A Few Words About Safety

Service Information
The service and repair information contained in this manual is intended for use by qualified, professional technicians.
Attempting service or repairs without the proper training, tools, and equipment could cause injury to you or others. It could also
damage the vehicle or create an unsafe condition.
This manual describes the proper methods and procedures for performing service, maintenance, and repairs. Some procedures
require the use of specially designed tools and dedicated equipment. Any person who intends to use a replacement part, service
procedure or a tool that is not recommended by Honda, must determine the risks to their personal safety and the safe operation of
the vehicle.
If you need to replace a part, use genuine Honda parts with the correct part number or an equivalent part. We strongly recommend
that you do not use replacement parts of inferior quality.

For Your Customer’s Safety

Proper service and maintenance are essential to the customer’s safety and
the reliability of the vehicle. Any error or oversight while servicing a vehicle
can result in faulty operation, damage to the vehicle, or injury to others.
For Your Safety
Because this manual is intended for the professional service technician, we
do not provide warnings about many basic shop safety practices (e.g., Hot
parts–wear gloves). If you have not received shop safety training or do not
feel confident about your knowledge of safe servicing practice, we
recommended that you do not attempt to perform the procedures described
in this manual.
Some of the most important general service safety precautions are given
below. However, we cannot warn you of every conceivable hazard that can
arise in performing service and repair procedures. Only you can decide
whether or not you should perform a given task.
Improper service or repairs can create an
unsafe condition that can cause your customer
or others to be seriously hurt or killed.
Follow the procedures and precautions in this
manual and other service materials carefully.
Failure to properly follow instructions and
precautions can cause you to be seriously hurt
or killed.
Follow the procedures and precautions in this
manual carefully.

Important Safety Precautions

Make sure you have a clear understanding of all basic shop safety practices and that you are wearing appropriate clothing and
using safety equipment. When performing any service task, be especially careful of the following:

• Read all of the instructions before you begin, and make sure you have the tools, the replacement or repair parts, and the skills
required to perform the tasks safely and completely.

• Protect your eyes by using proper safety glasses, goggles or face shields any time you hammer, drill, grind, pry or work around
pressurized air or liquids, and springs or other stored-energy components. If there is any doubt, put on eye protection.

• Use other protective wear when necessary, for example gloves or safety shoes. Handling hot or sharp parts can cause severe
burns or cuts. Before you grab something that looks like it can hurt you, stop and put on gloves.

• Protect yourself and others whenever you have the vehicle up in the air. Any time you lift the vehicle, either with a hoist or a jack,
make sure that it is always securely supported. Use jack stands.

Make sure the engine is off before you begin any servicing procedures, unless the instruction tells you to do otherwise.
This will help eliminate several potential hazards:

• Carbon monoxide poisoning from engine exhaust. Be sure there is adequate ventilation whenever you run the engine.

• Burns from hot parts or coolant. Let the engine and exhaust system cool before working in those areas.

• Injury from moving parts. If the instruction tells you to run the engine, be sure your hands, fingers and clothing are out of the way.

Gasoline vapors and hydrogen gases from batteries are explosive. To reduce the possibility of a fire or explosion, be careful when
working around gasoline or batteries.

• Use only a nonflammable solvent, not gasoline, to clean parts.

• Never drain or store gasoline in an open container.

• Keep all cigarettes, sparks and flames away from the battery and all fuel-related parts.
INTRODUCTION
This addendum contains information for the CCM125SH (9). Refer to CCM125SH(3) Shop Manual (62KSHAM3), CCM125SH (4)
shop manual (62KSHFM4) and CCM125SH (5) shop manual (62KSHGM5) for service procedures and data not included in this
addendum.

Your safety, and the safety of others, is very important. To help you make informed decisions we have provided safety messages
and other information throughout this manual. Of course, it is not practical or possible to warn you about all the hazards
associated with servicing this vehicle.
You must use your own good judgement.
You will find important safety information in a variety of forms including:
• Safety Labels – on the vehicle
• Safety Messages – preceded by a safety alert symbol and one of three signal words, DANGER, WARNING, or CAUTION.
These signal words mean:
You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.

You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.

You CAN be HURT if you don’t follow instructions.

• Instructions – how to service this vehicle correctly and safely.

As you read this manual, you will find information that is preceded by a symbol. The purpose of this message is to help
prevent damage to your vehicle, other property, or the environment.

ALL INFORMATION, ILLUSTRATIONS, DIRECTIONS AND SPECIFICATIONS INCLUDED IN THIS PUBLICATION ARE
BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE AT THE TIME OF APPROVAL FOR PRINTING. Honda
Motor Co., Ltd. RESERVES THE RIGHT TO MAKE CHANGES AT ANY TIME WITHOUT NOTICE AND WITHOUT
INCURRING ANY OBLIGATION WHATSOEVER. NO PART OF THIS PUBLICATION MAY BE REPRODUCED WITHOUT
WRITTEN PERMISSION. THIS MANUAL IS WRITTEN FOR PERSONS WHO HAVE ACQUIRED BASIC KNOWLEDGE OF
MAINTENANCE ON Honda MOTORCYCLES, MOTOR SCOOTERS OR ATVS.

Honda Motor Co., Ltd.

SERVICE PUBLICATION OFFICE

Date of Issue: July, 2008

©Honda Motor Co., Ltd.
 24. CCM125SH (9) ADDENDUM

MODEL IDENTIFICATION···························· 24-2 CYLINDER HEAD DISASSEMBLY/

ASSEMBLY ···················································24-8
CYLINDER HEAD/VALVES
SPECIFICATIONS········································· 24-3 VALVE SPRING ············································24-8

CABLE & HARNESS ROUTING··················· 24-4 WIRING DIAGRAM ·······································24-9

MAINTENANCE SCHEDULE ······················· 24-7

24-1
CCM125SH (9) ADDENDUM
MODEL IDENTIFICATION
CCM125SH (9) ADDENDUM

The frame serial number is stamped on the right side of the steering
head. FRAME SERIAL NUMBER

The engine serial number is stamped on the lower left side of the
crankcase.

ENGINE SERIAL NUMBER

24-2
 CCM125SH (9) ADDENDUM
The carburetor identification number is stamped on the right side of
the carburetor body. CARBURETOR IDENTIFICATION NUMBER

The color label is attached on the left side of the frame as shown.
When ordering color-coded parts, always specify the designated color COLOR LABEL
code.

CYLINDER HEAD/VALVES SPECIFICATIONS

Unit: mm (in)
ITEM STANDARD SERVICE LIMIT
Cylinder compression 1,200 kPa (12.5 kgf/cm2, 192 psi)
–
at 450 min-1 (rpm)
Cylinder head warpage – 0.05 (0.002)
Valve, Valve clearance IN 0.08 ± 0.02 (0.003 ± 0.001) –
valve guide EX 0.08 ± 0.02 (0.003 ± 0.001) –
Valve stem O.D. IN 5.450 – 5.465 (0.2146 – 0.2152) 5.42 (0.213)
EX 5.430 – 5.445 (0.2138 – 0.2144) 5.40 (0.213)
Valve guide I.D. IN 5.475 – 5.485 (0.2156 – 0.2159) 5.50 (0.217)
EX 5.475 – 5.485 (0.2156 – 0.2159) 5.50 (0.217)
Stem-to-guide IN 0.010 – 0.035 (0.0004 – 0.0014) 0.08 (0.003)
clearance EX 0.030 – 0.055 (0.0012 – 0.0022) 0.10 (0.004)
Valve seat width IN/EX 1.2 – 1.5 (0.05 – 0.06) 2.0 (0.08)
Valve spring free length IN/EX 42.8 (1.69) –
Rocker arm/ Rocker arm I.D. IN/EX 12.000 – 12.018 (0.4724 – 0.4732) 12.10 (0.476)
shaft Rocker arm shaft O.D. IN/EX 11.980 – 11.995 (0.4715 – 0.4722) 11.93 (0.470)
Push rod length 141.15 – 141.45 (5.557 – 5.569) 141.0 (5.55)

24-3
CCM125SH (9) ADDENDUM
CABLE & HARNESS ROUTING

ICM (IGNITION CONTROL MODULE) AIR SUPPLY HOSE

THROTTLE CABLE
AIR VENT HOSE 35 – 45 mm
(1.38 – 1.77 in)

REGULATOR/
RECTIFIER

SPARK PLUG WIRE

REAR BRAKE LIGHT

CLUTCH CABLE
SWITCH WIRE

AIR CLEANER BREATHER HOSE

CRANKCASE
BATTERY BREATHER HOSE BREATHER HOSE

CARBURETOR
OVER FLOW HOSE

24-4
 CCM125SH (9) ADDENDUM

REGULATOR/
RECTIFIER WIRE
SPARK PLUG WIRE

ICM (IGNITION
CONTROL MODULE)
BATTERY
NEGATIVE TERMINAL

MAIN WIRE TURN SIGNAL RELAY

HARNESSES STARTER RELAY
SWITCH

PAIR CONTROL
VALVE

VACUUM HOSE

ALTERNATOR WIRE
FUSE 20 A

GEAR POSITION SWITCH BATTERY POSITIVE TERMINAL

STARTER MOTOR
WIRE

24-5
CCM125SH (9) ADDENDUM

ICM (IGNITION
CONTROL MODULE)

MAIN WIRE HARNESS

24-6
 CCM125SH (9) ADDENDUM
MAINTENANCE SCHEDULE
Perform the Pre-ride inspection in the Owner’s Manual at each scheduled maintenance period.
I: Inspect and Clean, Adjust, Lubricate or Replace if necessary. C: Clean. R: Replace. A: Adjust. L: Lubricate.
The following items require some mechanical knowledge. Certain items (particularly those marked * and **) may require
more technical information and tools. Consult an authorized Honda dealer.
FREQUENCY WHICHEVER
COMES FIRST ODOMETER READING (NOTE 1)
REFER TO
X1,000 km 1 4 8 12
PAGE
X1,000 mi 0.6 2.5 5 7.5
ITEMS Months 6 12 18
* FUEL LINE I I I 3-4
* FUEL STRAINER SCREEN C C C 3-4
* THROTTLE OPERATION I I I 3-4
* CHOKE OPERATION I I I 3-5
AIR CLEANER NOTE2 C C R 23-20
SPARK PLUG I R I 3-6
* VALVE CLEARANCE I I I I 3-8
ENGINE OIL R R R R 3-10
* ENGINE OIL STRAINER SCREEN C 3-11
* ENGINE OIL CENTRIFUGAL FILTER C 4-7
* ENGINE IDLE SPEED I I I I 3-13
* SECONDARY AIR SUPPLY SYSTEM NOTE4 I 23-21
DRIVE CHAIN EVERY 1,000 km (600 mi) I, L 3-13
BATTERY I I I 3-16
BRAKE FLUID NOTE3 I I I 3-17
BRAKE SHOES/PADS WEAR I I I 3-17
BRAKE SYSTEM I I I I 3-18
* BRAKE LIGHT SWITCH I I I 3-18
* HEADLIGHT AIM I I I 3-18
CLUTCH SYSTEM I I I I 3-19
SIDE STAND I I I 3-19
* SUSPENSION I I I 3-20
* NUTS, BOLTS, FASTENERS I I 3-21
** WHEELS/TIRES I I I 3-21
** STEERING HEAD BEARINGS I I 3-22

* Should be serviced by an authorized Honda dealer, unless the owner has proper tools and service data and is
mechanically qualified
** In the interest of safety, we recommend these items be serviced only by an authorized Honda dealer

Honda recommends that an authorized Honda dealer should road test your motorcycle after each periodic maintenance is
carried out.
NOTES:
1. At higher odometer reading, repeat at the frequency interval established here.
2. Service more frequently when riding in unusually wet or dusty areas.
3. Replace every 2 years. Replacement requires mechanical skill.
4. Replace the PAIR air filter every 3 years or 24,000 km (16,000 mi). Replacement requires mechanical skill.

24-7
CCM125SH (9) ADDENDUM
CYLINDER HEAD DISASSEMBLY/
ASSEMBLY

COTTERS

VALVE GUIDE

O-RING
RETAINER

VALVE SPRING

STEM SEAL

EXHAUST VALVE

INTAKE VALVE

VALVE SPRING
INSPECTION
Inspect the valve spring for wear or damage,
replace it if necessary. VALVE SPRING

24-8
 FRONT BRAKE LIGHT SWITCH TURN SIGNAL RELAY STARTER
REAR BRAKE MOTOR STARTER RELAY SWITCH
RIGHT FRONT ENGINE STOP•STARTER LIGHT SWITCH
Lb •LIGHTING SWITCH
TURN SIGNAL LIGHT G DIODE BATTERY

IG
12V 21W

BAT2
12V 7AH

Bl
ST

Bl/Y
Bl
Gr
Bl
Bl

G/R
R

Lg/R
Y/R
G/R
MAIN FUSE 20A

G
Bl
Y/R

Bl/Y
Bl/W
Bu/W
Br/W 2P 2P
SPEEDOMETER G

Bl
R

G/Y
METER ILLUMINATION RIGHT REAR

Y/R
G/R
12V3.4W Br Br TURN SIGNAL LIGHT
Y/R Y/R

4P
Bl Bl 12V21W

R
Bl/Y G/Y Lb
Br/W Bl/W Bl/W
TACHOMETER G
Bl Bl
METER ILLUMINATION Bl Bl
Y/G Br Br
12V3.4W G Br/W
Br/W Br
NEUTRAL Lb Lb Lb Lb
W-TUBE Br
WIRING DIAGRAM

Br Br Br Br
INDICATOR LIGHT 12V3.4W Lg/R
Bl Lg/R Lg/R G/Y G/Y G/Y G/Y G/Y
G G

Bl
HIGH BEAM G G
G O O O O
INDICATOR LIGHT 12V3.4W Bu Bl-TAPE
Y/G Y/G G
RIGHT TURN SIGNAL G
Lb Lb Lb
INDICATOR LIGHT 12V3.4W Lb Lb
G BRAKE/TAIL LIGHT
LEFT TURN SIGNAL O G G
G G 12V 5/21W
Bl-TAPE
INDICATOR LIGHT 12V3.4W Lg/Bl O O
Lg/Y O O
Lg/G
GEAR POSITION INDICATOR Lg/Br Lg/Bl Lg/Bl
Lg/P Lg/Y Lg/Y
Lg/G Lg/G O
Lg/Br Lg/Br
PILOT BOX Lg/P Lg/P

6P
Bl Bl
Bl Bl
G
G G LEFT REAR

2P
Bl/W Bl/W
Bu Bu
Bu R R TURN SIGNAL LIGHT
HEADLIGHT G G G
12V35/35W W W G G
12V21W

G/R G/R
Br

2P
Gr Gr
G

POSITION LIGHT Bl/G Bl/G

Lg Lg
12V 5W
Lg/P
Lg/Y

Lg/R
Lg/G
Lg/Bl

Lg/Br

6P

P
Y
Y
P

R
G
Bl
Y/G
Bl/Y

Bl/R
Bl/Y

Bl/W
Bu/Y
Bl/R

G/W
Bu/Y

3P

P
Y

R
G
Bl
Y
P

G
Bl/Y

E G
Y/G
Bl/R

Bl/Y
G/W

Bl/R
Bu/Y

Bl/W
Bu/Y

IG Bl/W
IGNITION SWITCH BAT2 Bl
BAT1 R

G
Lg

O
Bl

Gr
Lb
Lg

Bu
Lg/P
Lg/Y

Lg/R

G/R
Lg/G
Lg/Bl

Bl/G
Lg/Br

Bu/W
Y
P
G

Bl/R

G/W
Bu/Y

LEFT FRONT O

W
Hi
Hi

Lo
Ho
G

G/R
Bl/G
2 3
TURN SIGNAL LIGHT 1

HL
4

BAT2
BAT2
N IGNITION COIL

L
5
12V21W HORN
TURN SIGNAL•DIMMER REGULATOR
•PASSING•HORN SWITCH /RECTIFIER ALTERNATOR
CLUTCH IGNITION IGNITION PULSE
SWITCH CONTROL GENERATOR GEAR POSITION
MODULE SWITCH

STARTER ENGINE STOP TURN SIGNAL

SWITCH SWITCH IGNITION SWITCH SWITCH DIMMER SWITCH HORN SWITCH PASSING SWITCH

ST BAT2 IG E BAT1 BAT2 IG E W R L HL HI LO HO BAT2 BAT2 HI

FREE FREE FREE Bl Black Br Brown

Y Yellow O Orange
PUSH N (N) PUSH PUSH
Bu Blue Lb Light Blue
CORD CORD CORD CORD CORD G Green Lg Light Green
Bl G R Bl Bl/W G Lg Bl Bl Bu
COLOR Y/R COLOR Bl/W COLOR COLOR COLOR R Red P Pink
CORD CORD
Gr Lb O Bu/W Bu W W White Gr Gray
COLOR COLOR

24-9
CCM125SH (9) ADDENDUM
MEMO