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Waukesha Oil Recommendations
Waukesha Oil Recommendations
TOPIC:
IDENT NO:
SUPERSEDES:
DATE:
SUBJECT:
Lubrication System
12-1880AB
12-1880AA
January 15, 2007
MODELS AFFECTED:
SUMMARY
TABLE OF CONTENTS
TOPIC ......................................................................... PAGE
Information And Instructions ............................................... 1
Lubricating Oil Performance ............................................... 1
Oil Designations.................................................................. 2
Oil Additives ........................................................................ 2
Oil Recommendations......................................................... 2
Catalyst Contaminants........................................................ 2
Oil Filtration Requirements ................................................. 2
Extended Oil Drain Intervals ............................................... 3
Waukesha Cogeneration Installations ................................ 3
Waukesha APG 220GL Installations................................... 3
Sour Gas, Digester Gas, And Landfill Gas
Recommendations....................................................... 4
Recommended Oil For Landfill Gas Applications ............... 4
Recommendations For Fuel Gas Filtration Of
Solids And Liquids ....................................................... 5
Used Oil Testing And Condemnation Limits Table ............. 7
Oil Condemning Limits........................................................ 8
Oil Viscosity Selection......................................................... 9
Multi-Viscosity Oils....................................................... 9
Synthetic Oils............................................................... 9
Low Ambient Temperature Operation................................. 9
For 220GL Applications ............................................... 9
Oil Consumption Guidelines ............................................. 10
Recommended Oil Change Intervals ................................ 10
Oil Change Interval Tables ................................... 11-12
Duty Cycle Definitions................................................ 12
Formulas For Determining Oil Consumption Rates .......... 12
WAUKESHA ENGINE
DRESSER, INC.
WAUKESHA, WI 53188-4999
CAUTION
OIL DESIGNATIONS
Oil is designated in several ways: American Petroleum
Institute (API), Society of Automotive Engineers
(SAE), American Society for Testing and Materials
(ASTM) performance classifications and Military Designation. Since no gas engine industry oil performance
designations exist, it is the responsibility of the engine
operator to verify with their oil supplier, that the oil they
select has proven field performance in their specific
engine make and model. This oil must also meet the
minimum requirements specified by Waukesha as
listed in Table 1.
OIL ADDITIVES
SULFATED ASH%(1, 2, 3)
0.35 1.0
0.45 0.75
0.35 0.50
0.35 1.0
0.45 - 0.75
OIL RECOMMENDATIONS
Waukesha recommends the use of oil formulated specifically for gas engines and meeting minimum ash
requirements based on engine makes and models
(see Table 1). The ash forming constituents in oil formulations provide detergency, corrosion protection,
and anti-wear protection. In addition, the ash produced
during combustion of these additives will provide protection against valve face and seat recession.
Waukesha engines use
specifically formulated
gas engine oils. Waukesha Engine does not recommend gasoline or diesel oil formulations for
use with its engines. Use of gasoline or diesel oil
formulations may cause severe engine damage.
CAUTION
CATALYST CONTAMINANTS
The following contaminants are known catalyst deactivators and should be avoided when selecting lubricating oils for installations with catalysts since they
contribute to shortened catalyst life: heavy and base
metals such as lead, mercury, arsenic, antimony, zinc,
copper, tin, iron, nickel, chrome, sulfur, and phosphorus. These individual elements should not exceed
1 ppm or collectively exceed 5 ppm at the catalyst
inlet. Specific exceptions: phosphorus or silicon compounds at the catalyst inlet are not to exceed 1 ppm
and sulfur compounds at the catalyst inlet are not to
exceed 100 ppm.
Page 2 of 12
0.35 1.0
0.4 0.5
WAUKESHA ENGINE
DRESSER, INC.
WAUKESHA, WI 53188-4999
PERCENT OF
SULFATED ASH
SAE 40
0.50
Estor Super
Exxon Co. USA
Exxon Co. International
SAE 40
0.45
SAE
20W40
0.45
Estor Select 40
Esso Imperial Oil
Exxon Co. USA
SAE 40
0.95
It is recommended that oil analysis be used to determine oil change intervals, when condemning limits are
reached (see Table 5). Follow the oil change interval
recommendations and engine oil hours in Table 11 if
oil analysis cannot be used.
Mobil Pegasus 1
(Synthetic)
SAE 15
W40
0.51
SAE 40
0.54
SAE 40
0.54
SAE 40
0.94
WAUKESHA COGENERATION
INSTALLATIONS
SAE 40
0.73
Q8 Mahler HA
(Europe only)
SAE 40
0.90
Q8 Mahler MA
(Europe Only)
SAE 40
0.55
Shell Mysella MA
SIPC (Outside USA only)
SAE 40
0.90
SAE 40
0.57
Shell Mysella XL
SAE 40
0.50
Repsol YPF
Vectis LA-540
SAE 40
0.50
BRAND
WAUKESHA ENGINE
DRESSER, INC.
WAUKESHA, WI 53188-4999
TYPE
Total Nateria MH 40
SAE 40
0.45
SAE 40
0.42
SAE
15W40
0.45
SAE 40
0.49
SAE 40
0.54
SAE 40
0.54
Mobil Pegasus 1
(Synthetic)
SAE
15W40
0.51
Shell Mysella LA
SAE 40
0.45
Texaco Geotex LA
SAE 40
0.45
BRAND
Page 3 of 12
WARNING
Waukesha Engine assumes no liability or
responsibility for damage to the environment or
severe personal injury caused by using landfill
gases or sour gases. It is the customer's sole
responsibility to carefully analyze any gases they
choose to use. Use of these gases is at the
customer's own risk and could result in severe
personal injury or death.
Alternate fuel sources are attracting increasing interest today as a low cost fuel or because of environmental concerns. Waukesha, being the leader in
developing engine systems to accommodate these
alternate fuels, is aware of problems due to sulfur
compounds (H2S, etc.), siloxanes, and halide constituents in these fuels. Hydrogen sulfide (H2S), siloxanes,
and total organic halide as chloride (TOH/CI) bring
with them totally different problems to the engine and
lubricating oils.
Waukesha has limited fuel trace gases to the following:
Sulfur bearing compounds (H2S, etc.) content in fuel
gas to 0.1%, (1000 ppm) by volume. However, it is
not unusual to encounter biomass gas or field gas
with much higher percentages of sulfur bearing
compounds (H2S, etc.). Gas exceeding 0.1% sulfur
bearing compounds must be treated.
Maximum organic halide content, expressed as
chloride, (TOH/CI) in landfill gas is limited to 150
micrograms per liter (g/l).
TYPE
PERCENT OF
SULFATED ASH
SAE 40
0.98
SAE 40
0.48
SAE 40
0.71
WAUKESHA ENGINE
DRESSER, INC.
WAUKESHA, WI 53188-4999
WAUKESHA ENGINE
DRESSER, INC.
WAUKESHA, WI 53188-4999
Page 5 of 12
CAUTION
Recommendation #3
Increase the jacket water temperature to 210 235 F
(99 113 C) and oil temperatures to 185 200 F
(85 93 C). The AT series engines are limited to a
maximum of 180 F (82 C) oil temperature. The
220GL series engines are limited to a maximum of
212 F (100 C) jacket water outlet temperature, and
167 F (75 C) oil inlet temperature. Increased temperatures will reduce condensation, which will reduce the
concentration of acids within the crankcase. High temperature thermostats are available for most models.
If you have any question on lubricants to be used with
alternate fuel gases, contact the Field Service Department or Sales Engineering Department prior to selecting a lubricating oil.
Page 6 of 12
WAUKESHA ENGINE
DRESSER, INC.
WAUKESHA, WI 53188-4999
STANDARD TEST
METHOD USED
30 ppm max
10 ppm max
15 ppm max
20 ppm max
ASTM D5185
10 ppm max
20 ppm max
ASTM D5185
ASTM D5185
FTIR
ASTM D1744 Karl Fish
ASTM D2982
ASTM D445
Oxidation
Flash Point
ASTM D92
(Cleveland Open Cup)
Particle Counts:
ISO Code
4 micron
6 micron
10 micron
14 micron
21 micron
38 micron
70 micron
100 micron
ASTM D5185
Nitration
Wear Metals By
Trend Analysis
[Investigate source(s) of rising wear metal(s).
Change oil based upon analysis report
recommendations.]
900 ppm
ASTM D664
TBN
APG 220GL
CONDEMNING LIMITS
ALL OTHER WAUKESHA ENGINES
(And non specified APG220GL)
ISO 4406
ISO 11500
With natural gas fuels engine oil samples should be taken based on trend experience or @ 500 hours maximum.
WAUKESHA ENGINE
DRESSER, INC.
WAUKESHA, WI 53188-4999
Page 7 of 12
WARNING
Engine oil is extremely hot and is under pressure.
Use caution when sampling engine oil for analysis.
Failure to follow proper procedures could cause
severe personal injury or death.
Lubricating oil condemning limits are established by
the engine manufacturer's experience and/or used oil
testing.
Laboratory testing will determine the used oil's suitability for continued use. Used oil testing should cover
the data shown in Table 5.
CAUTION
In the interest of developing a reasonable life expectancy for Waukesha engines operating on fuel gas
laden with some level of halogens, our experience dictates the following:
To achieve the life expectancy of an engine
operating on pipeline quality natural gas, remove all
halogen compounds and abrasives from the fuel
gas.
Reasonable life can be expected if Total Organic
Halide as Chloride Concentration (TOH/CI) of the
fuel does not exceed 150 micrograms per liter (g/l).
Total Organic Halide as Chloride (TOH/Cl) equals
the sum of all halogenated compounds expressed
as chloride in micrograms/litre (Cl/L) at Standard
Temperature and Pressure (STP). Reasonable life
can also be expected with increased maintenance
and operating adjustments to the engine.
Page 8 of 12
WAUKESHA ENGINE
DRESSER, INC.
WAUKESHA, WI 53188-4999
SYNTHETIC OILS
SAE
40
30
HEADER
TEMPERATURE
SAE
NUMBER
160 - 230 F
(71 - 110 C)
160 - 195 F
(71 - 91 C)
40
30
HEADER
TEMPERATURE
SAE
NUMBER
160 - 230 F
(71 - 110 C)
160 - 180 F
(71 - 82 C)
40
HEADER
TEMPERATURE
SAE
NUMBER
172 - 194 F
(78 - 90 C)
145 - 167 F
(63 - 75 C)
40
When synthetic lubricating oils are selected, it is suggests contacting Waukesha Engines Product Support
or Sales Engineering Department for oil change interval recommendations if oil analysis is not done, however oil analysis is recommended by Waukesha
Engine. Typically, synthetic oil change intervals are 3
to 5 times longer than those of mineral oils. Actual
change intervals must be established through oil analysis and visual inspection of engine components. Typical areas to look for oil breakdown are: exhaust valve
stems, piston ring area, and piston undercrown. Oil filter change intervals remain per the respective engine
maintenance manual recommendations.
Synthetic oils are not recommended for digester or
landfill gas application without prior approval by
Waukesha Engine.
MULTI-VISCOSITY OILS
WAUKESHA ENGINE
DRESSER, INC.
WAUKESHA, WI 53188-4999
To avoid any troubles when starting under cold ambient conditions, and because of the extra pressure drop
involved by the external circuit, it is mandatory that oil
temperature in the external circuit does not fall down
below 68 F (20 C).
Page 9 of 12
LBS/HP-HR
GRAMS/
HP-HR
GRAMS/
KWB-HR
ALL
0.0002 0.002
0.091 0.910
0.121 1.22
CAUTION
Page 10 of 12
WAUKESHA ENGINE
DRESSER, INC.
WAUKESHA, WI 53188-4999
ISO STANDARD
OR CONTINUOUS
POWER RATING
ENGINES OPERATED IN
EXCESS OF ISO STD
POWER OR PEAK SHAVING
STANDBY
DUTY
FOR ENGINES OPERATING WITH OIL SUMP TEMPERATURE OF 230 F (110 C) OR ABOVE
VSG Series F11
Natural Gas and
HD-5 Propane
300 hours
300 hours or
annually
N/A
FOR ENGINES OPERATING WITH OIL SUMP TEMPERATURE OF 195 F (91 C) OR BELOW
VGF G, GL,
GLD/GLD/2
Low Capacity
Natural Gas and
HD-5 Propane
500 hours
500 hours
500 hours or
annually
VGF G, GL,
GLD/GLD/2
High Capacity
Natural Gas and
HD-5 Propane
1000 hours
1000 hours
500 hours or
annually
500 hours
500 hours
500 hours or
annually
720 hours
720 hours
500 hours or
annually
VHP SERIES
Natural Gas, HD5 Propane
500 hours
500 hours
500 hours or
annually
ATGL Series
Natural Gas
APG SERIES
16V150LTD
Natural Gas
500 hours or
annually
220GL
Natural Gas
500 hours or
annually
Attainable with 15.5:1 air/fuel ratio (carburetor adjusted to 1.15% CO in the exhaust). If best economy carburetor setting,
17.0:1 17.7:1 air/fuel ratio (1.4 2.1% O2 in the exhaust), is used, oil change hours should be reduced to 300 operating hours.
Extended oil drain intervals listed are acceptable if a Microspin centrifuge in conjunction with a Waukesha supplied oil filtration system is
utilized and an oil analysis program is followed (See Table 5), with visual inspection of power cylinder components at 4000 hrs. after start of
test to determine the extended oil change interval. Part deposit inspection pass/fail criteria must hinge on acceptable industry standards of
deposit evaluation of varnish, lacquer and carbon on valve stems, piston ring grooves and piston undercrown. Oil filter change intervals remain
per the respective engines' maintenance manual recommendations. The extended drain interval hours shown in Table 11 above may be
exceeded if all oil analysis metrics published in Table 5 remain within specification limits using engine oil analysis.
3
Up to 6,000 hour oil change with synthetic oil on 220GL models is possible, but only based upon lube oil analysis. Filter change intervals
remain at 1,500 hours.
WAUKESHA ENGINE
DRESSER, INC.
WAUKESHA, WI 53188-4999
Page 11 of 12
ISO STANDARD
OR PRIME POWER
RATING
ENGINES OPERATED IN
EXCESS OF ISO STD
POWER OR PEAK SHAVING
STANDBY
DUTY
360 hours*
250 hours
N/A
250 hours or
annually
VGF SERIES
360 hours*
250 hours
360 hours
250 hours or
annually
VHP SERIES
360 hours*
250 hours
360 hours
250 hours or
annually
NOTE:AT series engines are limited to a maximum oil temperature of 180 F (82 C)
ATGL Series
Natural Gas
The highest load and speed that can be applied 24 hours a day, 7 days a week, 365 days per year,
except for normal maintenance. It is permissible to operate the engine at up to 10% overload or maximum load indicated by the intermittent rating, whichever is lower, for two hours in each 24 hour period.
GENERATOR STANDBY
POWER RATING:
In a system used as a backup or secondary source of electrical power, this rating is the output the engine
will produce continuously (no overload), 24 hours per day, for the duration of the prime power source outage.
INTERMITTENT POWER
RATING:
This rating is the highest load and speed that can be applied in variable speed mechanical system application only. Operation at this rating is limited to a maximum of 3500 hours per year.
GENERATOR PEAK
SHAVING:
Peak shaving is operation of an engine for a limited time to meet short term peak power requirements.
Speed, loading, and hours per year of operation will affect the recommended oil change interval.
Page 12 of 12
WAUKESHA ENGINE
DRESSER, INC.
WAUKESHA, WI 53188-4999