Professional Documents
Culture Documents
A. Crespo
ABSTRACT: Maintenance is characterized as a highly complex field inside business and involves various
disciplines: Management, Organization, Human Resources, Company Economy, Safety, Environmental
Management and Knowledge of production throughout the chain. In Distribution Network Services Providers (DNSP), such as distribution companies of water, energy, gas, telecommunications, etc, customer
oriented organizations, maintenance is a key department by its contribution to look after the interests or
satisfy the needs of clients and profits of enterprises. In order to optimize maintenance, the human capital
is one of the best tools through their skills, attitudes and interests. It has to appreciate technical aspects, personal flexibility, changes, adaptation, creativity, learning capacity, willingness to team work in equipment,
ability of decision and easiness to work in multiple and interrelated operations. Therefore, the knowledge
of the maintenance staff is a strategic asset for the company and it can be considered as a competitive
advantage within the service sector. These aspects must be evaluated in order to place correctly the contribution of maintenance within the company valuation and future plans. Thus, in this paper, we will try to
evaluate quantitatively the maintenance organization in a dependability scope, but with the intention to go
beyond the balance score card to understand the capacity and potential to generate present and future value
according to the maintenance management. In this sense, we have to consider the dependability scope as a
measure of the intellectual capital of the maintenance organization.
1 InTroduction
Maintenance is characterized as a highly complex field inside business and involves various
disciplines: Management, Organization, Human
Resources, Company Economy, Safety, Environmental Management and Knowledge of production throughout the chain. On the contrary, it must
be remembered that an activity could possibly only
be noticed for its failures, a situation that leads to
a lot of pressure when it occurs. Theses varieties of
discipline and its concurrence implies that taking
decisions can be influenced by all of the above and
that it can be difficult to determine the appropriate
decision every time:
Economics, lower spending.
Increase in productivity, minimizing the impact
of some affection, then it implies a lower production cost and service price.
Urgency and prioritization, quick decisions.
Quality, maximum achievable for a better service, so major customer satisfaction, to capture
them and improve the image of the company.
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an
en
d
ee
em
pl
ln
ov
ts
sta
s&
rd
da
Produced profit
Productivity
Availability
Cost reduction
Rates reduction
Price increase
3%
3%
0,53,5%
0,71,2%
0,50,9%
technical
feedback
technical feedback
& perfective proposals
Engineering
ds
tho
me
performance
technical
feedback
rove
m en
ts
an
ce
imp
rn
ing
en
ss
e
sin
ns
tio
tric
res
bu
services,
incidents &
activities
Network
Construction
t&
os
em
ov
pr
im
,c
wa
Suppliers
Low
ts
rm
&
ri a
pr
rfo
an
ce
im
pe
s&
performance
lem
rm
e
at
m
rfo
&
MANAGEMENT
PROCESSES
pe
ob
es
vic
BUSINESS NETWORK
PROCESSES
Human Resources,
Security & Law
An external entity
is a component
outside the model
boundaries.
r
se
High
SUPPORT
PROCESSES
Process Structuredness
CORE
PROCESSES
Secondary
lem
s&
Primary
prob
pe
rfo
rm
a
services,
incidents &
activities
Customers
nc
e
Quality
of companies. The main source to create competitive advantages lies primarily in their knowledge, in
what it knows, in how it uses what it knows and in its
capacity to do new things Laurence Prusak (1996).
For that reason, in order to optimize maintenance in DNSP, the human capital is one of the
best ways through management of their knowledge, skills, attitudes and interest, managing by
competences (Smith & Kelly, 1997). This has to
appreciate technical aspects, personal flexibility,
changes, adaptation, creativity, learning capacity, willingness to team work in equipment, ability
of decision and easiness to work in multiple and
interrelated operations.
Consequently, to evaluate the value generated by
the maintenance department is not an easy task,
and different perspectives have to be considered. In
order to quantify the evaluation of any maintenance
department, the presented work proposes a methodology to measure the goodness of the maintenance
management in services companies which are based
on a network infrastructure. Then, the methodology
is reflected through intellectual capitals, considering
not only the produced profits, but also the avoided
risks in a dependability scope.
To illustrate the evaluation in DSNP companies,
we have organized this document into three parts.
In the former part, we will investigate the maintenance contributions in different areas of the company. In the second part, we will present a basic
revision of intellectual capitals. In the latter part,
we will develop the proposed methodology and we
will finish with a case study and conclusion.
2 MAINTENANCE CONTRIBUTION
TO THE COMPANY
In this section we evaluate maintenance impact in
different areas of the company, considering internal
and external visions (EN 15341, 2007). Different
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FINANCE-ECONOMICS
BUSINESS-FUNCTION
QUALITY
SECURITY
OMC=CPlanned+CCorrective+CProduccin.Risks
+CSecurity.Risks+CDependability.Risks
+CQuality.Risks
DEVELOPMENT-IMPROVEMENT
(1)
COMPANY STRATEGY
MAINTENANCE
MANAGEMENT-ORGANIZATION
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(2)
(3)
Where:
CH, CS and CR stand for the economical value
of human capital (CH), the structural capital
(CE) and the relational capital (CR).
iH, iE, iR stand for the efficiency indexes of the
intellectual capital, and in the case of existing
more than one index in each type of capital,the
index to be used in the calculation will be the
arithmetic mean or average ((i1+i2+ +in)/n)
of all of them.
Consequently, we could support on the different
types of maintenance costs to value the intellectual
capital of maintenance in DNSP companies.
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4 METHODOLOGY
In many companies, it is important to define the
mechanisms to facilitate and guide the improvement and the decision making on the right way. In
this document, we will focus on the development
of the methodology towards the efficiency, trying
to combine operating criteria with the department
strategy (Pall, 1987) (Pintelon & Gelders, 1992).
Some questions arise:
How can we quantify all the maintenance contributions due to the internal knowledge and the
network reliability? Which is the value of the intellectual capital of maintenance?
Maintenance department, changing by nature,
needs a quantification of the maturity of its evolution which reflects the organization and its capabilities. It is necessary not only to measure before the
adoption of any maintenance management, but
also to measure the effectiveness of its application.
It is necessary to challenge the present situation,
making decisions to lead the evolution towards
a continuous improvement and minimization of
risks.
The goodness of the maintenance management,
due to its evolutionary nature, should be measured
as a quantitative value that reflects the produced
improvements in network reliability and service
quality.
Maintenance contributes in different areas to
the excellence due to its internal intellectual capital,
see Figure5, therefore we could express its contribution based on terms of costs and dependability
indicators.
From the strategic point of view it is important
to clearly discriminate not only the efficiency in
management, but also: Where does maintenance
generate value for the company? Which difference,
positive or negative, has a maintenance department
compared with another? Which consequences may
the operation of a maintenance department cause?
In line with the ideas of Crosby (1979) and
Dale & Plunkett (1991), it is important to answer
to these questions in a quantitative way, so that
the managers could know the actual situation
and could make their decisions easier to exploit
the competitive advantages of maintenance. The
knowledge of quality costs aid to managers to jus-
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Benchmark
<1015%
<3%
15%
>85%
8595%
0%
<15%
<10%
<5%
0%
>23
>80hrs/yr
4%
<2
96%
20%
50%
20%
2%
8%
>97%
3564%
Mitchell (2007) in a study about different companies. This table is presented in MARCON
(University of Tennessee College of Engineering), A Maintenance Improvement Program
Benchmarking of Kyoumars Bahrami.
Although, as we have mentioned, we also have
to evaluate the performance of services, including their risks and consequences (Moubray, 1997)
(Nowlan & Heap, 1978).
According to the Woodhouses Risk-Cost model,
the Overall Maintenance Costs (OMC) are the sum
of costs due to planned (as preventive, predictive and
monitoring), corrective and perfective activities, plus
the costs of risks in production, security (including
safety), dependability and quality. In a given period,
it is reasonable easy to calculate the costs due to
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(4)
CH salary
+ i
learning
i
i
3
CH
(5)
cos t n
H .re
a
a
i eliability
1308
(6)
CRcustomers
iR.reliability CNP c f
PV n n
2
(7)
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(8)
ICT
2
CS
2
S .e.availability
c
i
CNPV n
CS processes
2
(iS . p.ICT + iS .e.ICT )
(9)
5 CASE STUDY
To show the advantages of this methodology, we
will present the following case that it will deal about
intellectual capital and dependability indicators.
6 CONCLUSIONS
Companies could systematically lead the management and also gives attention to impacts, it provides a clear self-diagnosis of the maintenance and
the fulfillment of its objectives in a culture of continuous improvement. This methodology measures
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Summary
Investments
Company A
Company B
a. Salaries
b. Investment in learning
& training
c. Investment in customer
attention
d. Investment in quality
& processes
e. Investment in ICT
& Innovation
Total
300.000
50.000
250.000
100.000
100.000
100.000
300.000
250.000
150.000
200.000
900.000
900.000
KPI
Company A
Company B
1. Personnel motivation
2. Personnel performance
3. Productivity of labour
4. Personnel with learning
5. Fulfilment of personnel
competences
6. Fulfilment of efficiency vs.
standards
7. Customer satisfaction
8. Customer incomes affected
by failures
9. Planning
10. Capacity
11. Personnel with ICT
12. Equipments with ICT and
optimization
13. HEP
14. Mean cost of activity ()
15. Number of activities (na)
16. Pa (Re-establishment time)
17. CNPV
18. Number of affected
customers (nc)
19. Number of failures (nf)
20. Availability
21. Unavailability
90%
75%
90%
85%
95%
80%
85%
90%
90%
90%
85%
80%
75%
80%
85%
95%
60%
75%
75%
80%
80%
85%
95%
80%
0,25
150
589
0,0013
3.000
200
0,28
150
589
0,0005
3.000
200
30
85%
15%
30
95%
5%
Capitals equations
Company A
Company B
a average (1 + 2 + 3)
b average (4 + 5 + 6)
c average (7 + 8)
d average (9 + 10)
e average (11 + 12)
CI_human (a (1 + 2 + 3)/3 +
b (4 + 5 + 6)/3)
CI_relational (c (7 + 8)/2)
CI_structural (d (9 + 10)/2 +
e (11 + 12)/2)
Total
255.000
44.167
77.500
202.500
116.250
299.167
212.500
86.667
90.000
206.250
175.000
299.167
77.500
318.750
90.000
381.250
695.417
770.417
Reliability impacts
Company A
Company B
-22.088
-24.738
-23.400
-9.000
-90.000
-30.000
-135.488
-63.738
CI_human-Impact of Human
Reliability
CI_relational-Impact on
customers
CI_structural-Impact on
production
Total
277.079
274.429
54.100
81.000
228.750
351.250
559.929
706.679
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