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ENGINE 1HZ AND 1HD-T ENGINES

1HZ AND 1HD-T ENGINES


JDESCRIPTION
In the 1HZ engine, the injection nozzles have been changed and the shape of the combustion chamber has been
changed to reduce exhaust emissions and the rigidity of the cylinder block has been improved to reduce noise
and vibration. Similar to the 1HZ engine, the rigidity of the cylinder block of the 1HD-T engine has been improved to reduce noise and vibration.
"

1HZ Engine (Manual Transmission Model) A

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EG

147EG37

147EG38

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100
"

ENGINE 1HZ AND 1HD-T ENGINES


1HD-T Engine (Manual Transmission Model) A

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147EG39

147EG40

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ENGINE 1HZ AND 1HD-T ENGINES

JENGINE SPECIFICATIONS AND PERFORMANCE CURVE (1HZ ENGINE)


1HZ Engine

New

Previous

No. of Cyls. & Arrangement

6-Cylinder, In-Line

Valve Mechanism

12-Valve, OHC,
Gear and Belt Drive

Swirl Type

Cross-Flow

(cu. in.)

4164 (254.0)

mm (in.)

94.0 x 100.0 (3.70 x 3.94)

22.4 : 1

22.7 : 1

SAE-NET

96 kW @ 3800 rpm

96 kW @ 4000 rpm

SAE-GROSS

100 kW @ 3800 rpm

100 kW @ 4000 rpm

SAE-NET

285 N.m @ 2200 rpm

280 N.m @ 2000 rpm

SAE-GROSS

290 N.m @ 2200 rpm

285 N.m @ 2000 rpm

Open

8_ BTDC

Close

36_ ABDC

Open

51_ BBDC

Close

5_ ATDC

48 or higher

API CF-4

API CD or Better

Item

Combustion Chamber
Manifolds
Displacement
Bore x Stroke
Compression Ratio
Max Output
Max.
Max Torque
Max.
Intake
Valve
Timing
Exhaust
Fuel Cetane Number
Oil Grade

Torque

: New
: Previous

EG

kW
100

N.m
300
280
260
240
220
200
180

90
80
70
60
50

Output

cm3

40
30
20
10
0
1000

2000

3000

4000 5000 rpm

Engine Speed

147EG29

The engine performance curve above is shown in SAE-NET figures.

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ENGINE 1HZ AND 1HD-T ENGINES

JENGINE SPECIFICATIONS AND PERFORMANCE CURVE (1HD-T ENGINE)


1HD-T Engine

New

Previous

No. of Cyls. & Arrangement

6-Cylinder, In-Line

Valve Mechanism

12-Valve, OHC,
Gear and Belt Drive

Combustion Chamber

Direct Injection Type

Cross-Flow

(cu. in.)

4164 (254.0)

mm (in.)

94.0 x 100.0 (3.70 x 3.94)

18.6 : 1

Item

Manifolds
cm3

Displacement
Bore x Stroke
Compression Ratio
Max. Output

SAE-NET

118 kW @ 3600 rpm

Max. Torque

SAE-NET

360 N.m @ 2100 rpm

Open

8_ BTDC

Close

29_ ABDC

Open

51_ BBDC

Close

5_ ATDC

48 or higher

API CF-4

API CD or Better

Valve
Timing
Exhaust
Fuel Cetane Number
Oil Grade

Torque

: New
: Previous

kW
120

N.m
380
340

110
100

300

90

260

80

220

70
60
50

Output

Intake

40
30
20
10
0
1000

2000

3000

4000

5000 rpm

Engine Speed

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147EG26

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ENGINE 1HZ AND 1HD-T ENGINES

JMAJOR DIFFERENCES
The following changes have been made to the 1HZ and 1HD-T engines.
D The changes described below are the same as those of the 1HD-FTE engine. For details, see the 1HD-FTE
engine section.
Details

1HZ

1HD-T

Engine Proper

D The rigidity of the cylinder block has been improved


to reduce noise and vibration.
D The crankshaft has been made highly rigid to reduce
noise and vibration.
D The crankshaft bearings have been machine-bored to
improve their reliability.

Cooling System

D An aluminum radiator core is used for weight


reduction.
D A step-up linear type temperature controlled fluid
coupling has been adopted to improve cooling
performance.

D A high-performance oil filter element has been


adopted to improve the cleanliness of the engine oil.
D A drip pan is provided on the oil cooler cover to
improve serviceability.

The oil capacity of the engine has been increased to


improve its reliability.

D A ball joint has been adopted in the front exhaust pipe


to reduce noise and vibration.
D A clamp type joint is used to join the center pipe and
tail pipe to realize weight reduction.

Item

Lubrication System

Intake and
Exhaust System

EG

D In addition to those listed above, the following changes have been made to the 1HZ and 1HD-T engines.
Detail

1HZ

1HD-T

Engine Proper

D The shape of the combustion chamber of the cylinder


head and the piston has been optimized to reduce
exhaust emissions.
D The inertial weight of the flywheel has been increased
to reduce the fluctuations in engine speed.

Valve Mechanism

D A hydraulic type auto tensioner has been adopted to


achieve proper timing belt tension.
D The shape of the timing gear cover has been changed
for quieter operation.

D The orifice of the injection nozzle has been increased


to optimize the injection rate.

D The injection pump is provided with FCVC (Fuel Cut


Valve Control) in conjunction with the adoption of the
engine immobiliser system.

D New glow plugs made of metal have been adopted and


the glow plug resistor and sub-relay have been
discontinued.

Item

Fuel System

Glow System

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ENGINE 1HZ AND 1HD-T ENGINES

JENGINE PROPER (1HZ ENGINE)


1. Cylinder Head
The shape of the combustion chamber has been optimized to reduce exhaust emissions.
Glow Plug

Injection
Nozzle

Combustion
Chamber

147EG116

Previous

New

2. Piston
D The piston is made of aluminum alloy that offers high temperature strength. The top ring groove has been
treated with MMC (Metal Matrix Composites) to improve its wear resistance.
D The shape of the piston skirt has been optimized to improve its rigidity. Accordingly, the steel strut has
been discontinued.
D The shape of the combustion chamber at the top of the piston has been changed. Along with the change
in the shape of the combustion chamber in the cylinder head, improved combustion efficiency has been
realized.
Previous

New

MMC

FRM

Steel Strut

Previous

New

Top of Piston
147EG118

REFERENCE
MMC (Metal Matrix Composites)
It is a type of composite material that is made of a metal matrix for the purpose of obtaining characteristics
such as high strength, high elasticity, and low thermal expansion. Because of its excellent heat transmission
performance, this material helps to dissipate the pistons heat through the piston ring to the cylinder block.

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ENGINE 1HZ AND 1HD-T ENGINES

JVALVE MECHANISM
1. General
D The auto tensioner has been changed from the wear reducing type to the hydraulic type. As a result, proper
timing belt tension has been realized.
D For the timing belt cover gasket, a cover with integrated foam rubber has been adopted for improved serviceability.
D The timing belt cover installation portion has adopted a floating construction to reduce noise.

Clamp

Bolt

EG
Automatic
Tensioner

Idler Pulley
Automatic Tensioner

Spring

Previous

New

147EG121

Oil Seal

Timing
Belt Cover

Bolt
Push Rod
Seal Washer

Gasket
Check Ball

Timing Belt Cover Installation Portion

Hydraulic Automatic Tensioner

147EG122

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147EG123

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ENGINE 1HZ AND 1HD-T ENGINES

2. Timing Gear Cover


The shape of the bottom of the timing gear cover has been changed to reduce the amount of sound that is
radiated towards the bottom of the engine.
Crankshaft Pulley
: Changed
Portion

New

Previous

147EG124

JFUEL SYSTEM
1. Injection Nozzle (1HZ Engine)
The injection nozzles orifice has been changed in shape and enlarged to optimize the injection efficiency.

Nozzle Orifice

1.0 mm

1.2 mm

New

Previous

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147EG119

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ENGINE 1HZ AND 1HD-T ENGINES

2. Timing Gear Cover


The shape of the bottom of the timing gear cover has been changed to reduce the amount of sound that is
radiated towards the bottom of the engine.
Crankshaft Pulley
: Changed
Portion

New

Previous

147EG124

JFUEL SYSTEM
1. Injection Nozzle (1HZ Engine)
The injection nozzles orifice has been changed in shape and enlarged to optimize the injection efficiency.

Nozzle Orifice

1.0 mm

1.2 mm

New

Previous

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ENGINE 1HZ AND 1HD-T ENGINES

2. Injection Pump
D Along with the changes made to the shape of its combustion chamber, the 1HZ engine has realized optimal
injection volume, injection characteristics, and injection timing.
D The injection pump is provided with FCVC (Fuel Cut Valve Control) in conjunction with the adoption of
the engine immobiliser system. Upon receiving communication from the transponder key computer, the
FCVC turns OFF the fuel cut valve to prohibit the engine from starting if an invalid ignition key is used
in an attempt to start the engine.
D A tampering-proof cap is placed over the full-load setting screw on the models for the General Countries.
Cap
FCVC

Ignition
Switch

FCVC

Transponder
Key Amplifier
Fuel
Cut
Valve

Battery

147EG125

EG

147EG120

JGLOW SYSTEM
1. Glow Plug
D New glow plugs made of metal have been
adopted. Using an optimal control coil material
and providing a temperature control function in
the glow plug itself, the system has been
simplified by discontinuing the glow plug
resister and sub-relay.

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Thermal coil

Control Coil

147EG127

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