Honda CBF-150 Unicorn Sport and Premiun - Supplementary Shop Manual

A Few Words About Safety
Service Information
The service and repair information contained in this manual is intended for use by qualified, professional technicians.
Attempting service or repairs without the proper training, tools, and equipment could cause injury to you or others. It could also
damage the vehicle or create an unsafe condition.
This manual describes the proper methods and procedures for performing service, maintenance, and repairs. Some procedures
require the use of specially designed tools and dedicated equipment. Any person who intends to use a replacement part, service
procedure or a tool that is not recommended by Honda, must determine the risks to their personal safety and the safe operation of the
vehicle.
If you need to replace a part, use genuine Honda parts with the correct part number or an equivalent part. We strongly recommend
that you do not use replacement parts of inferior quality.
For Your Customers Safety

Proper service and maintenance are essential to the customers safety and the
reliability of the vehicle. Any error or oversight while servicing a vehicle can
result in faulty operation, damage to the vehicle, or injury to others.
For Your Safety

Because this manual is intended for the professional service technician, we do
not provide warnings about many basic shop safety practices (e.g., Hot
partswear gloves). If you have not received shop safety training or do not feel
confident about your knowledge of safe servicing practice, we recommended
that you do not attempt to perform the procedures described in this manual.
Some of the most important general service safety precautions are given below.
However, we cannot warn you of every conceivable hazard that can arise in
performing service and repair procedures. Only you can decide whether or not
you should perform a given task.
Improper service or repairs can create an

unsafe condition that can cause your customer
or others to be seriously hurt or killed.
Follow the procedures and precautions in this
manual and other service materials carefully.
Failure to properly fol low instructions and

precautions can cause you to be seriously hurt
or killed.
Follow the procedures and precautions in this
manual carefully.
Important Safety Precautions

Make sure you have a clear understanding of all basic shop safety practices and that you are wearing appropriate clothing and using
safety equipment. When performing any service task, be especially careful of the following:
Read all of the instructions before you begin, and make sure you have the tools, the replacement or repair parts, and the skills
required to perform the tasks safely and completely.
Protect your eyes by using proper safety glasses, goggles or face shields any time you hammer, drill, grind, pry or work around
pressurized air or liquids, and springs or other stored-energy components. If there is any doubt, put on eye protection.
Use other protective wear when necessary, for example gloves or safety shoes. Handling hot or sharp parts can cause severe
burns or cuts. Before you grab something that looks like it can hurt you, stop and put on gloves.
Protect yourself and others whenever you have the vehicle up in the air. Any time you lift the vehicle, either with a hoist or a jack,
make sure that it is always securely supported. Use jack stands.
Make sure the engine is off before you begin any servicing procedures, unless the instruction tells you to do otherwise.
This will help eliminate several potential hazards:
Carbon monoxide poisoning from engine exhaust. Be sure there is adequate ventilation whenever you run the engine.
Burns from hot parts or coolant. Let the engine and exhaust system cool before working in those areas.
Injury from moving parts. If the instruction tells you to run the engine, be sure your hands, fingers and clothing are out of the way.
Gasoline vapors and hydrogen gases from batteries are explosive. To reduce the possibility of a fire or explosion, be careful when
working around gasoline or batteries.
Use only a nonflammable solvent, not gasoline, to clean parts.
Never drain or store gasoline in an open container.
Keep all cigarettes, sparks and flames away from the battery and all fuel-related parts.
INTRODUCTION
This addendum contains the information for the CBF150M-5.
Refer to CBF150 MANUAL (No.62KSPAM5) for service procedures and data not included in this addendum.
Your safety, and the safety of others, is very important. To help you make informed decisions we have provided safety
messages and other information throughout this manual. Of course, it is not practical or possible to warn you about all the
hazards associated with servicing this vehicle.
You must use your own good judgement.
You will find important safety information in a variety of forms including:
Safety Labels on the vehicle
Safety Messages preceded by a safety alert symbol and one of three signal words, DANGER, WARNING, or CAUTION.
These signal words mean:
You WILL be KILLED or SERIOUSLY HURT if you dont follow instructions.
You CAN be KILLED or SERIOUSLY HURT if you dont follow instructions.
You CAN be HURT if you dont follow instructions.
Instructions how to service this vehicle correctly and safely.
As you read this manual, you will find information that is preceded by a symbol.
prevent damage to your vehicle, other property, or the environment.
The purpose of this message is to help
ALL INFORMATION, ILLUSTRATIONS, DIRECTIONS AND SPECIFICATIONS INCLUDED IN THIS PUBLICATION ARE BASED
ON THE LATEST PRODUCT INFORMATION AVAILABLE AT THE TIME OF APPROVAL FOR PRINTING. Honda Motor Co., Ltd.
RESERVES THE RIGHT TO MAKE CHANGES AT ANY TIME WITHOUT NOTICE AND WITHOUT INCURRING ANY OBLIGATION
WHATSOEVER. NO PART OF THIS PUBLICATION MAY BE REPRODUCED WITHOUT WRITTEN PERMISSION. THIS MANUAL
IS WRITTEN FOR PERSONS WHO HAVE ACQUIRED BASIC KNOWLEDGE OF MAINTENANCE ON Honda MOTORCYCLES,
MOTOR SCOOTERS OR ATVS.
Honda Motorcycle & Scooter India Pvt. Ltd.
SERVICE DEPARTMENT
Date of Issue: March, 2007

Honda Motorcycle & Scooter India Pvt. Ltd.
23. CBF 150M-5 ADDENDUM

MODEL IDENTIFICATION ................................................. 23-4
GENERAL SPECIFICATION .............................................. 23-6
CABLE & HARNESS ROUTING FRONT COWL ............. 23-20
FRONT COWL / WIND SCREEN ...................................... 23-26
RIGHT SIDE COVER / LEFT SIDE COVER ....................... 23-27
FRONT WHEEL .................................................................. 23-29
REAR WHEEL ..................................................................... 23-35
SHOP MANUAL - ADDENDUM
MODEL IDENTIFICATION
23-4

The frame serial number is stamped on the right side of the
steering head.
VEHICLE IDENTIFICATION NUMBER
The engine serial number is stamped on the lower left side of

the crankcase.
ENGINE SERIAL NUMBER
The carburetor identification number is stamped on the left side of the

carburetor body.
CARBURETOR IDENTIFICATION NUMBER
The color label is attached as shown. When ordering color-coded parts,

always specify the designated color code.
COLOR LABEL
23-5
GENERAL SPECIFICATIONS
DIMENSIONS
FRAME
ENGINE
CARBURETOR
DRIVE TRAIN
ITEM
Overall length
Overall width
Overall height
Wheelbase
Seat height
Footpeg heigh
Ground clearance
Dry weight
Curb weight
Maximum weight capacity
Frame type
Front suspension
Front wheel travel
Rear suspension
Rear wheel travel
Rear damper
Front tire size
Rear tire size
Front tire brand
Rear tire brand
Front brake
Rear brake
Caster angle
Trail length
Fuel tank capacity
Fuel tank reserve capacity
Cylinder arrangement
Bore and stroke
Displacement
Compression ratio
Valve train
Intake valve
opens
closes
Exhaust valve
opens
closes
Lubrication system
Oil pump type
Cooling system
Air filtration
Engine dry weight
Carburetor type
Throttle bore
Clutch system
Clutch operation system
Transmission
Primary reduction
Final reduction
Gear ratio
Gearshift pattern
ELECTRICAL
23-6
Ignition system
Starting system
Charging system
Regulator/rectifier
at 1 mm (0.04 in) lift

1st
2nd
3rd
4th
5th
SPECIFICATION
2,095 mm (82.5 in)
750 mm (29.6 in)
1,100 mm (43.3 in)
1,340 mm (52.8 in)
798 mm (31.5 in)
301 mm (11.9 in)
179 mm (7.1 in)
134 kg (295.5 lbs)
146 kg (322 lbs)
170 kg (375 lbs)
Diamond type
Telescopic fork
117 mm (4.6 in)
Swingarm
97 mm (4.0 in)
Both side operation
2.75-18 42P
100/90-18 56P
MRF NYLOGRIP ZAPPER - FS
MRF NYLOGRIP ZAPPER - Y
Hydraulic single disc
Mechanical drum (leading-trailing)
26 00
95 mm (3.8 in)
13.0 liter (3.43 US gal, 2.86 lmp gal)
1.0 liter (0.26 US gal, 0.22 lmp gal)
Single cylinder inclined 15 from vertical
57.3 x 57.8 mm (2.26 x 2.28 in)
149.2 cm3 (9.10 cu-in)
9.1:1
Chain driven OHC with rocker arm
7 BTDC
28 ABDC
27 BBDC
3 ATDC
Forced pressure and wet sump
Trochoid
Air cooled
Paper filter
30.1 kg (66.4 lbs)
CV (constant velocity) type
26 mm (1.02 in)
Multi-plate, wet
Cable operating
5 speeds
3.350 (67/20)
2.866 (43/15)
3.076 (40/13)
1.789 (34/19)
1.304 (30/27)
1.090 (24/22)
0.937 (30/32)
Left foot operated return system
1-N-2-3-4-5
DC CDI
Electric starter motor/Kickstarter
Single phase output alternator
SCR shorted, single phase half-wave
rectification
LUBRICATION SYSTEM SPECIFICATION

Engine oil capacity
ITEM
STANDARD
After draining
1.0 liter (1.1 US qt, 0.9 lmp qt)
1.2 liter (1.3 US qt, 1.1 lmp qt)
Honda 4-stroke oil or equivalent motor oil
After disassembly
Recommended engine oil
SERVICE LIMIT
API service classification: SJ

Viscosity: SAE 20W-40
Oil pump rotor
Tip clearance
0.15 (0.006)
0.20 (0.008)
Body clearance
0.15 0.20 (0.006 0.008)
0.25 (0.010)
Side clearance
0.05 0.11 (0.002 0.004)
0.15 (0.006)
FUEL SYSTEM SPECIFICATION

ITEM
SPECIFICATIONS
Carburetor identification number
AVK4FA
Main jet
#115
Slow jet
#38
Pilot screw initial opening
1.1/2 Turn out
Float level
13.0 mm (0.51 in)
Idle speed
1,400 100 min-1 (rpm)
Throttle grip free play
2 7 mm (0.08 0.24 in)
PAIR control valve specified vacuum
58.7 kPa (440 mm Hg)
CYLINDER HEAD/VALVES SPECIFICATIONS

ITEM
STANDARD
Cylinder compression at 1,000 min-1 (rpm)
1,402 kPa (14.3 kgf/cm2, 203 psi)
IN
0.08 (0.003)
EX
0.12 (0.005)
Valve clearance
SERVICE LIMIT
Valve,
valve guide
Valve spring
Rocker arm
Camshaft
Valve stem O.D.
IN
4.975 4.990 (0.1959 0.1965)
4.92 (0.194)
EX
4.955 4.970 (0.1951 0.1957)
4.90 (0.193)
5.04 (0.198)
Valve guide I.D.
IN/EX
5.000 5.012 (0.1969 0.1973)
Stem-to-guide clearance
IN
0.010 0.037 (0.0004 0.0015)
0.07 (0.003)
EX
0.030 0.057 (0.0012 0.0022)
0.09 (0.004)
Valve guide height
IN/EX
16.8 17.0 (0.66 0.67)
Valve seat width
IN/EX
0.9 1.1 (0.035 0.043)
Free length
1.5 (0.06)
INNER
38.76 (1.526)
37.89 (1.492)
OUTER
35.95 (1.415)
35.14 (1.383)
Arm I.D.
IN/EX
10.000 10.015 (0.3937 0.3943)
10.10 (0.398)
Shaft O.D.
IN/EX
9.972 9.987 (0.3926 0.3932)
9.91 (0.390)
Arm-to-shaft clearance
IN/EX
0.013 0.043 (0.0005 0.0017)
0.10 (0.004)
Cam lobe height
Cylinder head warpage
IN
32.994 33.234 (1.2990 1.3084)
32.96 (1.298)
EX
32.880 33.120 (1.2945 1.3039)
32.85 (1.293)
0.05 (0.002)
23-7
CYLINDER/PISTON SPECIFICATONS
ITEM
Cylinder
STANDARD
57.300 57.310 (2.2559 2.2563)
I.D.
Out-of-round
SERVICE LIMIT
57.40 (2.260)
0.10 (0.004)
Taper
0.10 (0.004)
Warpage
57.280 57.295 (2.2551 2.2557)
0.10 (0.004)
Piston,
Piston O.D. at 10 (0.4) from bottom
57.20 (2.252)
piston pin,
Piston pin hole I.D.
14.002 14.008 (0.5513 0.5515)
14.04 (0.553)
piston ring
Piston pin O.D.
13.994 14.000 (0.5509 0.5512)
13.96 (0.550)
Piston-to-piston pin clearance
0.002 0.014 (0.0001 0.0006)
0.04 (0.002)
Piston ring end gap
Top
0.10 0.25 (0.004 0.010)
0.40 (0.016)
Second
0.10 0.25 (0.004 0.010)
0.40 (0.016)
Oil (side rail)
0.20 0.70 (0.008 0.028)
0.85 (0.033)
Piston ring-to-ring
Top
0.030 0.060 (0.0012 0.0024)
0.10 (0.004)
groove clearance
Second
0.030 0.060 (0.0012 0.0024)
0.10 (0.004)
Cylinder-to-piston clearance
0.005 0.030 (0.0002 0.0012)
0.09 (0.004)
Connecting rod small end I.D.
14.010 14.028 (0.5516 0.5523)
14.06 (0.554)
Connecting rod-to-piston pin clearance
0.010 0.034 (0.0004 0.0013)
0.10 (0.004)
CLUTCH/GEARSHIFT LINKAGE/KICKSTARTER SPECIFICATIONS

ITEM
STANDARD
Clutch lever free play

Clutch
10 20 (0.4 0.8)
40.5 (1.59)
39.6 (1.56)
Disc thickness
2.92 3.08 (0.115 0.121)
2.6 (0.10)
Plate warpage
0.20 (0.008)
23.000 23.021 (0.9055 0.9063)
23.08 (0.909)
O.D.
22.959 22.980 (0.9039 0.9047)
22.93 (0.903)
I.D.
16.991 17.009 (0.6689 0.6696)
17.04 (0.671)
16.966 16.984 (0.6680 0.6687)
16.95 (0.667)
Mainshaft O.D. at clutch outer guide

Kickstarter idle gear I.D.
Kickstarter idle gear guide
Spring free length
Clutch outer I.D.

Clutch outer guide
SERVICE LIMIT
O.D.
I.D.
20.500 20.521 (0.8071 0.8079)
20.58 (0.810)
20.459 20.480 (0.8055 0.8063)
20.43 (0.804)
17.000 17.018 (0.6693 0.6700)
17.04 (0.671)
Countershaft O.D. at Kickstarter idle gear guide
16.966 16.984 (0.6680 0.6687)
16.94 (0.667)
Kickstarter drive gear I.D.
16.016 16.034 (0.6305 0.6313)
16.06 (0.632)
Kickstarter spindle O.D. at kickstarter drive gear
15.966 15.984 (0.6286 0.6293)
15.94 (0.628)
ALTERNATOR/STARTER CLUTCH SPECIFICATIONS

ITEM
Starter driven gear boss O.D.
23-8
STANDARD
45.660 45.673 (1.7976 1.7981)
SERVICE LIMIT
45.60 (1.795)
CRANKSHAFT/TRANSMISSION SPECIFICATIONS
ITEM
Crankshaft
Transmission
STANDARD
SERVICE LIMIT
Runout
0.03 (0.001)
0.08 (0.003)
Connecting rod big end radial clearance
0 0.008 (0 0.0003)
0.05 (0.002)
Connecting rod big end side clearance
0.10 0.35 (0.004 0.014)
0.80 (0.032)
Gear I.D.
M4, M5
20.000 20.021 (0.7874 0.7882)
20.05 (0.789)
C1
20.500 20.521 (0.8071 0.8079)
20.55 (0.809)
C2
23.020 23.041 (0.9063 0.9071)
23.07 (0.908)
C3
23.025 23.046 (0.9065 0.9073)
23.07 (0.908)
Bushing O.D.
M4, M5
19.959 19.980 (0.7858 0.7866)
19.91 (0.784)
C1
20.459 20.480 (0.8055 0.8063)
20.41 (0.804)
C2, C3
22.984 23.005 (0.9049 0.9057)
22.95 (0.904)
Gear-to-bushing
M4, M5, C1
0.020 0.062 (0.0008 0.0024)
0.10 (0.004)
clearance
C2
0.015 0.057 (0.0006 0.0022)
0.10 (0.004)
C3
0.020 0.062 (0.0008 0.0024)
0.10 (0.004)
Bushing I.D.
M4, C1
17.000 17.018 (0.6693 0.6700)
17.04 (0.671)
C2, C3
20.020 20.041 (0.7882 0.7890)
20.07 (0.790)
Mainshaft /
M4, C1
16.966 16.984 (0.6680 0.6687)
16.93 (0.667)
countershaft
C2
19.978 19.989 (0.7865 0.7870)
19.94 (0.785)
O.D.
C3
19.979 20.000 (0.7866 0.7874)
19.94 (0.785)
Bushing-to-shaft
M4, C1
0.016 0.052 (0.0006 0.0020)
0.10 (0.004)
clearance
C2
0.031 0.063 (0.0012 0.0025)
0.10 (0.004)
C3
0.020 0.062 (0.0008 0.0024)
0.10 (0.004)
9.986 9.995 (0.3931 0.3935)
9.93 (0.391)
Shift fork,
Shift fork shaft O.D.
shift fork shaft
Shift fork I.D.
10.000 10.018 (0.3937 0.3944)
10.05 (0.396)
Shift fork claw thickness
4.93 5.00 (0.194 0.197)
4.50 (0.177)
23-9
FRONT WHEEL/SUSPENSION/STEERING SPECIFICATIONS

ITEM
STANDARD
SERVICE LIMIT
Minimum tire thread depth
1.5 (0.06)
Cold tire
Driver only
175 kPa (1.75 kgf/cm, 25 psi)
pressure
Driver and passenger
175 kPa (1.75 kgf/cm, 25 psi)
Axle runout
0.2 (0.01)
Wheel rim
Radial
1.0 (0.04)
runout
Axial
1.0 (0.04)
Wheel hub-to-rim distance
8.8 1 (0.35 0.04)
Fork
481 (18.94)
Spring free length

Pipe runout
458 (18.0)
0.20 (0.008)
Recommended fluid
Fork fluid (Honda ultra cusion oil)
Fluid level
165 (6.50)
158 1.0 cm (5.23 0.03 US oz,
Fluid capacity
5.43 0.04 lmp oz)

Steering head bearing pre-load
0.7 1.3 kgf (1.64 2.81 lbf)
REAR WHEEL/BRAKE/SUSPENSION SPECIFICATIONS

ITEM
Minimum tire thread depth
STANDARD
Cold tire pressure
Driver only
200 kpa (2.00 kgf/cm, 29 psi)
Driver and passenger
200 kpa (2.00 kgf/cm, 29 psi)
Axle runout
Wheel rim runout
SERVICE LIMIT
2.0 (0.08)
0.2 (0.01)
Radial
1.0 (0.04)
Axial
1.0 (0.04)
Wheel hub-to-rim distance
3 1 (0.12 0.04)
428/126
Drive chain
Size/link
Brake
Slack
20 30 (0.8 1.2)
Pedal free play
20 30 (0.8 1.2)
Drum I.D.
130.0 130.2 (5.12 5.13)
131.0 (5.16)
HYDRAULIC BRAKE SPECIFICATIONS

ITEM
STANDARD
Specified brake fluid
DOT 3 or DOT 4
Brake disc thickness
3.8 4.2 (0.15 0.17)
Brake disc runout
SERVICE LIMIT
3.5 (0.14)
0.10 (0.004)
Master cylinder I.D.
12.000 12.043 (0.4724 0.4741)
12.055 (0.4746)
Master piston O.D.
11.957 11.984 (0.4707 0.4718)
11.945 (0.4703)
Caliper cylinder I.D.
26.000 26.050 (1.0236 1.0256)
26.060 (1.0260)
Caliper piston O.D.
25.918 25.968 (1.0204 1.0224)
25.91 (1.020)
23-10
BATTERY/CHARGING SYSTEM SPECIFICATIONS

ITEM
Battery
SPECIFICATIONS
Capacity
12 V 7 Ah
Current leakage
0.1 mA max.
Specific gravity
Fully charged
1.270 1.290
(20C/68F)
Needs charging
Below 1.230
Voltage
Fully charged
12.7 12.9 V
Needs charging
Below 12.3 V
Normal
0.7 A/5 10 h
Charging current
Quick
Alternator
7 A/0.5 h
Capacity
0.130 kW/5,000 min-1 (rpm)

0.2 1.0
Charging coil resistance (20C/68F)
ELECTRIC STARTER SPECIFICATIONS

ITEM
Starter motor brush length
STANDARD
10.00 10.05 (0.394 0.396)
SERVICE LIMIT
6.5 (0.26)
IGNITION SYSTEM SPECIFICATIONS

ITEM
Spark plug
SPECIFICATION
Standard
CPR8EA-9 (NGK) or UR5DC (BOSCH)
Spark plug gap
0.8 0.9 mm (0.03 0.04 in)
Ignition coil primary peak voltage
100 V minimum
Ignition pulse generator peak voltage
0.7 V minimum
Ignition timing (F mark)
8 BTDC at idle
Throttle position
Input voltage
4.75 5.25 V
sensor
Resistance (20C/68F)
4.0 6.0
LIGHTS/METER/SWITCHES SPECIFICATIONS
ITEM
Bulbs
SPECIFICATION
Headlight (Hi/low beam)
Brake/tail light
Fuse
12 V - 35/35 W
12 V - 21/5 W
Turn signal light
12 V - 21 W x 4
Instrument light
12 V - 1.7 W x 3
Turn signal indicator
12 V - 1.7 W
High-beam indicator
12 V - 1.7 W
Neutral indicator
12 V - 1.7 W
Main
20A
Sub
15A
Fuel level sensor resistance
Full
6 - 10
(20C/68F)
Empty
90 - 96
23-11
STANDARD TORQUE VALUES

FASTENER TYPE
TORQUE
Nm (kgfm, lbfft)
FASTENER TYPE
5 mm bolt and nut
5 (0.5, 3.6)
5 mm screw
4 (0.4, 2.9)
6 mm bolt and nut
10 (1.0, 7)
6 mm screw
9 (0.9, 6.5)
6 mm flange bolt
12 (1.2, 9)
(Include SH flange bolt)
TORQUE
Nm (kgfm, lbfft)
8 mm bolt and nut
22 (2.2, 16)
(Include NSHF) and nut
10 mm bolt and nut
34 (3.5, 25)
8 mm flange bolt and nut
26 (2.7, 20)
12 mm bolt and nut
54 (5.5, 40)
10 mm flange bolt and nut
39 (4.0, 29)
ENGINE & FRAME TORQUE VALUES
Torque specifications listed below are for specified fasteners.
Others should be tightened to standard torque values listed above.
NOTE
1. Apply engine oil to the threads and seating surface.
2. Apply locking agent to the threads.
3. U-nut
4. Apply grease to the threads.
ENGINE
MAINTENANCE
ITEM
Q'TY
THREAD
DIA. (mm)
TORQUE
Nm (kgfm, lbfft)
Spark plug
10
16 (1.6, 12)
Valve adjusting lock nut
14 (1.4, 10)
Timing hole cap
14
10 (1.0, 7)
Crankshaft hole cap
32
15 (1.5, 11)
Oil drain bolt
12
30 (3.1, 22)
Oil filter rotor cover screw
4 (0.4, 3.0)
Q'TY
THREAD
DIA. (mm)
TORQUE
Nm (kgfm, lbfft)
3 (0.3, 2.2)
Q'TY
THREAD
DIA. (mm)
TORQUE
Nm (kgfm, lbfft)
SE valve lock nut
10
2.3 (0.2, 1.7)
Carburetor drain screw
1.5 (0.2, 1.1)
LUBRICATION
ITEM
Oil pump plate screw
REMARKS
NOTE 1
NOTE 4
REMARKS
FUEL SYSTEM
ITEM
Slow jet
1.5 (0.2, 1.1)
Needle jet holder
2.5 (0.3, 1.8)
Main jet
2.1 (0.2, 1.6)
Float chamber screw
2.1 (0.2, 1.6)
SE valve cover screw
3.4 (0.4, 2.5)
Vacuum chamber cover screw
2.1 (0.2, 1.6)
Throttle cable stay screw
3.4 (0.4, 2.5)
Insulator band screw
1 (0.1, 0.7)
Fuel valve lock nut
16
27 (2.8, 20)
23-12
REMARKS
page 21-12

CYLINDER HEAD/VALVES
ITEM
Q'TY
THREAD
DIA. (mm)
TORQUE
Nm (kgfm, lbfft)
Cylinder head cover bolt
10 (1.0, 7)
Rocker arm shaft bolt
5 (0.5, 3.7)
Cam sprocket bolt
9 (0.9, 6.6)
Cam shaft holder bolt
32 (3.3, 24)
REMARKS
NOTE 1
Carburetor insulator bolt
12 (1.2, 9)
Cam chain tensioner lifter plug
4 (0.4, 3.0)
CYLINDER/PISTON
ITEM
Q'TY
THREAD
DIA. (mm)
TORQUE
Nm (kgfm, lbfft)
REMARKS
Cylinder stud bolt
11 (1.1, 8)
page 21-12
THREAD
DIA. (mm)
TORQUE
Nm (kgfm, lbfft)
REMARKS
NOTE 1
CLUTCH/GEARSHIFT LINKAGE/KICKSTARTER
Q'TY
ITEM
Clutch center lock nut
14
74 (7.5, 55)
Clutch lifter plate bolt
12 (1.2, 9)
Oil filter rotor lock nut
14
64 (6.5, 47)
NOTE 1
Gear shift cam bolt
12 (1.2, 9)
NOTE 2
Shift drum stopper arm bolt
12 (1.2, 9)
NOTE 2
Q'TY
THREAD
DIA. (mm)
TORQUE
Nm (kgfm, lbfft)
REMARKS
Flywheel lock nut
14
74 (7.5, 55)
NOTE 1
Starter clutch bolt
16 (1.6, 12)
NOTE 2
Ignition pulse generator mounting bolt
12 (1.2, 9)
NOTE 2
Wire guide bolt
12 (1.2, 9)
NOTE 2
Q'TY
THREAD
DIA. (mm)
TORQUE
Nm (kgfm, lbfft)
REMARKS
NOTE 2
ALTERNATOR/STARTER CLUTCH
ITEM
CRANKSHAFT/TRANSMISSION
ITEM
Mainshaft bearing setting plate bolt
12 (1.2, 9)
Crankshaft bearing retainer plate bolt
12 (1.2, 9)
Push plug bolt
10 (1.0, 7)
NOTE 2
Q'TY
TORQUE
Nm (kgfm, lbfft)
1 (0.1, 0.7)
REMARKS
5.9 (0.6, 4.4)
OTHERS
ITEM
Clutch lever pivot bolt
THREAD
DIA. (mm)
6
Clutch lever pivot nut
23-13

EXHAUST PIPE STUD BOLT:
20.5 22.5 mm
(0.81 0.89 in)
Embed to incomplete thread
INSULATOR BAND SCREW:
7 9 mm
(0.3 0.4 in)
CYLINDER STUD BOLT:
113.4 115.4 mm
(4.46 4.54 in)
Embed to incomplete thread
23-14
FRAME
FRAME/BODY PANELS/EXHAUST SYSTEM
ITEM
Brake/tail light unit mount nut
Exhaust pipe stud bolt
ENGINE REMOVAL/INSTALLATION
ITEM
Front engine hanger nut
Rear engine hanger nut
Fixing plate bolt
Q'TY
THREAD
DIA. (mm)
6
8
TORQUE
Nm (kgfm, lbfft)
5.1 (0.5, 3.8)
11 (1.1, 8)
REMARKS
THREAD
DIA. (mm)
8
10
6
TORQUE
Nm (kgfm, lbfft)
26 (2.7, 19)
54 (5.5, 40)
12 (1.2, 9)
REMARKS
THREAD
DIA. (mm)
8
12
8
8
6
10
8
26
8
10
26
24
TORQUE
Nm (kgfm, lbfft)
42 (4.3, 32)
59 (6.0, 44)
26 (2.7, 19)
22 (2.2, 19)
9 (0.9,7)
34 (3.5, 25)
20 (2.0, 15)
22 (2.2, 16)
32 (3.3, 24)
44 (4.5, 33)
3.4
74 (7.5, 55)
REMARKS
Q'TY
THREAD
DIA. (mm)
TORQUE
Nm (kgfm, lbfft)
REMARKS
1
4
1
1
2
2
1
22
10
14
6
10
8
14
59 (6.0, 44)
64 (6.5, 47)
68 (6.9, 50)
10 (1.0, 7)
44 (4.5, 33)
22 (2.2, 16)
54 (5.5, 40)
Q'TY
THREAD
DIA. (mm)
10
4
8
4
6
6
10
8
TORQUE
Nm (kgfm, lbfft)
14 (1.4, 10)
1.2 (0.1, 0.9)
30 (3.1, 22)
1.2 (0.1, 0.9)
1.0 (0.1, 0.7)
6.0 (0.6, 4.4)
34 (3.5, 25)
14 (1.4, 10)
3
2
Q'TY
2
2
2
FRONT WHEEL/BRAKE/SUSPENSION/STEERING
ITEM
Front brake disc bolt
Front axle nut
Handlebar lower holder nut
Handlebar upper holder bolt
Master cylinder holder bolt
Rear view mirror lock nut
Fork socket bolt
Fork cap
Bottom bridge pinch bolt
Top bridge bolt
Steering bearing adjustment nut
Steering stem nut
Q'TY
6
1
2
4
2
2
2
2
2
2
1
1
NOTE 2
NOTE 3
NOTE 3
NOTE 2
REAR WHEEL/BRAKE/SUSPENSION
ITEM
Driven flange sleeve nut

Driven sprocket nut
Rear axle nut
Rear brake arm nut
Shock absorber mounting nut
Brake panel stopper arm joint nut
Swingarm pivot nut
HYDRAULIC BRAKE
ITEM
Caliper bleeder valve
Master cylinder reservoir cap screw
Brake caliper mounting bolt
Front brake light switch screw
Brake lever pivot bolt
Brake lever pivot nut
Brake hose oil bolt
Brake caliper slide pin
1
2
2
1
1
1
2
2
NOTE 3
NOTE 3
NOTE 3
NOTE 3
NOTE 3
REMARKS
NOTE 2
23-15

CARBURETOR
ITEM
Throttle position sensor screw
LIGHTS/METER/SWITCHES
ITEM
Fuel level sensor mounting nut
23-16
Q'TY
THREAD
DIA. (mm)
TORQUE
Nm (kgfm, lbfft)
3.4 (0.4, 2.5)
Q'TY
THREAD
DIA. (mm)
TORQUE
Nm (kgfm, lbfft)
10 (1.0, 7)
REMARKS
REMARKS
STANDARD TORQUE VALUES

ENGINE
LOCATION
Crankcase mating area
Alternator wire grommet seating surface

Oil pump rotors
Oil through sliding area
Oil pump drive gear teeth
Rocker arm shaft entire surface
Rocker arm inner surface and roller surface
Camshaft lobes
Cam chain entire surface
Cylinder inner surface
Piston outer surface and piston rings
Clutch disc entire surface
Primary drive gear teeth
Primary driven gear teeth
Kickstarter driven gear teeth
Clutch lifter rod sliding surface
Gearshift spindle journal rotating area
Electric starter idle gear shaft entire surface
Electric starter idle gear teeth
Electric starter driven gear teeth
Transmission gear teeth
Shift fork shaft sliding area
Shift drum journal rotating area
Each bearing rotating area
Each O-ring
Each dust seal lip
Each oil seal lip
Crankshaft hole cap threads
Valve stem sliding surface
Piston pin entire surface
Clutch outer guide entire surface
Clutch outer rotating area
Kickstarter drive gear teeth
Kickstarter idle gear teeth and inner surface
Kickstarter idle gear bushing entire surface
Starter clutch rolling surfaces
Crankshaft connecting rod big end needle bearing
Crankshaft connecting rod small end inner surface
Crankshaft bearing push plug entire surface
M4, M5, C1, C2, C3 gear rotating surface
M4, M5, C1, C2, C3 gear bushing entire surface
M3, C4, C5 gear shift fork grooves
MATERIAL
REMARKS
Liquid sealant
Engine oil
Multi-purpose grease
Molybdenum oil solution

(a mixture of engine oil
and molybdenum disulfide
grease in a ratio of 1:1)
23-17

LOCATION
Shift drum stopper arm bolt threads
MATERIAL
Locking agent
REMARKS
Coating width:
6.5 1.0 mm from tip
Gear shift cam bolt threads
Coating width:
6.5 1.0 mm from tip
Starter clutch bolt threads
Coating width:
6.5 1.0 mm from tip
Ignition pulse generator mounting bolt threads
Coating width:
6.5 1.0 mm from tip
Mainshaft bearing setting plate bolt threads
Coating width:
6.5 1.0 mm from tip
Alternator stator wire guide bolt threads
Coating width:
6.5 1.0 mm from tip
Crankshaft bearing push plug bolt threads
Coating width:
6.5 1.0 mm from tip
23-18
FRAME
LOCATION
Steering head bearings
Steering head cone race
Steering head bearing dust seal lips
Axle bolt surface
Wheel distance collar surface
Front wheel dust seal lips
Driven flange dust seal lip
Rear wheel hub O-ring
Rear brake cam rotating surface and shoe contacting
area
Rear brake panel anchor pin
Swingarm needle bearings
Swingarm pivot collar surface
Swingarm pivot dust seal cap lips
Swingarm pivot bolt and nut threads
Center stand pivot
Speedometer cable case inside
Speedometer gear inner surface and teeth
Rear brake pedal pivot rotating area
Throttle grip pipe rotating area
Clutch lever pivot
Brake lever pivot
Brake master cylinder push rod contacting area
Brake caliper pin boot inner surface
Brake caliper pin sliding surface
Each dust seal lips
Each bearing rotating area
Each O-ring
Rear brake cam felt seal
Drive chain
Throttle cable boot inside and connecting area
Clutch cable boot inside and connecting area
Brake master cylinder piston cups
Throttle cable case inside
Clutch cable case inside
Fork socket bolt threads

Ignition switch mounting bolt threads
Fork cap O-ring
Fork oil seal lips
Handlebar grip inner surface
MATERIAL
with extreme pressure
(SHELL ALVANIA EP2 or
EXCELITE EP2 or equivalent)
REMARKS
Gear oil
(IDEMITSU AUTOLUB 30
or MECHANIC OIL 44 or
equivalent)
Gear oil
(SAE #80 90)
Silicone grease
DOT3 or DOT4 brake fluid
Molybdenum oil solution
(a mixture of engine oil
and molybdenum disul
fide grease in a ratio of 1:1)
Locking agent
Fork fluid
Honda Bond A or equivalent
23-19
CABLE & HARNESS ROUTING FRONT COWL
LEFT INNER PANEL
LEFT FRONT TURN

SIGNAL LIGHT WIRE
RIGHT INNER PANEL
RIGHT FRONT TURN

SIGNAL LIGHT WIRE
HEADLIGHT/FRONT TURN
SIGNAL LIGHT WIRE
23-20
LEFT HANDLEBAR
SWITCH WIRE
BRAKE HOSE
THROTTLE
CABLE
CLUTCH CABLE
RIGHT HANDLEBAR
SWITCH WIRE
PASSING
RELAY
CHOKE CABLE
IGNITION
SWITCH WIRE
LEFT HANDLEBAR
SWITCH 9P (BLACK
CONNECTOR)
SPEEDOMETER
CABLE
COMBINATION METER
9P CONNECTOR
LEFT HANDLEBAR
SWITCH WIRE
CONNECTORS
TECHOMETER WIRE
CONNECTOR
RIGHT HANDLEBAR
SWITCH 6P CONNECTOR
HEADLIGHT/FRONT TURN
SIGNAL LIGHT 6P (BLACK)
CONNECTOR
23-21
FRAME
CLUTCH CABLE
HORN WIRE
CHOKE CABLE
CHOKE CABLE
SPEEDOMETER
CABLE
23-22
RIGHT HANDLEBAR
SWITCH WIRE
BRAKE HOSE
FRAME
MAIN WIRE
HARNESS
THROTTLE
CABEL
THROTTLE
CABLE
MAIN WIRE
HARNESS
THROTTLE
CABLE
HT LEAD
BRAKE HOSE
CLUTCH CABLE
23-23
MAIN WIRE
HARNESS
CHOKE
CABLE
THROTTLE
CABLE
HT LEAD
AIR VENT
HOSE
WINKER
RELAY
CLUTCH
CABLE
STARTER
RELAY
FUEL TANK
BREATHER HOSE
23-24
SWITCH ASSY.
RR. STOP
FUEL TANK
OVER FLOW HOSE
0o - 10o
BATTERY DRAIN
HOSE
IGNITION
CONTROL
MODULE
(ICM)
RIGHT REAR TURN
SIGNAL LIGHT WIRE
REGULATROR/
RECTIFIER
SUB FUSE (15A)
MAIN WIRE HARNESS
MAIN FUSE (20A)
23-25
FRONT COWL
REMOVAL/INSTALLATION
FRONT
COWL
Remove the front cowl mounting screws and bolt.
SCREWS
Remove the front cowl and disconnect the headlight/turn signal light 6P (Black) connector.
Remove the bolts and number stay from the front
cowl.
Installation is in the reverse order of removal.
STAY
6P CONNECTOR
BOLTS
WIND SCREEN
Remove the front cowl.
Remove the screws and wind screen.
23-26
BOLT
SCREWS
RIGHT SIDE COVER
SCREW B
SCREW A
Remove the seat.

Remove the right side cover mounting screws.
Release the side cover bosses from the fuel tank.
Remove the right side cover.
LUG
RIGHT SIDE COVER
LEFT SIDE COVER

SCREW
LEFT SIDE
COVER
Remove the seat.

Remove the right side cover mounting screws.
Release the side cover bosses from the fuel tank.
Remove the left side cover.
SCREW B
LUG
SCREW
SCREW A
23-27
HANDLE BAR
UPPER HOLDERS
Loosen the handlebar lower holder nuts.
LOWER HOLDERS
LOWER NUT
Remove the four caps
CAP
Remove allenkey bolts, handlebar upper holders and

handlebar from the top bridge.
ALLEN BOLTS
Temporarily tighten the handlebar lower holder nuts.

Place the handlebar to the top bridge.
Place the handlebar holders with the punch marks facing
forwards and install the holder bolts.
Align the punch mark on the handlebar with the mating
surface of the lower holder.
Tighten the forward allenkey bolts then the rear bolts.
TORQUE : 26 N.m (2.7 kgf.m, 19 lbf.ft)
Tighten the handlebar lower holder nuts.
TORQUE : 26 N.m (2.7 kgf.m, 19 lbf.ft)
23-28
FRONT WHEEL
REMOVAL
SPEEDOMETER CABLE
Raise and support the motorcycle using safety stand or

a box.
Remove the speedometer cable while pushing the cable
tab.
Remove axle nut, U, 19 mm.
Remove the axle and front wheel.
Remove the side collar.
NUT
TAB
SIDE COLLAR
Remove the speedometer gear box.
SPEEDOMETER
GEAR BOX
INSPECTION
Place the axle in V-blocks and measure the runout with
a dial indicator.
23-29

Actual runout is 1/2 of the total indicator reading.
Limit:: 0.2 mm (0.01 in)
Service Limit
Check the wheel rim runout by placing the wheel in a
turning stand. Spin the wheel by hand and read the
runout using a dial indicator.
SERVICE LIMIT:
Axial: 1.0 mm (0.04 in)
RADIAL
READING
Radial: 1.0 mm (0.04 in)
Replace the
bearings in pairs.
AXIAL
READING
Turn the inner race of each bearing with your finger,

the bearing should turn smoothly and quietly
Also check that the bearing outer race fits tightly in the
hub.
Remove and discard the bearings if the races do not
turn smoothly, quietly, or if they fit loosely in the hub.
DISASSEMBLY
Remove the left dust seal from the left side of the front
wheel.
Remove the speedometer gear retainer.
23-30
DUST SEAL
RETAINER

Remove the right dust seal from the right side of the
front wheel.
DUST SEAL
Remove the hub brake disc assembly mounting nuts

and brake disc allen bolts.
BRAKE DISC
ALLEN
BOLTS
Install the bearing remover head into the bearing. From

the opposite side, install the bearing remover shaft and
drive the bearing out of the wheel hub.
BEARING
REMOVER SHAFT
Remove the distance collar and drive out the other

bearing.
TOOLS:
Bearing remover head, 12 mm
Bearing remover shaft
070GD-005I130
070GD-005I100
REMOVER HEAD
23-31
ASSEMBLY
SIDE COLLAR
BRAKE DISC
BEARING (6301)
RETAINER
ALLEN BOLT
42 N.m (4.3 kgf.m, 31 lbf.ft)
DUST SEAL
DUST SEAL
DISTANCE COLLAR
SPEEDOMETER
GEAR BOX
BEARING (6301)
Never install the

old bearing, once
the bearing has
been removed,
the bearing must
be replaced with
new ones.
WHEEL ASSEMBLY
Drive in a new right bearing squarely with its sealed
side facing up until it is fully seated.
Apply a thin coat of grease to the distance collar and
install it.
DISTANCE
COLLAR
Drive in a new left bearing squarely with its sealed side

facing up.
TOOLS:
Driver
Attachment, 37 x 40 mm
Pilot, 12 mm
Do not get
grease on the
brake disc or
stopping power
will be reduced.
070GD-001I100
070GD-002I150
070GD-004I130
Install and tighten the allen bolts in a crisscross pattern

in 2 or 3 steps.
BEARINGS
BRAKE DISC
TORQUE: 42 N.m (4.3 kgf.m, 32 lbf.ft)
ALLEN
BOLTS
23-32
DRIVER
Fully seated
Pack all bearing cavities with grease.
ATTACHMENT
PILOT

Apply grease to a new right dust seal lip.
Install the dust seal to the right wheel hub.
Install the speedometer gear retainer to the wheel hub,

while aligning the tabs on the retainer with the slots on
the hub.
DUST SEAL
RETAINER
SPEEDOMETER
GEAR BOX
Apply grease to a new left dust seal lip.

Install the dust seal to the left wheel hub.
DUST SEAL
23-33
INSTALLATION
Install the speedometer gear box into the left wheel
hub, while aligning the tabs with the slots.
Align
SPEEDOMETER
GEAR BOX
Install the side collar into the right wheel hub.
Be careful not to
damage the
pads.
SIDE COLLAR
Install the front wheel between the fork legs, while

aligning the speedometer gear box groove with the boss
on the fork leg so that the brake disc is positioned
between the pads.
FRONT AXLE
Apply a thin coat of grease to the front axle surface.

Install the front axle from right side.
Install and tighten the axle nut to the specified torque.

TORQUE: 59 N.m (6.0 kgf.m, 44 lbf.ft)
Install the speedometer cable to the speedometer gear
box.
SPEEDOMETER CABLE
NUT
23-34
TAB
REAR WHEEL
COTTER PIN
REMOVAL
CUSHION
RUBBER
Raise the rear wheel off the ground by placing a work

stand or box under the frame.
Remove the following:
- Cotter pin
- Joint nut
- Washer
- Cushion rubber
- Joint bolt
- Brake panel stopper arm
BOLT
NUT
Disconnect the brake rod by removing the adjusting

nut, and remove the spring and joint pin.
Remove the axle nut.
STOPPER
ARM
WASHER
AXLE NUT
ADJUSTING
NUT
ROD
JOINT PIN
Remove the axle, collar and right side adjusting plate.
COLLAR
SPRING
AXLE
ADJUSTING
PLATE
Remove the damper rubber and O-ring

DAMPER RUBBERS
O-RING
23-35

Remove the brake panel.
BRAKE PANEL
INSPECTION
AXLE
Set the axle in V-blocks. Turn the axle and measure the
runout using a dial indicator.
Actual runout is 1/2 the total indicator reading.
SERVICE LIMIT: 0.2 mm (0.01 in)
Replace the
bearings in pairs.
WHEEL BEARING
Turn the inner race of each bearing with your finger.
The bearings should turn smoothly and quietly. Also
check that the bearing outer race fits tightly in the hub.
Remove and discard the bearings if they do not turn
smoothly, quietly, or if they fit loosely in the hub.
WHEEL RIM
Check the rim runout by placing the wheel in a turning
stand.
Spin the wheel by hand, and read the runout using a
dial indicator.
SERVICE LIMIT:
Radial:1.0 mm (0.04 in)
Axial: 1.0 mm (0.04 in)
23-36
DISASSEMBLY
BEARING
REMOVER SHAFT
WHEEL BEARING
Install the remover head into the bearing.
From the opposite side of the wheel, install the bearing
remover shaft and drive the bearing out of the wheel
hub.
Remove the distance collar and drive out the other
bearing.
TOOLS:
Bearing remover head,15mm
Bearing remover shaft
070SRTKSP012
070GD-005I100
ASSEMBLY
BEARING (6302)
DAMPER RUBBER
BEARING (6302)
DISTANCE COLLAR
O-RING
WHEEL BEARING
DRIVER
Fully seated
Pack new bearing cavities with grease.

Drive in a new right side bearing squarely with the sealed
side facing up until it is fully seated.
Apply a thin coat of grease to the distance collar and
install it.
Drive in a new left side bearing with the sealed side
facing up.
TOOLS:
Driver
Attachment, 42 x 47 mm
Pilot, 15 mm
070GD-001I100
070GD-002I160
07746-0040300
DISTANCE
COLLAR
BEARINGS
ATTACHMENT
PILOT
23-37

Do not get grease INSTALLATION
on the brake drum
Install the brake panel.
and shoe linings.
Apply grease to a new O-ring.

Install the O-ring and damper rubbers.
BRAKE PANEL
DAMPER RUBBERS
O-RING
Apply a thin coat of grease to the axle outer surface.
COLLAR
Insert the axle from the left side through the adjusting
plate, swingarm, rear wheel and collar.
AXLE
ADJUSTING
PLATE
Install the axle nut.

AXLE NUT
Tighten the axle nut to the specified torque.

TORQUE: 68 Nm (6.9 kgfm, 50 lbfft)
ADJUSTING
NUT
Install the spring onto the brake rod and the joint pin
into the brake arm. Connect the brake rod to the brake
arm with the adjusting nut.
ROD
JOINT PIN
23-38
SPRING

Install the following:
- joint bolt
- brake panel stopper arm
- cushion rubber
- washer
COTTER PIN
CUSHION
RUBBER
STOPPER
ARM
Install and tighten the rear brake stopper arm joint nut.
TORQUE: 22 Nm (2.2 kgfm, 16 lbfft)
Install the new cotter pin.
Adjust the brake pedal free play.
BOLT
NUT
WASHER
23-39

Honda CBF-150 Unicorn Sport and Premiun - Supplementary Shop Manual

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A Few Words About Safety

For Your Customers Safety

For Your Safety

Improper service or repairs can create an

Failure to properly fol low instructions and

Important Safety Precautions

The purpose of this message is to help

Date of Issue: March, 2007

23. CBF 150M-5 ADDENDUM

SHOP MANUAL - ADDENDUM

SHOP MANUAL - ADDENDUM

VEHICLE IDENTIFICATION NUMBER

The engine serial number is stamped on the lower left side of

ENGINE SERIAL NUMBER

The carburetor identification number is stamped on the left side of the

CARBURETOR IDENTIFICATION NUMBER

The color label is attached as shown. When ordering color-coded parts,

SHOP MANUAL - ADDENDUM

at 1 mm (0.04 in) lift

SHOP MANUAL - ADDENDUM

LUBRICATION SYSTEM SPECIFICATION

1.0 liter (1.1 US qt, 0.9 lmp qt)

1.2 liter (1.3 US qt, 1.1 lmp qt)

Honda 4-stroke oil or equivalent motor oil

API service classification: SJ

0.15 0.20 (0.006 0.008)

0.05 0.11 (0.002 0.004)

FUEL SYSTEM SPECIFICATION

Carburetor identification number

Pilot screw initial opening

1.1/2 Turn out

13.0 mm (0.51 in)

1,400 100 min-1 (rpm)

Throttle grip free play

2 7 mm (0.08 0.24 in)

PAIR control valve specified vacuum

58.7 kPa (440 mm Hg)

CYLINDER HEAD/VALVES SPECIFICATIONS

Cylinder compression at 1,000 min-1 (rpm)

1,402 kPa (14.3 kgf/cm2, 203 psi)

Valve stem O.D.

4.975 4.990 (0.1959 0.1965)

4.955 4.970 (0.1951 0.1957)

Valve guide I.D.

5.000 5.012 (0.1969 0.1973)

0.010 0.037 (0.0004 0.0015)

0.030 0.057 (0.0012 0.0022)

Valve guide height

16.8 17.0 (0.66 0.67)

Valve seat width

0.9 1.1 (0.035 0.043)

10.000 10.015 (0.3937 0.3943)

9.972 9.987 (0.3926 0.3932)

0.013 0.043 (0.0005 0.0017)

Cam lobe height

Cylinder head warpage

32.994 33.234 (1.2990 1.3084)

32.880 33.120 (1.2945 1.3039)

SHOP MANUAL - ADDENDUM

57.280 57.295 (2.2551 2.2557)

Piston O.D. at 10 (0.4) from bottom

Piston pin hole I.D.

14.002 14.008 (0.5513 0.5515)

Piston pin O.D.