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ENGINE: Click On The Applicable Bookmark To Selected The Required Model Year
ENGINE: Click On The Applicable Bookmark To Selected The Required Model Year
11B-2
GENERAL INFORMATION
11100010339
Items
4D56
Total displacement m
2,477
Bore x Stroke mm
91.1 x 95.0
Compression ratio
21
Combustion chamber
Camshaft arrangement
SOHC
Number of valve
Valve timing
Intake
Exhaust
Intake
Exhaust
Fuel system
Rocker arm
Roller type
Adjusting screw
11B-3
SERVICE SPECIFICATIONS
Items
11100030359
Standard value
Limit
When checked
245 441
294 392
392 588
When checked
12.0 17.0
13.0 16.0
10.0 13.0
When checked
294 490
343 441
490 686
When checked
8.0 12.0
9.0 11.5
6.0 8.0
When checked
320 400
320 400
480 560
When checked
6.0 7.0
6.0 7.0
4.5 5.5
0.25
9_ ATDC (1 0.03)
750 100
1,900 100
3,040
Min. 2,200
Max. 300
45
45
Tension N
Deflection
(Reference
value)) mm
Power steering oil
pump drive belt tenten
sion
Tension N
Deflection
(Reference
value)) mm
A/C
compressor
drive
belt tension
Tension N
Deflection
(Reference
value)) mm
SEALANTS
11100050270
Items
Specified sealant
Remarks
Oil pan
Semi-drying sealant
11B-4
SPECIAL TOOLS
Tool
11100060327
Number
Name
Use
MD998384
MD998721
Crankshaft pulley
holder
MB990767
MD998719
Crankshaft pulley
holder pin
MD998381
MD998727
MD998051
MD998382
MD998383
Alternator
pulley
Number
Name
Use
MD998781
Flywheel stopper
MD998376
Water pump
pulley
98 N
Crankshaft
pulley
11B-5
ON-VEHICLE SERVICE
11100090333
245 441
12.0 17.0
11B-6
Lock bolt
Adjusting
bolt
Pivot bolt
Items
When a used
belt is installed
Tension N
294 392
392 588
Deflection (Reference
value) mm
13.0 16.0
10.0 13.0
Power
steering
oil pump
pulley
Water pump
pulley
Crankshaft
pulley
98 N
Deflection
When
checked
When a used
belt is intalled
When a new
belt is installed
Tension N
294 490
343 441
490 686
Deflection
(Reference
value) mm
8.0 12.0
9.0 11.5
6.0 8.0
11B-7
C
B
Tightening torque: 22 Nm
(4) Check the belt deflection amount and tension, and
readjust if necessary.
Caution
Check after turning the crankshaft once or more
clockwise (right turn).
Tension pulley
Crankshaft
pulley
98 N
Deflection
Standard value:
Tension pulley
Crankshaft
pulley
Adjusting bolt
Fixing nut
A/C
compressor
pulley
Items
When
checked
When a used
belt is intalled
When a new
belt is installed
Tension N
320 400
320 400
480 560
Deflection
(Reference
value) mm
6.0 7.0
6.0 7.0
4.5 5.5
11B-8
Timing marks
Timing marks
11100150109
Crankshaft
pulley
Caution
The crankshaft should always be turned in a clockwise
direction.
Adjusting
screw
Pad
Thickness gauge
NOTE
Insert the thickness gauge from the centre of the cylinder
head towards the outside so that it doesnt touch the
pad.
Thickness gauge
11B-9
Cylinder head
10 mm
Accelerator lever
11100180023
Camshaft
sprocket
Crankshaft
pulley
11B-10
Push rod
Nut
MD998384
10 mm
MD998384
Approx. 30_
1 0.03 mm
Set to 9_ ATDC
Nuts (2 places)
Bolts (2 places)
1 0.03 mm or more
Front
view
1 0.03 mm of less
Injection pipe
union nuts
(29 Nm)
Nuts
(19 Nm)
11B-11
Bolts
(24 Nm)
NOTE
Check that the injection timing is normal
1. Before inspection, set the vehicle to the pre-inspection
condition.
11B-12
Speedometer
Locking
nut
Idle speed
adjusting screw
11100230032
11100230025
11B-13
Lock nut
Adjusting
screw
11100260369
Fuel cut
solenoid valve
11B-14
11100280136
Timing marks
Timing marks
11B-15
4. Loosen the tensioner pivot side bolt 1 turn and slot side
bolt 1 or 2 turns.
Slot side
bolt
Pivot side
bolt
Camshaft sprocket
Tightening torque: 25 Nm
2 teeth
Timing marks
Caution
When aligning the timing mark, be sure not to turn
the crankshaft in the counterclockwise direction as
this can cause improper belt tension.
11B-16
Access cover
Pivot
side
bolt
Slot
side
nut
Access cover
Guide
7. Install the access cover while sliding the front lower cover
down along the two guides.
8. Install the timing belt upper cover.
CRANKSHAFT PULLEY
11B-17
11200160242
Post-installation Operation
D Drive Belt Tension Adjustment (Refer to P.11B-5.)
D Under Cover Installation
167 186 Nm
5
4
25 Nm
Removal steps
1. Drive belt (for A/C)
2. Drive belt (for power steering)
3. Drive belt (for alternator)
AA" "AA 4. Crankshaft pulley (for power steering
or A/C)
5. Crankshaft pulley
MD998721
11B-18
11200190289
5.9 Nm
5
2
5
3
Sealant:
3M ATD Part No. 8660 or equivalent
34 39 Nm
Lip
19 21 Nm
8
34 39 Nm
9
9
10
19 21 Nm
9
Cam section
and journal
section
7
10
Engine oil
64 74 Nm
9.8 12 Nm
AA" "DA
AB" "CA
AC" "BA
"AA
11B-19
No. 1 T.D.C
Timing belt
Cord
Camshaft
sprocket
MB990767
Caution
Do not rotate crankshaft after removing camshaft
sprocket.
MD998719
Lip
section
Oil
seal
() screwdriver
Camshaft
11B-20
MD998381
Camshaft
Oil seal
11B-21
11200250192
Front of
engine
Groove
5 <2WD>
<4WD> 5
4.0 mm
4
Bolt
hole
Sealant:
MITSUBISHI GENUINE Part No.
MD970389 or equivalent
19 Nm
19 Nm
3
39 Nm
1
6.9 Nm
Removal steps
1. Drain plug
"BA 2. Drain plug gasket
3. Oil return hose connection
MD998727
MD998727
11B-22
INSPECTION
D
D
D
11200260041
11B-23
11200400368
Post-installation Operation
D Timing Belt Installation (Refer to P.11B-26.)
D Intake and Exhaust Manifold Installation
(Refer to GROUP 15.)
D Fuel Line Air Bleeding
(Refer to GROUP 13E On-vehicle Service.)
D Engine Coolant Filling
(Refer to GROUP 14 On-vehicle Service.)
5.9 Nm
10
29 Nm
4.9 Nm
29 Nm
4.9 Nm
113 123 Nm
22 Nm
11
4.9 Nm
29 Nm
22 Nm
6
9
10 mm
12
13
10 mm
24 Nm
10
14
Sealant:
3M ATD Part No. 8660 or
equivalent
Removal steps
1. Engine coolant temperature switch
connector (for A/C)
2. Engine coolant temperature gauge
unit and sensor connector
3. Glow plug terminal
AA" "CA 4. Radiator upper hose
AB" "DA 5. Fuel injection pipe
6. Heater hose or water by-pass hose
connection
7.
8.
9.
10.
11.
12.
11B-24
Delivery holder
Nut
Front
Identification mark
Rank A
11B-25
Identification
holes
NOTE
The ranks are listed in the parts catalogue.
3. Place the cylinder head gasket on top of the cylinder
block so that the identification mark is facing upwards
as in the illustration.
Caution
The head bolt washer should be installed so that the
burred side is facing upwards.
Burred
side
Front
11B-26
11200430343
Post-installation Operation
D Cooling Fan Installation (Refer to GROUP 14.)
D Engine Adjustment (Refer to P.11B-5.)
6
25 Nm
25 Nm
9.8 12 Nm
4
5
16
9.8 12 Nm
25 Nm
167 186 Nm
25 Nm
14
15
24 Nm
13
12
10
11
Removal steps
1. Timing belt front upper cover
2. Tension pulley bracket (for A/C)
3. Crankshaft pulley (for power steering
and A/C)
AA" "CA 4. Crankshaft pulley
5. Timing belt front lower cover
AB" "BA 6. Timing belt
7. Tensioner spacer
8. Tensioner spring
9.
10.
11.
AC" "AA 12.
13.
14.
15.
16.
11B-27
Timing marks
MD998721
Tensioner
mounting
bolt A
Tensioner
mounting
bolt B
Water pump
Tensioner
mounting
bolt
Tensioner
mounting nut
Timing mark
Tensioner
Timing marks
Timing belt
11B-28
Timing mark
Tensioner
24 Nm
A
Tension side
Timing marks
25 Nm
Timing belt
Counterbalance
shaft sprocket
Belt deflection
Crankshaft
sprocket B
Tension
side
Water pump
Tension side
Camshaft sprocket
2 teeth
11B-29
Caution
1. When turning the crankshaft in item (5), strictly
observe the specified amount of rotation (2 teeth
on the camshaft sprocket) in order to apply a
constant force to the tension side of the belt.
2. Do not turn the crankshaft counterclockwise.
3. Do not touch the belt during adjustment.
Tensioner
Tensioner
mounting bolt
11B-30
11200340233
(Engine oil)
2
1
Removal steps
1. Crankshaft sprocket B
AA" "AA 2. Oil seal
Lip
portion
Screwdriver
Camshaft
Oil seal
Crankshaft
MD998382 MD998383
(Apply oil to outer surface)
11B-31
11200370249
127 137 Nm
127 137 Nm
8
7
4
Removal steps
AA" "CA 1. Flywheel assembly <M/T>
AA" "CA 2. Adaptor plate <A/T>
3. Drive plate <A/T>
4. Crankshaft adaptor <A/T>
5.
6.
"BA 7.
"AA 8.
MD998781
11B-32
Oil seal case
Oil hole
Oil pan mounting surface
11B-33
ENGINE ASSEMBLY
11200100367
Post-installation Operation
D Transmission and Transfer Assembly Installation
<4WD> (Refer to GROUP 22, 23.)
D Transmission Assembly Installation <2WD>
(Refer to GROUP 22.)
D Radiator Installation (Refer to GROUP 14.)
D Battery installation
D Brake Master Cylinder Heat Protector Installation
<4WD>
D Air Cleaner and Air Intake Hose Installation
(Refer to GROUP 15.)
D Intercooler Installation <4WD>
(Refer to GROUP 15.)
D Hood Installation (Refer to GROUP 42.)
D Drive Belt Tension Adjustment (Refer to P.11B-5.)
D Accelerator Cable Adjustment
(Refer to GROUP 17 On-vehicle Service.)
D Throttle Cable Adjustment <A/T>
(Refer to GROUP 23 On-vehicle Service.)
4.9 Nm
8.8 Nm
7
8
2
12 Nm
1
5
10
16 Nm
14 13 12
11
Removal steps
1. Engine coolant temperature sensor
and gauge unit connector
2. Earth cable connector
3. Glow plug terminal
4. Earth cable connector
5. Vacuum hose connection (for A/C)
6. Vacuum hose connection (for ABS)
7. Brake booster vacuum hose
connection
8. Accelerator cable connection
11B-34
22 Nm
22 Nm
15
23
44 Nm
21
30 Nm
14 Nm
22
19
20
22 Nm
18
24
25
17
9.8 Nm
26
34 Nm
25
AA"
AA"
15.
16.
17.
18.
19.
21.
22.
23.
24.
25.
11B-35
NOTES
11B-1
ENGINE <4D5>
CONTENTS
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Outline of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . 2
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . 2
SERVICE SPECIFICATIONS . . . . . . . . . . . . . . . . . 2
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
ON-VEHICLE SERVICE . . . . . . . . . . . . . . . . . . . . . 3
11B-2
ENGINE <4D5>
General/General Information/
Service Specifications/Special Tools
GENERAL
OUTLINE OF CHANGES
D
D
D
The following service procedures have been established due to the introduction of the
electronic-controlled injection pump. Other service procedures are the same as before. <4D56-Step III>
Oil pan cover has been adopted. <4D56-Step III>
The tightening torque of the cylinder head bolts and the cylinder head gasket have been
changed.<4D56-Step III>
GENERAL INFORMATION
Items
4D56
Total displacement mL
2,477
Bore x Stroke mm
91.1 x 95.0
Compression ratio
21
Combustion chamber
Camshaft arrangement
SOHC
Number of valve
Valve timing
Intake
Exhaust
Intake
Exhaust
Fuel system
Rocker arm
Roller type
Adjusting screw
SERVICE SPECIFICATIONS
Items
Standard value
Limit
750 30
SPECIAL TOOLS
Tools
Number
Name
Use
MD998051
MB991614
Angle gauge
11B-3
ON-VEHICLE SERVICE
INJECTION TIMING CHECK AND ADJUSTMENT
Inspection and adjustment are the same as before. The
electronic-controlled injection pump does not have a cold
start device (wax-type).
Tachometer
Injection
nozzle
11B-4
9.0 1.0 Nm
11B-5
Identification mark
Spec
Parts number
MD377774
MD377775
MD377776
Caution
The cylinder head gasket whose thickness is in size
with piston projection is attached. So if you replace the
piston or the connecting rod, the piston projection
changes. Measure the piston projection, select the
cylinder head gasket whose thickness is in size with
piston projection should be fitted.
3. Install the cylinder head gasket in order to fit the cylinder
head gasket bore to the cylinder head bore.
4. Clean the cylinder head assembly and the cylinder block
mating surfaces with a scraper or a wire brush.
Caution
Do not allow foreign material to enter the engine
coolant or oil passages and the cylinder.
Cylinder head
bolt washer
Chamfered
side
11B-6
MD998051
17 13
18
14 10
7 11
4 8
12
15
16
Front of engine
MB991614
MD998051
17 13
18
14 10
Front of engine
7 11
4 8
12
15
16
11B-7
Post-installation Operation
D Cooling Fan Installation (Refer to GROUP 14.)
D Engine Adjustment
26 3 Nm
26 3 Nm
11 1 Nm
17
11 1 Nm
26 3 Nm
185 5 Nm
25 4 Nm
11
15
16
14
10
13
12
Removal steps
1. Timing belt front upper cover
2. Tension pulley bracket (for A/C)
3. Crankshaft pulley (for power steering
and A/C)
AA" "CA 4. Crankshaft pulley
5. Timing belt front lower cover
AB" "BA 6. Timing belt
7. Tensioner spacer
8. Tensioner spring
9. Timing belt tensioner assembly
10. Crankshaft sensing blade
11. Crankshaft sprocket
12.
AC" "AA 13.
14.
15.
16.
17.
Flange
Timing belt B
Gasket
Tensioner spacer B
Tensioner spring B
Timing belt tensioner B
NOTE
Follow the conventional procedures for removal
and installation service points.
NOTES