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    72 views17 pages

    Iso 2768

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    Bomb20001

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    © All Rights Reserved
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    EUROPEAN STANDARD EN 26 157-3 NORME EUROPEENNE EUROPAISCHE NORM october 1991 upc 621.882.2: 620.191 Descriptors: Fasteners, bolts, screws, studs, surface defects. English version Fasteners Surface discontinuities Part: Bolts, screws and studs for special requirements (180 6157-3: 1988) Elémants de fixation; défauts de surface, _Verbindungselemeate; Oberfichenfehter. Parte 3: Boulons, vs et goujons pour Toil 3: Schrauben for besondere Anforde- applications particulléres ‘ungon (180 6187-3: 1988) (s06187-3: 7988) ‘This European Standard was approved by CEN on 1981-10-10 and is identical to the 180 Standard as referred to. CEN members are bound to comply withthe CEN/CENELEC Internal Regulations which stipulate the conditions for glvng this European Standard the ‘status ofa national standaré without any altertion. Up-to-date lists and bibliographical references concerning such national standards may be ‘obtained on application to the Central Secretariat orto any CEN member. ‘This European Standerd existe in thrae oficial versions (English, French, German) Aversion inany other language made by translation under he responsiblity ofa CEN member nt ite ‘wn language and notified to the Central Secretariat has the same status asthe official ‘CEN members are the national standards bodies of Austria, Belgium, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlanc Portugal, Spain, Sweden, Switzerland and United Kingdom. CEN European Committee for Standardization Comité Européen de Normalisation Europaischos Komitoo far Normung Contral Secretariat: rue de Stassart 96, B-1050 Brussels © 1901. Copyright reserved to all CEN members. Ref, No. EN 26 167-9: 1901 € Page 2 N26 187-9: 1991 Foreword In 1990, 180 6167-0: 1988 was eubrittes to the CEN PO procedure. Following the positiveresult ofthe PG, CEN/BT agreed to submitSO 6187-8: 1988 with the following modifications to Formal vote. In the French version, replace: = "bouton by vis", = "bouton, vis! by ‘vis! In accordance with the CEN/CENELEC Internal Regulations, the following counties are bound to implement this European Standard: Austria, Belgium, Denmark, Finlané, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Span, Sweden, Switzerland and United Kingdom. Endorsement notice ‘The texto the Intemational Standard 180 6187-3: 1988 was approved by CEN as a European Standard with agreed commen ‘modifications as given above. 11 DEUTSCHE NORM December 1091 DIN EN 26 157 Pars UDC 621.882.2 : 620, Surface discontinuities Bolts, screws and studs subject to special requirements, {180 6157-3: 1988), (English version of DIN EN 28 157 Part 3) This standard incorporates the Engligh version of ISO 6187-3, Verbindungaclemente: Obertiichentenlen ‘This standard, together with the December 1991 Schrauben f0r spezielle Anforderungen edition of DIN EN26 157 Part 1, supersedes (480 6157-3: 1988) ‘October 1984 edition of DIN 267 Part 18. European Standard EN 26 187-3 : 1991 has the status of a DIN Standard. ‘A.comma is used as the decimal marker. National foreword ‘This standard has been published in accordance with a decision taken by CEN/TC 185 to adopt, without alteration, International Standards 150 6157-1 and 180 6157-9 as European Standards. The responsible German body involved in its publication is the NormenausschuB Mechanische Verbindungeelemente (Fasteners Standards Commitee). Previous to thelr adoption, the ISO Standards referred to were in any case applicable forall bolts, screws and studs made to the relevant DIN ISO Standards. Hence, even without the decision of CEN/TC 186, i would have been necessary to adopt them, in ne with the policy of te Normenausschuf Machanische Verbindungselemente providing for the gradual adoption ‘of ISO product standards as German Standards DIN EN 26 157 Parts 1 and 8 apply for all bolts, screws and studs covered in existing DIN ISO Standards and future DDIVEN Standards and are also tobe implemented In the case of products sill manufactured to DIN Standards In which reference Is made to DIN 267 Part 19. Uni ent standard applies for bolts, sorews and studs of property cl specifications given here are less extensive than in DIN 267 Part 19; in particular, there are no specications with e to surface discontinuities on the thread, nor are cracks inthe hoad af hexagon socket screws dealt with. I the scope of the specifications is deemed inadequate for a given application, then the use of DIN EN 26 157 Part 3 should be agresd, In most respacts, DIN EN26 157 Part 3 corresponds to the October 1984 edition of DIN 267 Part 19, except that it only covers bolts, screws and stud of property class 12.9, and spplies in cases where itis used by special agreement. ‘The DIN Standards corresponding to the ISO Standards referred to above and in clause 2 ofthe EN areas follows: 180 Standard DIN Standara 1808981 DIN EN20898 Part1 1802859 DIN 40080 1803269 DINIS03269 '806187-1DINEN26187 Part oor without the pt am Continued overeat. EN comprises 18 pages. 55h Vang Oro Bt as cea Te Gains Bnew ON) DIN EN 25157Pax8 Engl Price group 11 Page 2 OINEN 26157 Parts ‘Standards referred to {and not inckided in References) DIN267 Part 19 Fasteners; technical delivery conditions: curtace dlacontinultes on bolts, setews and studs 1806157-1: 1088 Fasteners; surface discontinuities; bots, screws and studs for general requirements Other relevant document Supplement 2 to DIN 918 Fasteners; synopsis of avaliable ISO Standards and DIN Standards Previous editions IN 267 Part 19: 05.61, 09.61, 10.84, ‘Amendments {In comparizon with the October 1984 esltion of DIN 267 Part 19, the following amendments have been made. 4) The scope of the standard has been limited to bolt, screws and studs subjoct to ¢pecial requirements. ). The standard now applies only for bolts, screws and studs with a nominal thread diameter of § mm or more. }_ Specifications regarding forging bursts and shear bursts have been amended, International Patent Classification F168 29/00 F16B35/00 11 Scope and field of application 1.1. This part of 180 6167 establishes limits for various types of surface discontinuities on bots, screws and studs for special requirements, Ie apples to bolts, screws and studs with = nominal thread diameters § mm and large = product grades A and B; = nominal fenghts / < 10d (or longer if spected); = property class 12. = property classes 88, 9.8 and 10.9 when specified In product standards or agreed between supplier anc purchaser. 1.2. Where the permisebie limits for surface discontinuities incated in clause 3 occur, the minimum values for the mechanical and functional properties specified in 150 898-1 should sill be met When fatigue strength requirements are specified, the fatigue strength should not be lower than that obtained on bolts without defects taken from the same lot. notes 1 The gua in claue 3 are examples oly. They apply coespond- Ing alo to other types of Bol, screws and sts, Page 3 EN 26 157-9: 1991 2. Thelndvidualfgures show the surface dconcnues exaggerated in some cars fox cay 2 References 150 468, Surface roughness — Parameters, ther valves and {general rules for spectying requirements. 180.896-1, Mechanica properties of fsteners — Part 1: Bolts, serews and studs 150 2269, Samating procedures and tables for inspection by aterbutes. 1S0 3289, Fasteners — Acceptance inspection. 3. Types, causes, appearance and limits of surface discontinuiti 3.1 Cracks A crack is a clean (erystaline) fracture passing through or ‘across the grain boundaries and may possibly follow inclusions fof foreign elements. Cracks are normally caused by overstess ing the metal during forging or ather forming operations, oF uring heat treatment. Where parts ere subjected to significant reheating, cracks usually are discoloured by scale. Page 4 EN 26 157-9: 1991 3.41.1 Quench cracks. Gauss] Genoa a a ng eng Se BO GR ST TT res Seca venty ibte an tages don eee ae Topaarnce as ea eenes Ses ors Sonnet connem ocean Sor ohe bo oe “ Transverse Quench crack, section rr quench crack “at crest of thread missing\ ene MOL LK Li 7 aie a 4 Vionpdn re cet LA — raenens cr sr Os = Fee wa = S 5 cat oe ee 812. Fordng emotes Cause] Fagg anh pay co ig ST Oa NaS WS TE we ST namie Reems ee Tie | angi Tatoo aaa a ee yr) OTE Tn er er ct tp eed Sn 3.15) Ate Seecareeracee Pages €N 26 167-37 1991 3.13 Forging bursts Geuze Forging bursts may occur for example during forging on the flats or comers of the heads of bolis and sorews, at the periohery of flanged or circular head products or on the raised periphery of indented head bolts and screws. “Appearance Forging burt Foegng bres Forging bursts Forging bursts Tims Hexagon head serews \No forging burst in the flats of hexagon bolts and screws shall extend into the crown circle onthe top ofthe head surface (chamfer circle) or into the underhead bearing surface. Forging bursts occurring atthe intersection of ‘wo wrenching flats shall not reduce the width across comers below the specified minimum. Forging bursts in the raised pecphery of indented head belts and sorews shal not exceed 2 width of 0,06d" or hhave a depth extending below the indented portion. Flanges of bots and screws and peripheries of circular head screws may have forging bursts, but they shall not ‘exceed the following limits: Width of forging bursts 0.084, with ony one forging burst; 0.044. (with wo or more forging bursts, one of which may extend t0 0,084, Depth of forging bursts: o.ota» 11 d= nomial these ciameter 21_d,= bead or flange dameee Page 6 N26 157-3: 1991 3.14 Sheer bursts Cause “Shear bursta may occur, for example during forging, Frequently at the pariphery of products having croular oF flanged heads, and are located at approximately 45° tothe product axis, ‘Shear bursts may also occur on the sides of hexagon heed products. ‘Appearance ‘Shag bares ee ‘Shear bret Tire Hexagon head screws Shear burst limits on the wrenching head are as folows: width < 0,25 mm + 0,025 Depth < 008¢ [No shear burst inthe fats of hexagon bolts and screws shal extend into the crown circle an the top of the head surface (chamfer ciel or into the underhead bearing surtace. Shear bursts, occuring atthe intersection of two ‘wrenching flats, shall not reduce the width across comers below the specified minimum. ‘Shear burstsin the raised periphery of indented head bolts and screws shall not exceed a width of 0,062! or have '2 depth extending below the indented portion. Circular heed screws. Flanges of bots and screws and peripheries of circular head products may have shear bursts, but hall not exceed the folowing fits ‘Width of shese bursts: (0,084.2 (for onty one shear burst; 0,04d,. (with two or more forging shear bursts, one of which may extend to 0,084). 1) 5 = width across fats 2) = nominal head diameter 31d = head or fange diameter Page N26 187-97 1901 3.15 Forging cracks in socket head scrows Cause ‘Cracks in the periphery, n the top surface and on the indented portion (hexagon socket] may occur on the inner and outer faces due 0 cut-off of wire section, shear and compressive stress during forging operations and countersinking of head. “Appearance Pormistie ~ doesnot extend mor thn. fa te distance between the perghery of — tend en coer Not ue — covetn toot ‘edge cae Pai Perio — a Not permissible ~ potential imorectng bconsnuites | exces — som Neel de Pormieiie Not permisble Not pemisstie — conocts socket nd edge of hans Page 8 EN26187-9:1991 "Appearance (continued) Permissible Not permissible ~ potentisnersecting ‘Secontnitier 3 Permissible depths: ‘hy $ 0,0344%: 0,19 mm max. hg < 008d: 1,8 mm max. 03 t? z No cracks pomisible a [inthe area 11 dy = head camer 211 = kay engagement socket depth Not permissible — botom of socket or within 031 ‘of bottom of socket, Page 9 N26 157-9: 7091 Timi ‘Cracks extending {rom the socket to the outer face and cracks with Waverse indicating @ patentl fo inersect -re not permissible. Cracks within 0,3 of the bottom of the socket ae not permissible. Cracks located elsewhere in the socket are permissible, provided that they do not exceed a length of 0,251 and a depth of 0,034, (0,13 mm max.) (One crack in the longitudinal direction with @ depth not exceeding 0,034, (0,13 mm max.) atthe head/shank intersection and on the top of the head is permissible, Longitudinal cracks with @ depth not exceeding 0,08d, (1,8 mm max.) located in the periphery are permissible A seam ort is 3.2. Raw material seams and laps narrow, generally straight or smooth curved line discontinuity running longitudinally on the thread, shank or head. Cause ‘Seams and laps are inherent Inthe raw mater rom which fasteners are made. “Appearance: Lap or stam, usuaty straight or ‘smooth eure ine sooty 1 ‘running longtudialy ETL Seam Ties Permissible dopths 0/0164 + 0,1 mm! OA mm max laps or seams extend into the head, they shall not exceed the permissibe limits for width and depth specitiod for bursts (s00 3.1.3). 1) a = nominal tad sameter Page 10 EN26 157-3: 1991 33 Voids ‘A vod i a shallow pocket or hollow on the surface ofa bolt or sorew due to non-fiing of metal during forging or upeeting. Sa a Sag eee eee — i™ (aS) &™D) B WA Wy NE? a fh < 002411: 0,28 men max. ‘Area of al void: ‘The combined surface ara of all voids on the bearing face shall not exceed § % of the total area, [4 = nominal teas diameter 34 Folds Pago 11 N26 157-9: 1901 {A fald ie @ doubling over of metal which occurs atthe surface of the festener during forging. Cause Folds are produced by material Geplacoments due to ladk of congruence of forms and volumes of the single forging steps. ‘Appearance ‘pial “clover tage" fis innonoteuor shoulder fastener rica, 2 the itrsaton beaweon flange and drvng part Pormisile, at the eurtace ofthe bok end Not permissible, fot ‘Nintoor some Pere, fold Pormiesb, fo at enor comer ae ela Folds at interior comers ator below the bearing surface are not permissible, unless specticaly peited in this part of ISO 6187 or in the product standard. Folde at exterior corners are permissible, 3.5 Tool marks “Tool matks are longitudinal or circumferential grooves of shallow depth. Cause “Tool marks are produced by the movement of manufocturing tools over the surface of the bolt or sere: ae Toot mak Permsbl oo mak ‘rom bimming operation Tiles “Too! marks produced by machining n tho shank, filet of bearing surface chal not exceed a surface roughness of Ry = 32 um whan tested in accordance with ISO 468. Page 12 EN26 167-2: 1901 3.6 Laps on the thread ‘Aap is a fold-over of metal nthe thread. Laps generally show a pattern of consistency between the same product, thats aps will be ‘identicaly located and with the same direction of traverse between all products. ‘Cause Folds and laps on the thread occur during cokd-forming of the tread by ling. “Appearance ieee rot permissible = Looe arcton | Major cmeter Pen ameter Minor ameter Major ameter Pc dameter Perms srtoce ‘Minor oman igure Major damater : Pen ameter Miner eter 11H = depth of tread Tinie ‘Laps of any depth or length are not permitted inthe folowing paces: ~ at the r00t of the thread; at the loaded flank of screw thread below the pitch diameter, even if they start beyond the pitch dia: meter. ‘The following laps are permissibe — ape in the crest of the threads of 025 H, max.; ~ crest of the threads not entirely rolled out, maximum half @ turn on one thread: laps below the pitch

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