Professional Documents
Culture Documents
Lafayette, IN
Gongkang Fu, Prof. of Civil Engr., Illinois Institute of Technology,
Chicago, IL
Ed Zhou, URS Corp., Program Manager, Bridge Evaluation,
Testing & Retrofit, Hunt Valley, MD
Robert J. Connor, Assoc. Prof of Civil Engr., Purdue Univ., West
Lafayette, IN
Amol Godbole, Graduate Research Assistant, Purdue Univ., West
Lafayette, IN
Primary Objective
Project Status
Draft Final Report September 2011
Panel Member Comments December 2011
Revise & Submit Final Report January 2012
Final Editorial Stage Ongoing
LRFD
Considerable cost to remove by
grinding
100
10
1
1.00E+05
1.00E+06
1.00E+07
1.00E+08
Test Results
(f)eff = RpRsf
Rp = The multiple presence factor, calculated as described in
Article 7.2.2.1 for calculated stress ranges, or 1.0 for
measured stress ranges
of fatigue truck
Use 2.0 (f)eff ;for calculated stress ranges with fatigue truck
determined by WIM along with Rs = 1
Use larger of maximum (fi ), 2.0(f)eff , or other suitable
value; for measured stress ranges use Rs=1
where:
Y = Total fatigue life of the detail in years
g = estimated annual traffic-volume growth rate
a = present age of detail
RR A
a 1
g (1 + g ) + 1
log
3
365n [ ( ADTT ) SL ]PRESENT ((f )eff )
Y=
log(1 + g )
Y a
Q=
GRI
N
where:
a = Bridge age in years
Y = Total fatigue life of the detail in years
N = Greater of Y or 100 years
G = Load Path Factor
R = Redundancy Factor
I = Importance Factor
1 or 2 members
0.8
3 members
0.9
4 or more members
Simple
0.9
Continuous
Importance Factor, I:
Table 7.2.6.1-3 Importance Factor I
Structure or Location
Importance Factor, I
Interstate Highway
Main Arterial State
Route
Other Critical Route
Secondary Arterial
Urban Areas
0.90
Rural Roads
Low ADTT routes
1.00
0.95
Fatigue Serviceability
Index, Q
1.00 to 0.50
0.50 to 0.35
0.35 to 0.20
0.20 to 0.10
0.10 to 0.00
Fatigue Rating
Excellent
Good
Moderate
Fair
Poor
< 0.00
Critical
Assessment Outcome
Continue Regular Inspections
Continue Regular Inspections
Continue Regular Inspections
Increase Inspection Frequency
Assess Frequently
Consider Retrofit,
Replacement or Reassessment
where
Yminimum = updated minimum life in years
Ymean = mean life in years without updating
-1 = inverse of standard normal variable cumulative probability
function
P = probability of fatigue life being shorter than current age before
updating
induced cracking
Art 7.3.1 Language added to discuss need to assess
distortion-induced cracking
Art 7.3.2 Retrofit Options noted
Softening retrofit
Stiffening retrofit
mentioned.
Questions?
Fatigue Serviceability
Example
Bridge Details
Welded plate girder with partial-length welded cover plate
Evaluation 1 Life used to assess the bridge fatigue serviceability
Bridge Age = a = 45 years
[(ADTT)SL]PRESENT = 2,350
feff = 3.75 ksi for 70-ft simple span girders
Traffic growth = 2% = 0.02; n = 1
RR = 1.2 due to Category E detail; A = 11.0(10)8 ksi3
RR A
a 1
g (1 + g ) + 1
log
3
n
ADTT
f
365
(
)
((
)
)
[
SL ]PRESENT
eff
Y=
log(1 + g )
Y = 44 years
where
Yeval1 = updated minimum life in years
Ymean = mean life in years without updating
-1 = inverse of standard normal variable cumulative probability
function
P = probability of fatigue life being shorter than current age before
updating
where
Yeval1 = 2.19(53.1)exp{0.73-1[0.074(1-0.176)+0.176]-0.27}
Yeval1 = 53 years
updated FSI value
Q = (53-45/100)(1)(0.9)(0.9) = 0.06
The detail now has a rating of poor with an assessment outcome of assess
frequently
Section 7 of MBE
Considered as being overly conservative
Negative remaining lives obtained for some bridges with
Research Goals
Assess the fatigue performance of details with fit-up tack welds
Tack Weld
Position
Tack Weld
Length
20 ksi
12 ksi
<1-in
<1-in
<1-in
3 (MP)
<1-in
>1-in
12 ksi
2
3
2 (FT)
Tack Weld
Tests
Summary of Test Results (With Net Section Stresses)
1
TW-3LN-12-1
Elapsed Cycles
(* denotes runouts)
5,253,000*
TW-3LN-12-2
5,103,000*
12
No cracks
TW-3LN-12-3
6,316,000
12
TW-3LN-20-1
1,066,000
20
TW-3LN-20-2
843,000
20
TW-3LN-20-3
1,294,000
20
TW-3LL-12-1
6,223,000*
12
No cracks
TW-3LL-12-2
6,243,000
12
TW-2LN-12-1
8,324,000
12
10
TW-2LN-12-2
8,259,000
12
11
TW-2LM-12-1
7,061,000
12
12
TW-2LM-12-2
6,507,000
12
13
TW-2LM-12-3
7,400,000
12
14
TW-3LF-12-1
7,667,000*
12
15
TW-3LF-12-2
7,546,000*
12
No cracks
16
TW-2TN-12-1
5,513,000
12
17
TW-2TN-12-2
7,570,000 *
12
No cracks
S.No.
Specimen
Stress (ksi)
Specimen Condition
12
No cracks
Specimen TW-3LN-20-2
Weld Cracks
(3 Normal Welds at 20 ksi)
100
10
1
1.00E+05
1.00E+06
1.00E+07
1.00E+08
Test Results
100
10
1
1.00E+05
1.00E+06
1.00E+07
Test Results
1.00E+08
100
10
1
1.00E+05
1.00E+06
1.00E+07
Test Results
1.00E+08
Bridge Age 0
0.7
Bridge Age 10
0.65
Bridge Age 20
0.6
0.55
Bridge Age 30
0.5
Bridge Age 40
0.45
Bridge Age 50
0.4
Bridge Age 60
0.35
Bridge Age 70
0.3
0.25
Bridge Age 80
0.2
Bridge Age 90
0.15
0.1
0.05
0
0
10
20
30
40
50
60
70
80
90 100 110 120 130 140 150 160 170 180 190 200
FSI
0.6
0.55
0.5
0.45
0.4
0.35
0.3
0.25
0.2
0.15
0.1
0.05
0
0
10
20
30
40
50
60
70
80
90 100 110 120 130 140 150 160 170 180 190 200
Distortion-Induced Cracking
Widespread phenomenon
About 90% of all fatigue cracking
Background
Subsequent study by Fisher et al (1990) found that a positive
Distortion Tests
Retrofit Finite Element Analysis
Flange Thickness Web Thickness
(inch)
(inch)
3/8
3/8
1/2
1/2
5/8
5/8
3/4
3/4
1
Retrofit Model
Distortion Tests
Flange Thickness more influential than Web Thickness on the Retrofit Stiffness
Load vs Deformation
Load vs Deformation
16
35
12
30
10
25
Load (kip)
Load (kip)
14
8
6
4
20
15
10
0
0
0.05
0.1
0.15
0.2
0.25
Deformation (in)
F 0.500 W 0.375
F 0.500 W 0.625
F 0.500 W 0.500
F 0.500 W 0.750
0.3
0
0
0.05
0.1
0.15
0.2
0.25
Deformation (in)
F 0.375 W 0.500
F 0.500 W 0.500
F 0.750 W 0.500
F 1.000 W 0.500
F 0.625 W 0.500
0.3
Distortion Tests
To study the effectiveness of various retrofit attachments
retrofit
3 specimens having 0.75 inch web gap with single angle retrofit
Distortion Tests
Test Matrix of WT Specimens
WT Retrofit
Flange
Thickness (in)
Distortion 0.01 in
Web Gap
0.75 inch
0.5
X
X
0.75
Web Gap
1.5 inch
X
X
X
X
X (RH)
X (RH)
X (B)
X (B)
Distortion 0.02 in
Web Gap
0.75 inch
Web Gap
1.5 inch
X
X
X
X
Distortion Tests
Specimen DT-D1-WG1-WTRH075
Stiffener-to-Web Weld Cracks
Distortion Tests
Test Matrix for Distortion Tests
(Completed Tests shown in yellow)
Connection
Type
Detail Thickness
t1 =
(Flange Thickness)
WT
DA
t2 = 3/4
(Flange Thickness)
t2 = 3/4
t3 = 7/8
SA
t3 = 7/8
t4 = 1
Web Gap, g1 =
3/4
Web Gap, g1 =
3/4
Web Gap, g2 =
1 1/2
X
X
X
X
X
X
X (RH)
X (RH)
X (B)
X (B)
Differential Distortion, 1
X
X
X
X
X
X
X
X
Web Gap, g2 =
1 1/2
X
X
X
X
Differential Distortion, 2
X
X
X
X
Pseudo-Displacement Control
Web Gap Distortion vs Cycles
0.014
0.012
Distortion (inch)
0.01
0.008
0.006
0.004
0.002
0
0.00E+00
2.00E+05
4.00E+05
6.00E+05
8.00E+05
Cycles
1.00E+06
1.20E+06
Distortion Tests
Distortion Test Results
Specimen
DT-D1-WG1-WT050
DT-D1-WG1-WT075
DT-D2-WG1-WT050
DT-D2-WG1-WT075
DT-D2-WG1-WTRH075
DT-D1-WG2-WT075
DT-D1-WG1-WTB075
Result
No Increase in Crack Length After Retrofit
No Increase in Crack Length After Retrofit
Cracks Increased in Length After Retrofit
Cracks Increased in Length After Retrofit
No Increase in Crack Length After Retrofit
Cracks Increased in Length After Retrofit
No Increase in Crack Length After Retrofit
Force (kip)
2
4
6
8
Displacement (milli inches)
10
WT Retrofit
curves
using both the AASHTO and Eurocode S-N Curves specified for this
detail
Both the Eurocode S-N curve and the AASHTO S-N Curve seem to perform
reasonably well
AASHTO S-N curve is simpler to use with a linear slope
100
10
1
1.00E+05
1.00E+06
1.00E+07
1.00E+08
Cycles to crack
Test Results
Eurocode Category 80
AASHTO Category C