(Developing bias)
TRCHON
(Transfer charger)
RTRCHON
(Transfer charger)
FEDDR
(Feed clutch)
256
A-3
1
4182
4963
5371
5708
1711
7871
8024
7265
7548
8040
8446
8789
9354
9884
9225
9021
9021
9075
10
10
6225
6282
6371
6442
6225
6280
5996
6236
6026
6280
6021
6284
4770
4791
4940
1507
3199
3197
3197
3156
6152
1507
1711
1507
267
262
171
85
0 (ms)
0 (s)
11
10639
11
12
12011
12012
12011
12011
12
13
13
Timing charts
FS-1900
MMOTON
(Main motor)
POLON
(Polygon motor)
LASER*
(Laser diode)
REGDR
(Registration clutch)
REGPAP
(Registration sensor)
EXITPAP
(Exit sensor)
MIDDR
(Millde feed clutch)
FDON/FUON
(Face up/down solenoid)
MCHON
(Main charger)
ERASE
(Eraser lamp)
BIAS
(Developing bias)
TRCHON
(Transfer charger)
RTRCHON
(Transfer charger)
FEDDR
(Feed clutch)
FS-1900
A-4
1
3
4
4118
5058
5647
5466
5931
6318
6373
6329
6118
6373
6113
1873
6375
7206
7977
7479
8736
8147
8105
8556
9821
9166
9291
9080
8956
9013
8956
10
10
6318
6540
6206
6292
4713
4885
5018
1669
3286
3284
3284
3240
6081
1669
1873
1670
267
261
170
256
84
0 (ms)
0 (s)
10570
11
11
11945
11945
11945
11945
12
12
13
13
MMOTON
(Main motor)
POLON
(Polygon motor)
LASER*
(Laser diode)
REGDR
(Registration clutch)
REGPAP
(Registration sensor)
EXITPAP
(Exit sensor)
MIDDR
(Millde feed clutch)
FDON/FUON
(Face up/down solenoid)
MCHON
(Main charger)
ERASE
(Eraser lamp)
BIAS
(Developing bias)
TRCHON
(Transfer charger)
RTRCHON
(Transfer charger)
FEDDR
(Feed clutch)
A-5
256
3
4
5
5267
4963
5369
6892
6882
6936
6682
6215 6677
6486
1879
6938
7101
6936
8038
8430
8701
8670
9111
10
9951
10
6882
6845
6759
4689
4791
4927
1674
3195
3194
3194
3152
6635
1674
1879
1674
266
261
170
84
0 (ms)
0 (s)
10391
10519
10182
10182
10236
11
11
11050
11775
12
12
13
13
13179
13179
13179
13179
14
14
FS-1900
FS-1900
A-6
Option
FEDDR
paper (Paper feed clutch)
feeder
MOTOR
[upper] (Paper feed motor)
MMOTON
(Main motor)
POLON
(Polygon motor)
LASER*
(Laser diode)
REGDR
(Registration clutch)
REGPAP
(Registration sensor)
EXITPAP
(Exit sensor)
MIDDR
(Millde feed clutch)
FDON/FUON
(Face up/down solenoid)
MCHON
(Main charger)
ERASE
(Eraser lamp)
BIAS
(Developing bias)
TRCHON
(Transfer charger)
RTRCHON
(Transfer charger)
257
653
2463
2323
2323
2550
2323
3
4
3895
3007
3941
3282
3026
3007
2963
313
269
263
171
84
0 (ms)
0 (s)
5187
5509
5921
5916
5802
6199
6154
6199
6056
6451
5953
6166
6079
6359
6140
6218
7791
7965
7361 7948
8372
8941
8704
8993
8941
9804
9146
9275
10
10
10557
4778
4288
4604
4755
11
11
11926
11927
11926
11926
12
12
13
13
Option paper feeder cassette feeding, two A4 size papers, face-down tray output
MMOTON
(Main motor)
POLON
(Polygon motor)
LASER*
(Laser diode)
REGDR
(Registration clutch)
REGPAP
(Registration sensor)
EXITPAP
(Exit sensor)
MIDDR
(Millde feed clutch)
FDON/FUON
(Face up/down solenoid)
MCHON
(Main charger)
ERASE
(Eraser lamp)
BIAS
(Developing bias)
TRCHON
(Transfer charger)
RTRCHON
(Transfer charger)
MPFSOL
(MP feed solenoid)
A-7
260
700
5319
5744
5159
5566
5886
6530
6791
6628
7735
8368
8218
8387
8794
9367
9421
9367
9573
9702
9126
10
10
10233
6628
6586
6367
6572
6372
6168
6445
4988
5127
1332
3383
3383
3340
6320
1332
1536
1332
265
174
270
89
0 (ms)
0 (s)
11
10982
11
12
12
12359
12359
12359
12359
13
13
FS-1900
MMOTON
(Main motor)
POLON
(Polygon motor)
LASER*
(Laser diode)
REGDR
(Registration clutch)
REGPAP
(Registration sensor)
EXITPAP
(Exit sensor)
MIDDR
(Millde feed clutch)
FDON/FUON
(Face up/down solenoid)
MCHON
(Main charger)
ERASE
(Eraser lamp)
BIAS
(Developing bias)
TRCHON
(Transfer charger)
RTRCHON
(Transfer charger)
MPFSOL
(MP feed solenoid)
FS-1900
A-8
272
267
171
695
1372
1372
1576
1372
3203
3203
3161
262
84
0 (ms)
0 (s)
4994
4966
5419
5995
5372
5844
6121
6206
6355
6523
6303
6097
6314
6102
6355
8130
8537
8715
8094
7957
7390
9819
9161
8958
8959
9012
10
10
4797
4936
9287
11
11
11947
11947
11947
11947
12
12
13
13
MMOTON
(Main motor)
POLON
(Polygon motor)
LASER*
(Laser diode)
REGDR
(Registration clutch)
REGPAP
(Registration sensor)
EXITPAP
(Exit sensor)
MIDDR
(Millde feed clutch)
FDON/FUON
(Face up/down solenoid)
MCHON
(Main charger)
ERASE
(Eraser lamp)
BIAS
(Developing bias)
TRCHON
(Transfer charger)
RTRCHON
(Transfer charger)
MPFSOL
(MP feed solenoid)
A-9
696
1389
1389
1593
1389
268
263
172
258
85
0 (ms)
0 (s)
3218
3218
3173
4812
4983
4951
5665
5392
6514
6900
6699
6704
6913
6088
7116
6955
6955
6668
6879
6793
6229
8544
8054
8717
8688
9125
10
9969
10
11
10402
10531
10196
10196
10251
11
11063
12
11798
12
13
13
13192
13192
13192
13192
14
14
FS-1900
Wiring diagram
Parallel I/F
(Centronics)
(YC04)
(RS232C)
Serial I/F
card
(Option)
Network
interface
card
(Option)
Optional
unit I/F
connctor
(YC08)
Main motor
1
2
3
4
+24V2
1 1
MIDDR*
2 2
Middle feed
clutch
FANDR
1 1
GND
2 2
(YC808)
1
2
3
4
5
6
S02402
+3.3V1
FPDATA
FPDIR
FPCLK
GND
FPRST*
6
5
4
3
2
1
S02406
1
2
3
4
5
1
7
2
8
3
9
4
10
5
11
6
12
Optional unit
I/F connector
OP24V
GND
OP5V
(PFSEL)
OPSCLK
OPSEL0
OPSDI
OPSEL1
OPSD0
OPSEL2
OPRDY*
Polygon motor
POLCLK
POLRDY*
POLON*
GND
+24V2
(YC651)
1
2
3
4
5
S02403
+5V3
1 1
1
PD*
2 2
2
GND
3 3
3
1
2
3
4
5
6
Cooling
fan
motor
MP Feed
solenoid
(YC807)
1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4
+24V2
1 1
MPFSOL*
2 2
S02404
1
2
3
4
5
6
7
8
9
10
11
12
KUIO-LV
(YC01)
S02401
+24V2
1
GND
2
MMOTN*
3
MMOTRDY*
4
1
2
3
4
5
+24V2
OP24V
+5V1
OP5V
(YC06)
(YC05)
(YC802)
A-10
(YC02)
OP24V
(YC03)
POLCLK
POLRDY*
POLON*
GND
+24V2
S02423
Feed clutch
S02400
FS-1900
USB
I/F
Main board
(KP-948)
8 8
9 9
12
+24V2
1 1
FDDR*
2 2
APC board
(KP-742)
1
2
3
4
5
6
7
Registration
clutch
(YC602)
1
2
3
4
5
6
7
(YC601)
29
30
31
32
33
34
PDIN*
GND
10
8
6
4
2
12
9
14
17
16
7
18
1
3
11
5
13
15
1
2
3
4
1
9
+24V2
1 1
REGDR*
2 2
Temperature
/humidity
sensor
29
30
31
32
33
34
+5V3
SAMPLE*
POWCONT
LASER*
VDD+
VOOGND
10
8
6
4
2
12
9
14
7
16
17
18
1
3
11
5
13
15
(YC801)
19
20
21
22
23
24
25
26
27
28
4
3
2
1
(YC809)
19
20
21
22
23
24
25
26
27
28
4
3
2
1
10
8
6
4
2
12
9
14
7
16
17
18
1
3
11
5
13
15
S02405
GND
FPCLK
PFDIR
FPDATA
+3.3V1
FPRST*
GND
FANDR
+24V2
MMOTON*
GND
MMOTRDY*
+24V2
MPFSOL*
FEDDR*
MIDDR*
+24V2
REGDR*
(YC205)
MICR
switch
MP feed roller
1 1
2 2
S024**
10
8
6
4
2
12
9
14
7
16
17
18
1
3
11
5
13
15
S02419
AIRTEMP
+5V1
WETCK1
WETCK2
+24V2
TMOTDR
3 3
GND
4 4
COM
5 5
6 6
7 7
8 8
CNTYPE
9 9
S02116
MP tray
paper
sensor
7
6
5
4
3
2
1
Option
feeder
sensor
S02424
7
6
5
4
3
2
1
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
(YS02)
Toner
sensor
TMOTDR
GND
TPMSCAN
1 1
9 9
(GND)
2 2
8 8
S02408
+24V2
CONTYPE
TMOTDR
+5V2
DLPTYPE
HANDS*
RTRCHON*
HUNIT*
MCHON*
GND
HVCLK
TONSCAN
TRCHON*
TNEMP*
TRVSEL3*
+5V1
TRVSEL1*
TRVSEL2*
1 1
2 2
TONSCAN
GND
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
(YC204)
Toner
motor
Transfer roller
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
OP24V
+24V2
Magnet roller
1
2
3
4
(YC206)
ERASEDR
9 9
WTNLED*
10 10
TNRFUL*
11 11
12 12
+5V2
13 13
GND
14 14
EEDIO
15 15
EECLK
16 16
REGPAP
17 17
PVOLAN1
18 18
TCPVP
19 19
FCPVP*
20 20
CASIZE
21 21
PVOLAN2
22 22
1
2
3
4
(YC209)
1
2
3
4
5
6
7
8
Grid
Zener board
(KP-768)
(YC07)
OP24V
1
2
3
4
5
6
7
8
9
10
11
12
13
14
MicroDrive
Optional
hard disk
drive slot
(YC203)
N.C. (GND)
ERASEDR
N.C. (GND)
WTNLED*
EECLK
TNRFUL*
EEDIO
N.C. (+5V2)
GND
+5V2
Top cover
switch
1
2
3
4
5
6
7
8
9
10
(YC701)
(YC741)
Drum board
(KP-748)
1
2
(YC742)
WTNLED*
S02412
ERASEDR
2 2
GND
1 1
(YC761)
Eraser
lamp
[board]
(KP-752)
(YC743)
(YC702)
1
2
3
4
5
6
7
8
9
10
(YC704)
1 1
2 2
(YC771)
Waste
toner full
sensor
[board]
(KP-766)
S02411
+5V2
4
3
2
1
Sensor board
(KP-754)
1
2
3
4
(YC703)
Paper
size switch
S02409
CAS0
COM
CAS1
CAS2
Exit
sensor
+24V2
(YC832)
Waste
toner full
sensor
(receiver)
C S02410
E
S02407
+24V1
1
1
+24V1
2
2
+24V1
3
3
4
4
5
+24V2
5
6
+24V2
6
7
+24V2
7
8
Option DIMM
A20 A20
B20 B20
Engine board
(KP-864)
Fuser board
(KP-756)
(YC833)
FUDR
1 1
+24V2
2 2
FDDR
3 3
1
2
3
4
5
Registration
sensor
Left
cover
interlock
switch
Paper gauge
sensor 1
Paper gauge
sensor 2
(YC834)
S02413
+5V2
3 3
FDPFUL
2 2
GND
1 1
1 1
2 2
3 3
+5V1
DBTX
DBRX
DBCLK
GND
1
2
3
4
5
6
7
8
Face
Paper full
up/down
sensor
solenoid
Thermistor
1 1
A1 A1
B1 B1
(YC208)
S02415
FDPFUL*
1
+24V2
2
FUDR
3
FDDR
4
EXITPAP*
5
THERM
6
GND
7
+5V1
8
THERM
1 1
2 2
(YC207)
8
7
6
5
4
3
2
1
Heater lamp
Thermal cutout
Controller
unit fan
motor
8
7
6
5
4
3
2
1
1 1
3 3
(YC902)
Power
switch
(CN2)
2 2
Optional
memory
card slot
BFANDR(+5V)
GND
(YC831)
+5V1
24/23
22/21
20/19
18/17
16/15
14/13
12/11
10/9
8/7
6/5
4/3
2/1
(YC201)
(CN1)
24/23
22/21
20/19
18/17
16/15
14/13
12/11
10/9
8/7
6/5
4/3
2/1
(YC202)
(YC901)
+24V1/+24V1
+24V1/+24V1
GND/GND
GND/GND
+5V1/+5V1
+5V1/+5V1
ZCROSS/HEATON*
+24V2/SLEEP*
+5V2/GND
THERM/EXITPAP*
FDDR/FUDR
+24V2/FDPFUL*
AC inlet
AC
input
Compact
Flash
Appendix B
S t a t u s
P a g e
Appendix B Contents
Status page ............................................................................................................................................. B-3
Printing the service status page .......................................................................................................... B-3
Service information on the status page ............................................................................................... B-4
Details of service information .............................................................................................................. B-4
Status page
The printer can print two different types of the status pagethe user (normal) status page and the
service status page. This section exclusively describes information obtainable with the service status
page. For information on the user (normal) status page, refer to the printers Users Manual.
Information on the service page include various settings for the printer, service statistics, etc. To
print a service status page, proceed as follows:
Printing the service status page
To print a service status page, using the MENU key. Or, have a PC running MS-DOS and proceed
as follows:
1. Connect the printer to the PC via the parallel interface.
2. Ensure that the printer is ready to print.
3. At the DOS prompt, type:
echo !R! STAT 1; EXIT; >lpt1:
The service status page is printed. (If you omit 1, a user status page is printed.)
FS-1900
B-3
Released:
28/Sep/2001
Service information
[0A00/0003][C1][32.00 ][17/05]
/t/P00/S00/F00/N00/D10:DM0301.DAN/
/0020/0020/1061/0811/ 0/ 0/ 0/
/AAAAAA/AAAAAA/AAAAAA/AAAAAA/
AAAAAA/AAAAAA/
AAAAAA/
Total page
0/
0/
0/
9690
0
/003D/0005/0005/0005/0005/0005/0005/0005/0000/
RS2/FF/[0003-0003]/AI.E/1/20/31/50
/8088808880808000/8088808880808000/8088808880808000/8088808880808000/
/20A11080/1020B200/20001080/81000000/00000000/10101010/10101010/
SPD1:0203040508090A0B0C0D0F101112131415161718191A1B1C1D1E1F202122235E
DN:SPL9200007 SN:SPL9200010
Service information
FS-1900
B-4
Service information
[0A00/0003][C1][32.00 ][17/05]
Total page
9690
/t/P00/S00/F00/N00/D10:DM0301.DAN/
67 8 9 0
/0020/0020/1061/0811/
0/
0/
0/
0/
0/
0/
/AAAAAA/AAAAAA/AAAAAA/AAAAAA/
$
AAAAAA/AAAAAA/
%
AAAAAA/
^
/003D/0005/0005/0005/0005/0005/0005/0005/0000/
&
RS2/FF/[0003-0003]/AI.E/1/20/31/50
( )
/8088808880808000/8088808880808000/8088808880808000/8088808880808000/
/20A11080/1020B200/20001080/81000000/00000000/10101010/10101010/
SPD1:0203040508090A0B0C0D0F101112131415161718191A1B1C1D1E1F202122235E
DN:SPL9200007 SN:SPL9200010
Example
1 [0A00/0003]
2 [C1]
3 [32.00 ]
Meaning
Mask ROM/Flash ROM version
on the engine board
Mask ROM version on the LCD
controller board (Operator panel)
Boot ROM version and DIMM
type
Description
-
4 [17/05]
Internal use
[32.00 ] or [32.00*]
The last digit means DIMM type,
the blank is flash type, and the
asterisk (*) is mask type.
-
6 t/
Internal use
FS-1900
B-5
Example
7 P00/
Meaning
Parallel interface mode
8 /S00
9 /F00
0 /N00
! /D10:DM0301.DAN
@ /0020/0020
/1061/0811
# / 0/ 0/ 0
/ 0/ 0/ 0
/ 0
Printing area
$ /AAAAAA/AAAAAA
/AAAAAA/AAAAAA
/AAAAAA/
% /AAAAAA/AAAAAA/
^ /AAAAAA/
Description
bit 7= 0: No error with
bidirectional communication,
1: Error with bidirectional
communication
bit 6= 0: No ECP communication,
1: ECP communication had
occurred, at least once.
bit 0 to 5= History of printer
parallel port directional
communication.
05= Nibble (High-speed), 07=
ECP
00= Normal, bit 0= Framing error
bit 1= Overrun, bit 2= Parity error
01= Partially locked
02= Fully locked
01= ID error, 02= Version error,
03= Checksum error,
04= NVRAM crash error
00= Normal (Nothing
downloaded), bit0= Font data,
bit1= host data, bit2= Macro data,
bit3= Program data, bit4=
Operator panel message
download (shown file name),
bit5= OEM data, bit6= Reserved,
bit7= Error occurred
/Top margin/Left margin/Page
length/Page width/
/MP tray/Printers cassette/Top
paper feeder/Middle feeder/
Bottom feeder/ Envelope feeder/
Duplexer
/Top paper feeder/Middle feeder
/Bottom feeder/Duplexer
/Bulk paper feeder/
/Bulk paper stacker/Sorter
FS-1900
B-6
Example
& /003D/0005/0005
/0005/0005/0005
/0005/0005
* /0000/
( /RS2
) /FF
/[0003-0003]
/AI.E
/1
/20
/31
/50
/8088808880808000/...
/20A11080/1020B200
/20001080/81000000
/00000000/10101010
/10101010
SPD2:02030405...
DN:SPL92000007
SN:SPL92000010
Meaning
Description
SPD (slot1)
Serial number for the drum
Serial number for the printer
B-7
Appendix C
Appendix C Contents
Parallel interface .................................................................................................................................... C-3
Selecting the parallel interface mode .................................................................................................. C-3
Parallel interface pin assignment ........................................................................................................ C-4
Parallel interface signals ..................................................................................................................... C-5
USB interface .......................................................................................................................................... C-6
USB interface pin assignment ............................................................................................................. C-6
Serial interface (option) ......................................................................................................................... C-7
RS-232C interface voltage levels ........................................................................................................ C-7
Connector configurations .................................................................................................................... C-7
Protocol ........................................................................................................................................... C-8
RS-232C - For computers with a DB-9 connector .......................................................................... C-8
RS-232C - For computers with a DB-25 connector ........................................................................ C-8
Parallel interface
The printer uses a bidirectional parallel interface for high-speed data transmission for the host
computer. This interface includes the buffers which are compatible with the IEEE 1284 standards.
The parallel interface provides support for the ECP and nibble modes in this standards. The parallel
interface mode can be changed by commanding Prescribe commands on a PC.
Selecting the parallel interface mode
To change the parallel interface mode, a PC running MS-DOS is needed. Connect the printer to the
PC via the parallel interface. Then, at the DOS prompt, type a FRPO O0 (the letter O and the
number zero) command as follows depending on the desired parallel mode:
FS-1900
C-3
18
36
19
No. Terminal
Signal
No. Terminal
Signal
1 nStrobe
(STBIN1/2*)
19 Ground
GND
2 Data1
(PAD0)
20 Ground
GND
3 Data2
(PAD1)
21 Ground
GND
4 Data3
(PAD2)
22 Ground
GND
5 Data4
(PAD3)
23 Ground
GND
6 Data5
(PAD4)
24 Ground
GND
7 Data6
(PAD5)
25 Ground
GND
8 Data7
(PAD6)
26 Ground
GND
9 Data8
(PAD7)
27 Ground
GND
10 nAck
(ACKOUT)
28 Ground
GND
11 Busy
(BUSYOUT)
29 Ground
GND
12 PError
(PERROR)
30 Ground
GND
13 Select
(SELECT)
31 nInit
(INIT*)
14 nAutoFd
(AUTOFD*)
32 nFault
(FAULT*)
15 Not defined
NC
33 Not defined
Pull-up (1 k)
16 Logic ground
GND
34 Not defined
NC
17 Chassis ground GND
35 Not defined
Pull-up (1 k)
18 Peri-logic H
(VCC)
36 nSelect In
(SELECTI*)
Maximum rated current for pin 18 is 500 mA (fused).
Pin 18 can not use pin 12 (+5V) of serial connector RS-232C at the same time.
FS-1900
C-4
Auto-Feed [nAutoFd]
(Pin 14)
+5 V DC (pin 18)
Meaning
A negative-going Strobe* pulse causes the printer to read and latch
the data on the Data 0 [1] to Data 7 [8] signal lines.
These eight signals form the data byte sent from the host computer to
the printer. Data 7 [8] is the most significant bit and Data 0 [1] is the
least significant bit.
This signal is returned to the host computer. This negative-going pulse
acknowledges the previous character received by the printer.
Acknowledge* pulses are sent only when Busy is low.
This signal is returned to the host computer. This signal is high when
the printer is busy and low when it is able to accept more data. Every
high-to-low transition is followed by an Acknowledge* pulse.
This signal is returned to the host computer. This signal goes high
when the printer runs out of paper.
This signal is returned to the host computer. This signal is high when
the printer is on-line and low when the printer is off-line. It goes low
when the upper unit is raised, or when the GO key is pressed to set the
printer off-line.
Note: The Paper Empty and On-Line signals are not used unless enabled
by the FRPO command (O2 parameter).
This signal is used in the Epson version of the Centronics interface to
receive a carriage return. In high-speed mode, it is used as an interrupt.
This line is connected to the printers +5 V DC line (+5 V 0.5 V, 500
mA maximum, fused).
This signal is used in the standard Centronics interface to enable the
Prime [nInit] (Pin 31)
computer to reset the printer. It is ignored by the printer.
When the high-speed parallel line control is on (FRPO O2 = 2), this
Error* [nFault] (Pin 32)
line returns error status to the host computer.
Auxiliary output 1 (Pin 33) This signal line is not used.
This signal is high when the printers power is on.
Power Ready (Pin 35)
This signal is used in some versions of the Centronics interface to
Select In [NSelectIn]
enable the computer to force the printer on-line. In high-speed mode,
(Pin 36)
it is used as an interrupt.
FS-1900
C-5
USB interface
This printer supports the USB (Universal Serial Bus) Revision 1.1 standards. USB interface
specifications and interface signals are as follows:
Item
Basic specification
Connectors
Cable
Transfer mode
Power control
Specifications
Complies with the USB Revision 1.1 standards.
Printer: B-type receptacle (female) with upstream port
Cable: B-type plug (male)
Use shielded cable that complies with the USB Revision 1.1 standards and
not longer than 5 meters (16 feet).
Full speed (max. 12 Mbps)
Self-power device
Pin No.
1
2
3
4
Shell
Signal
Vbus
DD+
GND
Description
Power supply (+5 V)
Data transmission
Data transmission
Signal ground Shell Shield
Shell: Shield
FS-1900
C-6
A
C
Meaning
This pin is connected directly to the printer frame.
This output carries asynchronous data sent by the printer to the computer.
It is used mainly in handshaking protocols.
This input carries serial asynchronous data sent by the computer to the
printer.
This output is always held high (above 3 V).
Unused.
Unused.
All signals can transmit between the printer and the host computer to send
each signals with a signal ground.
This output is used as a buffer nearly-full handshake line. It is held high
(above 3 V) when the buffer can accept more data.
FS-1900
C-7
Protocol
The serial interface supports the full baud rate of: 1200, 2400, 4800, 9600, and 19200, 38400,
57600 and 115.2 k (bps). For adjusting serial interface parameters including baud rate, parity, etc.,
refer to printers Users Manual.
RS-232C - For computers with a DB-9 connector
Serial interface
board IB-10E
connector (DB-25)
Computer
serial port (DB-9)
RXD
TXD
DTR
GND
DSR
RTS
CTS
2
3
4
5
6
7
8
2
3
4
5
6
7
)
TXD
RXD
RTS
CTS
DSR
SG
DTR
Serial interface
board IB-10E
connector (DB-25)
Computer
serial port (DB-25)
GND
TXD
RXD
RTS
CTS
DSR
GND
DTR
1
2
3
4
5
6
7
)
1
2
3
4
5
6
7
)
FS-1900
C-8
FG
TXD
RXD
RTS
CTS
DSR
SG
DTR
KYOCERA MITA
AMERICA, INC.
Headquarters:
225 Sand Road, P.O. Box 40008,
Fairfield, New Jersey 07004-0008,
U.S.A.
Phone: (973) 808-8444
KYOCERA MITA
CORPORATION
Western Region:
14101 Alton Parkway,
Irvine, California 92618-7006
TEL : (949) 457-9000
FAX : (949) 457-9119
Southeastern Region:
1500 Oakbrook Drive,
Norcross, Georgia 30093
TEL : (770) 729-9786
FAX : (770) 729-9873
Northeastern Region:
225 Sand Road, P.O. Box 40008
Fairfield, New Jersey 07004-0008
TEL : (973) 808-8444
FAX : (973) 882-4401
Southwestern Region:
2825 West Story Road,
Irving, Texas 75038-5299
TEL : (972) 550-8987
FAX : (972) 570-4704
Midwestern Region:
201 Hansen Court Suite 119
Wood Dale, Illinois 60179
TEL : (630) 238-9982
FAX : (630) 238-9487