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Clutch PDF
Clutch PDF
CLUTCH SYSTEM
PROBLEM SYMPTOMS TABLE
Use the table below to help find the cause of the problem.
The numbers indicate the likelihood of the possible causes of
the problem in descending order. Check each part in order.
Replace parts as necessary.
Symptom
Clutch grabs/chatters
Clutch noisy
Clutch slips
Suspected area
See page
CL-15
CL-15
CL-15
CL-15
CL-15
CL-15
CL-9
CL-12
CL-15
CL-15
CL-3
CL-15
CL-15
CL-15
CL-15
CL-15
CL-3
CL-9
CL-12
CL-15
CL-15
CL-15
CL-15
CL-15
CL-15
CL
CL2
CLUTCH PEDAL
CLUTCH
TRANSMISSION
COMPONENTS
24 (241, 17)
16 (160, 12)
CLUTCH PEDAL
STOPPER BOLT
37 (375, 27)
CL
INSTRUMENT PANEL UNDER
COVER SUB-ASSEMBLY NO.1
x2
CL3
ON-VEHICLE INSPECTION
1.
Pedal Height
Adjust Point
C115306E01
2.
CL
CL4
3.
CL
CL5
REMOVAL
1.
2.
3.
4.
5.
6.
REMOVE INSTRUMENT PANEL UNDER COVER SUBASSEMBLY NO.1 (See page IR-50)
7.
8.
CL
C115316
9.
C115315
CL6
C115317
C115308
C115309
CL
C115318
INSTALLATION
1.
C115318
CL7
2.
3.
4.
5.
6.
7.
8.
9.
C115309E01
C115308
C115317
C115315
C115316
CL
CL8
CL
CL8
COMPONENTS
x2
12 (120, 8.7)
CLUTCH MASTER
CYLINDER ASSEMBLY
CLUTCH RESERVOIR TUBE
15 (153, 11)
CL
x2
CL9
REMOVAL
1.
2.
3.
4.
REMOVE INSTRUMENT PANEL UNDER COVER SUBASSEMBLY NO.1 (See page IR-50)
5.
6.
C115313
C115307
Lock Nut
Push Rod
Clevis
A
C125987E01
INSTALLATION
Lock Nut
Push Rod
Clevis
A
C125987E01
1.
CL
CL10
2.
3.
4.
5.
6.
7.
INSTALL INSTRUMENT PANEL UNDER COVER SUBASSEMBLY NO.1 (See page IR-82)
C115307
C115313
CL
CL11
COMPONENTS
12 (120, 8.7)
x2
SPRING
CL
PISTON
PUSH ROD
BOOT
CL12
REMOVAL
1.
2.
3.
C106347
C115310
CL
CL13
DISASSEMBLY
1.
2.
CL
CL14
REASSEMBLY
1.
2.
CL00672E01
INSTALLATION
1.
2.
3.
4.
C115310
CL
C106347
CL14
CLUTCH UNIT
CLUTCH
TRANSMISSION
COMPONENTS
x6
19 (195, 14)
CL
CL15
REMOVAL
Matchmarks
1.
2.
3.
4.
5.
6.
7.
8.
D025280E04
INSPECTION
1.
C062956
CL
CL16
Transaxle
Side
D025257E05
2.
3.
4.
D029069E01
CL
C062958
Q001060
CL17
INSTALLATION
SST
1.
2.
Flywheel
Side
D029848E03
7
SST
1 (Temporally), 4
6
5
2
Matchmarks
D026323E03
3.
C062961
CL
CL18
SST
D029849E01
4.
5.
6.
7.
8.
9.
D025284E01
CL
CL19
COMPONENTS
16 (160, 12)
CL
N*m (kgf*cm, ft*lbf) :Specified torque
C116833E01
CL20
ON-VEHICLE INSPECTION
1.
C115311
REMOVAL
1.
C116855
CL
INSPECTION
1.
7.65 to 8.35 mm
Condition
ON (pushed in)
Below 1
OFF (released)
10 k or higher
D011485E10
INSTALLATION
C116855
1.
2.