: ad eu ——— 7 r | Test Procedure: IN09X-0011 D \ ¢ ve Serial Number: 1N23214 N24 Ore STATES INDTA Site Acceptance Test | Mode OIL STATES INDIA Procedure Marine Cranes Site Acceptance Test Nautilus Model: 440L-30m (15T) For L&T Hydrocarbon Engg. For MHNRD III Project of ONGC Serial Number: IN22814 — IN23214 PO Number: OGSP/7500027131/JK ELECTRONICALLY APPROVED & CONTROLLED DOCUMENT ‘Verity CURRENT REVISION: BEFORE PROCEEDING WITH WORK Sasa conmonts | © | tenons | wtomecconmertsT Sista, | Reteank. | Praaans | vneanand, | laganarayan s, Cc | 19/09/15 eres: ‘Sijo M.J. Rakesh K, | Prakash S. | Vivekanand B. | Jagatnarayan S. Customer comments T a B | earoans | Somer comments Tics, | Ratesn. | Prataans. | vietararas, | Jeganeryen | 806 | Teun tor Approval | Siow. | Rokeank | PraeanS. | Vieranand | Jogaiarayan’ Rev. Date Description Originator Engg. Service Projects: Quality Document No: INO9X-0011 Proprietary Rights Notice ‘expressly authorized by OSI, Page 1 of 18 This document contains information proprietary to Oil States Industries (India) Pvt. Ltd. (OSI). It shall not be reproduced, nor shall the information contained herein be used by or disclosed to others, except as. \ a SoeaU Sun Donia Doe Test Procedure INO9X-0014 Site Acceptance Test Date: 07-42-2015 Revision History Rev. vom> Date 08/08/2015 03/09/2015 19/09/2015 1210/2015 Description Issue for Approval Customer comments incorporated Customer comments incorporated ‘Customer comments incorporated Page 2 0f 18 Ses esTest Procedure INO9X-0014 D isl ‘Serial Number: IN23214 N24 oe ee. Site Acceptance Test Model : 440L-30M Date: 07-42-2018 1.0 2.0 3.0 40 44 42 43 44 45 46 ar 48 49 5.0 {\ 54 52 63 6.0 64 7.0 8.0 TABLE OF CONTENTS INTRODUCTION TEST EQUIPMENT VISUAL INSPECTION FUNCTION TEST ENR eee eae ee ee ee ee ee ee Le lL ts penuisnalinaAmaninustiebr5Snssbsdnssns40isnsHtsssnssissssiassnseenicesiessistelt AUNIUARY HOIST. eee eee eee eee creer eee ee eee eee ere Hee eee BOOMER Er eeeee eee eeeeee Cre eenee eee ae eee eee EEE SWING 7 iets EE re rr rere eee Pee eee eee ee I@AU@S HeceE Eee eee eer eee eer eee ree reece eee eee ee PEC GAUGEREADING 0g MISCELLANEOUS COC™~S LOAD TEST (STATIC). 9 TEST INSTRUCTIONS 9 LOAD TEST SHEDULE. 10 LOAD DATA SHEET. 10 MAIN HOIST EEE EEC CE Pree cre ee ree eer eee eet ee eee eee AUXILIARY HOIST ELECTRICAL INSPECTION. "1 ANNUNCIATOR SYSTEM. a1 COMMENTS 13 ACCEPTANCE. 13 Page 3of 13Tae Doe 1 Test Procedure _| INOSX-0014 D re | Serial Number: IN23214 NZ Site Acceptance Test Model : 440L-30M Date: 07-12-2015 1.0 INTRODUCTION This test agenda outlines the site acceptance test procedure for the 440L, Marine Crane. This test procedure is designed to demonstrate the operational and structural integrity of the crane. Oil States Industries (India) Pvt. Lid. (OSIl) test representative is to notify the designated customer representative of the testing schedule. Notification however, shall only be given after verifying that the equipment to be tested is completely operational and all Recessary personnel / equipment are available for testing. The actual testing of the equipment shall not be initiated, interrupted or terminated without the specific knowledge and consent of the designated OSII representative. OSII and customer test representatives shall provide all necessary testing equipment and data sheets required to satisfactorily evaluate the overall operational condition of the Crane. OSII customer representatives and reguiatory agencies signatures shall be required after the satisfactory completion of all sections of the test agenda. Comments noted in Sec. 7 (if any) shall be signed by OSIl and customer representative after all discrepancies and/or valid concems are generated as a result of acceptance test findings and have been documented in the ‘Comment’ section. A satisfactory conclusion of these site acceptance test procedures is such that all checklists / tests / inspections (listed below) included in this test agenda shall be completed with acceptable marks. When it is determined that satisfactory performance has been achieved with adequate assurance of safe / reliable operations and the appropriate sections within the test agenda have been duly signed, the OSII and customer test representative shall submit one (1) completed copy of the test agenda, with recorded data and attachments (additional data sheets, problems encountered, solutions provided, deviations granted, etc.) to the designated customer representatives. ‘ Page dof 13 \ 5 aad Dae Ws ore Stee Teo Site Acceptance Test Model : 440L-30M : Date: 07-12-2015 2.0 TEST EQUIPMENTS Record the details of calibrated equipments & test weights using for testing, Sr.No. Instrument Sr. Ld No Cal. Date | Due Date 1 wri 9930 Kg 23/10/2018 - 2 wr2 5100 Kg 3012015 > 3 WT3 1950 Kg 23/10/2015 in 4 wr4 7940 Kg 231012015 = 5 WI5 530 Kg 111212015 : 3.0 VISUAL INSPECTION Verity Operation ‘Recepted | Rejectod 2 3 i Hydraulic oil level is between 3/4 and full as verified with hydraulic oil level gauge ® oO Diesel fuel level is @ minimum 1/4 full as verified with diesel fuel level gauge Engine oil level is within operating range as verified Engine coolant level is full as verified with the coolant water level gauge Main hoist gear level =/> % of the sight gauge Auxiliary hoist gear level =/> 14 of the sight gauge Boom hoist gear level =/> % of the sight gauge All grease fitting points are lubricated Hydraulic engine start accumulator is fully charged as verified with the Hydraulic pressure gauge Ensure proper fixing of guards / covers for engine belt / pulley Load chart, Signal chart, information name plate & API Monogram in operator's cabin is in clear view of the operator Installation of all crane equipment components is complete &) & |S) BW |S R)R)o] & |] ww O00) 0 jojo] o joj a OO jo) oO jogo; ojo;o;0 a \ya me ¥ % ‘eD Test Procedure INOSX-0014 Site Acceptahce Test ‘Serial Number: IN23214 N24 ‘Model : 4401 Date: 07-12-2015 4.0 FUNCTION TEST ‘The function test is to demonstrate that the controls are working in conjunction with the appropriate components in the correct manner. 4.1 ENGINE Step ‘Verify Operation i i Rejected | Gorected Engine Start Hydraulic (Primary) Engine Start Pneumatic (Secondary) Accumulator Recharge Pump (Manual) Engine Throttle (By Hand) wutdown (Normal) Engine Air Intake Shutdown (Emergency) ~ Hydraulic Emergency stop QQ) 8/88) R\8 Ooo oO }oO|o0 goajogojajojo Step. 4.2 MAIN HOIST Verity Operation Be Rejected | Corrected Rated load test with minimum, maximum and at § meter interval of working radius (7, 12, 17, 22 & 27 meters) Main Load Indicator System Function (Accuracy +5%) Hoist Speed: 19.54 MPM (as calculated from Sec. 6) Acceptable Range: Min, 18.75 MPM ‘Adequate Block Weight Verification ‘* Main Load Block is of sufficient weight so that the wire rope on the hoist drum remains under tension during full speed hoisting down operations and does not backlash or unravel on hoist drums. Brake & Relief Pressure Verification + Relief Setting: 2900 PSI + Acceptable Range, Max.: 2900 PSI (as per Org, No. N2014SK1- 222 Rev. 8) Main Hoist Anti-Two Block (Motion Trip) \\ Page oor 13 Lee YR Ks‘Test Procedure INo9x-0011 = “b an Number: IN23214 N24 Site Acceptance Test + Models A40L 30M. = Date: 07-12-2015 4,3 AUXILIARY HOIST | Sep ‘Verily Operation ‘Accepted | Rejected | Govtected | Rated load test with minimum, maximum and at § meter 5 1 | interval of working radius (7, 12, 17, 22 & 27 meters) oO} 0 2 | Aux. Load Indicator System Function (Accuracy +5%) o oO ; 3. | Hoist Speed: 84.1 MPM (as calculated from Sec. 6) ola Acceptable Range: Min. 75 MPM ‘Adequate Block Weight Verification ‘+ Aux, Load Biock is of sufficient weight so that the wire rope 4 ‘on the hoist drum remains under tension during full speed & oO Oo hoisting down operations and does not backlash or unravel on holst-drume. 4 Brake & Relief Pressure Verification 5 | + Relief Setting: 2900 PSI ®);oO;}o ‘+ Acceptable Range, Max.: 2900 PSI (es per Dip. No, N2014SKC 232 Rev. 8) 6 | Aux Hoist Anti-Two Block (Motion Trip) X oO}; 0 44 BOOM Sep Verity Operation ‘Aczopted | Rejected [Corecied Relief Pressure Verification 1 | © Relief Setting: 2900 PSI oo i + Acceptable Range, Max.: 2900 PSI (as per Dra, No.nzoreski- 232 Rev. B) 2. | Boom High Angle Kick Out & oO Oo 3. | Boom Low Angle Kick Out QB o/,0 4 | Boom Low Angle Kick Out Override Xi}OoO}]O 4.5 SWING Sep ‘Verity Operation ‘Accented | Rejected | Corrected A ‘Swing Speed — rotation as per access (with rated load), 4 | Clockwise speed: Seconds, — RPM: ololoa * Counter-clockwise speed: Seconds, RPM: * Acceptable Range, RPM: <1. 2 | Swing Park Brake s o/0o 3 | Swing Dynamic Brake | oO Oo ranrotse ; #& Boer detatedl geo" wi ae duc fo Surety eencetn, ot stbeTe TSE yee 5 Test Procedure IN09x.0011 “p av ies "Serial Number: IN23214 N24 ae Seo Site Acceptance Test Date: 07-12-2015 4 _| Free Swing Capability w oO;-0 Mechanical Swing Lock & Relief Pressure Verification 5 |+ Relief Setting: 1800 PSI & oO o + Acceptable Range, Max.: 1800 PSI (es per Dig. No. N2014SKt- 232 Rew. 8) 4.6 LIGHTS Lights are visually checked during function tests to verify functioning. Step. % ‘Verify Operation Accepted | Rejected | Corrected 1 | Cabin Light i & Oo go _ 2 [Ladder Light SEE Ceca ECE eee | =A EC eee) 3__| Walkway Light oO; 0 4 | Power Unit Light w QO oO 8__ | Boom Flood Lights - 02 Nos BY O!]O 6 | Aircraft Warning Lights, B@/o,a 47 GAUGES Gauges. are monitored during function tests to verify operation during load test of the crane, Sup Verity Operation Tccopted | Rejected [ Conected 1 | Main Hoist Pressure Gauge Auxiliary Hoist Pressure Gauge Boom Pressure Gauge Swing Pressure Gauge Hydraulic Return Pressure Gauge Pilot / Control Pressure Gauge Accumulator Pressure Gauges - 02 Nos Engine Oil Pressure Gauge ele|~jolalalelys Engine Coolant Temp. Gauge 40 | Hyd. Oil Temp. Gauge &|B) S|) 6) 6) S|) a OOOO Oo) o/o)o/0}0 OOOO Oooo 0/0/70 11_| Engine Tachometer Qe ads « ae hg SeINO9X-00114 [op "| Serial Number: IN23214 N24 ae ee Site Acceptance Test + | Model : 440L-30M Date: 07-12-2015 12 | Hyd. Oil Level Gauge Bw a 13 | Diesel Fuel Level Gauge a o oo 4.8 GUAGE READING Gauge readings to be noted in idle/no-load and full load for reference ep Deseipon Tae/noizaa.| | aed Spoedy 1 | Engine Tachometer 800 1850 2 | Engine Oil Pressure Gauge 80 PSI 90 PSI 3 "Engine Codkaiit Téntip. Gauge j ore ore 4. | Hyd. Oil Temp. Gauge orc 60°C 5_ | Engine Oil Temperature 62°C oc 4.9 MISCELLANEOUS Step. Verity Operation Pneumatic Horn | Rejected | Corrected | 1 2_| Pneumatic Wiper 3 | Cabir 4 5 Fan. Mechanical Boom Angle indicator Fire Extinguisher C-veritied i Bux) 3c qjolojoja jojo 5.0 LOAD TEST (STATIC) 5.1 TEST INSTRUCTIONS The following information is recorded for the main and auxiliary rated and overload lifts. 1. Certified Test Weights, Slings & Shackles + Crane toad test to be performed with certified blocks and these weights are distinguished by identification number. The weight of the sling is included in each particular test lft. 2. Overloads (Not applicable for offshore testing) + Overload lifting is performed during every final acceptance test. Overioad to be lifted by luffing and the slippage of load to be checked after @ holding time of 2 minutes. 3. Load Indicator System Reading * The actual load indicator system reading for each test lift is documented on the test report Page 90f13 iN .Test Procedure Site Acceptance Test : Model : 440L-30M Date: 07-12-2015 4. Measuring of travel & time + During speed testing of hoists, the travel distance & time to be measured manually by tape & stop watch respectively. Pressure readings to be taken during load test at site and it is not required for offshore testing. A 5. Hoist Hook Speeds | | | { D . ‘Serial Number: IN23214 N24 * Hoist speeds, as earlier described in Section 5, are recorded with 100 percent of the crane’s rated lifting capacity, max. hoist speed to be attained at the fist layer of the drum, 5.2 LOAD TEST SCHEDULE Test Loads (Kg) feel ee Cortified Test Weights (Ka) + | ss000 [=] cen [Lorry | “esin |= ie Ss 2 [ sere0 |=] cy [+] ara [el wea | +] vee [*] stl = ne 3 | 2000 [=] [Lea oi 4 | 2500 |=] cory [+] ite [+] sin |= | 2 | 5.3 LOAD TEST DATA SHEET A. MAIN HOIST (4 PART REEVING) Load Test Lift — 1 (Rated Load Test) | | 1 pana teat ee pond oeaneat Brae hiaeetor (Kg) Load _| (Meters) | (Degrees)! (KG) 1 15,000 15080 ; 400 : ies ede at 15000 Pressure Up (PSI) Down (PSI) _| Engine RPM Hoist Pressure |_£f#eking 1500 700 1760 FullSpeed | 2200 900 1760 Boom Pressure | Cracking 1400 1400 1760 ‘Swing Pressure | Cracking 400 (R) 1000 (L) 1760 3M of Hook Speed Test Hook Speed Travel, (Sec.) | Average, (Sec.) (MPM) Hoist Hook Speed |17| 8.96 | 2| 9.59 9.21 19.54 [3] 9.08 Page 19019 \y oe, > aa oa 7 Test Procedure INOSX-0014 *D a ag He Serial Number: IN23214 N24 Ore STATES INDTA ‘Site Acceptance Test osielie aol zoon Date: 07-12-2015, Load Test Lift -2 (Overload Test, 1.25 Times of the Rated load) | in | OmBoard %of | Load Test | Boom Load i Na | Rated Load | TH0%4| Rated | Radius | Angle | Indicator | Ei (Kg) 9) Load | (Meters) | (Degrees)| (KG) | 2 15,000 19020 127 23 45 : | Pressure Up (PSI) Down (PSI) | Engine RPM | Boom Pressure |__ Cracking 1400 1400 1750 B, AUXILIARY HOIST (SINGLE PART REEVING). . Here et | Load Test Lift— 3 (Rated Load Test) : | it On-Board % of Load Test Boom Load Net | Rated Load bara Rated | Radius | Angle | Indicator : (Kg) 9 Load | (Meters) | (Degrees) (KG) Maximum possible 3 | _ 2000 2000 100, | angie / radius at site 2000 Pressure Up (PSI) Down (PSI) _[ Engine RPM Hoist Pressure |__of@eking 1800 600 1750 Full Speed 2000 700 1750 Boom Pressure | Cracking 800 1400 1750 Swing Pressure | Cracking 400 (R) 500 (L) 1750 3M of Hook Speed Test Hook Speed Travel, (Sec.) | Average, (Sec.) (MPM) Hoist Hook Speed 1 2.20 | 2| 224 214 84.1 | 3 1.99 | Load Test Lift - 4 (Overload Test, 1.25 Times of rated Load) it | On-Board % of | LoadTest | Boom Load No. | Rated Load | T°t°84 | Rated | Radius | Angle | Indicator i (Kg) Load_| (Meters) | (Degrees) (KG) 4 2,000 2530 127 24 46 : | Pressure Up (PSI) Down (PSI) _| Engine RPM Boom Pressure | Cracking 300 J 900 1550 eee \, Page 11 of 13 Bes qTest Procedure INOSx-0011 D Site Acceptance Test * Serial Number: IN23214 N24 | ° Model : 440L-30M Date: 07-12-2015 6.0 ELECTRICAL INSPECTION 7.1 ANNUNCIATOR SYSTEM All alarms will have the switches manually tripped to simulate an alarm situation. ‘step Verity Operation ‘Accepted | Rejected | Corrected 1 | Main Hoist Low Rope Limit Alarm Aux. Hoist Low Rope Limit Alarm Main Hoist High Rope Limit Alarm ‘Aux. Hoist High Rope Limit Alarm Boom Hoist Low Rope Limit Alarm High Hyd. Oil Temperature Alarm Low Pilot Pressure Alarm 2 3 4 5 “6 | Boom Hoist High Rope Limit Alarm 7 8 9 Main Hoist Over Load Alarm 40 | Aux. Hoist Over Load Alarm 41. | Low Engine Coolant / Water Level Alarm 12_| Low Engine Fuel Level Alarm 13, | Low Hydraulic Oil Level Alarm 44 | High Engine Vibration Alarm 15 | 1% Stage Low Engine Oil Pressure Alarm 16 | 2™ Stage Low Engine Oil Pressure Alarm & Trip 17_| 1* Stage High Coolant Temperature Alarm 48 | 2° Stage High Coolant Temperature Alarm & Trip 19 | Swing Right Limit Alarm 20 | Swing Left Limit Alarm 21 | High Exhaust Gas Temperature Alarm 22. | Engine Over Speed Alarm & Trip I) Oe] |] ||) =] | ||] 2} 09) I 0 | | OS) OI) 8 Hoo Ogg 900000000 0)0'0/O)O\0)0 ooggggg0o00 0000) 00/07 o}o/o/o]clo Page 120113Ber Toone: Fa Test Procedure INOSx-0011 D ‘Serial Number: IN23214 N24 av OIL STATES INDIA Site Acceptance Test ! Date: 07-12-2015 7.0 COMMENTS (if any) All discrepancies and/or valid concems generated as a result of acceptance test findings are documented in this section. This page is to be signed by the designated OSII representative and customer representative. Also to ensuring that all the deficiencies are satisfactorily rectified and accepted before dispatch. 8.0 ACCEPTANCE This certiies that all acceptance testing procedures were performed completely and satisfactorily, as described in this Test Agenda and in accordance with the performance specifications of the equipment. : Bip Visually wepact ‘Accopted” | Rejected | Pending Verify the Visual Inspection was completed satisfactorily, as per Section 3 Verify the Functional Test was completed satisfactorily, as per Section 4 Verify the Load Test was completed satisfactorily, as per Seetion 5 Verify the Electrical Inspection was completed satisfactorily, as per Section 6 B/W); e)}e O/O/]oO};o O1o;o;o Testing Witnessed by: Seer otro < For OSI “Daseaaray (Pravin mb) MWDy 54 0866 1aiogn JON FY 0L99% ——_aMdagy ssousy We 1:00:90 mo au, siozorez ano sea Rove WUBIN ode Wavesrco mau stozoi/ec — urora, a aus JoquaNorONAioAOq oNIGvOTIsva Jaw wu snooteys954pq uaa wee area wees sqm ueyLEH "V001 awiey s9y0dsueay, o 9pe9 iouodsueay, JSVA.L — outey somorsay 4 p09 sowossn SWALTASOO1 — oeNLsonposg 000 9909 Fonposa SLEBKASTD aaquiny yon, 918 2quiny uopansuea, Wad 2¢:00:90 stowovee ower ug ZLo LVUNS GVO" VuIZVHi € ON ALD. 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