PROSEDURE START UP SIMULATOR PLTU 400 MW

No.
1

SISTEM

URAIAN PERALATAN

PANEL

OPERASI

KETERANGAN

Sistem air pendingin sirkuit

tertutup / General Service
Water (GSW)

Air didalam tangki (head tank) CCCW

Pompa GSW A
Pompa GSW B
Pompa GSW C
Alarm 'GSW header press low'

UCD 3
UCD 3
UCD 3
UCD 3

Periksa
Start
Start
Standby
Reset

Sistem Kompresor Udara

Instrumen Air Compressor A & B

Service Air Compressor A & B
Alarm ' Instrument Air header press low'

Inst Sttn
Inst Sttn
CSD

Start
Start
Reset

tekanan naik mencapai

7 kg/cm, setelah 10'
> 6 kg/cm2

Sistem Air Pendingin Utama

Inlet valve (MOV) A-1, A-2

Outlet valve (MOV) A-1, A-2
Inlet valve (MOV) B-1, B-2
Outlet valve ( MOV) B-1, B-2

UCD 3
UCD 3
UCD 3
UCD 3

Buka 100%
Buka 75%
Buka 100%
Buka 75%

pushbutton merah menyala

lihat parameter pd skala 75
pushbutton merah menyala
lihat parameter pd skala 75

CWP

CW Pump A
CWP A discharge valve MOV terbuka
Waterbox venting pump

CSD
CSD
UCD 3

Start
Periksa
Start auto

Amper 1 pompa: ~ 160 A

Tek.0,70 kg/cm2
Periksa

CW Pump B
CWP B discharge valve MOV terbuka

CSD
CSD

Start
Periksa

Amper 2 pompa: ~ 180 A

Tek. 1,0 kg/cm2

Pompa 'AC seal oil pump H2 side'

UCD 3

Start

Pompa 'AC seal oil pump Air side'

UCD 3

Start

Pompa 'DC seal oil pump'

Pompa 'Seal Oil Float pump'

UCD 3
UCD 3

Stop
Start

Tek. 0,3 kg/cm2 + tek H2

(tek. 4,5 kg/cm2)
Tek. 0,5 kg/cm2 > tek H2
side (tek. 5,1 kg/cm2)
lampu hijau
lampu merah

Jacking oil pump A atau B

UCD 3

Start

Turning Oil pump

DC Emergency Oil Pump
Vapor extractor
Lube oil temperatur control
Turning gear

UCD 3
UCD 3
UCD 3
UCD 3
UCD 3

Start
Stop
Start
Auto
Auto

Reserve Feedwater Tank

(RFT) & Transfer System

Level RFT > 6 m

Level Demin tank > 6 m

UCD 2
WTCP

Periksa
Periksa

Hotwell Kondensor

Pengisian Hotwell Kondensor hingga lvl Normal

UCD 3

periksa

Condensate System

LP Heater #1 FW inlet dan outlet valve

LP Heater #1 FW bypass valve
LP Heater #2 FW inlet dan outlet valve
LP Heater #2 FW bypass valve

UCD 3 Open/buka
UCD 3 close/tutup
UCD 3 Open/buka
UCD 3 Close

lampu merah
lampu hijau

Deaerator

Deaerator level control valve

(control station meter)
Deaerator back up isol.valve
Hotwel l level > normal

UCD 2

Close

Posisi Manual

UCD 2
UCD 3

Close
Periksa

lampu hijau
maksimum 50 cm

Pompa 'Condensat' A atau B

UCD 3

Start

Condensate Polisher

Polishing Train A/B

UCD 2

Pilih

Ampere : 55 A
Tek. 18 kg/cm2; min 15kg
Tidak disimulasikan

Pengisian Deaerator

Deaerator level controller pos. Man

Deaerator level Controller
Deaerator back up isol. Valve

UCD 2
UCD 2
UCD 2

Open 5 %
Auto
Open

isi hingga level 3300mm

bila level D/A 3300 mm

Sistem Air Pengisi

( Feed Water System )

BFP discharge valve A, B, dan C

BFP speed A, B, dan C controller
Main feed water block valve
Start up feed water valve (controller)
Start up feed water block valve A(B)

UCD 2
UCD 2
UCD 2
UCD 2
UCD 2

Close
Close
Close
Close
Close

lampu hijau

Sistem Perapat Poros

(Seal Oil System)

Sistem Pemutar Poros

(Turning Gear)

StartUp

Tekanan : ~140 kg/cm2

minimum tek : 100kg/cm2
Tekanan : ~1,2 kg/cm2

Set temp. pada 27 C

lampu 'auto' nyala

minimum level - 20 cm

lampu hijau

Page 1

PROSEDURE START UP SIMULATOR PLTU 400 MW

HP Heater #5 Inlet feedwater isol.valve
HP Heater #6 Outlet feedwater isol.vlv
HP Heater #5 & #6 feedwater bypass vlv

UCD 3
UCD 3
UCD 3

Open
Open
Close

Persiapan jalur air pengi

melalui HP Heater 5,6,7.

HP heater #7 Inlet feedwater isol.valve

HP heater #7 Outlet feedwater isol.valve
HP Heater #7 feedwater bypass valve

UCD 3
UCD 3
UCD 3

Open
Open
Close

lampu merah

SH spray controller A & B closed

RH spray controller A & B closed
Economiser recirculation valve closed

UCD 2
UCD 2
UCD 2

Periksa
Periksa
Periksa

Start up feedwater valve

Satu BFP (A atau B)
Stand by BFP
Running BFP discharge valve

UCD 2
UCD 2
UCD 2
UCD 2

close
Start
Select
Open

Pengisian Drum

Start up feedwater block valve

Start up feedwater valve (controller)

UCD 2
UCD 2

Open
Open ~ 5%

Ketika Level Drum -10 cm

Start up feedwater valve (controller)

Running BFP
Running BFP discharge valve

UCD 2
UCD 2
UCD 2

Close
Stop
Close

lihat Ampere dan speed

HP turbin bypass valve (controller)

LP turbin bypass valve A & B
Electro safety valve (switch)

UCD 2
UCD 2
UCD 2

Close
Close
Auto

Periksa
Periksa
Periksa

Pompa Air Pengisi

Sistem Udara dan Gas

AH Balance setter
Main AH A & B cold end temperatur
Main AH sector plate
Main Air Heater A dan B
Aux steam supply valve
Main AH A & B cold end temp.
SAH inlet air shut off damper
Air Register A, B, C, D, E

Sistem Udara Primer

Mill AH A & B cold end temperatur SP

Mill Air Heater A dan B
Economiser bypass setter
Mill Air Heater A dan B sector plate
Mill AH A & B cold end temp (controller)
PAH inlet air shut off damper

UCD 2 Set 50 %
UCD 2 Set 80
UCD 2 angkat (up)
UCD 2 Start
Inst Sttn Open
UCD 2 Buka 15 %
Inst.Sttn Buka
UCD 2
UCD 2
UCD 2
UCD 2
UCD 2
UCD 2
Inst Sttn

lampu hijau
I = 350 A / Speed 2000 rpm
Header press 40 kg/cm2
Pilih A atau B
Lihat feed water flow
buat aliran 70 t/jam

Set dengan Digitran

lampu merah
Comloc
Untuk warming 10'
Comloc

Open

Posisi "Oil selected"

Set 80
Start
Set 50 %
Up
Buka 15 %
Open

Set dengan Digitran

lampu merah

Untuk warming 10'

Comloc

10 Main Steam Valve

Boiler stop valve A & B

Bypass boiler stop valve A & B
MSV A & B
Governor valve 1, 2, 3, 4, 5, 6
ICV A & B
RSV A & B

UCD 2
UCD 2
UCD 3
UCD 3
UCD 3
UCD 3

Close
Close
Close
Close
Close
Close

lampu hijau
lampu hijau

11 Drain Valve Main Steam,

Reheat & Bypass Turbine

Drain valve dari Boiler stop valve

HP turbin bypass block valve
HP tubin bypass CV A&B

UCD 2
UCD 2
UCD 2

Open
Open
Open

Periksa

Main steam line A & B

Cold reheat header
LP turbin bypass A & B
LP turbin bypass CV A & B
Hot reheat line

UCD 2
UCD 2
UCD 2
UCD 2
UCD 2

Open
Open
Open
Open
Open

Inlet HP turbine
Inlet cylinder HP turbine
Outer cylinder HP turbine
Inlet steam IP turbine line
HP steam leak recover to blow down
HP steam leak recover to HP exhaust

UCD 3
UCD 3
UCD 3
UCD 3
UCD 3
UCD 3

Open
Open
Open
Open
Open
Close

StartUp

Page 2

PROSEDURE START UP SIMULATOR PLTU 400 MW

12 Drain Valve dari Ektraksi

Semua Katup Uap Ektraksi

13 Sistem Udara dan Gas
IDFan

FD Fan

14 Sistem ABC
Buat Aliran Udara Pmbkrn >30 %
Furnace Press. -10 mmH2O

15 Sistem Resirkulasi Gas

Extraction to D/A
Extraction Heater 5
Extraction Heater 6
Extraction Heater 3

UCD 3
UCD 3
UCD 3
UCD 3

Open
Open
Open
Open

Heater 3, D/A, 5, 6, 7

UCD 3

Close

IDF A atau B lampu ready nyala

Induce draft fan A
Running IDF inlet vane (controller)

UCD 1
UCD 1
UCD 1

Periksa
Start
Close

FD fan A ready
Paling tidak satu ID fan sudah jalan
FD Fan A inlet vane (controller)

UCD 1
UCD 1

Periksa
Permissive
Open 100%

FD Fan A
Running FDF inlet vane (controller)
IDFan kedua

UCD 1
UCD 1
UCD 1

Start
Close
Ready

lihat Ampere

Semua A/M Station

ID Fan Inlet Vane (controller)
FD Fan Inlet Vane (controller)
Oxygen In Flue Gas
Air Register (Panel Burner) Level A, B, C, D, E
Combustion Air (controller) Level A, B, C, D, E

UCD 1
UCD 1
UCD 1
DAS
UCD 2
UCD 2

Manual
Atur- buka
Atur- buka
Periksa
Open
Open 100%

Periksa

GR Fan A dan B
Recirc.gas damper & coupling (controller)
Tempering gas damper
First out alarm

UCD 1
UCD 2
UCD 2
UCD 2

Start
Open 10 %
Open 10 %
Reset

lampu merah

Ignition Oil System

(Sistem Minyak Penyalaan)

# Oil recirculation line

Ignitor pump A
Ignitor pump B

CSD
CSD

Start
Stand by

HFO System

HF Oil transfer pump A, B atau C

HFO pump

CSD
CSD

Select
Start

16 Purge ( Pembilasan ) Boiler

Bila Purge Selesai (Complete)

17 Sistem Ignitor

Damper Udara dan Gas

RZ Panel
lihat Ampere

RZ Panel
Periksa

RZ Panel

Pilih salah satu

Purge required lamp (lampu)

All purge permissive satisfied (lampu)
Start purging
Purge boiler in progress (lampu)

UCD 2
UCD 2
UCD 2
UCD 2

Berkedip
Menyala
Tekan
Menyala

Purge completion (lampu)

Flame scanner blower A
Flame scanner blower B

UCD 2
UCD 2
UCD 2

Menyala
Start
Stop

Periksa

Ignitor header trip valve

Ignitor level A, B, C, D, E
Ignitor level C
Ignitor level A
Flame intensity C & A

UCD 2
UCD 2
UCD 2
UCD 2
UCD 2

Buka
Ready
Start
Start
Periksa

Ignitor harus di start

segera setelah purging
selesai (dlm waktu 5')

Economizer bypass setter

AH Balancing
Main AH sector plate (RZ panel)
Mil AH sector plate (RZ panel)
GRF A & B outlet damper
Tempering gas damper

UCD 2
UCD 2
UCD 2
UCD 2
UCD 2
UCD 2

Set 0 %
Set 0 %
Up
Up
Tutup
Tutup

lampu merah
lampu merah

Tutup
Auto
Start

Comloc
Set point 80 C
Pompa yang lain Stdby

PAH inlet air shut off damper

Main AH cold end temp. (controller)
Heavy fuel oil pump A / B
StartUp

Inst. Sttn
UCD 2
UCD 2

Periksa
selama 5 menit

> 40 %

Page 3

PROSEDURE START UP SIMULATOR PLTU 400 MW

Thermo Probe

Steam Rising Pressure

18 Sistem Minyak HFO
Burner Ready

Tekanan Drum > 20 kg/cm2

19 Sistem Pembuang Udara

Kondensor

Sistem Ejector Uap

Heavy fuel oil pressure

Heavy fuel oil temperatur
Fuel selection level A & C

UCD 2
UCD 2
UCD 2

Periksa
Periksa
Oil selected

pada header ~ 16 kg/cm2

> 85 C, lihat meter
Periksa

Combustion air (A/M station)

Economiser recirculation valve

UCD 2
UCD 2

Open 20%
Open

lampu merah

Furnace temperatur probe

Gas temperatur harus < 510 C
Furnace press. Master pd -10 mmH2O
Kenaikan temperatur maks. per jam
Bypass boiler stop valve A dan B

UCD 2
UCD 2
UCD 1

Lihat suhu gas/ruang bakar

UCD 2

Run / Insert
Periksa
Auto
Atur
Open

Drum Pressure > 2 kg/cm2

UCD 2

Periksa

Lihat DAS

Oil trip valve open

Oil press level A atau C controller
Oil burner level C, grup 1 (satu grup)
Fuel oil output level C
Combustion air level C

UCD 2
UCD 2
UCD 2
UCD 2
UCD 2

Open
Atur
Start
Atur ~ 7 t/h
Atur

controller 20% & tek.~6 kg/cm

Satu grup
lihat meter
Lihat total air flow

UCD 2

Periksa

Perhatikan kenaikan temp boiler !!

Bila furnace gas temp > 510 C ther
mo probe akan retract auto
Drum level
Blow down valve

UCD 2 Periksa
Inst.Sttn Open 10%

Aux steam isol from main steam

Start up ejector steam isolation valve
Main ejector steam isolation valve

Inst.Sttn
Inst.Sttn
Inst.Sttn

Open
Open
Open

Gland steam sup isol vlv dari aux steam

Gland stm condenser exhaust fan A &B
Vacuum breaker

UCD 3
UCD 3
UCD 2

Open
Start
Tutup

Ejector steam pipe drain valve

Start up ejector steam valve
Start up ejector inlet air isol valve
Ejector steam pipe drain valve

UCD 3
UCD 3
UCD 3
UCD 3

Open
Open
Open
Close

IDF di auto
93 C/jam, lihat recorder
Warming

Buka bila tinggi

dari 'Comloc'

lampu merah
lampu merah
Tutup setelah ~ 2'

Start up ejector dapat dilakukan secara auto dengan menekan tombol "UP"
Vakum Kondensor > 600 mmHg

Main ejector inlet steam isol valve

Main ejector inlet air isol valve

UCD 3
UCD 3

Open
Open

Vakum Kondensor > 660 mmHg

Start up ejector inlet air isol valve

Start up ejector inlet steam isol valve
Exhaust hood spray valve
Condenser curtain spray valve
Gland steam supp isol vlv fr main steam

UCD 3
UCD 3
UCD 3
UCD 3
UCD 3

Close
Close
Open
Close
Open

Tekanan uap > 50 kg/cm2

Boiler stop valve A & B
Bypass boiler stop valve A & B
BSV A & B Common drain valve

UCD 2
UCD 2
UCD 2

Open
Close
Close

Main steam set point (A/M Station)

LP bypass A and B spray valve (A/M Sttn)
LP bypass valve A & B (A/M Station)
LP bypass A & B block valve drain
LP bypass A & B control valve drain
Hot RH line A & B drain

UCD 2
UCD 2
UCD 2
UCD 2
UCD 2
UCD 2

60 kg/cm2
Auto
Auto
Tutup
Tutup
Tutup

HP bypass valve (A/M Station)

UCD 2

Auto

20 Sistem Bypass Uap Turbin

StartUp

lampu merah

Bila suhu exhaust tinggi

lampu merah

Page 4

PROSEDURE START UP SIMULATOR PLTU 400 MW

HP bypass spray (A/M Station)
HP bypass spray isolation valve
HP bypass A & B block valve drain
HP bypass A & B control valve drain
Cold RH header drain
21 Sistem Pelumas dan Control
Turbin

Turbine Permissive

22 Turbine Startup Sequence

A. Start Turbin dengan TMR

(Turbo Master)

Pada putaran 400 rpm

Pada putaran 2000 rpm

UCD 2
Inst. Sttn
UCD 2
UCD 2
UCD 2

Auto
Buka
Tutup
Tutup
Tutup

Auxiliary lube oil pump

Lube oil temperatur control
Turning oil pump
Aux oil pump discharge press
HP oil control press
TMR GV oil press

UCD 3
UCD 3
UCD 3
UCD 3
UCD 3
UCD 3

Start
Auto
Stop
Periksa
Periksa
Periksa

~24 kg/cm2
~21 kg/cm2
>6 kg/cm2

GV oil press
LL oil press
TMR MSV Oil press

UCD 3
UCD 3
UCD 3

Periksa
Periksa
Periksa

~4 kg/cm2
~3,5 kg/cm2
~1,5 kg/cm2

Tekanan minyak bantalan main turbine

Pastikan paling tidak satu CWP operasi
Pastikan paling tidak satu CEP operasi
Pastikan gland seal steam operasi
Pastikan vakum kondensor > 650 mmHg
Pastikan katup drain turbin terbuka
Pastikan katup drain ekstraksi terbuka

UCD 3
UCD 3
UCD 3
UCD 3
UCD 3
UCD 3
UCD 3

Periksa
Periksa
Periksa
Periksa
Periksa
Periksa
Periksa

> 0,75 kg/cm

Turbine reset
MSV A & B 'menutup'
RSV A & B 'mebuka'
Gov.Valve 1 - 6 'membuka'

UCD 3
UCD 3
UCD 3
UCD 3

Reset
Periksa
Periksa
Periksa

Tekan tombol

ICV A & B 'menutup'

Superheat steam OK menyala
MSV control oil (lampu)
MSV oil press
Eccentricity 0,05 mm
Stress level control

UCD 3
UCD 3
UCD 3
UCD 3
UCD 3
UCD 3

Periksa
Periksa
Periksa
Periksa
Periksa
ON

Main steam press > 60 kg/cm2

Main steam temperatur > 300 C

UCD 2
UCD 2

Periksa
Periksa

1. Tombol "Decrease" MSV Cont

2. Tombol "Open" MSV Isol
3. Tombol "Increase" MSV Cont
4. Tombol "Decrease" Gov Motor
5. Tombol "Open" GV Isol
6. Tombol "Increase" Gov Motor
7. Tombol "Increase" GV Demand

UCD 3
UCD 3
UCD 3
UCD 3
UCD 3
UCD 3
UCD 3

Tekan hingga lampu "Reset" nyala &

Tekan hingga "Pressure" minyak MSV naik
Tekan hingga "Upper Limit' nyala
Tekan hingga "Open Close Permit"
Tekan tombol "Open"
Tekan sampai "Pressure" minyak GV Maks
Tekan sampai menunjuk skala 120 %

8. Tekan "Speed Target"

UCD 3 Pilih '400'
9. Pilih Jenis Start Turbin
UCD 3 COLD
10. Pilih Acceleration
UCD 3 NORMAL
11. Stress Level
UCD 3
IN
12. Tekan Program / Pushbutton
UCD 3
'GO'
Rub Check, tekan tombol "Turbin Trip"
UCD 3 Tekan
Turbine Valve Close, turbin trip
UCD 3 Periksa
Putaran turun
Ulangi langkah 1 - 7, terus pilih speed target 2000 dan tekan program "GO"
Periksa stress level

Bila stress level sudah < 40, maka putaran dapat dinaikkan ke 3000 rpm dengan cara pilih 3000 dan tekan 'GO'
Pada putaran 2850
Tombol Transfer Valve
UCD 3 Tekan
GV menutup & MSV buka
Putaran naik ke 3000 rpm dan program
Start Turbin dengan TMR selesai

StartUp

Page 5

PROSEDURE START UP SIMULATOR PLTU 400 MW

B. Start Turbin dengan ATS
ATS Ready to Start
ATS Start Proceed

a. Putaran 400 Rpm

Rub Check selesai (Ok)

b. Putaran 2000 Rpm

Bila Stress Level < 40 C

c. Putaran 2950 rpm

Sistem busbar 500 kV

23 Sistem Sinkronisasi

Alarm POWER, CLOCK,STEP SEQ, CARD

Pemilihan mode start Cold, Warm, Hot
ATS ON
PB Start
ATS proceed

ATS Panel
UCD 3
UCD 3
UCD 3
UCD 3

Reset
Cold
Tekan PB
Tekan
ON

Tidak nyala

sampai lampu 'Reset' nyala

Indikator MSV 'decrease' nyala

MSV ISV open & MSV increase nyala
MSV oil press > 3,7 kg/cm2
Gov ISV open close permit ON
Gov.ISV open (lampu nyala)
Gov.Demand set increase (lampu nyala)

UCD 3
UCD 3
UCD 3
UCD 3
UCD 3
UCD 3

Periksa
Periksa
Periksa
Periksa
Periksa
Periksa

Acceleration Fast (lampu nyala)

Speed set 400 rpm (lampu nyala)
Program 'GO' (lampu nyala)
Speed refference naik
Turning gear off

UCD 3
UCD 3
UCD 3
UCD 3
UCD 3

Periksa
Periksa
Periksa
Periksa
Periksa

Lampu Rub Check berkedip

Program Hold On
Kenaikan temperatur metal maks 165 C/h
Metal temperature differential < 83 C
Heavy oil flow

UCD 3
UCD 3
UCD 3
UCD 3
UCD 2

Periksa
Periksa
Periksa
Periksa
Atur ~10 t/h

Rub check
Speed up I menyala
Speed set 2000 rpm menyala
Program GO (lampu menyala)

UCD 3
UCD 3
UCD 3
UCD 3

Tekan PB
Periksa
Periksa
Periksa

Lampu warming On
Speed up (1) (lampu padam)
Program hold menyala (heat soak)
Speed up II (lampu menyala)
Speed set 3000 rpm
Program GO (lmpu menyala)

UCD 3
UCD 3
UCD 3
UCD 3
UCD 3

Periksa
Periksa
Periksa
Periksa
Periksa

Switch synchro
Valve transfer menyala
Gov.Demand set turun 0 %
MSV ISV Open (lampu menyala)
MSV A & B membuka penuh
Gov. valve 1, 2, 3 membuka minimum
Speed reffer. naik, putaran naik 3000 rpm
Valve transfer (lampu padam)

UCD 3
UCD 3
UCD 3
UCD 3
UCD 3
UCD 3
UCD 3
UCD 3

Auto
Periksa
Periksa
Periksa
Periksa
Periksa
Periksa
Periksa

Aux lube oil pump

Gland steam supply dari main steam
Gland steam supply dari aux steam

UCD 3
UCD 3
UCD 3

Stop
Buka
tutup

Inst. Sttn
Inst. Sttn
Inst. Sttn
Inst. Sttn
Inst. Sttn

Buka
Buka
Tutup
Tutup
Buka
ON

ES 7A1.3.E (Earthing Switch)

ES 7A4.3.E (Earthing Switch)
DS 7A1.3 (Disconnecting Switch)
DS 7AB 11 & 12 (Disconnecting Switch)
CB 7 AB 1 (Circuit Breaker)
Station supervisory
Man Synchro
Synchronising selector
Synch Ini Load (lampu berkedip)

EHV
UCD 3
UCD 3

ON
Auto
Tekan PB

Running frequency (meter)

Running voltage (meter)

UCD 3
UCD 3

Periksa
Periksa

StartUp

sampai 'upper limit' nyala

sampai 120 %

Periksa Stress
level < 40

Comloc
Comloc

Cek EHV

Page 6

PROSEDURE START UP SIMULATOR PLTU 400 MW

Excitation breaker Man - Auto
Excitation Field Breaker
Tegangan dan arus penguat (eksitasi)
Tegangan generator

UCD 3
UCD 3
UCD 3
UCD 3

Auto
Tutup Auto
Periksa
Periksa

70E Auto follower PB

AVR Auto/Balance/Manual PB
AVR setting Raise
Proses sinkron

UCD 3
UCD 3
UCD 3
UCD 3

Off
Auto
Berkedip
Tunggu

CB 7 AB 1 (generator breaker)
Gov. demand naik 15 %
Beban MW 20 MW

UCD 3
UCD 3
UCD 3

Masuk
Periksa
Hold

ATS complete on (lampu menyala)

Synchro selector
AVR auto follower
MVAR (Power factor)

UCD 3
UCD 3
UCD 3
UCD 3

Periksa
OFF
ON
Atur

HP steam leak recovery to HP exhaust

HP steam leak recovery to blow down
HP turbin bypass control valve drain
Main steam line drain A & B
Cold reheat header drain valve

UCD 3
UCD 3
UCD 3
UCD 2
UCD 2

Buka
Tutup
Tutup
Tutup
Tutup

LP bypass isol.drain
LP bypass control valve isol.drain
Hot reheat drain valve
HP turbin inlet drain valve
HP inner cylinder drain valve
HP outer cylinder drain valve

UCD 2
UCD 2
UCD 2
UCD 2
UCD 2
UCD 2

Tutup
Tutup
Tutup
Tutup
Tutup
Tutup

25 Sistem Air Pengisi

BFP A
Discharge valve
Start up block valve
Start up control valve (A/M Station)
Boiler stop valve A & B common drain

UCD 2
UCD 2
UCD 2
UCD 2

Start
Buka
Buka
Auto
Tutup

26 Nyalakan Burner Minyak

Oil burner level C grup 2

Start maintain ignitor

UCD 2
UCD 2

Start
Periksa

Ignitor insert
Atomising steam open
Ignitor oil valve open
Ignitor on

UCD 2
UCD 2
UCD 2
UCD 2

Periksa
Periksa
Periksa
Periksa

Burner insert
Atomising steam open
Burner oil valve open
Ignitor oil valve close
Atomising steam close
Ignitor retracted

UCD 2
UCD 2
UCD 2
UCD 2
UCD 2
UCD 2

Periksa
Periksa
Periksa
Periksa
Periksa
Periksa

Ignitor off
Heavy fuel oil flow
Combustion Air level C
Oxygen in flue gas

UCD 2
UCD 2
UCD 2
DAS

Periksa
Increase
Atur
Periksa

HP turbin inlet drain valve

HP inner cylinder drain valve
HP outer cylinder drain valve
HP bypass controller (A/M Station)
Economiser recirculation valve

UCD 3
UCD 3
UCD 3
UCD 3
UCD 2

Auto close
Auto close
Auto close
Manual
Tutup

Setelah 30' dari Sinkron

( Untuk Hot Start 5 ')

24 Sistem Drainage

StartUp

Paralel On

Pada beban 40 MW

Periksa Urutan Start

~18 t/h

Page 7

PROSEDURE START UP SIMULATOR PLTU 400 MW

SH spray water isolation valve

RH spray water isolation valve
HP bypass spray water isol valve
Blow down valve
27 Sistem Listrik PS
( Pada Beban 50 MW )

28 Sistem uap Ekstraksi

(Pada beban 80 MW)

Sistem Udara dan Gas

29 Pompa Air Pengisi

Sistem Pembakaran

30 Boiler Master

Inst. Sttn
Inst. Sttn
Inst. Sttn
Inst. Sttn

Periksa

SST ke UST
ke 130 MW

Listrik pemakaian sendiri (PS)

Beban turbin (Gov.valve)
Drum level
Feedwater control
Main FW block valve

UCD 2
UCD 2

Pindah
Naikkan
Periksa
Auto
Buka

Oil burner level A

Heavy oil flow
Oxygen in flue gas

UCD 2
UCD 2
DAS

Start
Naik
Periksa

naik bertahap ~18 t/h

LP 3 Htr bled steam isol valve

LP 3 heater bled drain valve
LP 4 deaerator bled isol valve
LP 4 deaerator bled drain valve

UCD 3
UCD 3
UCD 3
UCD 3

Auto Open
Auto Close
Auto Open
Auto Close

Periksa
Periksa
Periksa
Periksa

HP 5 Heater bled isol valve

HP 5 Heater bled drain valve
HP 6 Heater bled isol valve
HP 6 Heater bled drain valve
HP 7 Heater bled isol valve
HP 5, 6, & 7 Heater bled check valve

UCD 3
UCD 3
UCD 3
UCD 3
UCD 3
UCD 3

Auto Open
Auto Close
Auto Open
Auto Close
Auto Open
Auto Open

Periksa
Periksa
Periksa
Periksa
Periksa
Periksa

LP heater drain pump auto start

IP turbine inlet pipe drain vlv

UCD 3
UCD 3

Periksa
Auto close

ID Fan B
FD Fan B
ID Fan B digitran set point
ID Fan B (A/M station) atur

UCD 1
UCD 1
UCD 1
UCD 1

Start
Start
- 10 mmWg Lihat Furnice Pressure
Man ke Auto

FD Fan B digitran set point

FD Fan B (A/M station) atur

UCD 1
UCD 1

180 mmWg
Man ke Auto

BFP kedua (B atau C)

Discharge valve
Main feedwater block valve
Beban kedua BFP - atur
BFP A & B (A/M station)

UCD 2
UCD 2
UCD 2
UCD 2
UCD 2

Start
Buka
Buka
seimbang
Auto

Startup feedwater block valve

SH spray water isol valve
RH spray water isol valve

UCD 2
Ins. Sttn
Ins. Sttn

Man tutup
Buka
Buka

Combustion air level A & C

Fuel oil level A & C
Level master (level A & C)
Fuel/Air Ratio

UCD 2
UCD 2
UCD 2
UCD 2

Auto
Auto
Auto
50 %

Main steam press set point (digitran)

Oil firing master
Boiler Master

UCD 2
UCD 2
UCD 2

169 kg/cm2 Bias diatur

Auto
Tekan tombol
Atur - Auto Lihat Deviasi

Beban (load) turbin generator

Recirc gas damper and tempering Station
Superheater outlet temperatur (digitran)
Superheater outlet temp. (A/M station)

UCD 3
UCD 2
UCD 2
UCD 2

naik 200MW
Buka
set 538 C
Auto

StartUp

UCD 3
UCD 3

Buka
Buka
Buka
Tutup

Tekanan > 105 kg/cm

Bila >106 kg/c

Bias diatur

Periksa
Periksa

Bias diatur

Periksa
Bias diatur

Page 8

PROSEDURE START UP SIMULATOR PLTU 400 MW

31 Coordinate

Max / Min Load Set

Governor Demand
B-T Coordinate PB
Load rate set

Excess air < 2% (oil)

Parameter Utama

UCD 3
UCD 3
UCD 3
UCD 3

400 & 0 MW LDC out

Auto
B-T Coord
5MW/min

Auxiliary steam isolation valve

Fuel / Air Ratio

Inst. Sttn
UCD 2

Tutup
Atur

Comloc
Lihat DAS

RH spray isol valve

Reheat outlet temperature (digitran)
Reheat outlet temperature (A/M station)

Comloc
UCD 2
UCD 2

Buka
set 538 C
Auto

Instructor Station

GR Fan Damper & coupling A & B

Tempering
GR Fan Master
GR Fan Damper
Reheater spray A & B
Reheater Master

UCD 2
UCD 2
UCD 2
UCD 2
UCD 2
UCD 2

Auto tutup
Buka 5 %
Auto
Auto
Auto
Auto

Beban (load) turbin generator

Load set 400 MW
Level B burner

UCD 3
UCD 3
UCD 3

Naik 400MW

Level B Level Master

Excess air atau oksigen in flue gas
Fuel/Air Ratio
Drum level
Main Steam pressure
Main Steam temperatur
Reheat steam temperatur
Feed water flow
Steam flow
Vakum kondensor

UCD 2
UCD 2
UCD 2
UCD 2
UCD 2
UCD 2
UCD 2
UCD 2
UCD 2
UCD 3

Auto
Periksa
set 85 %
Periksa
Periksa
Periksa
Periksa
Periksa
Periksa
Periksa

Start

Tekan tombol

Lihat prosedur sebelumnya

Pembakaran Dengan Batubara

Penggunaan bahan bakar batubara baru dapat dilakukan apabila telah tersedia udara primer dengan suhu yang cukup.
Untuk memanaskan udara primer digunakan panas flue gas, dan panas ini baru mencukupi apabila boiler telah
berbeban. Biasanya pembakaran dengan batubara dilakukan pada beban > 100 MW.
No.

SISTEM

URAIAN PERALATAN

PANEL

OPERASI

KETERANGAN

32 Seal Air System

Seal air fan A

Seal air fan B

UCD 2
UCD 2

Start
Stand by

33 Primary Air System

Primary Air Fan station

PA Fan A
PA Fan B
PA Fan controller (A/M station) A& B

UCD 1
UCD 1
UCD 1
UCD 1

Manual
Start
Start
Auto

AH Balance setter
Mill AH (A/M station)

UCD2
UCD2

Set 50 %
Auto

Persiapan start mill :

Coal bunker level > minimum
Mill outlet temperatur control (digitran)
Lakukan inerting, bila perlu

UCD 2
UCD 2

Periksa
Set 66 C
Tekan PB

Level A panel burner (BMS)

Level A coal burner panel
Coal start up initiated
Mil lube oil press > min. Lampu nyala

UCD 2
UCD 2
UCD 2
UCD 2

Select coal
Sel.Auto seq
Start/tekan
Periksa
tunggu 3 menit

34 Sistem Pulverizer Mill

StartUp

Inert. Required

Page 9

PROSEDURE START UP SIMULATOR PLTU 400 MW

Set S.A. to lite off, lampu nyala
Both ignitor grup lit, lampu nyala
Swing valve open, lampu nyala
P.A. flow to min. lampu nyala
Impeller inserted, lampu nyala
Mil started, lampu nyala
Coal feeder started, lampu nyala

~ 8 menit kemudian
Bila Temp Outlet > 50 C

35 Sistem Mill (pd beban > 80 MW)

Pada beban 175 MW

36 Sistem Mill (pd beban 275 MW)

UCD 2
UCD 2
UCD 2
UCD 2
UCD 2
UCD 2
UCD 2

Periksa
Periksa
Periksa
Periksa
Periksa
Periksa
Periksa

Mill outlet temperatur (A/M station)

Permit stop ignitor grup, lampu nyala

UCD 2
UCD 2

Auto
Stop ignitor

Complete sequence, lampu nyala

Mill outlet temperatur (A/M station)
Mill outlet (A/M station)=feeder speed

UCD 2
UCD 2
UCD 2

Periksa
Auto
naikan

Furnace pressure
Fuel / Coal Ratio
Fuel / Air Ratio
Beban (load set) turbin generator

UCD 1
UCD 2
UCD 2
UCD 3

Periksa
Sesuaikan
Set 85 %
Set 100MW

Oil burner Level C

Ignitor level C

UCD 2
UCD 2

Stop
Stop

Pulv.Mill level B (coal burner B)

Lihat prosedur dan sequence mill start

UCD 2

Start

Coal Burner level A dan C

Coal firing master
Boiler master
Turbin master
Beban (load set)
Beban naik ke 200 MW sesuai load rate nya

UCD 2
UCD 2
UCD 2
UCD 3
UCD 3

Auto
Auto
Auto
Auto
Set 200MW

Pulv.mill level E (coal burner E)

Lihat prosedur dan sequence mill start

UCD 2

Start

Beban (load set) turbin generator

Beban naik ke 300 MW sesuai load ratenya
Naikkan MVAR nya, lihat cos Q

UCD 3 Naik 300MW

Pulv.mill level D (coal burner D)

Lihat prosedur dan sequencq mill start

UCD 2

Start

Load Set turbin generator

Beban naik ke 400 MW sesuai load rate nya
Periksa parameter utama :
- Tekanan uap utama
- Temperatur uap utama
- Temperatur reheat
- Vakum kondensor
- Level drum

UCD 3

Naik 400MW

StartUp

> 20 %
lihat Ampere
lihat fdr speed
Tekan tombol

bertahap

lihat Oksigen
in flue gas

lihat sequence

Page 10